model ihf single-stage single-suction fluorine-plastic ... · model ihf single-stage single-suction...
TRANSCRIPT
Model IHF Single-stage Single-suction Fluorine-plastic Alloy Chemical Centrifugal Pump
Please carefully read the operation instructions before use of the product.
Operation installation
CONTENTS
01
01
01
02
02
03
06
07
09
10
11
12
13
Outline
Construction and feature of pump
Model meaning
Construction drawing
Performance curve drawing
Performance table
Dimension drawing/table of flange
Out-form installation dimension drawing and table
Precautions at installation
Pump star, running and stop
Repair and maintenance of pump
Failures causes and troubleshooting
Reference table for pipeline loss
IH F 50 - 32 160 A
160mm
32mm
50mm
Impeller via first cutting
Nominal diameter of impeller
Outlet diameter 50mm
Inlet diameter 65mm
The flowing parts of the pump are fluorine plastic ones
Series code of international standard chemical pump
-
01
OUTLINE
Model IHF pump is a single-stage single-suction fluoric
plastic alloy chemical centrifugal pump, designe d per the
national standard and designed and made per the processing
workmanship for the non-metal pump. This pump features
anti-corrosion, wearability, high temperature resista nce, non-
aging, high mechanical strength, non-toxin decomposition and
wide temperature range of use, with the medium temperature
to be transported at -85 ~ 200 , and is applicable for the
liquid transportation, waste water treatment and souring etc.
technological flows in chemical industry, pharmacy, petroleum,
metallurgy, electric power, electric-plating, acid cleaning, far m
chemicals, paper-making etc. trades. This pump can be used
to transport sulfuric acid, hydrochloric acid, nitric acid, acetic
acid, hydrofluoric acid, nitro-hydrochloric acid, strong oxidative
and strong corrosive media and is one of the most advanced
corrosion-proof equipments at present.
MODEL MEANING
IHF
-85~200
MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP
CONSTRUCTION AND FEATURE OF PUMP
IHF
(F46)
99.9%
For model IHF fluoric plastic centrifugal pump, the
casing is a metal crust interlined with poly-perfluoroethylene-
propylene (F46), both impeller and pump cover are fo rmed
with a metal insert wrapped with fluoric plastic outside and
then integrally sintered and pressed, the shaft seal is an ext-
ernally mountable sylphon bellows mechanical seal, the static
ring is made of 99.9% alumina ceramic or silicon carbide and
the dynamic ring is made of tetrafluoro filling material or
silicon carbide and its features come at an advanced and rea-
sonable structure, strong corrosion resistance, strict and reliable
sealing, stable work, low noise and a long duration.
02
CONSTRUCTION DRAWING
PERFORMANCE CURVE DRAWING
HT200
45# Steel
F46
F46
Pump casing
Impeller frame
Impeller
Pump casing interlining
1
2
3
4
F46
HT200
1Cr18Ni9Ti
