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2 | P a g e 85-03-00811

Table of Contents 

SAFETY AND WARNING INFORMATION .......................................................................................... 3 

SPECIFICATIONS ................................................................................................................................ 4 

CONGRATULATIONS ......................................................................................................................... 5 

BUILDING PERMIT AND INSTALLATION INSPECTION APPROVAL REQUIREMENTS ................. 5 

BEFORE YOU BEGIN .......................................................................................................................... 6 REMOTE CONTROL TRANSMITTER FUNCTIONS ............................................................................................................. 6 

REMOTE TRANSMITTER OPERATING INSTRUCTIONS .................................................................. 7 TO TURN ON THE APPLIANCE: ............................................................................................................................................ 7 

TO TURN OFF THE APPLIANCE, PRESS THE ON/OFF BUTTON. ................................................................................. 7 

MODE KEY ................................................................................................................................................................................ 7 

FLAME HEIGHT. ....................................................................................................................................................................... 7 

FAN SPEED CONTROL ............................................................................................................................................................ 7 

AUX (ACCENT-LIGHT)............................................................................................................................................................ 7 

SECONDARY BURNER. .......................................................................................................................................................... 7 

MANUAL BYPASS OF THE REMOTE SYSTEM ................................................................................. 8 

TEMPERATURE INDICATOR (OF OR OC) ........................................................................................... 8 

KEY LOCK FUNCTION ........................................................................................................................ 8 

LOW BATTERY POWER DETECTION ............................................................................................... 8 

OPERATING DURING POWER OUTAGES ........................................................................................ 8 

“FIRST TIME” PILOT LIGHTING INSTRUCTIONS ............................................................................. 9 INITIALIZING THE REMOTE CONTROL SYSTEM ........................................................................................................... 10 

SYNCHRONIZING RECEIVER AND TRANSMITTER ........................................................................................................ 10 

IPI/STANDING PILOT SYSTEM INFORMATION .............................................................................. 10 IPI MODE. ................................................................................................................................................................................ 10 

STANDING PILOT MODE. ..................................................................................................................................................... 10 

FV33I DOOR REMOVAL AND INSTALLATION .................................................................................. 9 

BLOWER SYSTEM INFORMATION .................................................................................................. 12 BLOWER OPERATION ........................................................................................................................................................... 12 

MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM ................................ 13 

MENDOTA EXTENDED LIFETIME PROTECTION AND LIMITED WARRANTY .............................. 15 

3 | P a g e 85-03-00811

SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions carefully before starting the appliance. FAILURE TO FOLLOW these instruc-tions may result in a possible fire hazard and will void the warranty. Any safety screen or guard removed for servicing must be replaced before operating this appliance. DO NOT USE this appliance if any part has been under water. Immediately CALL a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control, which has been underwater. THIS UNIT IS NOT FOR USE WITH SOLID FUEL. Installation and repair should be PERFORMED by a qualified service person. The appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding, material, etc. It is IMPERATIVE that the unit’s control compart-ment, burners, and circulating air passageways ARE KEPT CLEAN to provide for adequate combustion and ventilation air. Always KEEP the appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids. NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operation. Due to high temperature, the appliance should be LOCATED out of traffic areas and away from furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance. Children and adults should be ALERTED to the hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance. These units MUST use one of the vent systems described in the Installing Your Fireplace section of the Installers Guide. NO OTHER vent systems or components MAY BE USED. This gas fireplace and vent assembly MUST be vented directly to the outside and MUST NEVER be attached to a chim-ney serving a separate solid fuel-burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are PROHIBITED. If the vent-air intake system is disassembled for any reason, reinstall per the instructions provided for the initial installa-tion. The vent system assembly for this fireplace must be periodically examined by a qualified service agency. INSPECT the external vent cap on regular basis to make sure that no debris is interfering with the airflow. The flow of combustion and ventilation air not to be obstructed DO NOT abuse the glass door by striking the glass, slamming the door shut, etc.

Use only authorized parts and materials obtained from Johnson Gas Appliance Company when replacing defective or damaged glass. DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to clean the glass door when it is hot. Turn off the gas before servicing this appliance. It is recommended that a qualified service technician perform an ap-pliance check-up at the beginning of each heating season. DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace front.

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5 | P a g e 85-03-00811

CONGRATULATIONS You are the owner of a world-class heat producing gas direct vent sealed combustion fireplace insert.

This elegant, highly efficient Fireplace will be a constant source of comfort and fascination. It will be the focal point of beauty and interest in your home.

