model ihf single-stage single-suction fluorine-plastic ... · model ihf single-stage single-suction...

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Model IHF Single-stage Single-suction Fluorine-plastic Alloy Chemical Centrifugal Pump Please carefully read the operation instructions before use of the product. Operation installation

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Page 1: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

Model IHF Single-stage Single-suction Fluorine-plastic Alloy Chemical Centrifugal Pump

Please carefully read the operation instructions before use of the product.

Operation installation

Page 2: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

CONTENTS

01

01

01

02

02

03

06

07

09

10

11

12

13

Outline

Construction and feature of pump

Model meaning

Construction drawing

Performance curve drawing

Performance table

Dimension drawing/table of flange

Out-form installation dimension drawing and table

Precautions at installation

Pump star, running and stop

Repair and maintenance of pump

Failures causes and troubleshooting

Reference table for pipeline loss

Page 3: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

IH F 50 - 32 160 A

160mm

32mm

50mm

Impeller via first cutting

Nominal diameter of impeller

Outlet diameter 50mm

Inlet diameter 65mm

The flowing parts of the pump are fluorine plastic ones

Series code of international standard chemical pump

-

01

OUTLINE

Model IHF pump is a single-stage single-suction fluoric

plastic alloy chemical centrifugal pump, designe d per the

national standard and designed and made per the processing

workmanship for the non-metal pump. This pump features

anti-corrosion, wearability, high temperature resista nce, non-

aging, high mechanical strength, non-toxin decomposition and

wide temperature range of use, with the medium temperature

to be transported at -85 ~ 200 , and is applicable for the

liquid transportation, waste water treatment and souring etc.

technological flows in chemical industry, pharmacy, petroleum,

metallurgy, electric power, electric-plating, acid cleaning, far m

chemicals, paper-making etc. trades. This pump can be used

to transport sulfuric acid, hydrochloric acid, nitric acid, acetic

acid, hydrofluoric acid, nitro-hydrochloric acid, strong oxidative

and strong corrosive media and is one of the most advanced

corrosion-proof equipments at present.

MODEL MEANING

IHF

-85~200

MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP

CONSTRUCTION AND FEATURE OF PUMP

IHF

(F46)

99.9%

For model IHF fluoric plastic centrifugal pump, the

casing is a metal crust interlined with poly-perfluoroethylene-

propylene (F46), both impeller and pump cover are fo rmed

with a metal insert wrapped with fluoric plastic outside and

then integrally sintered and pressed, the shaft seal is an ext-

ernally mountable sylphon bellows mechanical seal, the static

ring is made of 99.9% alumina ceramic or silicon carbide and

the dynamic ring is made of tetrafluoro filling material or

silicon carbide and its features come at an advanced and rea-

sonable structure, strong corrosion resistance, strict and reliable

sealing, stable work, low noise and a long duration.

Page 4: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

02

CONSTRUCTION DRAWING

PERFORMANCE CURVE DRAWING

HT200

45# Steel

F46

F46

Pump casing

Impeller frame

Impeller

Pump casing interlining

1

2

3

4

F46

HT200

1Cr18Ni9Ti

Aluminum oxide ceramic

Pump cover interlining

Pump cover

Gland of mechanical seal

Static ring

5

6

7

8

Silicon nitride

3Cr13

HT200

HT200

Dynamic ring

Pump shaft

Bearing body

Clutch

9

10

11

12

Page 5: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

03

PERFORMANCE TABLE

Model NPSH(r)(m)

Speed(r/min)

Head(m)

Capacity

3(m /h)Eff.(%)

Power

(L/s)Shaft Motor power

2900

1450

2900

2900

1450

2900

2900

1450

2900

2900

1450

2900

2900

1450

2900

2900

1450

2900

2900

1450

MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP

Weight(kg)

Impeller diameter

(mm)