Aluminum oxide ceramic
Pump cover interlining
Pump cover
Gland of mechanical seal
Static ring
5
6
7
8
Silicon nitride
3Cr13
HT200
HT200
Dynamic ring
Pump shaft
Bearing body
Clutch
9
10
11
12
03
PERFORMANCE TABLE
Model NPSH(r)(m)
Speed(r/min)
Head(m)
Capacity
3(m /h)Eff.(%)
Power
(L/s)Shaft Motor power
2900
1450
2900
2900
1450
2900
2900
1450
2900
2900
1450
2900
2900
1450
2900
2900
1450
2900
2900
1450
MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP
Weight(kg)
Impeller diameter
(mm)
IHF32-25-125
IHF32-25-125A
IHF32-25-160
IHF32-25-160A
IHF40-32-125
IHF40-32-125A
IHF40-32-160
IHF40-32-160A
IHF50-32-125
IHF50-32-125A
IHF50-32-160
IHF50-32-160A
IHF50-32-200
3.55
6.5
1.752.5
3.25
3.14.55.8
3.55
6.5
1.752.5
3.25
3.14.55.8
4.46.58.3
2.23.254.15
3.95.67.4
4.46.58.3
2.22.5
3.25
3.95.67.4
8.812.516.3
4.46.258.15
811
14.5
8.812.516.3
4.46.258.15
8.211.715.2
8.812.516.3
4.46.258.15
212018
5.255
4.5
17.616
14.4
333230
8.258
7.5
292826
212018
5.255
4.5
17.616
14.4
333230
8.258
7.5
292826
21.520
17.5
5.375
4.37
171614
333230
8..258
7.5
292826
525048
1312.512
404442
374038
384140
344042
303840
303536
404543
374140
384240
344039
333637
323837
455453
374645
425251
414847
314142
394746
344241
253336
0.971.391.80
0.490.690.90
0.061.251.61
0.971.391.80
0.490.690.90
0.861.251.61
1.221.802.31
0.600.901.15
1.081.562.06
1.221.802.31
0.600.901.15
1.081.562.06
1.081.562.06
1.21.742.26
2.223.054.03
2.443.474.53
1.21.742.26
2.283.254.22
2.443.474.53
1.21.742.26
0.500.620.76
0.0680.0850.105
0.700.480.57
0.931.101.26
0.1310.1430.166
0.810.971.14
0.630.790.95
0.0850.1080.127
0.490.580.72
1.161.421.71
0.140.150.18
0.961.231.41
1.151.261.47
0.170.180.22
0.880.921.08
1.932.272.84
0.310.330.39
1.161.882.34
3.704.105.20
0.620.650.74
1.5
0.75
1.1
2.2
0.75
1.5
2.2
0.75
1.5
2.2
0.75
1.5
2.2
0.75
1.5
4
0.75
3
7.5
1.5
2.3
2.3
2.3
2.3
2.3
2.3
2.5
2.5
2.5
2.5
2.5
2.5
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
128
128
115
162
162
152
128
128
115
162
162
152
128
128
115
160
160
150
190
190
80
75
75
90
75
80
90
75
80
90
75
80
90
75
80
120
90
100
150
100
04
PERFORMANCE TABLE
Model NPSH(r)(m)
Speed(r/min)
Head(m)
Capacity
3(m /h)Eff.(%)
Power
(L/s)Shaft Motor power
2900
2900
1450
2900
2900
1450
2900
2900
1450
2900
2900
1450
2900
2900
1450
2900
2900
1450
2900
2900
Weight(kg)
Impeller diameter
(mm)
IHF50-32-200A
IHF50-32-250A
IHF65-50-1125A
IHF65-50-160A
IHF65-40-200A
IHF65-40-250A
IHF80-65-125A
IHF80-65-160
8.211.715.2
8.812.516.3
4.46.258.15
8.211.715.2
17.52532
8.7512.516
15.622.329
17.52532
8.7512.516
16.423.330.4
17.52532
8.7512.516
16.423.330.4
17.52532
8.7512.516
16.423.330.4
355065
17.525
32.5
314558
355065
454442
828076
20.52019
717068
21.520
17.5
5.375
4.37
171614
3332
27.5
8.258
6.87
292824
5250
45.5
1312.511.4
464440
828076
20.52019
717068
21.52017
5.375
4.25
171614
3332
27.5
314039
273534
202730
253433
566463
455758
536261
505957
405351
485856
455454
