model curriculumintroduction to the job roles major responsibilities of an assistant construction...

Assistant construction Fitter

Model Curriculum

1. Assistant construction Fitter

SECTOR: SUB-SECTOR: OCCUPATION:

REF ID: NSQF LEVEL:

Construction Real Estate and Infrastructure Construction Fabrication CON/Q01202, V1.0 2

Assistant construction Fitter 2


TABLE OF CONTENTS

1. Curriculum 01

2. Trainer Prerequisites 06

3. Annexure: Assessment Criteria 07


Assistant construction Fitter CURRICULUM / SYLLABUS

This program is aimed at training candidates for the job of a “Assistant construction Fitter”, in the “Construction” Sector/Industry and aims at building the following key competencies amongst the learner

Program Name Assistant construction Fitter

Qualification Pack Name & Reference ID. ID

CON/Q1202, v1.0

Version No. 1.0 Version Update Date 14-08-2017

Pre-requisites to Training

Preferably 10th standard and 0-2 years site experience of working in

fitup works for Non trained worker/ 0-1 year site experience as

a certified Helper – Fabrication

Training Outcomes After completing this programme, participants will be able to:

Carry out cutting operations on structural steel elements using plasma cutting: performing plasma cutting operation on various steel sections by following standard procedures and adhering to quality and safety norms

Work effectively in a team to deliver desired results at the workplace: Organised working procedure within a team at site

Work according to personal health, safety and environment protocol at construction site: Importance of Health & Safety aspects & measures to be followed while working.


This course encompasses 5 out of 5 National Occupational Standards (NOS) of “Assistant Construction Fitter ” Qualification Pack issued by “Construction Skill Development Council of India”.

Sr. No.

Module Key Learning Outcomes Equipment Required

1 Introduction Theory Duration (hh:mm) 08:00 Practical Duration (hh:mm) 00:00

Introduction to the job roles

Major responsibilities of an assistant

construction fitter.

Major functions and tasks performed by

an assistant construction fitter

General hierarchy of fabrication

occupation

Growth path for an assistant construction

fitter

Introduction to trade terminologies like

orientation, alignment etc.

1. Classroom of 30 students capacity 2. Black/White board 3. Projector/LED Monitor 4. Computer 5. Trade specific charts and other teaching aids

2 plasma cutting Identify and mark structural steel elements to assist in fit-up of the same Theory Duration (hh:mm) 16:00 Practical Duration (hh:mm) 34:00 Corresponding NOS Code CON/N1203

Theory:-

Different types of steel sections based

upon shape and size (I, C, H, angle,

sheet, plate, tubes, pipes etc.)

Understanding hand sketches and simple

drawings to compute dimensions,

understand the position and orientation of

sections for marking etc.

Different methods of performing a

measurements and markings on

structural steels

Different instruments and tools required

for measuring and marking on structural

sections and their applications

Classification of materials based upon the

weight (light, medium and heavy

materials)

Introduction for shifting of materials and

ergonomics involved in material shifting

Methods of shifting and stacking heavy

materials

Safety hazards involved in sifting of

heavy materials

What are undulations and their effect on

the quality of overall output.

Demonstration/ Practical :-

Identify various sections on bases of

shape and differentiate between sheet

and plate based on size

Identify the sections (I, C, H, UC) from

the hand sketches or fabrication shop

drawings. Also, describe the orientation

and position of the depicted section.

Identify measuring instruments and

describe their applications

Tools:

Hand Gloves.

Apron leather

Gas welding Goggles with Colour glass

Chipping hammer

Chisel

Clamps

Gas Pressure measuring guage

Trolley for cylinder

Plasma cutting torch, nozzle with consumables (tip and cap)

Cutting cart

Head protector

Electrodes

Cutting guides

Power source and compression unit with internal cooling system

Exhaust fan

Light source


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Perform linear measurements (length,

width, depth and thickness) on various

sections (I, C, H and Angle)

Read and understand the hand sketches

to interpret

o The type of sections

o Orientation of sections

o Dimensions to be marked on the

sections

And perform measurement using appropriate methods and mark the same as per the sketch provided.