The Mendota Gas Fireplace insert is a true heating appliance incorporating the traditional aesthetics of fireplace fire view-ing with the controllability and fuel efficiency of a home gas furnace. Of particular interest is the low fuel consumption and brilliant fire viewing afforded by the realistic Premium Fiber wood fire-like combustion system.

Carefully read the following instructions prior to actual installation. Proper Mendota Gas Fireplace insert installation and operation will give you years of safe, trouble free comfort and enjoyment. If you have any questions regarding installation or operation of your Mendota Fireplace insert please contact your local dealer.

...CAUTION...

Due to high temperatures, the Fireplace insert should be located away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the Mendota Gas Fireplace insert.

Clothing or other flammable material should not be placed on or near the Fireplace insert.

Any safety screen or guard removed for servicing an appliance must be replaced prior to operating this appliance.

This Mendota Gas Fireplace Insert is a powerful and efficient heating unit. It has been designed as a major source of supplemental heat. As with any mechanical appliance there can be component shut downs. It is advisable to have an alternate heat supply.

Installation, repair and any adjustments to logs or burner must be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, carbon build-up, etc. It is imperative that control com-partments, burners and circulating air passageways of the appliance be kept clean. The burner and pilot flames and logs should be visually checked periodically.

DO NOT use this appliance if any part has been under water or exposed to moisture corrosion. Immediately call a quali-fied service technician to inspect the Fireplace and replace any part of the control system and any gas control, which has been under water. DO NOT use this fireplace if the burner does not light immediately. Turn unit off and call Mendota ap-proved service person if there is any delay in burner light off.

It is Johnson Gas Appliance Company's policy that no responsibility is assumed by the Company or by any of its em-ployees or representatives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any improper operation, installation or servicing procedures.

Building Permit and Installation Inspection Approval Requirements All installations of Mendota Fireplaces and Inserts must comply with all the requirements stated in this Installation and Operating Instructions Manual. The Dealer and/or installer must also obtain all required Building Permits and Inspection Approval from the local building inspection department or the local body having jurisdiction. In order to validate warranty coverage, Mendota may require facsimile copies of the Building Permit and Inspection Approval forms. Failure to provide adequate proof that the installation conforms to all local requirements and the requirements stated in the Installation and Operating Instructions Manual will void all applicable warranty.

INSTALLER: THESE INSTRUCTIONS ARE TO REMAIN WITH HOMEOWNER.

HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con-tact the Mendota technical service department for specific venting requirements and venting restrictions.

85-03

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9 | P a g e 85-03-00811

“FIRST TIME” PILOT LIGHTING INSTRUCTIONS IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have been completed!

CAUTION: If the pilot goes out, be sure to wait a minimum of five minutes before attempting to relight the pilot. 1. Make certain that any manual gas supply shut-off valves located upstream of fireplace are open and the receiver and the remote

control transmitter are in the "OFF" position. Make certain that the receiver harness is connected to the receiver properly.

2. Make certain that 120VAC power cord is connected to an electrical outlet.

3. Insert Batteries in the Receiver and the Remote Transmitter. Note the polarity of batteries and insert as indicated on the battery compartment cover.

4. For the “First Time Lighting”, Remove the Glass Door. This is required to purge the gas line of air and to inspect the pilot light-ing spark.

5. Slide the receiver switch to “REMOTE”. Locate the “Standing Pilot ON/OFF Switch”. See Figure, above. Toggle “Standing Pilot ON/OFF Switch” to “ON”. You will hear a series of clicks and after a few seconds, you will hear sparking at the pilot spark elec-trode.

6. Allow adequate time for the air in the gas-line to purge. The control system will stop sparking after 30 seconds if the pilot light does not light. After a 30 second delay the control system will start sparking again for 30 seconds more. If the pilot light does not light after the third 30 second spark event, the system will enter “Lock-out” mode. To unlock from “Lock-out” mode, slide Re-ceiver Switch to “OFF”, wait 30 seconds and slide back to “Remote”. Repeat this sequence until the pilot flame lights and the pi-lot is burning steadily.

LOCK OUT MODE: If the pilot light does not light after the third 30 second spark event, the system will enter “Lock-out” mode. To unlock from “Lock-out” mode, slide Receiver Switch to “OFF”, wait 30 seconds and slide back to “Remote”.

7. Once the pilot flame is lit and well-established, close glass door. WARNING: NEVER IGNITE MAIN BURNERS WITH GLASS DOOR REMOVED OR OPEN. Doing so will lead to damage to pilot flame sensor and spark electrode wire leads.