IHF32-25-125

IHF32-25-125A

IHF32-25-160

IHF32-25-160A

IHF40-32-125

IHF40-32-125A

IHF40-32-160

IHF40-32-160A

IHF50-32-125

IHF50-32-125A

IHF50-32-160

IHF50-32-160A

IHF50-32-200

3.55

6.5

1.752.5

3.25

3.14.55.8

3.55

6.5

1.752.5

3.25

3.14.55.8

4.46.58.3

2.23.254.15

3.95.67.4

4.46.58.3

2.22.5

3.25

3.95.67.4

8.812.516.3

4.46.258.15

811

14.5

8.812.516.3

4.46.258.15

8.211.715.2

8.812.516.3

4.46.258.15

212018

5.255

4.5

17.616

14.4

333230

8.258

7.5

292826

212018

5.255

4.5

17.616

14.4

333230

8.258

7.5

292826

21.520

17.5

5.375

4.37

171614

333230

8..258

7.5

292826

525048

1312.512

404442

374038

384140

344042

303840

303536

404543

374140

384240

344039

333637

323837

455453

374645

425251

414847

314142

394746

344241

253336

0.971.391.80

0.490.690.90

0.061.251.61

0.971.391.80

0.490.690.90

0.861.251.61

1.221.802.31

0.600.901.15

1.081.562.06

1.221.802.31

0.600.901.15

1.081.562.06

1.081.562.06

1.21.742.26

2.223.054.03

2.443.474.53

1.21.742.26

2.283.254.22

2.443.474.53

1.21.742.26

0.500.620.76

0.0680.0850.105

0.700.480.57

0.931.101.26

0.1310.1430.166

0.810.971.14

0.630.790.95

0.0850.1080.127

0.490.580.72

1.161.421.71

0.140.150.18

0.961.231.41

1.151.261.47

0.170.180.22

0.880.921.08

1.932.272.84

0.310.330.39

1.161.882.34

3.704.105.20

0.620.650.74

1.5

0.75

1.1

2.2

0.75

1.5

2.2

0.75

1.5

2.2

0.75

1.5

2.2

0.75

1.5

4

0.75

3

7.5

1.5

2.3

2.3

2.3

2.3

2.3

2.3

2.5

2.5

2.5

2.5

2.5

2.5

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

128

128

115

162

162

152

128

128

115

162

162

152

128

128

115

160

160

150

190

190

80

75

75

90

75

80

90

75

80

90

75

80

90

75

80

120

90

100

150

100

Page 6: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

04

PERFORMANCE TABLE

Model NPSH(r)(m)

Speed(r/min)

Head(m)

Capacity

3(m /h)Eff.(%)

Power

(L/s)Shaft Motor power

2900

2900

1450

2900

2900

1450

2900

2900

1450

2900

2900

1450

2900

2900

1450

2900

2900

1450

2900

2900

Weight(kg)

Impeller diameter

(mm)

