model sb1044 cutting fluid kit

Instruction SheetPHONE: (360) 734-1540 • www.southbendlathe.com

MODEL SB1044 CUTTING FLUID KIT

Specifications• Motor .......................................................1⁄8 HP• Phase & Cycle ................. 3-Phase & 50/60 Hz• Voltage ............................................220V/440V• Current ..................................... 0.3/0.15 Amps• Pump Type ..................................................Jet• Pump Flow ........................................ 8.2 GPM• Cutting Fluid Type .........Water-Soluble Only• Maximum Tank Capacity ...................... 9 Gal.• Net Weight ............................................. 73 lbs• Country of Origin ................................ Taiwan

BIOLOGICAL & POISON HAZARD!

Use the correct personal protection equipment when handling cutting fluid. Follow federal, state, and fluid manufacturer requirements for proper disposal.

IntroductionThis cutting fluid kit is for the Model SB1029 Surface Grinding Machine. The system is designed to pump water-soluble cutting fluid to minimize grinding wheel wear, load-up, glazing, and heat. Using cutting fluid helps maximize the quality of workpiece results, especially on materials that should not be ground dry.

Figure 1. Model SB1044.

UnpackingThis item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the containers and all packing materials for possible inspection by the carrier or its agent.

InventoryItem: Qty• Tank Assembly w/Pump ................................1 —Drain Hose 1 3⁄4" x 5' ....................................1 —Hose Clamp 1 3⁄4" ........................................1 —Delivery Hose 1⁄2'' x 9' .................................1 —Hose Clamp 1 3⁄4'' .........................................1 —Flex Conduit Power Cord 9' .......................1 —Drain Adapter .............................................1 —Swivel Caster Wheels .................................4• Splash Guard .................................................1 —Button Head Cap Screw M6-1 x 10 ...........4 —Front & Rear Splash Panel .................. 1 Ea• Coolant Trough ..............................................1

Copyright © December, 2010 by South Bend Lathe Co. WARNING: No portion of this manual may be reproduced without written approval.

#CR13482 Printed in Taiwan

If you need help with your new model SB1044 Cutting Fluid Kit, contact us at: PHONE: (360) 734-1540 FAX: (360) 676-1075EMAIL: [email protected]

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Mfg. Since 6/10Model SB1044 I N S T R U C T I O N S

InstallationDuring the installation process of your cutting fluid kit, you'll need the following items:

For Power Connection• Apowersourcethatmeetstheminimum

circuit requirements for this machine.

• Aqualifiedelectriciantoensureasafeandcode-compliant connection to the power source.

For Assembly• Phillips Screwdriver #2 • Cotton Rags and Silicone Sealant• Hex Wrenches 3, 5mm• Safety Goggles • Wrench 27mm

Spash

Port

Tank

Trough

PowerCord

Guard

Shield

DrainHose

Connect Delivery Hose to DesiredCutting Fluid Nozzle

SB1029

Chip

CoverDrain

Figure 2. Cutting fluid system installation.

6. Apply silicone sealant to the mounting flange of the port shown in Figure 2.

7. Using the fasteners from the machine in Step 5, install the port, splash guard, and the trough to the machine, as shown in Figure 2.

8. Insert one end of the drain hose into the tank, and fasten the other end to the trough using the hose clamp.

9. Route the delivery hose out of the way and fasten the delivery hose to your desired cutting fluid nozzle with the hose clamp.

10. Fill the tank with premixed water soluble cutting fluid.

To install the cutting fluid kit:1. DISCONNECT THE SURFACE GRINDER

FROM POWER.

2. Fasten the four swivel caster wheels to the tank, and make sure the drain plug is tight.

Tip: Place one or more strong magnets at the bottom of the tank to collect fine metal particles from the cutting fluid.

3. Route the pump power cord around the backside of the surface grinder, or fasten it up and away from the floor.

4. Connect the SB1044 power cord to the surface grinder as outlined on the Model SB1029 Pump Connection Wiring Diagram on Page 7.