3 Identify, use various tools, tackles and handle heavy materials used in fit up of fabricated components Theory Duration (hh:mm) 20:00 Practical Duration (hh:mm) 80:00 Corresponding NOS Code CON/N1204

Theory:-

Identify the various tools and instruments

used for

o Marking

o Measuring

o Anchoring (holding and tightening)

o Cutting and striking

o Lifting and shifting

And the areas of application and correct procedure of operation of each instrument.

Major equipment manufacturers and the

models, cost and specifications of

instruments and equipment used for

fabrication

Introduction to rigging and various tools

and tackles required for rigging works

Do’s and Don’ts while performing rigging

operations

Safety parameters to be observed while

lifting and shifting heavy materials

Types of fire and different types of

firefighting equipment

Different tools and tackles used for load

lifting purposes, their arears of application

and general specifications

Different types of load lifting equipments

Safety measures to be undertaken while

shifting and stacking heavy materials

Proper procedure for load preparation

and stacking of heavy materials

What is classified as obstruction for

material shifting



Sr. No.


Identify the various tools and instruments

used for

o Marking

o Measuring

o Anchoring (holding and tightening)

o Cutting and striking

o Lifting and shifting

Describe their methods of maintenance and perform operation of each instrument as per instructions

Describe/ demonstrate material shifting

and stacking including the following

o Preparation of load

o visual checks for good working

condition of hand tools

o anchoring the load

o checking for obstructions

o assist in controlling the position of

suspended load

o offloading of materials

4 Assist in preparatory activities, edge preparation and positioning of steel sections for fit-up Theory Duration (hh:mm) 20:00 Practical Duration (hh:mm) 78:00 Corresponding NOS Code CON/N1205

Theory:

Introduction to fitup, its role and purpose,

common trade terminologies

What is a fabrication platform, why is it

essential, what is included in its

preparation

What is housekeeping, why is it

important, what is scrap. How to dispose

scrap

Supporting the sections on fabrication

platform, what are temporary supports,

why are they used.

what are the anchoring devices, their

operation and purpose

How to install various temporary supports

Introduction to use of anchoring devices

like clamps, vices etc. their operating

procedures, areas of applications etc.

Introduction to various types of jacks

Reading and understanding the drawings/

hand sketches to obtain relevant details

like dimensions, orientation, alignment

etc. for edge preparation.


Sr. No.


Equipment and tools required for edge

preparation. Their specifications, areas of

applications

Procedure for edge preparation

how to read the hand sketches and

understanding the requirements like

position, orientation, dimensions etc. of

edge preparation

safety parameters while operating the

bevelling machine


carry out identification and disposal of

scrap materials following appropriate

procedures related to EHS and material

shifting

prepare the fabrication platform so that

1. All temporary supports and anchors are removed by following instructed procedure and stacked appropriately 2. All clamps and jacks are placed appropriately and are in operating conditions 3. clear or remove any obstruction or outcrop etc. so that there is no hindrance in shifting of materials

carryout marking on the structural steel

sections from the hand sketches provided

demonstrate operation of bevelling

machine to obtain required edge

preparation as per the drawings and

carryout measurements of the same to

confirm its dimensional correction

demonstrate/ describe the procedure for

placing and fixing the structural steel

sections on the fabrication platform

5 Work effectively in a team to deliver desired results at the workplace Theory Duration (hh:mm) 05:00 Practical Duration (hh:mm) 09:00 Corresponding NOS Code CON/N8001

Theory: -

Concept of effective verbal

communication and reporting procedure

to be undertaken at workplace

Concept of team working and

coordination to be maintained within the

team

How to respond to the instructions at

workplace

Demonstration/ practical: - Practical to be performed by trainees during team work in activities described in CON/N1203, N1204, N1205


Sr. No.


6 Work according to personal health, safety and environment protocol at construction site Theory Duration (hh:mm) 10:00 Practical Duration (hh:mm) 38:00 Corresponding NOS Code CON/N9001

Theory:-

Types of hazards involved in Fabrication

yard

Types of hazards involved in working at

heights, lifting & shifting of heavy

materials, fitup activities, edge

preparation works etc.