IHF50-32-200A

IHF50-32-250A

IHF65-50-1125A

IHF65-50-160A

IHF65-40-200A

IHF65-40-250A

IHF80-65-125A

IHF80-65-160

8.211.715.2

8.812.516.3

4.46.258.15

8.211.715.2

17.52532

8.7512.516

15.622.329

17.52532

8.7512.516

16.423.330.4

17.52532

8.7512.516

16.423.330.4

17.52532

8.7512.516

16.423.330.4

355065

17.525

32.5

314558

355065

454442

828076

20.52019

717068

21.520

17.5

5.375

4.37

171614

3332

27.5

8.258

6.87

292824

5250

45.5

1312.511.4

464440

828076

20.52019

717068

21.52017

5.375

4.25

171614

3332

27.5

314039

273534

202730

253433

566463

455758

536261

505957

405351

485856

455454

364647

435352

395052

324244

364850

646967

546462

626867

606867

2.283.254.22

2.443.474.53

1.21.742.26

2.283.254.22

4.866.949.0

2.433.474.44

4.336.198.1

4.866.949.0

2.433.474.44

4.566.5

8.44

4.866.949.0

2.433.474.44

4.566.5

8.44

4.866.949.0

2.433.474.44

4.566.5

8.44

9.7213.918.1

4.866.99.0

8.612.516.1

9.7213.918.1

3.243.504.45

7.307.8010

1.221.261.40

4.536.568.52

1.832.132.42

0.280.300.33

1.361.571.79

3.153.694.20

0.490.510.59

2.703.103.54

5.506.307.35

0.860.931.05

4.305.005.20

10.1010.9012.74

1.521.621.88

8.809.30

11.25

3.203.954.50

0.470.530.61

2.302.883.30

5.246.417.27

5.5

11

2.2

7.5

3

0.75

2.2

5.5

1.1

4

11

1.5

7.5

18.5

3

15

5.5

1.1

4

11

3.0

3.0

3.0

3.0

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

4.0

4.0

4.0

4.0

178

250

250

235

128

128

115

160

160

150

195

195

183

250

250

235

134

134

120

165

130

220

100

170

100

80

90

145

90

130

225

100

170

240

130

230

150

90

130

220

IHF50-32-250

IHF65-50-125

IHF65-50-160

IHF65-40-200

IHF65-40-250

IHF80-65-125

Page 7: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

05

PERFORMANCE TABLE

MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP

Model NPSH(r)(m)

Speed(r/min)

Head(m)

Capacity

3(m /h)Eff.(%)

Power

(L/s)Shaft Motor power

1450

2900

2900

1450

2900

2900

1450

2900

2900

1450

2900

2900

1450

2900

2900

1450

2900

2900

1450

2900

Weight(kg)

Impeller diameter

(mm)