If the surface grinder uses a 440V power supply, the pump motor must be rewired as shown in the OPTIONAL 440V 3-PHASE CONNECTION diagram on Page 7.

5. Remove the existing chip shield and drain cover from the table, as shown in Figure 2. Retain the fasteners to install the SB1044 splash guard and port.

Note: For shipping purposes, the front and rear splash panels are fastened together with four wing nuts on the rear splash guard wall.

Mfg. Since 6/10 Model SB1044

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I N S T R U C T I O N S

OperationOnly use high quality water-soluble cutting fluid in this system. Never attempt to pump straight cutting oils or kerosene. If you do, the higher viscosity of the oil will overload the motor, causing damage, or flammable liquids may ignite.

Following the cutting fluid manufacturer’s guidelines, check and maintain the specific gravity of the cutting fluid to its required level. Change the fluid when it becomes overly dirty, rancid, or contaminated.

To use the cutting fluid system:1. Make sure the cutting fluid is properly

serviced and the tank is filled.

2. Put on the necessary personal protection equipment.

3. Position the cutting fluid nozzle for your operation.

4. Use the control panel coolant switch to turn the cutting fluid pump ON.

Figure 3. SB1029 control panel.

5. Adjust the flow of cutting fluid for the type of flooding required.

Note: Promptly clean any splashed cutting fluid from the floor to avoid a slipping hazard.

Coolant Switch

BIOLOGICAL & POISON HAZARD!

Use the correct personal protection equipment when handling cutting fluid. Follow federal, state, and fluid manufacturer requirements for proper disposal.

Running the pump without adequate fluid in the tank may permanently damage it. This damage is not covered by warranty.

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MaintenanceWhen you replace the old cutting fluid, take the time to thoroughly clean out both sides of the tank. Make sure to dispose all old fluid according to local regulations. Cutting fluid is considered hazardous waste by the EPA. Follow all disposal and storage guidelines when changing and disposing of cutting fluid.

Tip: Maintaining the specific gravity of cutting fluid with a hydrometer or refractometer can greatly extend the life of cutting fluid and reduce operating costs. Properly maintained cutting fluid allows for better cutting and longer grinding wheel life.

Items Needed: QtyNew Pre-Mixed Cutting Fluid ................ 9 GallonsSafety Goggles .......................................................1Rubber Gloves ...............................................1-PairWrench 28mm .......................................................15-Gallon Bucket w/Lid ..........................................2Hex Wrench 3mm .................................................1Hot Soapy Water or Mineral Spirits .... As NeededWaste Coolant Drain Hose ................... As NeededCotton Rags ........................................... As NeededMineral Spirits ...................................... As NeededMagnets .................................................... Optional

To change the cutting fluid:1. Remove the four button head screws and

washers from the tank cover.

2. Open the tank cover so the cutting fluid can be seen.

3. Fasten the waste coolant drain hose to the coolant nozzle. If the connection is questionable, use a hose clamp to ensure it does not leak.

4. Place the other end of the drain hose into one of the 5-gallon buckets. Clip or wire the hose in place so it won’t come out of the bucket when the pump is turned ON.

5. Open the flow lever on your cutting-fluid nozzle all the way open, and turn the cutting fluid pump ON. Do not leave the area as you will need transfer the hose to the other bucket to prevent over-filling and spills.

Leaving the pump running with an empty cutting fluid tank can damage a pump. Shut the pump OFF immediately when the fluid slows or stops coming from the drain hose.

6. When the fluid stops flowing, immediately turn the pump OFF, and disconnect the drain hose.

7. Disconnect the machine from power, lift the pump and cover from the tank, and set it aside for cleaning and inspection.

8. Remove the drain plug, and pour the remaining cutting fluid from the tank into the 5-gallon bucket.

9. Seal the buckets with their lids.

10. Mark or tag the buckets as hazardous waste (according laws and regulations).

11. Using a solution of soapy hot water and rags, clean and dry the tank, the pump, and the cover. If the tank residue is oily, clean with mineral spirits instead of soapy water.