8. Slide switch on Receiver to “ON”. All burners should ignite and run at “high-fire”. Slide Receiver switch to REMOTE after 15 seconds. Burner Flames will extinguish.

9. Perform gas inlet and outlet pressure tests and leak tests on field installed gas fittings and factory installed fittings in the gas valve compartment, at this time. Note: Burners must be ON to check outlet pressures and to leak test gas train fittings upstream of main gas valve.

OFF

ON

REMOTE CONTROLRECEIVER MODULE

STANDING PILOTLIGHT ON/OFF SWITCH

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INITIALIZING THE REMOTE CONTROL SYSTEM

(Synchronizing Receiver and Transmitter)

1. Place 3-position slider switch in Receiver in the “Remote” position.

2. Locate “PRG” key on Receiver Face. Use the tip of a pen/pencil or a wire clip to push the PRG button. The receiver will beep 3 times indicating that it is ready to synchron-ize with a Remote Transmitter.

3. Push the “ON” key on the Remote Trans-mitter. The receiver will beep 4 times to in-dicate that the Transmitter’s command is accepted and sets to the particular code of that Transmitter. The system is now initia-lized.

NOTE: Use this Synchronizing procedure every time the batteries are replaced in the Receiver or the Transmitter.

IPI/STANDING PILOT SYSTEM INFORMATION

Intermittent Pilot Light and Standing Pilot Light Features This gas fireplace is equipped with an electronic ignition System that first lights a pilot light then uses the pilot light to ignite the main burners. The pilot light can be set in the “Standing Pilot” mode to allow the pilot light to remain on indefinitely by toggling the “Standing Pilot Switch” to the ON posi-tion. If the “Standing Pilot Switch” is toggled to the OFF position, the pilot light will only light and remain ON while the main fireplace burners are oper-ating.

IPI Mode: This mode turns the pilot light “OFF” when the fireplace is not functioning and only lights the pilot light automatically when a call for heat is made by the remote control.

Standing Pilot Mode: If the “Standing Pilot Switch” is toggled to ON, the pilot light will ignite and remain ON as long as the “Stand-ing Pilot Light Switch” is in the ON position.

NOTE: Mendota Fireplaces recommends that the Standing Pilot Mode be used during the winter months when external temperatures fall be-low 50oF. This will keep the fireplace chimney heated for proper updraft dur-ing burner ignition and it will also eliminate excessive condensation of exhaust vapors on the door glass. Further, leaving the fireplace in the Standing Pilot Mode will keep the fireplace body warm and eliminate cold drafts and heat loss to the cold air that is trapped inside the firebox.

REMOTE CONTROL RECEIVER

Supply voltage 4.5V (three 1.5V AAA batteries) 6.0V (four 1.5V AA batteries) Ambient temperature ratings 32 – 122 oF (0 – 50 oC) 32 – 140 oF (0 – 60 oC) Radio Frequency 315 MHz 315 MHz

BATTERYCOMPARTMENT

LID

3-POSITIONSLIDER SWITCH

PRG KEY

PRG

WALL RECEIVER

REMOTE TRANSMITTER

BLUE LCDDISPLAY

MODESELECTION KEY

UP/DOWNSELECTION KEY

THERMOSTAT

SELECTION KEY

ON/OFF KEY

OFF

ON

REMOTE CONTROLRECEIVER MODULE

STANDING PILOTLIGHT ON/OFF SWITCH

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2.) PULL

3.) ROTATE

4.) RELEASE

1.) INSERT

DOOR REMOVAL AND REPLACEMENT

CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. Glass latch tool #HA-57-00743 is supplied with the unit.

To Unlatch Glass Frame Latches:

1. Insert Glass Latch Tool into hole in latch (two latches exist at top of glass frame). 2. Pull Glass Latch Tool outward about 3/8”. 3. Rotate Glass Latch Tool 90 degrees. 4. Release Glass Latch Tool. 5. Remove Glass Latch Tool. To Latch Glass Frame Latches, reverse steps 5 to 1, above. To Remove Glass Frame: a. Rotate top edge of freed glass frame outward about 15

degrees. b. Lift Glass Frame Up and Out.

To Install Glass Frame: 1. Align and insert tabs in side flanges of Glass Frame into Slots into the slot in the base plate. 2. Rotate Glass Frame upward until vertical. 3. Latch Glass in place per instructions above.

SLIDE TAB INTOSLOT IN BASEPLATE

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BLOWER OPERATION AND WIRING

WARNING: The Power Cord supplied with this appliance must be connected to a 3-prong grounded LIVE out-let. No switches, Light Dimmers or Fan Speed Control Devices are allowed within the same electric circuit as this appliance. Connect only to a LIVE outlet that is not controlled by any other switching device.

