modelpan technical catalog...wooden texture surfaced board metropolitan natural stone textured board...

MODELPANTEchNicAL cATALOg

1www.modelpan.com

32

MODELPAN 4

APPLicATiON ArEAs 5

PrODucTs 9

Boards

comfort 10

Elegance 10

Metropolitan 10

Momentum 10

Profiles 11

screws 11

Pastes 11

sysTEM sOLuTiONs 15

Facade systems 16

Partition Wall systems 35

suspended ceiling systems 38

Elevated Floor systems 40

TEchNicAL iNFOrMATiON 43

Technical Product Features 44

Transportation, stocking and Packaging 47

certificates 48

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modelpan’s vision is to grow in domestic and international markets by creating solutions that fully focus on the needs of its customers, setting a difference with its services, and based on its pioneering identity and competitive power.

Ak Alev manyezit levha Üretim San. ve Tic. A.Ş. offers the next generation building board by the brand name of modelpan to the building materials and construction industry. modelpan’s magnesium oxide based building board which is recognized accross the world with its excellent features, is manufactured in a modern production plant of about 8,000 m² on a total area of 7 hectares in Kütahya.

modelpan is targeting to position itself at the very top of the competition with the global brands in building board industry.

Accordingly; modelpan adopts approaches containing application solutions which:

• are original and unique,• have new technologies,• are environmentalist,• are socially and culturally responsible,• cover all areas where the building board is

applied,• function not only as products but also as part of

the space.

Ak Alev aims to provide a high value-added building material for the Turkish economy by processing the natural raw material extracted from the rich magnesite deposits of the country. modelpan magnesium Oxide Boards are among the premium products in the building boards industry.

MODELPAN

modelpan is a building board which can be easily used both in the interior and exterior of the buildings with its high insulation capacity. As it is produced in various sizes it can be easily applied in any desired areas and forms.

With insulation materials such as XPS, ePS, rock wool, glass wool, polyurethane foam and expanded perlite contained in it, modelpan building board can be used to build partition walls and and sandwich panels which provide very high level of heat, sound and fire insulation.

APPLicATiON ArEAs

• Interior and exterior siding of buildings

• Providing fire insulation

• Construction of suspended ceiling and elevated floor

• Sound insulation

• Sub-roof boards

• Prefabricated and lightweight steel constructions

• Interior partition wall systems

• fire insulation of carrier systems in steel constructions

• Insulation of cold storages

• Production of fire door, fire proof shaft cover and furniture production

• floor concrete as subfloor support material

• Places where water and humidity are effective

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innovation on Board

98

As a magnesium oxide based building board with superior features, Modelpan offers an innovative product and smart solutions for all buildings.

PrODucTs

modelpan magnesium Oxide Board is an innovative building board which combines many features in a single board such as A1 class non flammability, 100 percent eco-friendliness, heat and sound insulation water and humidity resistance, impact resistance, lightweight and flexibility.

With long-lasting and natural ingredients, availability for use in all areas from siding to elevated floor wall systems, from ceiling to the elevated floor and ease of application, modelpan saves both cost and time.

Modelpan’s boards can be painted easily without needing any plaster.

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1110

Jointing Paste and surface Paste

BOArDs PrOFiLEs

scrEWs

PAsTEs

M Profile c Profile u Profile

stopper chs Dhs screw geometDimensions: 3,9 x 25

chs LAg screw geometDimensions: 3,9 x 38

stopper chs Dhs screw geometDimensions: 3,9 x 38

cyL hs Mu screw geometDimensions: 5,5 x 25

chs LAg screw geometDimensions: 3,9 x 25

Trapeze 6 mm DK screw geometDimensions: 3,9 x 16

EleganceWooden texture surfaced board

MetropolitanNatural stone textured board

Momentumdecorative plaster textured board

comfortSmooth surfaced board

Ready to Paint

Ready to Paint

Ready to Paint

Ready to Paint

Thickness : 6, 8, 10, 12, 16, 18Width : 1250height : 2500 / 2800

Thickness : 8, 10, 12Width : 1250height : 2500



Standard measurements are given in mm.

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1514

Facade systemsOn facades, it provides functional solutions for your buildings with features such as water resistance, heat insulation, frost and impact resistance.

Partition WallsBesides its features such as sound insulation, lightweight and fire resistance, thanks to its smooth surface it does not require plasterwork and allows wallpaper application.

suspended ceilingsIt provides solutions for your projects with its features such as lightweight, sound insulation, fire resistance, and stylish look and without any additional processing required.

Elevated Floor systemsIt improves the quality of elevated floor systems with its features load and impact resistance, fire resistance, impermeability and stylish look.

sysTEM sOLuTiONs

Modelpan Magnesite Building Boards can be used in diverse areas and functions thanks to its specific characteristics, and offers a great ease in application thanks to its light weight.