Emergency safety control measures and

actions to be taken under emergency

situation

Identification of unsafe act and unsafe

condition

Concept of :-

1. First Aid process

2. Use of fire extinguisher

3. Classification of fires and fire

extinguisher

4. Safety drills

5. Types and use of PPEs required for

cutting, fit-up and other fabrication

works

Safety protocols and practices

Reporting procedure to the concerned

authority in emergency situations

Standard procedure of handling, storing

and stacking material

What is safe disposal of waste, type of

waste and their disposal

basic ergonomic principles as per

applicability


The skills will be developed and practiced while carrying out following trade related activities in a predictable and familiar working condition. 1. Selection of PPEs and use them appropriately as per working need of fabrication works, handling, storing, stacking and shifting of material, tools and equipment 2. Selection of PPEs and use them appropriately as per working need 3. Identification of locations, situations/ circumstances, malpractices which can be hazardous for fabrication works 4. Selection of fire extinguisher based on classification of fire, standard practice of

Leather Hand Gloves

Jump suit

Wire brush

Hand & Leg guards leather

Safety goggles

Nose mask

Ear protection

Fire extinguishers

Sand buckets Flashback arrestors

Welding helmet

Welding glass


Sr. No.


storing & stacking fire fighting equipments/ materials at work locations 5. Disposal of waste materials as per their nature and effects on weather

Total Duration 350:00 Theory Duration 70:00 Practical Duration 280:00

Unique Equipment Required: Hand Gloves, Apron leather , Gas welding Goggles with , Colour glass , Chipping hammer, Chisel, Clamps, Gas Pressure measuring guage, Trolley for cylinder, Plasma cutting torch, nozzle with consumables (tip and cap), Cutting cart, Head protector, Electrodes, Cutting guides, Power source and compression unit with internal cooling system, Exhaust fan Light source, Leather Hand Gloves, Jump suit, Wire brush, Hand & Leg guards leather, Safety goggles, Nose mask, Ear protection, Fire extinguishers, Sand buckets, Flashback arrestors, Welding helmet, Welding glass

Grand Total Course Duration: 350 Hours, 0 Minutes (This syllabus/ curriculum has been approved by Construction Skill Development Council of India)


Trainer Prerequisites for Job role: “Assistant construction Fitter” mapped to Qualification Pack: “CON/Q1202”, v1.0”

Sr. No.

Area Details

1 Description To deliver accredited training service, mapping to the curriculum detailed above, in accordance with the Qualification Pack “CON/Q1202”.

2 Personal Attributes

Aptitude for conducting training, and pre/ post work to ensure competent, employable candidates at the end of the training. Strong communication skills, interpersonal skills, ability to work as part of a team; a passion for quality and for developing others; well-organised and focused, eager to learn and keep oneself updated with the latest in the mentioned field

3 Minimum Educational Qualifications

ITI/12th

4a Domain Certification

Trainer/Assessor-80% in each NOS of Qualification Pack “MEP/Q0102” or “MEP/Q0104” and Lead trainer/Lead Assessors- 90% in each NOS of Qualification Pack “MEP/Q0101” or “MEP/Q0103”

4b Platform Certification

Trainer/Assessor-50% in each NOS of Qualification Pack “MEP/Q0101” or “MEP/Q0103”& 80% overall, Lead trainer/ Lead Assessors- 50% in each NOS of Qualification Pack “MEP/Q0101” or “MEP/Q0103”and overall 90%

5 Experience i. Technical Degree holder with minimum three years of Field experience and preferably two years of teaching experience or, ii. In case of a Diploma Holder five years of field experience and preferably two years of teaching experience or, iii. In case of ITI/12th pass minimum eight years of field experience and preferably two years of teaching Experience.


CRITERIA FOR ASSESSMENT OF TRAINEES

Job Role Assistant Construction Fitter

Qualification Pack CON/Q1202

Sector Skill Council Construction

Guidelines for Assessment

1. Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each Performance

Criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down proportion of

marks for Theory and Skills Practical for each PC.

