modeling supersonic jet screech noise using direct...
TRANSCRIPT
© 2011 ANSYS, Inc. November 7, 2012 1
14.5 Release
Modeling Supersonic Jet Screech Noise Using Direct Computational Aeroacoustics (CAA)
Workshop
Advanced ANSYS FLUENT
Acoustics
© 2011 ANSYS, Inc. November 7, 2012 2
Introduction
This tutorial demonstrates how to model screech tone noise radiated by an axisymmetric supersonic jet using direct computational aeroacoustics (CAA) in ANSYS FLUENT
This tutorial demonstrates how to do the following:
– Perform axisymmetric simulation of a steady-state supersonic jet flow using realizable k-e turbulence model with model constants modified for free jet flows
– Calculate unsteady flow and acoustic near field by direct CAA using unsteady realizable k-e turbulence model
– Save acoustic data at nearfield microphone location for further spectral analysis
– Postprocess flowfield and aeroacoustic results
© 2011 ANSYS, Inc. November 7, 2012 3
Prerequisites
This tutorial assumes that you are familiar with the ANSYS FLUENT interface and that you have a good understanding of basic setup and solution procedures. Some steps will not be shown explicitly.
In this tutorial you will use direct CAA method. If you have not used this feature before, first read:
– Chapter 15, Aerodynamically Generated Noise, of the ANSYS FLUENT 14.5 Theory Guide, and
– Chapter 23, Predicting Aerodynamically Generated Noise, of the ANSYS FLUENT 14.5 User's Guide
Note: Approximately 27 hours of CPU time on a single 32-bit Windows machine is required to complete this tutorial. It will take only 2.5 hours on 8 parallel nodes! If you are interested exclusively in learning how to set up the steady-state and direct CAA models, you can reduce the computing time requirements considerably by skipping Steps 9 (converging steady-state run), and Steps 11 (time-marching unsteady simulation) and using the provided case and data files to postprocess results at Step 12
© 2011 ANSYS, Inc. November 7, 2012 4
Problem Description
• Supersonic jet noise has three main components: 1. Broadband shock-associated noise 2. Turbulent mixing noise 3. Screech tones
• Screech tones radiate at discrete frequencies. They are generated by a feedback loop1,2 (Figure 1):
A quasi-periodic shock-cell structure is formed in the core of an imperfectly expanded jet. At the nozzle exist, jet shear layer is thin and receptive to external excitations. Acoustic disturbances impinge on the nozzle lip and excite instability waves, which then propagate downstream and grow as they extract energy from the meanflow. At the fourth or fifth shock cell, amplitude of the instability wave becomes large enough to interact with the shock-cell structure. This unsteady interaction generates acoustic waves which propagate, in part, upstream outside the jet, and excite another excitation of the jet mixing layer at the nozzle lip. This generates a new instability wave, and closes the feedback loop
Figure 1. Screech tone feedback loop
1Powell, A., “On the Mechanism of Choked Jet Noise,” Proceedings of the Physical Society, London, Vol. 66, 1953, pp. 1039-1056. 2Shen, H., and Tam, C. K. W., “Numerical Simulation of the Generation of Axisymmetric Mode Jet Screech Tones,” AIAA Journal, Vol. 36, No. 10, 1998, pp. 1801-1807
nozzle
shock cellsinstability waves
feedback acoustic waves
© 2011 ANSYS, Inc. November 7, 2012 5
Problem Description
The problem considers turbulent air flow associated with Mach 1.2 cold jet emitted from 1” diameter round nozzle with 0.625” thick lip. Nozzle geometry and flow conditions are from experiments of Ponton and Seiner3
Figure 1. Nozzle geometry
1.0”
0.625”
Nozzle
lip
Jet flow
Microphone
locations
3Ponton, M. K., and Seiner, J. M., “The Effect of Nozzle Exit Lip Thickness on Plume resonance,” Journal of Sound and Vibration, Vol. 154, Issue 3, 1992, pp. 531-549
© 2011 ANSYS, Inc. November 7, 2012 6
Preparation
1. Copy the file mesh-caa-jet-screech.msh.gz to your working directory
2. Start the 2D double-precision version of ANSYS FLUENT 14.5
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Setup and Solution
1. Read the mesh file mesh-caa-jet-screech.msh.gz
File Read Mesh As FLUENT reads the mesh file, it will report its progress in the console window.
