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DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Modeling and Simulations of Multiphysics Phenomena and Performance in Proton Exchange Membrane Fuel Cells-DEMO 2020 | MVKF25 Hydrogen, Batteries and Fuel Cells See also Chapter 10 in course book

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Page 1: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Modeling and Simulations of Multiphysics

Phenomena and Performance in Proton

Exchange Membrane Fuel Cells-DEMO

2020 | MVKF25 Hydrogen, Batteries and Fuel CellsSee also Chapter 10 in course book

Page 2: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Outline

(1) Modeling of PEMFCs

(2) Examples

Page 3: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Modeling of PEMFCs

(1) MacroscaleBased on the continuum assumption: FVM, FEM etc.

❖ Numerical methods at three levels?

(2) MesoscaleLattice-Boltzmann method (LBM)

(3) MicroscaleMolecular dynamics simulation (MDS)

Page 4: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Modeling of PEMFCs

❑ In-house codes❑ Commercial softwares

❖Macroscale modeling approaches

• ANSYS-FLUENT• COMSOL Multiphysics• OPEN FOAM (open source code)• ...

Page 5: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Modeling of PEMFCs

ANSYS Fluent is a commercial software for modelingfluid flow and several other related physicalphenomena.

❖What is ANSYS Fluent?

❖ ANSYS Fluent applicationsAerodynamics, heat transfer, combustion, reactingflows, mixtures of liquids/solids/gas, particledispersions, hydrodynamics, and much more.

Page 6: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Modeling of PEMFCs

❖ Numerical simulation procedure

Page 7: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Modeling of PEMFCs

❖ How to model PEMFCs in Fluent

❑ Add-on modules❑Models developed using UDFs

• General CFD code• Additional submodels

Page 8: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Modeling of PEMFCs

❖ ANSYS Fluent fuel cell add-on module

Page 9: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Introduction

❖ How do PEM fuel cells work?

http://www.intelligent-energy.com/technology/technology-faq/ (Animation)

𝑨𝒏𝒐𝒅𝒆:𝐻2 → 2𝐻+ + 2𝑒−

Τ𝑪𝒂𝒕𝒉𝒐𝒅𝒆: 1 2𝑂2 + 2𝐻+ + 2𝑒− → 𝐻2𝑂

𝑶𝒗𝒆𝒓𝒂𝒍𝒍:𝐻2 +𝟏

𝟐𝑂2 → 𝐻2𝑂

Page 10: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Introduction

❖Why do we need PEM fuel cells?• Fuel efficient energy conversion• High power density

• Environmental friendliness

❖ PEM fuel cell applications

Page 11: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Introduction

❖ PEM fuel cell components?

Gas diffusion layer

Catalyst layer

Membrane

Catalyst layer

Gas diffusion layer

Zamel, N., & Li, X. (2013). Progress in Energy and Combustion Science, 39(1), 111-146 (GDL SEM image).Siddique, N. A., & Liu, F. (2010). Acta, 55(19), 5357-5366 (CL SEM image).

Current collector

Current collector

Page 12: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Mathematical Model

❖ Governing equations

• Mass conservation equation

𝛻 ⋅ (𝜌𝑢) = 𝑆𝑚𝑎𝑠𝑠

• Momentum conservation equation

𝛻 ⋅ 𝜌𝑢𝑢 = 𝛻 ∙ 𝜇𝛻𝑢 − 𝛻𝑃 + 𝑆𝑚𝑜𝑚

• Species conservation equation

𝛻 ⋅ 𝜌𝑢𝑌𝑖 = 𝛻 ∙ 𝜌𝐷𝑒𝑓𝑓,𝑖𝛻𝑌𝑖 + 𝑆𝑖

• Energy conservation equation

𝛻 ⋅ 𝜌𝑐𝑝𝑢𝑇 = 𝛻 ∙ 𝑘𝑒𝑓𝑓𝛻T + 𝑆𝑇

• Charge conservation equation

𝛻 ⋅ 𝜎𝑒𝑓𝑓,𝑠𝛻𝜙𝑠 + 𝑆𝑠 = 0

𝛻 ⋅ 𝜎𝑒𝑓𝑓,𝑚𝛻𝜙𝑚 + 𝑆𝑚 = 0

Page 13: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Mathematical Model

❖ Governing equations

• Liquid water transport equation

𝛻 ⋅ 𝜌𝑙𝐾𝑟𝑙𝜇𝑔

𝐾𝑟𝑔𝜇𝑙𝑢 = 𝛻 ∙ 𝜌𝑙𝐷𝑠𝛻𝑠 + 𝑆𝑙

• Dissolved water transport equation

−𝛻 ⋅𝑛𝑑𝐹𝜎𝑚𝛻𝜙𝑚 = 𝛻 ∙

𝜌𝑚𝑀𝑚

𝐷𝜆𝛻𝜆 + 𝑆𝜆

Page 14: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 1

❖ Geometry description

Page 15: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results – Case 1

❖ Cell performance

Page 16: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

❖ Pressure

Results - Case 1

Page 17: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 1

❖ Oxygen mass fraction

Page 18: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 1

❖ Liquid water saturation

Page 19: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 1

❖ Local current density

Page 20: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

❖ Effect of GDL deformation

1. Zhou, P., Wu, C. W., & Ma, G. J. (2007). Journal of Power Sources, 163(2), 874-881.

2. Nitta, I., Karvonen, S., Himanen, O., & Mikkola, M. (2008). Fuel Cells, 8(6), 410-421.

Results - Case 2

Page 21: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 2

❖ Local thickness and porosity

Page 22: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 2

❖ Cell performance

Page 23: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 2

❖ Oxygen concentration

Page 24: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 2

❖ Temperature distribution

Page 25: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 2

❖ Liquid water saturation

Page 26: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 2

❖ Local current density

Page 27: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 3

Case A Case B

❖ Schematic of the HT-PEMFCs

Page 28: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 3

❖ Cell performance

Page 29: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 3

❖ Temperature distribution

443 443.2 443.4 443.6 443.8 444 444.2 444.4

443 443.2 443.4 443.6 443.8 444 444.2 444.4

444.4

444.2

444

443.8

443.6

443.4

443.2

443

Case A Case B

Page 30: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 3

❖ Oxygen mass fraction

Page 31: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 3

❖ Local current density

Page 32: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 4

❖ Geometry description

Page 33: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 4

❖ Cell performance

Page 34: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 4

❖ Oxygen mass fraction

Page 35: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 4

❖ Temperature distribution

Page 36: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Results - Case 4

❖ Local current density

Page 37: Modeling and Simulations of Multiphysics Phenomena and ......DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES Introduction PEM fuel cell components? Gas diffusion layer Catalyst

DIVISION OF HEAT TRANSFER | DEPARTMENT OF ENERGY SCIENCES

Summary

❖ The PEM fuel cell working

http://www.intelligent-energy.com/technology/technology-faq/ (Animation)

𝑨𝒏𝒐𝒅𝒆:𝐻2 → 2𝐻+ + 2𝑒−

Τ𝑪𝒂𝒕𝒉𝒐𝒅𝒆: 1 2𝑂2 + 2𝐻+ + 2𝑒− → 𝐻2𝑂

𝑶𝒗𝒆𝒓𝒂𝒍𝒍:𝐻2 +𝟏

𝟐𝑂2 → 𝐻2𝑂