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1716

Facade systems

M Profile Flat system

100x50x100 mm galvanized l anchors are fixed with an average vertical distance of 62.5 cm and horizontal distance of 150 cm by using 1 m10x90 mm dowels on the concrete parts on the flats and special plastic threaded dowels on the brick or gas concrete surfaces of the building where the application will take place.

heat insulation application is fixed onto the building at this stage by using threaded inserts with appropriate intensity and size as needed by the building. After that, 40x40x2 box section steel profiles are fixed onto the galvanized l anchors with 5.5x25 mm trapeze screw and 6 mm geomet screws taking care to ensure three dimensional leveling (it is suggested that moisture barrier be coated over the system). Subsequently, 20x80x0.5 mm m profiles are fixed onto the horizontal bearing elements based on the axis of the sheet vertically with an average distance of 60 cm between them.

modelpan magnesite Building Board (when used with 10-12 mm thickness) is mounted on m Profile by using modelpan yBh mu geomet screw with stopper by leaving an average of 3 mm joint space between two sheets. This screwing takes place with a distance of 20 cm between the boards.

modelpan boards are screwed by leaving 2 cm from the flat margin and 4 cm from the borders. The screws used during the mounting process are buried inside the material about 2 mm. The joint spaces left between modelpan boards are filled with polyurethane mastic, and screw heads are also sealed with the same sealants. following these works, facing work is completed with a high quality undercoat painting and two coats of exterior painting.

Exterior system Detail

Concrete Wall

40x40x2 mm Box Section Steel Profile

ChS dhS Screw + Paste

Trapeze Screw

modelpan 10 mm magnesium Oxide Board

Galvanized l Anchor

Steel dowel Screw

m Shaped Profile

Between the Box Section ProfilesThermal Insulation material

sysTEM sOLuTiONs SySTem SOluTIONS / facade Systems / M Profile

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1918

M Profile Fluted system

If fluted system is to be deployed with modelpan magnesite Building Board, modelpan boards that have been dimensioned with a size of 10 cm in advance should be mounted onto the m-profiles in the same direction. modelpan boards which have been re-dimensioned by being cut 1250 mm x 2500 mm from the board using a diamond cutter are fixed onto the previously prepared bearing system with modelpan yBh mu geomet screw with stopper.

The joint spaces left between modelpan boards are filled with modelpan paste. Screw heads are also sealed with the same paste. filled joint spaces and screw heads are rubbed with sandpaper. following these works, facing work is completed with a high quality undercoat painting and two coats of exterior painting.

Exterior Fluted system Detail 1

Concrete Wall


ChS dhS Screw

Trapeze Screw



Galvanized l Anchor

Steel dowel Screw

m Shaped Profile




Concrete Wall


ChS dhS Screw

Trapeze Screw


Paste

Galvanized l Anchor

Steel dowel Screw

m Shaped Profile

Thermal Insulation material

12-mm thick boards which have been cut with a depth of 4 mm and a slope of 45 degrees at the side of the boards are fixed onto the m-Profile so as to have 3 mm joint spaces.

Joint spaces are closed with jointing paste and the system is made ready for painting.

Concrete Wall

40x40x2 mm Box Section Steel ProfileTrapeze Screw


Paste

Galvanized l Anchor

Steel dowel Screw

m Shaped Profile


The width of the boards used in the joints of the system is 130 mm.

SySTem SOluTIONS / facade Systems / M ProfileSySTem SOluTIONS / facade Systems / M Profile


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2120


Exterior chamfered system Detail

Concrete Wall


Trapeze Screw


Paste

Galvanized l Anchor

Steel dowel Screw

m Shaped Profile

The depth of the chamfers is 6 mm, and the width of the chamfers is 30 mm. The chamfers are closed with jointing paste after the boards with at least 12 mm thickness are fixed. Jointing tape is fixed over the paste, paste is reapplied and rubbed with a sandpaper.

Tongue and groove system Detail


ChS dhS Screw

Trapeze Screw


Paste

Galvanized l Anchor

Steel dowel Screw

m Shaped Profile


Tongue and grooves with 6 mm depth and 10 mm width are engraved on the opposite two sides of the boards having at least 12 mm thickness.

Parapet and under Terrace Details

draining board is created by mounting the vertical board on top of the horizontal board. This ensures the interruption of the water continuing along the direction of the boards. Ventilation areas are required for the breathing of the system.

Concrete Wall


Trapeze Screw



VentilationArea

VentilationArea

Ventilation Area

Galvanized l AnchorSteel dowel Screw

m Shaped Profile


dropper


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2322

External corner Detail

under sill Detail

ChS dhS Screw

Concrete Wall


Trapeze Screw


Galvanized l Anchor

Steel dowel Screw

m Shaped ProfilePaste

Paste


The boards are overlapped on one another at the corners and their joints are closed with modelpan jointing paste and thus made ready for the paint.

front slope should be given at the windowsills and it must hence be guaranteed that the water flows towards the outside. The windowsill should protrude from the wall’s surface and should have a draining board on its front.

horizontal Molding Detail

highly insulated Exterior system

highly-insulated wall systems may be created by establishing a wall using rock-wool and modelpan boards together so as to have modelpan boards inside the wall. The thickness of the boards to be used in this system may vary depending on the intended degree of insulation.