Tip: Place one or more strong magnets at the bottom of the tank to collect fine metal particles from the cutting fluid.

12. Reinstall the drain plug.

13. Mix the new cutting fluid with water in the required ratio until the fluid reaches the specific gravity indicated by the fluid manufacturer.

14. Pour the cutting fluid into the tank. To prevent the pump from running dry, never use less than four gallons of cutting fluid.

15. Point the cutting fluid nozzle into the coolant

trough and open the valve.

16. Turn the machine and pump ON to verify that fluid cycles properly, then turn it OFF.


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Troubleshooting

Little or no cutting fluid is being pumped. Pump and motor may also vibrate or be noisy.

1. No power; voltage is incorrect. 1. Switch power supply ON/verify machine and pump voltages match.

2. Blown fuse/tripped circuit breaker at main panel.

2. Correct the cause of overload, then reset/replace fuse or breaker.

3. Coolant level is too low, and pump cavitation is occurring.

3. Fill coolant tank with a minimum of four gallons of cutting fluid.

4. Coolant is incorrect, or is too thick and incorrectly mixed.

4. Use water-soluble cutting fluid, or add water to lower fluid viscosity.

5. Pump is operating in reverse. 5. Pump power supply wires are connected out of phase. Swap any two pump power supply power leads.

6. Motor or cover is loose. 6. Tighten any loose fasteners.

Debris is obstructing pump suction or impeller is damaged.

Remove pump, remove impeller cover, clean and replace as required.

8. Plug or receptacle is corroded or mis-wired.

8. Clean/retighten contacts; correct the wiring.

9. Break or short in wiring; or loose connections.

9. Trace/replace broken or corroded wires; fix loose connections.

10. Pump ON/OFF switch at fault. 10. Replace switch.

11. Motor connection wired incorrectly. 11. Wire motor correctly (refer to inside junction box cover or manual).

12. Emergency stop button is at fault. 12. Reset or replace emergency stop switch assembly.

13. Thermal relay has tripped. 13. Improve pump motor cooling and airflow. Disconnect machine from power, manually reset thermal relay, and slightly turn-up trip setting.

14. Transformer is at fault. 14. Test/replace transformer.

15. Contactor not energized/has poor contacts.

15. Test all legs for power, test field coil and replace if at fault.

16. Motor at fault. 16. Test for shorted windings, bad bearings and repair or replace.

7.7.

Symptom Possible Cause Possible Solution

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Electrical Safety InstructionsThese pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine.

1. Shock Hazard: It is extremely dangerous to perform electrical or wiring tasks while the machine is connected to the power source. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. For your own safety, disconnect machine from the power source before servicing electrical components or performing any wiring tasks!

2. Wire Connections: All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

3. Modifications: Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.

4. Motor Wiring: The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

5. Circuit Requirements: Connecting the machine to an improperly sized circuit will greatly increase the risk of fire. To minimize this risk, only connect the machine to a power circuit that meets the minimum requirements given in this manual.

6. Capacitors/Inverters: Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

7. Wire/Component Damage: Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.

8. Experiencing Difficulties: If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (360) 734-1540.

The photos and diagrams included in this section are best viewed in color. You can see them in color at www.southbendlathe.com.

BLACK WHITE

GREEN

RED

BLUE

BROWN GRAY ORANGE YELLOW

YELLOWGREENPURPLE

PINK

LIGHTBLUE

BLUEWHITE

TUR-QUIOSE

NOTICE:

WIRING DIAGRAM COLOR KEY


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!