364647
435352
395052
324244
364850
646967
546462
626867
606867
2.283.254.22
2.443.474.53
1.21.742.26
2.283.254.22
4.866.949.0
2.433.474.44
4.336.198.1
4.866.949.0
2.433.474.44
4.566.5
8.44
4.866.949.0
2.433.474.44
4.566.5
8.44
4.866.949.0
2.433.474.44
4.566.5
8.44
9.7213.918.1
4.866.99.0
8.612.516.1
9.7213.918.1
3.243.504.45
7.307.8010
1.221.261.40
4.536.568.52
1.832.132.42
0.280.300.33
1.361.571.79
3.153.694.20
0.490.510.59
2.703.103.54
5.506.307.35
0.860.931.05
4.305.005.20
10.1010.9012.74
1.521.621.88
8.809.30
11.25
3.203.954.50
0.470.530.61
2.302.883.30
5.246.417.27
5.5
11
2.2
7.5
3
0.75
2.2
5.5
1.1
4
11
1.5
7.5
18.5
3
15
5.5
1.1
4
11
3.0
3.0
3.0
3.0
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
4.0
4.0
4.0
4.0
178
250
250
235
128
128
115
160
160
150
195
195
183
250
250
235
134
134
120
165
130
220
100
170
100
80
90
145
90
130
225
100
170
240
130
230
150
90
130
220
IHF50-32-250
IHF65-50-125
IHF65-50-160
IHF65-40-200
IHF65-40-250
IHF80-65-125
05
PERFORMANCE TABLE
MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP
Model NPSH(r)(m)
Speed(r/min)
Head(m)
Capacity
3(m /h)Eff.(%)
Power
(L/s)Shaft Motor power
1450
2900
2900
1450
2900
2900
1450
2900
2900
1450
2900
2900
1450
2900
2900
1450
2900
2900
1450
2900
Weight(kg)
Impeller diameter
(mm)
IHF80-65-160
IHF80-65-160A
IHF80-50-200A
IHF80-50-250A
IHF100-80-125A
IHF100-80-160A
IHF100-65-200A
IHF100-65-250A
17.525
32.5
314558
355065
17.525
32.5
314558
355065
17.525
32.5
314558
70100130
355065
62.689
116
70100130
355065
65.493.5121
70100130
355065
65.493.5121
70100130
305060
65.493.5121
8.258
6.88
292824
5250
45.5
1312.5
11.38
464440
828072
20.52018
71.57063
232014
5.755
3.5
181611
343224
8.58
6.5
322821
525042
1312.510.5
464437
878068
21.220
18.5
76.57059
506261
586766
526465
515958
506362
405051
405051
395051
707565
657064
687365
687465
606867
667365
647271
606863
637170
626968
586362
606867
4.866.99.0
8.612.516.1
9.7213.918.1
4.866.99.0
8.612.516.1
9.7213.918.1
4.866.99.0
8.612.516.1
19.427.836.1
9.713.918.0
17.424.732.2
19.427.836.1
9.713.918.0
18.226
33.6
19.427.836.1
9.713.918.0
18.226
33.6
19.427.836.1
8.3313.916.7
16.226
33.6
0.780.881.00
4.105.125.34
9.5310.6412.39
1.211.441.74
7.358.5610
19.4021.80
25
2.402.703.12
15.4017.6019.90
6.267.267.63
0.850.970.98
4.505.305.74
9.5311.7813.03
1.351.601.69
8.609.3010.6
15.5018.9120.94
2.062.502.95
1315.0217.40
26.6031.60
35
3.004.304.72
20.2526.228
1.5
7.5
15
3
11
30
4
22
11
1.5
7.5
15
2.2
11
360
4
22
45
5.5
37
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
5.0
4.5
5.0
5.0
4.5
5.0
5.0
4.5
5.0
4.0
4.5
4.5
165
165
197
197
185
248
248
232
136
136
122
170
170
159
210
210
197
255
255
238
100
190
230
130
220
400
145
310
220
100
200
230
110
220
400
140
310
450
170
410
IHF80-50-200
IHF80-50-250
IHF100-80-125
IHF100-80-160
IHF100-65-200
IHF100-65-250
06
DIMENSION DRAWING OF FLANGE
Product type
IHF32-25-125
IHF32-25-160