2. The mesh was created in inches, and it needs to be rescaled
Mesh Scale
Step 1: Mesh
(a) Select Convert Units under Scaling
(b) Select in under Mesh Was Created In
(c) Click Scale once
(d) Check Domain Extents:
Xmin (m) = -25.39998, Xmax (m) = 25.4
Ymin (m)= 0, Ymax (m) = 25.39451
(e) Click Close
3. Check the mesh
Mesh Check FLUENT will perform various checks on the mesh and report the progress in the console window. Pay particular attention to the reported minimum volume. Make sure this is a positive number
© 2011 ANSYS, Inc. November 7, 2012 8
Setup and Solution – Steady-State Flow
4. Display the mesh
Results Graphic and Animation Mesh Set Up ...
Step 1: Mesh (continued)
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Step 1: Mesh (continued)
Setup and Solution – Steady-State Flow
(a) Display the grid with the default settings (Figure 3). Use the middle mouse button to zoom in on the image so you can see the mesh at the nozzle (Figure 4)
Figure 3. Mesh Display Figure 4. Mesh at the nozzle exit
Hybrid quad-tri mesh is used in this simulation. Structured quad cells are used to resolve the jet plume up to 20 nozzle diameters downstream. Tri cells are used in the far field. The cell size should be small enough to adequately resolve excitations of the jet shear layer at the nozzle lip, development of shear layer instability waves, shock cell structure in the nozzle core and nearfield propagation of screech acoustic waves.
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Step 2: Models
Setup and Solution – Steady-State Flow
1. Select the pressure-based steady-state axisymmetric solver
Problem Setup General
Note: pressure-based solver is used in this simulation to take advantage of higher order QUICK discretization scheme for the density, momentum, energy and turbulence equations on structured meshes
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Step 2: Models (continued)
Setup and Solution – Steady-State Flow
2. Select realizable k-e turbulence model
Problem Setup Models Viscous
(a) Select k-epsilon under Model
(b) Select Realizable under k-epsilon Model
(c) Retain Standard Wall Functions under Near
Wall Treatment
(d) Modify model constants as:
C2-Epsilon = 2.02
TKE Prandtl Number = 0.324
TDR Prandtl Number = 0.377
Energy Prandtl Number = 0.422
This modification follows Ref. [4] which proposed a set of new constants for the standard k-e model designed specifically for predicting turbulent jet flows
(e) Click OK
4Thies, A., and Tam, C. K. W., “Computation of Turbulent Axisymmetric and Nonaxisymmetric Jet Flows Using the K- model,” AIAA Journal, Vol. 34, No. 2, 1996, pp. 309-316.
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Step 3: Materials
Setup and Solution – Steady-State Flow
You will use the default material, air, which is the working fluid in this problem. Air is modeled as ideal compressible gas
Problem Setup Materials Fluid Air
1. Change the density formulation to ideal-gas
Energy equation will be turned on automatically. The message “Note: Enabling energy equation as required by material density method,” will be printed in the console window
2. Change the viscosity formulation to sutherland, and accept Three
Coefficient Method with default constants
3. Click Change/Create
You can modify the fluid properties for air or copy another material from the database if needed. For details, refer to the Chapter 8, Physical Properties, in the ANSYS FLUENT 14.5 User's Guide
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Step 4: Cell Zone Conditions
Setup and Solution – Steady-State Flow
Problem Setup Cell Zone Conditions
1. Select air i. Click Edit... to open the Fluid panel
ii. Retain the default selection of air as the fluid material in the Material Name drop-down list
iii. Click OK
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Step 4: Cell Zone Conditions
Setup and Solution – Steady-State Flow
Problem Setup Cell Zone Conditions
2. Select air-lam i. Click Edit... to open the Fluid panel, and check
Laminar Zone Small fluid region just at the nozzle exit is modeled as laminar (Figure 5). This is necessary to augment excitation of mixing layer instability waves. The rest of the fluid is modeled as turbulent air.