Dual blowers are provided as standard equipment with this FV-33i Insert. The dual blowers have an air output rating of 210 CFM (in free air). This Insert is designed to operate with the blowers turned OFF or ON. Turning the blower on increases the overall efficiency of this fireplace and aids in distributing and circulating heat to the room this Insert is installed in.

BLOWER BREAK-IN PERIOD: The integrated blowers in this Insert may exhibit some bearing noise and electrical static noise during the first few hours of operation. This is normal during the break-in period. It is recommended that following the Paint Curing Cycle, the blowers be run at their maximum speed for two 3-hour periods. The burner flames may be on or off during these cycles. The blowers in a few inserts may take longer to break-in and may require addi-tional operation time before all extraneous noise is eliminated. Please allow adequate operational time for the blowers to break-in before you contact your dealer for service.

BLOWER OPERATION The remote control system supplied with this appliance can turn the blowers ON or OFF and regulate the speed of the blowers in six (6) steps.

NOTE: In the Normal Thermostat Mode and the SMART Mode, there will be a time delay in blower operation during "heat-up" (5 minutes) and extended blower operation during "cool-down" of unit (12-1/2 minutes).

The blowers are ideal for owners who wish to maximize the heating capacity and efficiency of Mendota Gas Fireplaces. The blowers greatly increase total heating capacity by forcefully moving hot air away from the fireplace and mantel area and out into the room. The blowers increase the overall efficiency of the Mendota units by up to 5%.

WARNING: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN

CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY OPERATION AFTER SERVICING.

This appliance is equipped with a three-prong (grounding) plug for protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from the plug.

FV-33i BLOW ER W IRING DIAGRAM

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MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM As a part of Mendota's on-going program of customer satisfaction, this Form verifies proper installation and operation. It is im-portant as a reference for future service. It insures long life and trouble-free operation of Mendota fireplaces & stoves and quali-fies the owner for Mendota's lifetime limited warranty. Owner should sign Form when completed and mail a copy along with Warranty Registration to Mendota. OPTIONALLY, PLEASE REGISTER AT OUR WEBSITE AT:

WWW.JOHNSONGAS.COM/MENDOTA-REGISTRATION.ASP

HOME OWNER: ________________________________ DEALER: _________________________________

ADDRESS: ____________________________________ ADDRESS: _______________________________

CITY/STATE/ZIP: ______________________________ CITY/STATE/ZIP: __________________________

SIGNATURE: __________________________________ PHONE: __________________________________

MODEL #: FV33I SERIAL #: _______________ DATE INSTALLED: ________________________

Mendota direct vent fireplaces are sophisticated, hi-tech gas appliances. All installation and operating instructions must be carefully followed. This FV33I fireplace insert must be installed and serviced by a qualified Mendota approved service person. REF: ___________________ MENDOTA FV33I INSTALLATION MANUAL

APPROVED VENT PIPES AND VENT CAP INSTALLED - Per Manual.

CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES & VENT LOCATIONS - Per Manual

INSTALL PROPER SIZE GAS LINES - CHECK FOR GAS LEAKS - Per Manual CHECK FOR CORRECT GAS PRESSURE AT MANIFOLD - Per Manual

a. 3.5 Inches Water Column Maximum - Nat. Gas b. 10.0 Inches Water Column Maximum - L.P. Gas

CYCLE BURNERS ON/OFF FOR PROMPT IGNITION - Per "LIGHTING INSTRUCTIONS" Burner must light IMMEDIATELY - Flame must promptly light burner.

INSTALL LOGS AND ADJUST FLAME - Per Manual Proper pilot flame impingement on flame sensor rod & burner - Air shutter opening: 1/8" Nat. Gas – 1/4-“-1/2" LP Check that flames are "stable" and are not "lifting" off burner

BRIEF OWNER ON OPERATION AND MAINTENANCE OF UNIT

Light Pilot Operate Burner Train on Remote Control Functions Explain Thermostatic Functions

WARRANTY REGISTRATION

Your Name _______________________________________________________________________

Address _________________________________________________________________________

City ________________________________________ State ______Zip ______________________

Dealer (Place of Purchase) ___________________________________________________________

City ________________________________________ State ______Zip ______________________

Date of Purchase _______________________ Serial Number _______________________________

Purchaser's Signature _______________________________________________________________

MENDOTA FV33I DIRECT VENT FIREPLACE INSERT

CUT OUT PAGE AND MAIL TO: JOHNSON GAS APPLIANCE CO., 520 E AVE. N.W., CEDAR RAPIDS, IOWA 52405

PLEASE REGISTER AT OUR WEBSITE AT: WWW.JOHNSONGAS.COM/MENDOTA-REGISTRATION.ASP

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TAPE SHUT

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JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N.W.