2. The assessment for the knowledge part will be based on knowledge bank of questions created by Assessment

Bodies subject to approval by SSC

3. Individual assessment agencies will create unique question papers for knowledge/theory part for assessment of

candidates as per assessment criteria given below

4. Individual assessment agencies will create unique evaluations for skill practical for every student at each

examination/training center based on assessment criteria.

5. The passing percentage for each QP will be 50%. To pass the Qualification Pack, every trainee should score a

minimum of 50% individually in each NOS.

6. The Assessor shall check the final outcome of the practices while evaluating the steps performed to achieve the

final outcome.

7. The trainee shall be provided with a chance to repeat the test to correct his procedures in case of improper

performance, with a deduction of marks for each iteration.

8. After the certain number of iteration as decided by SSC the trainee is marked as fail, scoring zero marks for the

procedure for the practical activity.

9. In case of successfully passing only certain number of NOS's, the trainee is eligible to take subsequent assessment

on the balance NOS's to pass the Qualification Pack within the specified timeframe set by SSC.

10. Minimum duration of Assessment of each QP shall be of 4hrs/trainee.


Marks Allocation

Assessment outcomes

Assessment Criteria for outcomes Total Mark

Out Of Theory Skills Practical

CON/1203: Identify and mark structural steel elements to assist in fit-up of the same

PC1. identify and distinguish the materials based on their shape, size and thickness

100

10 2 8

PC2. select materials as per requirements and instructions

10 2 8

PC3. conduct liner measurements like length, width, diameter, using proper measuring tools like tapers, rulers, calipers etc.

25 5 20

PC4. read and understand hand sketches/ drawings to interpret fit up requirements

10 2 8

PC5. place the sections, plates, pipes or tubes in position as per instructions

10 2 8

PC6. mark on the surface of sections the position of bolts, plates or sections for fit-up as per instruction

20 4 16

PC7. recheck the markings w.r.t hand sketches/ drawings to confirm its correctness

10 2 8

PC8. report any undulations or bends encountered during measurements to superiors

5 1 4

Total 100 20 80

CON/N1204: Identify, use various tools, tackles and handle heavy materials used in fit-up of fabricated components

PC1. identify any potential hazard in the work area related to own work and report the same to appropriate authority

100

5 2 3

PC2. avoid any unsafe act by self particularly while working at site

PC3. wear the yard jumpsuit or any other uniform issued at site and not wear any loose clothing

3 1 2

PC4. select and correctly use personnel protective equipment as per work requirement

8 1 7

PC5. dispose of any unwanted material from the work area as per instructions

5 1 4

PC6. participate in safety drills organized at site

5 1 4 PC7. participate in perp talks and tool box talks organized at site

PC8. identify and use correct tools and tackles required for Marking like scribers, dividers, punches etc.

9 2 7

PC9. identify and use correct tool and tackle for liner and angular measurements like steel rule, tapes, angle gauges etc.

9 2 7

PC10. identify and use correct tool and tackle for holding and tightening the metal pieces such as wrenches, vices, different types of clamps etc.

9 2 7

PC11. identify and use correct tool for cutting and striking metal such as file, chisels, hammers etc.

9 2 7


PC12. identify and use different types of lifting and shifting arrangements such as chain pulley blocks, trolleys etc.

9 2 7

PC13. carry out basic upkeep of all hand tools and tackles

5 1 4

PC14. identify the material to be shifted

4 1 3 PC15. check the access if any obstructions and report to concerned authority

PC16. perform visual checks for good working condition of hand tools like sling, rope, clamp hook etc.

5 1 4

PC17. anchor the structural member in its right position during lifting to avoid accidents, overturning of lifting machines.

5 1 4

PC18. control position of suspended objects when being shifted by means of mobile hydraulic lifting equipment’s.

5 1 4

PC19. stack heavy objects appropriately as per standard practice

5 1 4

Total 100 20 80

CON/N1205: Assist in preparatory activities, edge preparation and positioning of steel sections for fit-up

PC1. clean the platform to remove any scrap metal

100

3 1 2

PC2. dispose the scrap at instructed location 3 1 2

PC3. remove any temporary anchors, supports etc. installed previously for other fit-up

3 1 2

PC4. check all the tools and tackles for holding, tightening, striking etc.