IHF80-65-160

IHF80-65-160A

IHF80-50-200A

IHF80-50-250A

IHF100-80-125A

IHF100-80-160A

IHF100-65-200A

IHF100-65-250A

17.525

32.5

314558

355065

17.525

32.5

314558

355065

17.525

32.5

314558

70100130

355065

62.689

116

70100130

355065

65.493.5121

70100130

355065

65.493.5121

70100130

305060

65.493.5121

8.258

6.88

292824

5250

45.5

1312.5

11.38

464440

828072

20.52018

71.57063

232014

5.755

3.5

181611

343224

8.58

6.5

322821

525042

1312.510.5

464437

878068

21.220

18.5

76.57059

506261

586766

526465

515958

506362

405051

405051

395051

707565

657064

687365

687465

606867

667365

647271

606863

637170

626968

586362

606867

4.866.99.0

8.612.516.1

9.7213.918.1

4.866.99.0

8.612.516.1

9.7213.918.1

4.866.99.0

8.612.516.1

19.427.836.1

9.713.918.0

17.424.732.2

19.427.836.1

9.713.918.0

18.226

33.6

19.427.836.1

9.713.918.0

18.226

33.6

19.427.836.1

8.3313.916.7

16.226

33.6

0.780.881.00

4.105.125.34

9.5310.6412.39

1.211.441.74

7.358.5610

19.4021.80

25

2.402.703.12

15.4017.6019.90

6.267.267.63

0.850.970.98

4.505.305.74

9.5311.7813.03

1.351.601.69

8.609.3010.6

15.5018.9120.94

2.062.502.95

1315.0217.40

26.6031.60

35

3.004.304.72

20.2526.228

1.5

7.5

15

3

11

30

4

22

11

1.5

7.5

15

2.2

11

360

4

22

45

5.5

37

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

5.0

4.5

5.0

5.0

4.5

5.0

5.0

4.5

5.0

4.0

4.5

4.5

165

165

197

197

185

248

248

232

136

136

122

170

170

159

210

210

197

255

255

238

100

190

230

130

220

400

145

310

220

100

200

230

110

220

400

140

310

450

170

410

IHF80-50-200

IHF80-50-250

IHF100-80-125

IHF100-80-160

IHF100-65-200

IHF100-65-250

Page 8: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

06

DIMENSION DRAWING OF FLANGE

Product type

IHF32-25-125

IHF32-25-160

IHF40-32-125

IHF40-32-160

IHF50-32-125

IHF50-32-160

IHF50-32-200

IHF50-32-250

IHF65-50-125

IHF65-50-160

IHF65-40-200

IHF65-40-250

IHF80-65-125

IHF80-65-160

IHF80-50-200

IHF80-50-250

IHF100-80-125

IHF100-80-160

IHF100-65-200

IHF100-65-250

32

32

40

40

50

50

50

50

65

65

65

65

80

80

80

80

100

100

100

100

4-14

4-14

4-14

4-14

4-18

4-18

4-18

4-18

4-18

4-18

4-18

4-18

8-18

8-18

8-18

8-18

8-18

8-18

8-18

8-18

Inlet flange

DN1 D1 D11 d1 b1 n1-d01

4-14

4-14

4-14

4-14

4-18

4-18

4-18

4-18

4-18

4-18

4-18

4-18

4-18

4-18

4-18

4-18

8-18

8-18

4-18

4-18

Outlet flange

DN2 D2 D12 d2 b2 n2-d02

DIMENSION TABLE OF FLANGE

70

70

80

80

102

102

102

102

122

122

122

122

133

133

133

133

158

158

158

158

90

90

100

100

125

125

125

125

145

145

145

145

160

160

160

160

180

180

180

180

120

120

130

130

165

165

165

165

185

185

185

185

200

200

200

200

220

220

220

220

16

16

18

18

20

20

20

20

20

20

20

20

20

20

20

20

22

22

22

22

25

25

32

32

32

32

32

32

50

50

40

40

65

65

50

50

80

80

65

65

60

60

70

70

80

80

80

80

102

102

88

88

122

122

102

102

133

133

122

122

75

75

90

90

100

100

100

100

125

125

110

110

145

145

125

125

160

160

145

145

100

100

120

120

140

140

140

140

165

165

150

150

185

185

165

165

200

200

185

185

16

16

16

16

18

18

18

18

20

20

18

18

20

20

20

20

20

20

20

20

Page 9: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

07

MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP

Product type

IHF32-25-125

IHF32-25-160

IHF40-32-125

IHF40-32-160

IHF50-32-125

IHF50-32-160

IHF50-32-200

IHF50-32-250

OUT-FORM INSTALLATION DIMENSION DRAWING

Y802-4/0.75

Y802-2/1.1

Y90S-2/1.5

Y802-4/0.75

Y90S-2/1.5

Y90L-2/2.2

Y802-4/0.75

Y90S-2/1.5

Y90L-2/2.2

Y802-4/0.75

Y90S-2/1.5

Y90L-2/2.2

Y802-4/0.75

Y90S-2/1.5

Y90L-2/2.2

Y802-4/0.75

Y100L-2/3

Y112M-2/4

Y90L-4/1.5

Y132S1-2/5.5

Y132S2-2/7.5

Y100L1-4/2.2

Y132S2-2/7.5

Y160M1-2/11

780

780

790

780

790

810

780

790

820

780

800

810

800

810

820

820

900

920

850

970

980

1030

1180

1280

L B S P A W T H h f 4- dMotor type/power (kW)