IHF40-32-125
IHF40-32-160
IHF50-32-125
IHF50-32-160
IHF50-32-200
IHF50-32-250
IHF65-50-125
IHF65-50-160
IHF65-40-200
IHF65-40-250
IHF80-65-125
IHF80-65-160
IHF80-50-200
IHF80-50-250
IHF100-80-125
IHF100-80-160
IHF100-65-200
IHF100-65-250
32
32
40
40
50
50
50
50
65
65
65
65
80
80
80
80
100
100
100
100
4-14
4-14
4-14
4-14
4-18
4-18
4-18
4-18
4-18
4-18
4-18
4-18
8-18
8-18
8-18
8-18
8-18
8-18
8-18
8-18
Inlet flange
DN1 D1 D11 d1 b1 n1-d01
4-14
4-14
4-14
4-14
4-18
4-18
4-18
4-18
4-18
4-18
4-18
4-18
4-18
4-18
4-18
4-18
8-18
8-18
4-18
4-18
Outlet flange
DN2 D2 D12 d2 b2 n2-d02
DIMENSION TABLE OF FLANGE
70
70
80
80
102
102
102
102
122
122
122
122
133
133
133
133
158
158
158
158
90
90
100
100
125
125
125
125
145
145
145
145
160
160
160
160
180
180
180
180
120
120
130
130
165
165
165
165
185
185
185
185
200
200
200
200
220
220
220
220
16
16
18
18
20
20
20
20
20
20
20
20
20
20
20
20
22
22
22
22
25
25
32
32
32
32
32
32
50
50
40
40
65
65
50
50
80
80
65
65
60
60
70
70
80
80
80
80
102
102
88
88
122
122
102
102
133
133
122
122
75
75
90
90
100
100
100
100
125
125
110
110
145
145
125
125
160
160
145
145
100
100
120
120
140
140
140
140
165
165
150
150
185
185
165
165
200
200
185
185
16
16
16
16
18
18
18
18
20
20
18
18
20
20
20
20
20
20
20
20
07
MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP
Product type
IHF32-25-125
IHF32-25-160
IHF40-32-125
IHF40-32-160
IHF50-32-125
IHF50-32-160
IHF50-32-200
IHF50-32-250
OUT-FORM INSTALLATION DIMENSION DRAWING
Y802-4/0.75
Y802-2/1.1
Y90S-2/1.5
Y802-4/0.75
Y90S-2/1.5
Y90L-2/2.2
Y802-4/0.75
Y90S-2/1.5
Y90L-2/2.2
Y802-4/0.75
Y90S-2/1.5
Y90L-2/2.2
Y802-4/0.75
Y90S-2/1.5
Y90L-2/2.2
Y802-4/0.75
Y100L-2/3
Y112M-2/4
Y90L-4/1.5
Y132S1-2/5.5
Y132S2-2/7.5
Y100L1-4/2.2
Y132S2-2/7.5
Y160M1-2/11
780
780
790
780
790
810
780
790
820
780
800
810
800
810
820
820
900
920
850
970
980
1030
1180
1280
L B S P A W T H h f 4- dMotor type/power (kW)
OUT-FORM AND INSTALLATION DIMENSION TABLE
720
720
720
730
740
740
720
720
720
740
740
740
740
740
740
800
800
800
800
850
850
920
1170
1170
470
470
470
470
530
530
470
470
470
530
530
530
530
530
530
560
560
560
560
560
560
560
775
775
120
120
120
100
100
100
120
120
120
100
100
100
100
100
100
130
120
120
130
140
140
200
200
200
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
80
80
80
320
320
320
320
350
350
320
320
320
350
350
350
320
320
320
350
350
350
350
390
390
450
450
450
270
270
270
270
300
300
270
270
270
300
300
300
270
270
270
300
300
300
300
340
340
400
400
400
350
350
350
350
370
370
350
350
350
360
360
360
360
360
360
370
380
380
410
440
440
520
520
520
220
220
220
230
230
230
220
220
220
230
230
230
210
210
210
210
220
220
230
260
260
290
290
290
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
100
100
100
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-24
4-24
4-24
08
OUT-FORM AND INSTALLATION DIMENSION TABLE
Product type
Y802-4/0.75
Y90L-2/2.2
Y100L-2/3