3 1 2

PC5. rearrange all jacks, clamps as per requirement

3 1 2

PC6. clean the surface of the structural sections or components before starting the welding works

6 1 5

PC7. clear the fabrication platform area so that there is no obstruction for shifting of components

3 1 2

PC8. mark the positions of the edge’s to be prepared as per hand sketches and instructions

3 1 2

PC9. read and understand hand sketches to interpret edge preparation requirements and confirm the same from superiors if required

6 1 5

PC10. confirm the orientation of bevel and scallop from superiors

3 1 2

PC11. operate the bevelling machine if required for scalloping and bevelling as per instructions

10 2 8

PC12. follow all safety guidelines while operating bevelling machine

6 1 5

PC13. confirm that profile of bevel and scallop is as per instructions or work requirements

3 1 2

PC14. identify any undulations or other faults in the section if any and report the same to superiors

3 1 2


PC15. carryout jacking or striking operations as per instructions for removal off minor defects under close supervision

3 1 2

PC16. place the structural component on the fabrication platform as per instructions

3 1 2

PC17. ensure that position and orientation of the component is as per instruction

3 1 2

PC18. check if the markings on the section are clearly visible prior to fixing the section

3 1 2

PC19. check that material has been scalloped as per instructions or hand sketches

3 1 2

PC20. check that edge preparation has been done as per instructions or hand sketches

3 1 2

PC21. place and tighten the clamps at required positions to restrict the movement of section

6 1 5

PC22. place other components post dimensional checking upon the fixed section as per requirements and tighten the required clamps

3 1 2

PC23. adjust the fit-up precisely using striking, jacking or other methods as per instruction

6 1 5

PC24. mark the locations for tack welds as per instructions

3 1 2 PC25. recheck the dimensions of the assembly post tack welding

PC26. loosen the clamps or vices etc. to facilitate the removal of fitted section/ assembly

3 1 2

PC27. attach proper ropes, belts etc. for lifting and shifting of material as per requirement

3 1 2

Total 100 20 80

CON/N8001: Work effectively in a team to deliver desired results at the workplace

PC1. pass on work related information/ requirement clearly to the team members

100

10 2 8

PC2. inform co-workers and superiors about any kind of deviations from work

5 1 4

PC3. address the problems effectively and report if required to immediate supervisor appropriately

5 1 4

PC4. receive instructions clearly from superiors and respond effectively on same

5 1 4

PC5. communicate to team members / subordinates for appropriate work technique and method

5 1 4

PC6. seek clarification and advice as per requirement and applicability

10 2 8

PC7. hand over the required material, tools tackles, equipment and work fronts timely to interfacing teams

30 6 24

PC8. work together with co-workers in a synchronized manner

30 6 24

Total 100 20 80

CON/N9001: Work according to

PC1. identify and report any hazards, risks or breaches in site safety to the appropriate authority 100 5 1 4


personal health, safety and environment protocol at construction site

PC2. follow emergency and evacuation procedures in case of accidents, fires, natural calamities 5 1 4

PC3. follow recommended safe practices in handling construction materials, including chemical and hazardous material whenever applicable

10 2 8

PC4. participate in safety awareness programs like Tool Box Talks, safety demonstrations, mock drills, conducted at site

5 1 4

PC5. identify near miss , unsafe condition and unsafe act

5 1 4

PC6. use appropriate Personal Protective Equipment (PPE) as per work requirements including: • Head Protection (Helmets) • Ear protection • Fall Protection • Foot Protection • Face and Eye Protection, • Hand and Body Protection • Respiratory Protection (if required)

10 2 8

PC7. handle all required tools, tackles , materials & equipment safely

5 1 4

PC8. follow safe disposal of waste, harmful and hazardous materials as per EHS guidelines 5 1 4

PC9. install and apply properly all safety equipment as instructed

15 3 12

PC10. follow safety protocol and practices as laid down by site EHS department

15 3 12

PC11. collect and deposit construction waste into identified containers before disposal, separate containers that may be needed for disposal of toxic or hazardous wastes

10 2 8

PC12. apply ergonomic principles wherever required

10 2 8

Total 100 20 80

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