ii. Click OK
3. Click Operating Conditions... to open the Operating Conditions panel
Set Operating Pressure to 0
Laminar zone
Turbulent
zone
Figure 5. Mesh at the nozzle exit showing location of the laminar zone
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Step 5: Boundary Conditions
Setup and Solution – Steady-State Flow
Problem Setup Boundary Conditions
1. Set the boundary conditions at the inlet
a) Select inlet under Boundary Conditions
The Type will be reported as pressure-inlet
b) Click Edit... to open the Pressure Inlet panel, and select Momentum tab
i. Set the Gauge Total Pressure (pascal) to 242,496.5
ii. Set Supersonic/Initial Gauge Pressure (pascal) to 127,360
These settings are based on isentropic relationships, they correspond to fully expanded jet Mach number equal to 1.2
iii. Retain Normal to Boundary under Direction Specification Method
iv. Select Intensity and Hydraulic Diameter under Turbulence Specification Method, and set Turbulent Intensity (%) = 0.1, and Hydraulic Diameter = 0.0254
Low level of turbulence is assumed at the nozzle exit
c) Select Thermal tab in the Pressure Inlet panel
i. Set Total Temperature (K) to 300 K
For cold jets, total temperature is equal to the ambient static temperature
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Step 5: Boundary Conditions (continued)
Setup and Solution – Steady-State Flow
Problem Setup Boundary Conditions
2. Set the boundary conditions at the pressure outlet
a) Select far-field under Boundary Conditions
The Type will be reported as pressure-outlet
b) Click Edit... to open the Pressure Outlet panel, and select Momentum tab
i. Set the Gauge Pressure (pascal) to 100,000
ii. Retain Normal to Boundary under Backflow Direction Specification Method
iii. Select Intensity and Viscosity Ratio under Turbulence Specification Method, and set Backflow Turbulent Intensity (%) = 1, and Viscosity Ratio = 2
c) Select Thermal tab in the Pressure Outlet panel
i. Set Backflow Total Temperature (K) to 300 K
Note: pressure-based coupled solver will be used in this simulation. Non-reflective outlet boundary condition option is not compatible with the pressure-based solver. To avoid spurious reflection of acoustic waves off the outlet boundary, the outlet is placed about 500 acoustic wavelengths away from the noise source, and a very coarse mesh with the mesh size Dx much larger than the acoustic wavelength L is applied in the far field (Dx / L = 25) to assure acoustic waves are fully dissipated by numerical viscosity before reaching the outlet boundary
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Step 5: Boundary Conditions (continued)
Setup and Solution – Steady-State Flow
Problem Setup Boundary Conditions
3. Set the boundary conditions at walls
a) Select wall-back under Boundary
Conditions
The Type will be reported as wall
b) Click Edit... to open the Wall panel, and select Momentum tab
i. Select Specified Shear under Shear Condition, and set Shear Stress X- and Y- components to 0
Walls in this simulation are modeled as slip walls since the primary physics of screech noise generation is driven by free-stream jet flow structures, and wall turbulence does not contribute to the generation of screech noise
c) Select Thermal tab in the Wall panel, and retain default settings of zero heat flux
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Step 5: Boundary Conditions (continued)
Setup and Solution – Steady-State Flow
Problem Setup Boundary Conditions
4. Copy setting for the wall-back to other walls
a) Click Copy... below Boundary Conditions to open the Copy Conditions panel i. Select wall-back under From Boundary Zone
ii. Select mic1, mic2, wall-lip and wall-lip-lam under To Boundary Zone, click Copy, and OK
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Step 6: Solution Methods
Setup and Solution – Steady-State Flow
Solution Solution Methods
1. Select Coupled under Pressure-Velocity Coupling
Scheme
This will activate pressure-based coupled solver
2. Select Green-Gauss Node Based under Gradient
3. Select Second Order under Pressure
4. Select QUICK for all other equations: Density, Momentum, Turbulent Kinetic Energy, Turbulent Dissipation Rate, and Energy