Y90S-4/1.1
Y112M-2/4
Y132S1-2/5.5
Y90L-4/1.5
Y132S2-2/7.5
Y160M1-2/11
Y100L2-4/3
Y160M2-2/15
Y160L-2/18.5
Y90S-4/1.1
Y112M-2/4
Y132S1-2/5.5
Y90L-4/1.5
Y132S2-2/7.5
Y160M1-2/11
Y100L2-4/3
Y160M1-2/11
Y160M2-2/15
Y112M-4/4
Y180M-2/22
Y200L1-2/30
Y90L-4/1.5
Y132S2-2/7.5
Y160M1-2/11
Y100L1-4/2.2
Y160M1-2/11
Y160M2-2/15
Y112M-4/4
Y180M-2/22
Y200L1-2/30
Y132S1-4/5.5
Y200L2-2/37
Y225L-2/45
800
850
870
870
900
960
990
1120
1140
1030
1180
1330
820
900
980
840
1040
1140
940
1000
1020
1050
1250
1320
960
1040
1140
940
1140
1140
1050
1250
1320
1140
1380
1780
L B S P A W T H h f 4- dMotor type/power (kW)
750
740
760
800
800
840
880
850
980
920
1170
1170
800
800
840
800
850
980
850
960
960
920
1050
1120
800
850
980
850
980
980
920
1050
1120
950
1220
1450
530
530
550
560
560
600
560
560
660
560
775
775
560
560
600
560
560
660
560
660
660
560
750
820
560
560
660
560
660
660
560
750
820
560
880
1280
130
100
100
120
120
120
140
140
150
200
200
200
120
120
120
130
140
160
140
150
150
200
150
150
130
140
150
140
150
150
200
150
150
160
200
200
70
70
70
70
70
70
70
70
70
80
80
80
70
70
70
70
70
70
70
60
70
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
350
320
320
390
350
390
390
390
450
450
450
450
350
350
390
390
390
460
390
450
450
450
480
510
390
390
460
390
450
450
480
480
510
480
540
610
300
270
270
340
300
340
340
340
400
400
400
400
300
300
340
340
340
400
340
400
400
400
430
460
340
340
400
340
400
400
430
430
460
430
490
550
360
350
360
400
370
400
380
380
440
520
520
520
370
370
400
380
440
440
380
460
460
510
510
510
440
440
440
460
460
460
525
525
525
550
550
550
220
210
220
235
235
235
260
260
260
290
290
290
235
235
235
260
260
260
260
270
270
285
285
285
260
260
260
260
260
260
300
300
300
300
300
300
80
80
80
80
80
80
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-19
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
4-24
IHF65-50-125
IHF65-50-160
IHF65-40-200
IHF65-40-250
IHF80-65-125
IHF80-65-160
IHF80-50-200
IHF80-50-250
IHF100-80-125
IHF100-80-160
IHF100-65-200
IHF100-65-250
09
PRECAUTIONS AT INSTALLATION
1
2
3
4
5
6 (
)
3-4
7
8
9
MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP
1. It acts an important influence on the normal work of
the pump whether the pump is reasonably mounted, so both
installation and correction must be carefully carried out.
2. Preset the foot bolts and make the concrete basis acc-
ording to the installation dimensions.
3. When the basis cement gets solid, mount the pump
onto it and level both pump and motor with a leveler and, if
unleveled, use sizing blocks to regulate and then tighten the
bolts.
4. Check if the moving parts on the pump are jammed
and collided and check the concentricity between the shafts
of both pump and motor, which can be made correctly by
means of adju sting with a sheet, and finally check the moving
clutch, which shall be lightly movable without collision.