OUT-FORM AND INSTALLATION DIMENSION TABLE

720

720

720

730

740

740

720

720

720

740

740

740

740

740

740

800

800

800

800

850

850

920

1170

1170

470

470

470

470

530

530

470

470

470

530

530

530

530

530

530

560

560

560

560

560

560

560

775

775

120

120

120

100

100

100

120

120

120

100

100

100

100

100

100

130

120

120

130

140

140

200

200

200

70

70

70

70

70

70

70

70

70

70

70

70

70

70

70

70

70

70

70

70

70

80

80

80

320

320

320

320

350

350

320

320

320

350

350

350

320

320

320

350

350

350

350

390

390

450

450

450

270

270

270

270

300

300

270

270

270

300

300

300

270

270

270

300

300

300

300

340

340

400

400

400

350

350

350

350

370

370

350

350

350

360

360

360

360

360

360

370

380

380

410

440

440

520

520

520

220

220

220

230

230

230

220

220

220

230

230

230

210

210

210

210

220

220

230

260

260

290

290

290

80

80

80

80

80

80

80

80

80

80

80

80

80

80

80

80

80

80

80

80

80

100

100

100

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-24

4-24

4-24

Page 10: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

08

OUT-FORM AND INSTALLATION DIMENSION TABLE

Product type

Y802-4/0.75

Y90L-2/2.2

Y100L-2/3

Y90S-4/1.1

Y112M-2/4

Y132S1-2/5.5

Y90L-4/1.5

Y132S2-2/7.5

Y160M1-2/11

Y100L2-4/3

Y160M2-2/15

Y160L-2/18.5

Y90S-4/1.1

Y112M-2/4

Y132S1-2/5.5

Y90L-4/1.5

Y132S2-2/7.5

Y160M1-2/11

Y100L2-4/3

Y160M1-2/11

Y160M2-2/15

Y112M-4/4

Y180M-2/22

Y200L1-2/30

Y90L-4/1.5

Y132S2-2/7.5

Y160M1-2/11

Y100L1-4/2.2

Y160M1-2/11

Y160M2-2/15

Y112M-4/4

Y180M-2/22

Y200L1-2/30

Y132S1-4/5.5

Y200L2-2/37

Y225L-2/45

800

850

870

870

900

960

990

1120

1140

1030

1180

1330

820

900

980

840

1040

1140

940

1000

1020

1050

1250

1320

960

1040

1140

940

1140

1140

1050

1250

1320

1140

1380

1780

L B S P A W T H h f 4- dMotor type/power (kW)

750

740

760

800

800

840

880

850

980

920

1170

1170

800

800

840

800

850

980

850

960

960

920

1050

1120

800

850

980

850

980

980

920

1050

1120

950

1220

1450

530

530

550

560

560

600

560

560

660

560

775

775

560

560

600

560

560

660

560

660

660

560

750

820

560

560

660

560

660

660

560

750

820

560

880

1280

130

100

100

120

120

120

140

140

150

200

200

200

120

120

120

130

140

160

140

150

150

200

150

150

130

140

150

140

150

150

200

150

150

160

200

200

70

70

70

70

70

70

70

70

70

80

80

80

70

70

70

70

70

70

70

60

70

80

80

80

80

80

80

80

80

80

80

80

80

80

80

80

350

320

320

390

350

390

390

390

450

450

450

450

350

350

390

390

390

460

390

450

450

450

480

510

390

390

460

390

450

450

480

480

510

480

540

610

300

270

270

340

300

340

340

340

400

400

400

400

300

300

340

340

340

400

340

400

400

400

430

460

340

340

400

340

400

400

430

430

460

430

490

550

360

350

360

400

370

400

380

380

440

520

520

520

370

370

400

380

440

440

380

460

460

510

510

510

440

440

440

460

460

460

525

525

525

550

550

550

220

210

220

235

235

235

260

260

260

290

290

290

235

235

235

260

260

260

260

270

270

285

285

285

260

260

260

260

260

260

300

300

300

300

300

300

80

80

80

80

80

80

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-19

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

4-24

IHF65-50-125

IHF65-50-160

IHF65-40-200

IHF65-40-250

IHF80-65-125

IHF80-65-160

IHF80-50-200

IHF80-50-250

IHF100-80-125

IHF100-80-160

IHF100-65-200

IHF100-65-250

Page 11: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

09

PRECAUTIONS AT INSTALLATION

1

2

3

4

5

6 (

)

3-4

7

8

9

MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP

1. It acts an important influence on the normal work of

the pump whether the pump is reasonably mounted, so both

installation and correction must be carefully carried out.

2. Preset the foot bolts and make the concrete basis acc-

ording to the installation dimensions.

3. When the basis cement gets solid, mount the pump

onto it and level both pump and motor with a leveler and, if

unleveled, use sizing blocks to regulate and then tighten the

bolts.

4. Check if the moving parts on the pump are jammed

and collided and check the concentricity between the shafts

of both pump and motor, which can be made correctly by

means of adju sting with a sheet, and finally check the moving

clutch, which shall be lightly movable without collision.