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Step 7: Solution Controls
Setup and Solution – Steady-State Flow
Solution Solution Controls
1. Set the Courant Number to 50
2. Set the Explicit Relaxation Factors for Momentum and Pressure to 0.25
3. Set Under-Relaxation Factor of 0.25 for Density
4. Retain default settings of Under-Relaxation Factors for other equations:
Body Forces = 1.0
Turbulent Kinetic Energy = 0.8
Turbulent Dissipation Rate = 0.8
Turbulent Viscosity = 1.0
Energy = 1.0
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Step 8: Solution Initialization
Setup and Solution – Steady-State Flow
1. Initialize the solution
Solution Solution Initialization
(a) Initialize the flow with values shown here Gauge Pressure (pascal) = 100,000 Axial Velocity (m/s) = 0 Radial Velocity (m/s) = 0 Turbulent Kinetic Energy (m2/s2) = 0.1 Turbulent Dissipation Rate (m2/s3) = 6 Temperature (K) = 300
(b) Click Initialize to initialize the solution
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Step 8: Solution Initialization (continued)
Setup and Solution – Steady-State Flow
2. Run Full Multigrid (FMG) initialization (a) In the console window, which is also called Text User Interface (TUI), type:
solve initialize set-fmg-initialization
(b) Hit Enter on the keyboard to move down trough FMG settings. Change only: set FMG courant-number = 0.15
enable FMG verbose? yes
(c) Run FMG initialization by typing in TUI: fmg-initialization yes
This will provide an initial approximate solution (Figure 6)
Figure 6. Contours of Mach number after FMG initialization
3. Enable the plotting of residuals
Solution Monitors Residuals Edit...
(a) Select Plot and Print to Console under Options
(b) Uncheck Check Convergence for all equations
(c) Keep other setting at defaults, and click OK
4. Write case and data files: run-screech-steady-fmg.cas.gz and run-screech-steady-fmg.dat.gz
File Write Case & Data...
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Step 9: Steady-State Solution
Setup and Solution – Steady-State Flow
1. Iterate the solution
Solution Run Calculations
(a) Set Number of Iterations to 200 and Calculate
After 200 iterations, residuals will drop three orders of magnitude (Figure 7). Contours of converged steady-state Mach number distribution are shown in Figure 8
Note: it will take about 16 minutes of CPU time to finish the steady-state run on a single Windows processor. You can reduce the computing time requirements by skipping to Step 10
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Step 9: Steady-State Solution (continued)
Setup and Solution – Steady-State Flow
Figure 7. Convergence of residuals Figure 8. Contours of Mach number
2. Write case and data files: run-screech-steady.cas.gz and run-screech-steady.dat.gz
File Write Case & Data...
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Setup and Solution – Transient Flow
1. Read in converged steady-state results from the previous step:
run-screech-steady.cas.gz and run-screech-steady.dat.gz
File Read Case & Data...
2. Change Time formulation to Transient in
Problem Setup General
3. Change Transient Formulation to Second Order Implicit in Problem Setup Solution Methods
Step 10: Transient Case Setup
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Setup and Solution – Transient Flow
4. Modify solution controls
Solution Solution Controls (a) Set the Courant Number to 1e+15
(b) Set all other relaxation factors to 1.0 These are recommended Solution Controls settings when running transient pressure-based coupled solver
Note: in the pressure-based coupled solver, the value 1/CFL, where CFL stands for Courant number, acts as an implicit relaxation factor for coupled continuity and momentum system of equations. Setting CFL to a very large number equals to removing implicit relaxation from the coupled equations
Step 10: Transient Case Setup (continued)
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Setup and Solution – Transient Flow
5. Define Custom Field Function for pressure perturbations over its mean value:
Define Custom Field Functions...