5. Set both suck-in and vomiting pipes with a stand se-
parately and do not le t the pump directly bearing the weight
of the pipelines to prevent it from damage.
6. When the pump is mounted over the liquid level
(within the permitted suction stroke range), mount a foot valve
on the end of the suck-in pi peline and set a liquid-pouring
screwed hole or a valve on the vomiting one for the purpose
of pouring liquid into the pump before start; when the pump
is mounted be low the level, mount a control valve and a filter
on the suck-in pipeline to prevent impurities from being
sucked into the pump, with the filtering area bigger than t he
area of the pipeline by 3-4 times.
7. For the pump of a high head, a check valve shall also
be mounted on t he pipeline at the outside end of the exit flow
control valve so as to prevent the water hammer destruction
at an abrupt stop.
8. The installation height of the pump shall conform the
net positive suction head of it and both pipeline loss and
medium temperature need to be considered.
9. When the pump is used with a suction stroke, mount
a foot valve at the end of the incoming water pipe, do not
leave too many curved conduits with both inlet and outlet
pipelines and make sure of non-water, non-air leaks.
10
1
2
3
4
5
1
2
PUMP STAR, RUNNING AND STOP
10
3-4
11
12
10. It will be better for a filtering screen to be set on the
inlet pipeline so as to prevent im purities from getting into the
impeller and the effective area of the screen shall be 3-4 times
that of the incoming water pipe so as to ensure the liquid to
go through smoothly.
11. For the sake of safety and convenient use and care,
mount a regulating valve on both inlet and outlet pipelines of
the pump unit and a pressure gauge near the pump exit so as
to make it sure for the pump to work within the rated range
and ensure normal work and duration of it.
12. When the inlet needs to be expanded for connection,
use an eccentric reduced pipeline joint.
Start
1. When the pump is used with a suction stroke, that is
the inlet comes as a negative pressure, first pour water into the
pipeline or lead water in with a vacuum pump to have both
pump and inlet pipeline full of water. The inlet pipeline must
be sealed without air leak.
2. Close the gate valve and the cork on the pressure
gauge on the outlet pipeline to reduce the starting current.
3. Turn the rotor several turns to have the bearing lubri-
cated, check if both impeller and seal ring are collided with
each other when moving and, if unmovable, do not start the
pump till finding out the cause.
4. Carry out a trial start, the motor shall be moving in
the direction identical to that the arrow on the pump indicates.
Open the cork on the pressure gauge.
5. When the rotor gets to the normal run and the pressure
gauge shows a pressure, gradually open the exit valve and
adjust it to the desired working condition.
Run
1. When the pump is at running, check the readouts on
the meters and have the pump work with both flow and head
set on the name plate as can as possible, without working with
a big flow.
2. Check the cu rrent value of the motor at a regular time
interval and it shall not be over the rated one.
11
3 75
35
4
5
6
1
2
3
4
1
2
3
4
5
REPAIR AND MAINTENANCE OF PUMP
MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP
3. The bearing temperature shall not be over 75 and
over the outside one by 35 .
4. Loosen the packing gland when the pump starts running
and then set it properly when the expanding graphite or packing
gets expanded completely.
5. Replace the easily wearable parts on time when they
are worn out excessively.
6. In case of an abnormality, stop the pump and check
the cause.
Stop
1. Close the gate valve on the outcoming water pipeline
and put on the cork on the vacuum meter.
2. Stop the motor and then close the cork on the pressure
gauge.
3. In winter or a cold season, drain out the liquid inside
of the pump to prevent it from frozen crack.
4. In case of a long time stop, disassemble the pump,
clean and lubricate it and then keep it properly.
1. Check both pump and motor and replace the easily
wearable parts periodically.
2. Often lubricate the bearing box with quality calcium
based lubri cating grease to have it in a good lubricated status.
3. In case of a long time stop, in addition to getting the
corrosive liquid inside of the pump drained out completely,
much attention shall be paid to the cleaning of the part s and
the runner therein and cut-off of the power.