5. Set both suck-in and vomiting pipes with a stand se-

parately and do not le t the pump directly bearing the weight

of the pipelines to prevent it from damage.

6. When the pump is mounted over the liquid level

(within the permitted suction stroke range), mount a foot valve

on the end of the suck-in pi peline and set a liquid-pouring

screwed hole or a valve on the vomiting one for the purpose

of pouring liquid into the pump before start; when the pump

is mounted be low the level, mount a control valve and a filter

on the suck-in pipeline to prevent impurities from being

sucked into the pump, with the filtering area bigger than t he

area of the pipeline by 3-4 times.

7. For the pump of a high head, a check valve shall also

be mounted on t he pipeline at the outside end of the exit flow

control valve so as to prevent the water hammer destruction

at an abrupt stop.

8. The installation height of the pump shall conform the

net positive suction head of it and both pipeline loss and

medium temperature need to be considered.

9. When the pump is used with a suction stroke, mount

a foot valve at the end of the incoming water pipe, do not

leave too many curved conduits with both inlet and outlet

pipelines and make sure of non-water, non-air leaks.

Page 12: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

10

1

2

3

4

5

1

2

PUMP STAR, RUNNING AND STOP

10

3-4

11

12

10. It will be better for a filtering screen to be set on the

inlet pipeline so as to prevent im purities from getting into the

impeller and the effective area of the screen shall be 3-4 times

that of the incoming water pipe so as to ensure the liquid to

go through smoothly.

11. For the sake of safety and convenient use and care,

mount a regulating valve on both inlet and outlet pipelines of

the pump unit and a pressure gauge near the pump exit so as

to make it sure for the pump to work within the rated range

and ensure normal work and duration of it.

12. When the inlet needs to be expanded for connection,

use an eccentric reduced pipeline joint.

Start

1. When the pump is used with a suction stroke, that is

the inlet comes as a negative pressure, first pour water into the

pipeline or lead water in with a vacuum pump to have both

pump and inlet pipeline full of water. The inlet pipeline must

be sealed without air leak.

2. Close the gate valve and the cork on the pressure

gauge on the outlet pipeline to reduce the starting current.

3. Turn the rotor several turns to have the bearing lubri-

cated, check if both impeller and seal ring are collided with

each other when moving and, if unmovable, do not start the

pump till finding out the cause.

4. Carry out a trial start, the motor shall be moving in

the direction identical to that the arrow on the pump indicates.

Open the cork on the pressure gauge.

5. When the rotor gets to the normal run and the pressure

gauge shows a pressure, gradually open the exit valve and

adjust it to the desired working condition.

Run

1. When the pump is at running, check the readouts on

the meters and have the pump work with both flow and head

set on the name plate as can as possible, without working with

a big flow.

2. Check the cu rrent value of the motor at a regular time

interval and it shall not be over the rated one.

Page 13: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

11

3 75

35

4

5

6

1

2

3

4

1

2

3

4

5

REPAIR AND MAINTENANCE OF PUMP

MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP

3. The bearing temperature shall not be over 75 and

over the outside one by 35 .

4. Loosen the packing gland when the pump starts running

and then set it properly when the expanding graphite or packing

gets expanded completely.

5. Replace the easily wearable parts on time when they

are worn out excessively.

6. In case of an abnormality, stop the pump and check

the cause.

Stop

1. Close the gate valve on the outcoming water pipeline

and put on the cork on the vacuum meter.

2. Stop the motor and then close the cork on the pressure

gauge.

3. In winter or a cold season, drain out the liquid inside

of the pump to prevent it from frozen crack.

4. In case of a long time stop, disassemble the pump,

clean and lubricate it and then keep it properly.

1. Check both pump and motor and replace the easily

wearable parts periodically.

2. Often lubricate the bearing box with quality calcium

based lubri cating grease to have it in a good lubricated status.

3. In case of a long time stop, in addition to getting the

corrosive liquid inside of the pump drained out completely,

much attention shall be paid to the cleaning of the part s and

the runner therein and cut-off of the power.