(a) Select Pressure ... and Static Pressure under Field Functions, and click Select
(b) Click mouse pointer over keypad numbers to complete the function definition:
p - 100000
(c) Enter a new name pa under New Function Name, and click Define
Step 10: Transient Case Setup (continued)
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Setup and Solution – Transient Flow
6. Enable the monitoring of static pressure perturbations at two microphone locations on the nozzle lip:
Solution Monitors
(a) Click Create... Under Surface
Monitors
(b) Change Name to mic1
(c) Select Area-Weighted Average
under Report Type
(d) Select Custom Field Functions... and pa under Field Variable
(e) Select mic1 under Surface
(f) Uncheck Print to Console and check Plot under Options
(g) Check Write and specify File Name:
mic1.out
(h) Select Flow Time under X Axis
(i) Select Get Data Every 1 Time Step
(j) Click OK
Step 10: Transient Case Setup (continued)
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(k) Repeat these steps to define the other monitor at mic2 surface:
Setup and Solution – Transient Flow
Step 10: Transient Case Setup (continued)
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Setup and Solution – Transient Flow
7. Set the time step parameters
Solution Run Calculation
(a) Set the Time Step Size (s) to 5e-6
(b) Set Number of Time Steps to 2000
(c) Set Max Iterations/Time Step to 10
Based on experimental data, expected fundamental screech tone frequency, f, is about 7 kHz. Temporal discretization should provide 20 or more time steps per period of oscillation. This defines the maximum time step as Dtmax = 1/(20*f) = 7.14e-06 sec
8. Write case and data files:
run-screech-unsteady-0.00.cas.gz and run-screech-unsteady-0.00.dat.gz
File Write Case & Data...
Step 10: Transient Case Setup (continued)
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Setup and Solution – Transient Flow
1. Run the transient simulation
Solution Run Calculation
Click Calculate to time-march the solution to a time-periodic state
The solution will advance to t = 0.01 sec by the end of the run
2. Write case and data files: run-screech-unsteady-0.01.cas.gz and run-screech-unsteady-0.01.dat.gz
File Write Case & Data...
Note: it will take about 26 hours of CPU time to finish the run on a single 32-bit Windows processor. You can reduce the computing time requirements considerably by skipping to Step 12
Parallel run on 8 compute 64-bit processors will take only 2.3 hours!
Step 11: Transient Run
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Setup and Solution
2. Display contours of Mach number:
Results Graphics and Animations Contours
(a) Select Contours of Velocity and Mach Number
(b) Check Filled, Node Values, Global Range and Auto Range under Options
(c) Click Display
Display Views
(a) Select axis and axis:001 under Mirror Planes
(b) Click Apply
(c) Zoom in to the region at the nozzle inlet (Figure 10b)
Step 12: Aeroacoustic Postprocessing
1. Read in transient results from the previous step:
run-screech-unsteady-0.01.cas.gz and
run-screech-unsteady-0.01.dat.gz
File Read Case & Data...
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Setup and Solution Step 12: Aeroacoustic Postprocessing (continued)
Figure 10a. Contours of Mach number: steady-state simulation
Figure 10b. Contours of Mach number: transient simulation
Note the difference between steady-state (Figure 10a) and transient (Figure 10b) Mach number distribution. Steady-state solution significantly suppresses the shock cell structure in the jet plume
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Setup and Solution
3. Display contours of static pressure perturbations:
Results Graphics and Animations Contours (a) Select Contours of Custom Field Functions... and pa
(b) Uncheck Global Range and set Min = -300 and Max = 300
(c) Uncheck Clip to Range and click Display
Sound waves of the screech tone propagate predominantly in the upstream direction
Figure 11. Contours of static pressure perturbations
Step 12: Aeroacoustic Postprocessing (continued)
sound waves
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Setup and Solution
4. Display the acoustic pressure signals at the two receiver locations:
Results Plots File
(a) Click Add... in the File XY Plot panel This will open the Select File panel where you can now select mic1.out and mic2.out from the file list
(b) Click OK to close the Select File panel
Step 12: Aeroacoustic Postprocessing (continued)
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Setup and Solution
(c) Click Plot to display the microphone signals (Figure 12). Modify the line and marker styles as necessary, using the Curves panel. Modify the X axis to show the signal over the time rage of 0.006 – 0.01 s. Modify legends using Change Legend Entry button in File XY Plot menu
Step 12: Aeroacoustic Postprocessing (continued)
Figure 12. Acoustic pressure signals at two microphone locations on the nozzle lip
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Setup and Solution Step 12: Aeroacoustic Postprocessing (continued)
5. Activate Ffowcs-Williams & Hawkings (FWH) acoustics model :
Problem Setup Models Acoustics Edit...