4. Never have the pump idly running.
5. Set a filter at the entrance of the pump if there are
solid grains in the medium.
12
FAILURES CAUSES AND TROUBLESHOOTING
Failure Possible causes Troubleshooting
a
b
c
Insufficient poured water
Air leaks from the connection between the pipeline and the meter
Too high suction stroke
a
b
c
Check if water leaks from the foot valve, then pour water sufficiently
Tighten the air-leak point
Lower it
1
The pump does not suck water, while the pointers of both pre-ssure gauge and vacuum meter jump severely.
a
b
c
The foot valve is not opened or already blocked
Too heavy resistance to the suction pipeline
The filter is blocked
a
b
c
Check the foot valve
Replace it
Clear it up
2
The pump does not suck water, while a high vacuum is sh own on the vacuum meter.
a
b
c
d
Too heavy resistance to the outcoming water pipe
Wrong moving direction
The valve on the outlet pipe is not opened
The impeller is blocked
a
b
c
d
Check or make the pipe shorter
Check the motor, change two phases
Open the outlet valve
Clear up the filth therein
3
No water is out, though there is a pressure shown on the pre-ssure gauge.
a
b
c
d
Air has been sucked in
Insufficient submerged depth, because the level becomes reduced
Inside of the impeller is blocked by foreign matters
The rotor is partially worn out severely
a
b
c
d
Check the air-leak point and repair it
Extend the suction pipe to make it deeper
Disassemble the impeller and clear up the foreign matters
Replace the seal ring
4Unable to get the designed flow.
a
b
c
d
e
The packing is pressed too tightly and gets heated
Excessive flow
Collision happens between the rotary body and the crust
The pump bearing is worn out
The pump shaft gets bent
a
b
c
d
e
Loosen it properly
Make the opening of the gate valve a little bit smaller
Do adjustment
Replace it
Replace or make it straight
5Excessively consumed power by the pump.
6Excessively severe vibration with the pump.
a
b
c
d
e
f
The impeller is blocked partially
The impeller gets damaged
Excessive flow
The pump shaft is eccentric to the motor shaft
The bearing gets damaged
Air is mixed in, cavitation erosion happens
a
b
c
d
e
f
Disassemble the impeller and clear up the foreign matters
Replace it
Make the opening of the outlet valve a little bit bigger
Correct it
Replace it
Change the suck-in position, improve the suction pipe
13
MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP
REFERENCE TABLE FOR PIPELINE LOSS
Pip
e
dia
me
ter
(mm
)
25
38
50
65
75
10
0
12
5
15
0
17
5
20
0
25
0
30
0
1
32
.7
3.5
0.8
2
13
.0
14
3.1
1.6
0.4
4 55
13
3.2
0.8
0.2
3
6 29
7.1
3.3
0.8
0.2
3
8 13
5.9
1.3
0.4
0.1
6
10
20
9.6 2.1
0.6
3
0.2
6
0.1
1
15
21
.6
6.8
1.3
0.5
8
0.2
7
0.1
3
20
8.6
2.7 1.1
0.5
0.2
6
0.0
7
25
13
4.1
1.6
0.7
4
0.3
7
0.1
2
30
19
.4
5.9
2.3
1.0
5
0.5
3
0.1
8
0.0
7
40
10
.7
4.2
1.9
0.9
3
0.3
0
0.1
2
50
6.4
2.9
1.5
0.4
8
0.1
9
60
9.4
4.3 2.1
0.6
8
0.2
7
70
5.8
2.9
0.9
3
0.3
7
80
7.7
3.7
1.2
0.4
9
90
9.6
4.7
1.5
0.6
1
10
0
6.1
1.9
0.7
6
11
0
7.2
2.3
0.9
12
0
8.5
2.8 1.1
13
0
3.3
1.3
14
0
3.7
1.5
16
0
4.9
2.0
18
0
5.2
2.4
20
0
3.0
Ca
pa
cit
y (L
/s)
()1
00
m
Bri
ef t
able
fo
r t
he
fri
ctio
nal
lo
ss o
f a
str
aig
ht
pip
e(fo
r e
val
uat
ion
), t
he
lost
met
ers
of
a 1
00
m s
trai
gh
t p
ipe
tak
es t
he
new
ly c
ast
iro
n p
ipe
as
the
sta
nd
ard
an
d m
ult
iple
fo
r t
he
old
on
e.