4. Never have the pump idly running.

5. Set a filter at the entrance of the pump if there are

solid grains in the medium.

Page 14: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

12

FAILURES CAUSES AND TROUBLESHOOTING

Failure Possible causes Troubleshooting

a

b

c

Insufficient poured water

Air leaks from the connection between the pipeline and the meter

Too high suction stroke

a

b

c

Check if water leaks from the foot valve, then pour water sufficiently

Tighten the air-leak point

Lower it

1

The pump does not suck water, while the pointers of both pre-ssure gauge and vacuum meter jump severely.

a

b

c

The foot valve is not opened or already blocked

Too heavy resistance to the suction pipeline

The filter is blocked

a

b

c

Check the foot valve

Replace it

Clear it up

2

The pump does not suck water, while a high vacuum is sh own on the vacuum meter.

a

b

c

d

Too heavy resistance to the outcoming water pipe

Wrong moving direction

The valve on the outlet pipe is not opened

The impeller is blocked

a

b

c

d

Check or make the pipe shorter

Check the motor, change two phases

Open the outlet valve

Clear up the filth therein

3

No water is out, though there is a pressure shown on the pre-ssure gauge.

a

b

c

d

Air has been sucked in

Insufficient submerged depth, because the level becomes reduced

Inside of the impeller is blocked by foreign matters

The rotor is partially worn out severely

a

b

c

d

Check the air-leak point and repair it

Extend the suction pipe to make it deeper

Disassemble the impeller and clear up the foreign matters

Replace the seal ring

4Unable to get the designed flow.

a

b

c

d

e

The packing is pressed too tightly and gets heated

Excessive flow

Collision happens between the rotary body and the crust

The pump bearing is worn out

The pump shaft gets bent

a

b

c

d

e

Loosen it properly

Make the opening of the gate valve a little bit smaller

Do adjustment

Replace it

Replace or make it straight

5Excessively consumed power by the pump.

6Excessively severe vibration with the pump.

a

b

c

d

e

f

The impeller is blocked partially

The impeller gets damaged

Excessive flow

The pump shaft is eccentric to the motor shaft

The bearing gets damaged

Air is mixed in, cavitation erosion happens

a

b

c

d

e

f

Disassemble the impeller and clear up the foreign matters

Replace it

Make the opening of the outlet valve a little bit bigger

Correct it

Replace it

Change the suck-in position, improve the suction pipe

Page 15: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

13

MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP

REFERENCE TABLE FOR PIPELINE LOSS

Pip

e

dia

me

ter

(mm

)

25

38

50

65

75

10

0

12

5

15

0

17

5

20

0

25

0

30

0

1

32

.7

3.5

0.8

2

13

.0

14

3.1

1.6

0.4

4 55

13

3.2

0.8

0.2

3

6 29

7.1

3.3

0.8

0.2

3

8 13

5.9

1.3

0.4

0.1

6

10

20

9.6 2.1

0.6

3

0.2

6

0.1

1

15

21

.6

6.8

1.3

0.5

8

0.2

7

0.1

3

20

8.6

2.7 1.1

0.5

0.2

6

0.0

7

25

13

4.1

1.6

0.7

4

0.3

7

0.1

2

30

19

.4

5.9

2.3

1.0

5

0.5

3

0.1

8

0.0

7

40

10

.7

4.2

1.9

0.9

3

0.3

0

0.1

2

50

6.4

2.9

1.5

0.4

8

0.1

9

60

9.4

4.3 2.1

0.6

8

0.2

7

70

5.8

2.9

0.9

3

0.3

7

80

7.7

3.7

1.2

0.4

9

90

9.6

4.7

1.5

0.6

1

10

0

6.1

1.9

0.7

6

11

0

7.2

2.3

0.9

12

0

8.5

2.8 1.1

13

0

3.3

1.3

14

0

3.7

1.5

16

0

4.9

2.0

18

0

5.2

2.4

20

0

3.0

Ca

pa

cit

y (L

/s)

()1

00

m

Bri

ef t

able

fo

r t

he

fri

ctio

nal

lo

ss o

f a

str

aig

ht

pip

e(fo

r e

val

uat

ion

), t

he

lost

met

ers

of

a 1

00

m s

trai

gh

t p

ipe

tak

es t

he

new

ly c

ast

iro

n p

ipe

as

the

sta

nd

ard

an

d m

ult

iple

fo

r t

he

old

on

e.