(a) Select Ffowcs-Williams & Hawkings under Model, retain default settings, and click OK
This step is required only to make Sound Pressure Level available for FTT spectral analysis. However, FWH model will not be used to predict noise propagation
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Setup and Solution
6. Perform spectral analysis of the receiver signals:
Results Plots FFT (a) Click Load Input Files... , change Files of Type to All Files in Select File window
and select mic1.out
(b) Select Sound Pressure Level (dB) from the Y Axis Function drop-down list
(c) Select Frequency (Hz) from the X Axis Function drop-down list
Step 12: Aeroacoustic Postprocessing (continued)
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Setup and Solution
Step 12: Aeroacoustic Postprocessing (continued)
(d) Click Plot FFT to plot the sound pressure spectrum for mic1 (Figure 13)
The overall sound pressure level (OASPL) is printed to the console window:
Overall Sound Pressure Level in dB (reference pressure = 2.000000e-005) = 1.453695e+002
Note: The maximum frequency plotted is f = 1/[2Dt] = 100 kHz, as expected.
Figure 13. Spectral analysis of pressure signal for mic1
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Setup and Solution
i. Deselect Auto Range for the X Axis
ii. Manually set the Maximum for Range to 10000
iii.Set Precision to 0
iv. Click Apply and Close the panel
(e) Click Axes.... This will open the Axes - Fourier Transform panel
Step 12: Aeroacoustic Postprocessing (continued)
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Setup and Solution Step 12: Aeroacoustic Postprocessing (continued)
(f) Click Plot/Modify Input Signal... to open the Plot/Modify Input Signal panel. It
lets you modify and plot the signal before the Fourier Transform is applied
i. Select Clip to Range and set the Min value for X Axis Range to 0.006
Without clipping the temporal range, the complete pressure signal history would be analyzed including the initial transient state leading up to the quasiperiodic state
ii. Click Apply/Plot and Close to return to the Fourier Transform panel
Since the x-axis range was manually set for the spectral plot, you will not see the proper range when plotting the modified signal. You will need to temporarily reset the range if you want to plot the input signal
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Setup and Solution
(g) Click Plot FFT to plot the sound pressure spectrum for mic1 (Figure 14a). The spectrum peaks at about 7000 Hz
(h) Repeat above steps to plot the sound pressure spectrum for mic2 (Figure 14b)
Figure 14. Spectral analysis of pressure signals at (a) mic1, and (b) mic2 microphone locations.
Note: only the fundamental frequency of screech tones is resolved in this simulation, higher order harmonics are not resolved
Step 12: Aeroacoustic Postprocessing (continued)
(a)
screech
tone (b) screech
tone
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Comparison with Test Data
1.0
1.2
1.4
1.6
1.8
2.0
2.2
2.4
1 1.05 1.1 1.15 1.2 1.25
l/D
j
Mj
A1 - experiment
A2 - experiment
A1 - CFD
A1
125
130
135
140
145
150
155
160
1 1.05 1.1 1.15 1.2 1.25
SPL
(dB
)
Mj
A1 - experiment
A2 - experiment
A1 - CFD
microphone at r = 0.662"
Figure 15a. Wavelengths of fundamental screech modes
Figure 15b. Amplitudes of fundamental screech modes
Screech tones of low supersonic jets are characterized by two axisymmetric screech modes A1 and A2. Mach numbers at which transition from one mode to another takes place may vary from experiment to experiment because of sensitivity of jet screech mechanism to specifics of experimental set-up. Figure 15a shows comparison of calculated screech wavelengths with experimental measurements. Numerically predicted wavelengths follow very closely the experimentally measured A1 mode curve. Figure 15b shows favorable comparison between predicted and experimentally measured amplitudes of fundamental screech modes at two microphone locations at the nozzle lip.
Note: Data points at other Mach numbers were obtained by re-running the tutorial cases with different pressure inlet settings
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Summary
This tutorial demonstrated the use of ANSY FLUENT's direct CAA capabilities to calculate near-field radiation of jet screech tones by an axisymmetric supersonic jet. You have learned how to set up the relevant parameters, record acoustic data at microphone locations, calculate, and postprocess the acoustic pressure signals.
Calculated sound pressure level and frequency are in favorable agreement with experimental data.
The main computational efforts are spent calculating the time dependent turbulent flow.