The
leng
th o
f a s
traig
ht p
ipe
conv
erte
d in
to fr
om b
oth
valv
e an
d el
bow(
each
)L
IMIT
OF
TH
E M
AX
IMU
N F
LO
W F
OR
A P
IPE
WIT
H A
CE
RTA
IN D
IAM
ET
ER
Va
rie
tyC
on
vert
into
th
e tim
es
of th
ed
iam
ete
r o
f a
str
aig
ht p
ipe
Re
ma
rk
Sta
ndar
d el
bow
Ful
ly o
pen
ed g
ate
valv
e
Bac
k va
lve
Fo
ot
val
ve
12 25 10
0
10
0
Mu
ltip
le i
n ca
se o
f u
nop
en
Par
tial
blo
ck-u
p m
ult
iple
d
Pip
elin
e d
iam
ete
r
(mm
)
Ma
xim
um
flo
w
(L/s
)
Pip
elin
e d
iam
ete
r
(mm
)
Ma
xim
um
flo
w
(L/s
)
Ma
xim
um
flo
w r
ate
(m/s
)
Maxi
mum
flo
w r
ate
(m/s
)
25 38
50 65 75 100
1 2.5
4.17
6.67
10.0
18.4
2.0
4
1.6
9
2.1
2
2.0
1
2.2
6
2.3
3
12
5
150
17
5
200
250
300
30.0
43.0
60.0
83.3
133
.0
192
.0
2.44
2.4
5
2.49
2.69
2.7
2
2.71
No
teT
he
pip
eli
ne
lo
ss w
ou
ld b
e m
ad
e g
reatl
y in
cre
ase
d o
nce
th
e l
imit
is
o
ver.
10
0m
m1
00
10
01
00
=1
00
00
mm
=1
0m
8
L/s
10
0m
1.3
m1
0m
0.1
3m
10
0m
m8
L/s
0.1
3m
No
te:F
or
inst
ance
, a
10
0m
md
iam
eter
pip
e, t
he
foo
t v
alv
e h
as a
10
01
00
=1
00
00
mm
=1
0m
dia
met
er
wh
en w
hic
h i
s co
nv
erte
d i
nto
10
0 t
imes
th
at o
f th
e p
ipe'
s d
iam
eter
. S
up
po
se t
he
flo
w i
s 8
L/s
,
lo
ok
ed i
nto
th
e ab
ov
e ta
ble
, th
e lo
ss o
f th
e st
raig
ht
pip
e is
1.3
m e
ach
10
0m
, th
en t
he
on
e fo
r
1
00
mm
is
0.1
3m
, th
at i
s, f
or
a 1
00
mm
fo
ot
val
ve
wit
h a
flo
w 8
L/s
, it
s h
ead
low
is
0.1
3m
.
As we are constantly endeavouring to improve the performance of our equipment.
The company reserves the right to make alteration from time to time and equipment differ from that detailed in this brochure.
3616-3618
201812
(021)59138888
(021)59136782
800 800-820-5009
Address:3616-3618 Cao'an Road, Jiangqiao Shanghai
P.C.: 201812
Switchboard: (021) 59138888
Fax: (021) 59136782
800 Free consultation Tel:800-820-5009
www.lcpumps.com
All rights reserved.Pirate is forbidden.
2010 The first printing of the 2010 edition
Date of printing 10th.Mar.2010