The

leng

th o

f a s

traig

ht p

ipe

conv

erte

d in

to fr

om b

oth

valv

e an

d el

bow(

each

)L

IMIT

OF

TH

E M

AX

IMU

N F

LO

W F

OR

A P

IPE

WIT

H A

CE

RTA

IN D

IAM

ET

ER

Va

rie

tyC

on

vert

into

th

e tim

es

of th

ed

iam

ete

r o

f a

str

aig

ht p

ipe

Re

ma

rk

Sta

ndar

d el

bow

Ful

ly o

pen

ed g

ate

valv

e

Bac

k va

lve

Fo

ot

val

ve

12 25 10

0

10

0

Mu

ltip

le i

n ca

se o

f u

nop

en

Par

tial

blo

ck-u

p m

ult

iple

d

Pip

elin

e d

iam

ete

r

(mm

)

Ma

xim

um

flo

w

(L/s

)

Pip

elin

e d

iam

ete

r

(mm

)

Ma

xim

um

flo

w

(L/s

)

Ma

xim

um

flo

w r

ate

(m/s

)

Maxi

mum

flo

w r

ate

(m/s

)

25 38

50 65 75 100

1 2.5

4.17

6.67

10.0

18.4

2.0

4

1.6

9

2.1

2

2.0

1

2.2

6

2.3

3

12

5

150

17

5

200

250

300

30.0

43.0

60.0

83.3

133

.0

192

.0

2.44

2.4

5

2.49

2.69

2.7

2

2.71

No

teT

he

pip

eli

ne

lo

ss w

ou

ld b

e m

ad

e g

reatl

y in

cre

ase

d o

nce

th

e l

imit

is

o

ver.

10

0m

m1

00

10

01

00

=1

00

00

mm

=1

0m

8

L/s

10

0m

1.3

m1

0m

0.1

3m

10

0m

m8

L/s

0.1

3m

No

te:F

or

inst

ance

, a

10

0m

md

iam

eter

pip

e, t

he

foo

t v

alv

e h

as a

10

01

00

=1

00

00

mm

=1

0m

dia

met

er

wh

en w

hic

h i

s co

nv

erte

d i

nto

10

0 t

imes

th

at o

f th

e p

ipe'

s d

iam

eter

. S

up

po

se t

he

flo

w i

s 8

L/s

,

lo

ok

ed i

nto

th

e ab

ov

e ta

ble

, th

e lo

ss o

f th

e st

raig

ht

pip

e is

1.3

m e

ach

10

0m

, th

en t

he

on

e fo

r

1

00

mm

is

0.1

3m

, th

at i

s, f

or

a 1

00

mm

fo

ot

val

ve

wit

h a

flo

w 8

L/s

, it

s h

ead

low

is

0.1

3m

.

Page 16: Model IHF Single-stage Single-suction Fluorine-plastic ... · MODEL IHF SINGLE-STAGE SINGLE-SUCTION FLUORINE-PLASTIC ALLOY CHEMICAL CENTRIFUGAL PUMP CONSTRUCTION AND FEATURE OF PUMP

As we are constantly endeavouring to improve the performance of our equipment.

The company reserves the right to make alteration from time to time and equipment differ from that detailed in this brochure.

3616-3618

201812

(021)59138888

(021)59136782

800 800-820-5009

Address:3616-3618 Cao'an Road, Jiangqiao Shanghai

P.C.: 201812

Switchboard: (021) 59138888

Fax: (021) 59136782

800 Free consultation Tel:800-820-5009

www.lcpumps.com

[email protected]

All rights reserved.Pirate is forbidden.

2010 The first printing of the 2010 edition

Date of printing 10th.Mar.2010