AMP THERMALRELAY

CONTACTORAllen Bradley

C09400

3 5 7L1 L2 L3

2 4 6 8T1 T2 T3 T4

95

4 5

6

96 NONC 97 98

8O

U V W

Ground

32

1

46 5

Gn

Ground

PREWIRED220V 3-PHASE CONNECTION

W1V1

U1

TSRU1WVU076432R1

T1 1

GND

T1

R1

R1

R11

1

1

1

2

2

2

3 36 7

3

3

0

0

U

U

V

V R S T

R S TW W1V1U1

W

4

4

4

1

To ControlPanel

Fuses4A

To OilPump

ToMotor

ToPower Cord

0

W1

V1

U1

W1V1U1

NO 98

Ground

32

1

46 5

W1V1

U1

Gn

OPTIONAL440V 3-PHASE CONNECTION

AMP THERMALRELAY

CONTACTORAllen Bradley

C09400

3 5 7L1 L2 L3

2 4 6 8T1 T2 T3 T4

95

4 5

6

96 NONC 97 98

8O

U V W

Ground

32

1

46 5

Gn

Ground

PREWIRED220V 3-PHASE CONNECTION

W1V1

U1

TSRU1WVU076432R1

T1 1

GND

T1

R1

R1

R11

1

1

1

2

2

2

3 36 7

3

3

0

0

U

U

V

V R S T

R S TW W1V1U1

W

4

4

4

1

To ControlPanel

Fuses4A

To OilPump

ToMotor

ToPower Cord

0

W1

V1

U1

W1V1U1

NO 98

Ground

32

1

46 5

W1V1

U1

Gn

OPTIONAL440V 3-PHASE CONNECTION

Model SB1029 Pump Connection Wiring Diagram

If the pump motor runs in a counterclockwise direction as viewed through the motor shaft sight glass, disconnect machine from power and swap wire positions U1 and V1 on the terminal bar shown below.

SB1029 Surface Grinder

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Parts ListParts Diagram

This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse for third party repairs. In no event shall we be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our products.

We do not warrant or represent that this machine complies with the provisions of any law, act, code, regulation, or standard of any domestic or foreign government, industry, or authority. In no event shall South Bend’s liability under this warranty exceed the original purchase price paid for this machine. Any legal actions brought against South Bend Lathe Company shall be tried in the State of Washington, County of Whatcom.

This is the sole written warranty for this machine. Any and all warranties that may be implied by law, including any merchantability or fitness, for any purpose, are hereby limited to the duration of this warranty. To take advantage of this warranty, contact us by mail or phone to give us the details of the problem you are having.

Thank you for your business and continued support.

Warranty

Please Note: We included this parts breakdown for service purposes only. Not all parts may be available as individual items.

REF PART # DESCRIPTION1 PSB1044001 CUTTING FLUID TANK2 PSB1044002 HINGED TANK COVER3 PSB1044003 MOTOR/PUMP 1/8HP 3-PH 220V/440V4 PSB1044004 FLUID DELVERY HOSE 1/2" X 9ft5 PSB1044005 ELBOW FITTING6 PSB1044006 SWIVEL CASTER7 PSB1044007 SPLASH GUARD8 PSB1044008 COOLANT TROUGH9 PSB1044009 DRAIN PORT10 PBHS09M BUTTON HD CAP SCR M6-1 X 1211 PWN01M WING NUT M6-112 PSBHS35M BUTTON HD CAP SCR M5-.8 X 1013 PCAP26M CAP SCREW M6-1 X 1214 PCAP24M CAP SCREW M5-.8 X 1615 PBHS03M BUTTON HD CAP SCR M8-1.25 X 1616 PW01M FLAT WASHER 8MM17 PW02M FLAT WASHER 5MM18 PW03M FLAT WASHER 6MM19 PSB1044019 REAR SPLASH PANEL20 PSB1044020 FRONT SPLASH PANEL21 PSB1044021 HOSE CLAMP 1-3/4"22 PSB1044022 DRAIN HOSE 1-3/4" X 5ft23 PSB1044023 PLUG24 PSB1044024 FLEX-CONDUIT POWER CORD 9ft25 PSB1044025 STRAIN RELIEF26 PSB1044026 HOSE CLAMP 3/4"

1526

24

2

14

18

7

11

20

18

19

23

17

1217 9

815 1613

18 6

2221

10

3

4

26 17 25

12

model sb1044 cutting fluid kit

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