CEDAR RAPIDS, IA 52405

POSTAGE NEEDED

15 | P a g e 85-03-00811

MENDOTA EXTENDED LIFETIME PROTECTION AND LIMITED WARRANTY MENDOTA FV33I DIRECT VENT FIREPLACE INSERT

Mendota Division of Johnson Gas Appliance Company, 520 E Avenue N.W. Cedar Rapids, Iowa 52405, extends this Extended Lifetime Protection and Li-mited Warranty to the original purchaser of a Mendota FV33I Fireplace, which is limited and used under normal home conditions. STANDARD WARRANTY: JOHNSON GAS APPLIANCE CO., MENDOTA DIVISION, WARRANTS THAT YOUR NEW MENDOTA FIREPLACE IS FREE FROM MANUFACTURING AND MATERIAL DEFECTS FOR A PERIOD OF ONE YEAR FROM THE DATE OF INSTALLATION, SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS: EXTENDED LIFETIME WARRANTY: THE HEAT EXCHANGER, BURNER TUBE COMBUSTION CHAMBER AND OUTER SHIELD OF THE MENDOTA FV33I FIREPLACE ARE WARRANTED FOR THE LIFETIME OF THE ORIGINAL OWNER, SUBJECT TO PROOF OF PURCHASE AND THE FOLLOWING CONDITIONS AND LIMITATIONS: 1) This new Mendota Fireplace must be installed & serviced by a competent, authorized service contractor. It must be installed and operated at all times

in accordance with the installation and operating instructions furnished with the Fireplace. All adjustments to logs, coals or burner must be made by an authorized Mendota person. Any alteration, willful abuse, accident or misuse of the product shall nullify this warranty. This warranty does not cover glass or log breakage.

This limited warranty does not cover the cost of service calls, the cost of labor to remove or install parts covered by this limited warranty, freight or other transportation expenses, which may be incurred in connection with obtaining performances under this limited warranty. The remedy for dam-ages as the result of any defects in this product which have been warranted herein is limited to replacement parts and does not include any incidental, indirect or consequential damages or expenses sustained in connection with the product, including damages to property, except as provided by law.

2) This warranty is non-transferable and is made to the original retail purchaser, provided the purchase was made through an authorized Mendota dealer.

Mendota is not responsible for any damage to or malfunction of the Fireplace unless caused by a defect in material or workmanship from normal home use. Damage caused by abuse, improper installation, improper servicing, and installation by unqualified personnel or breech of conditions of this limited warranty will excuse Mendota from performance of any part of this limited warranty. Mendota has the right to investigate and inspect the exact, original Fireplace and entire installation (without any alterations or tampering) in the event a claim is made to determine whether the claimed damage or malfunction was caused by abuse, improper installation or other cause outside this warranty. Mendota is not responsible for any repairs or material purchases that have not received prior written approval from Mendota.

NOTE: Minor warping of certain parts or discoloration is normal and is not a defect covered by this warranty. Major warping of parts can be caused by

over-firing of your Mendota Fireplace. Over-firing above rated nameplate specification is as contrary to the manufacturer's instructions and may void this warranty. This warranty may not be extended by our representatives or any third party in any manner. The company neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this Mendota product.

3) Mendota may at its discretion, fully discharge all obligations of this warranty by refunding the wholesale price of the defective part(s). 4) All other warranties - expressed or implied - with respect to the product, its components and accessories, or any obligation/liabilities on the part of the

company are hereby expressly excluded. Products made by other manufacturers, sold with the Fireplace or thereafter, are not covered by this limited warranty. The use of unauthorized components will make this warranty null and void.

This warranty shall be effective only if the original purchaser of the Mendota appliance is registered with Mendota Division within thirty (30) days of the date of purchase. Such registration or the failure to register shall not be deemed to create any obligation or liability by the manufacturer and this warranty with its conditions and limitations shall be the only procedure for obtaining any rights against the manufacturer and expresses the sole obligation and re-sponsibilities of the manufacturer which are offered to the original purchaser and accepted upon purchase of the appliance. Mendota Division, reserves the right to make changes at any time without notice, in design, material, specifications, prices and the right to discontinue styles and products. Some states do not allow the exclusion of limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405

Mendota Hearth Division

WEBPAGE: www.johnsongas.com or www.mendotahearth.com