ChS dhS Screw


m Shaped Profile

40x40x2 mm Box SectionSteel Profile

40x40 Box Shaped Steel Profile

40x40 Box Shaped Steel Profile5 cm 50 kg/m³ Rockwool

5 cm 50 kg/m³ Rockwool

12 mm modelpan

12 mm modelpan

5 cm emptiness Between Profiles

12 mm modelpan

Plaster + dye

Plaster + dye


Precast Panel Sill

PasteSheathing end Profile

Aluminium Sill

Steel Profile Joinery

Natural Stone Sill

Plaster

40x40x2 mm Box Section Steel ProfileTrapeze Screw


Pvc Joinery

Galvanized l Anchor

Steel dowel Screw

m Shaped Profile

Concrete Wall



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2524

siding system Detail

The boards cut according to the intended design should be overlapped so as to close the screw of the board under.

The screws which connect the boards to the profiles should be screwed 2 cm inside the boards.

Steel dowel Screw

modelpan10 mm magnesium Oxide Board

m Shaped Profile

Galvanized l Anchor

ChS dhS Screw

Concrete Wall

M Profile Application

1. l Bracket application with steel dowels

3. heat insulation material application

5. m profile application

2. Box shaped profile application

4. moisture barrier application

6. modelpan board application

SySTem SOluTIONS / facade Systems / M Profile

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2726

T-Profile Flat system Detail

Exterior T Profile screwed system Plan

Aluminum bearing brackets are fixed onto the reinforced concrete surfaces of the wall where T-Profile flat System Plan will be applied with steel dowels and onto the tile surfaces with plastic dowels with a distance of 1 m /1.5 m vertically and 60 cm axis-to-axis distance so as to have the beginning and termination ends of each modelpan magnesium oxide board.

Subsequently, heat-insulating plates are inserted onto the surface of the wall. moisture barrier is laid on the heat insulation.moisture barrier is cut carefully at the spots of the brackets by using a craft knife and hanged to the bracket.

No gap should be allowed by fixing it firmly by applying a tape at the side of the brackets and at joints. Aluminum T-profiles are screwed to the brackets using AKB screws. modelpan magnesium Oxide Building Boards dimensioned according to the project are fixed to the T-profile using yhB mu geomet screw with stopper.

After the mounting is completed, the joints and screw holes are filled with modelpan Jointing Paste. And modelpan magnesium Oxide Building Boards are painted with the desired color to complete the application.

Thermal Insulation material moisture

BarrierT Shaped Profile

ChS dhS Screw

heat Insulated Anchor

modelpan magnesium Oxide Board

Steel dowel Screw

Concrete Wall

Plaster

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SySTem SOluTIONS / facade Systems / T Profil

2928

Exterior T Profile screwed system Detail

Exterior T Profile screwed system corner Detail

Concrete Wall

ChS dhS Screw

T Shaped Profile




Steel dowel Screw

Rivet/m5 Bolt

moisture Barrier

ChS dhS Screw


Steel dowel Screw

Concrete Wall


l Shaped Profile

T-Profile Tongued and grooved system Detail

T Profile Tongue and groove system Plan

Aluminum bearing brackets are fixed onto the reinforced concrete surfaces of the wall where T-Profile Tongued and Grooved System Plan will be applied with steel dowels and onto the tile surfaces with plastic dowels with a distance of 1 m /1.5 m vertically and 60 cm axis-to-axis distance so as to have the beginning and termination ends of each modelpan magnesium oxide board.


No gap should be allowed by fixing it firmly by applying a tape at the side of the brackets and at joints. Aluminum T-profiles are screwed to the brackets using AKB screws.

Bearing rail profile is fixed from one end to the other so as to coincide with the horizontal joints on the T-profile. 5-cm long pieces are cut out from ePdm piping and are placed on the wick drain so as to be placed on four corners of modelpan boards. Tongue and groove channels are opened from the top and bottom of modelpan boards with at least 18 mm thick modelpan boards as dimensioned according to the project. The plates on which the channels have been thus opened are placed on the horizontal rail profile mechanically. The mounting process is completed by continuing the application horizontally and vertically in this way. Subsequently, the application is completed by painting modelpan magnesium oxide board with the desired color.


Barrier T Shaped Profile


horizontal Rail Profile


Steel dowel Screw

Concrete Wall

Plaster

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SySTem SOluTIONS / facade Systems / T ProfilSySTem SOluTIONS / facade Systems / T Profil

3130

T Profile Tongue and groove system upper Finishing Detail

T Profile Tongue and groove system Detail

T Shaped Profile

Steel dowel Screw

4,8x25 large headPop Rivet




moisture Barrier


5,5x25 hh Screw

ePdm Rubber

Capstone Composite Sheet

Concrete Wall

Steel Carrier



T Shaped Profile

Steel dowel Screw


5,5x25 hh Screw

ePdm Rubber

4,8x25 large head Pop Rivet

moisture Barrier


horizontal Rail Profile5,5x25 hh Screw

ePdm Rubber

Concrete Wall

Pavement

Aluminum Plaque


4,8x25 large head Pop Rivet

T Shaped Profile

Steel dowel Screw



moisture Barrier

T Profile Tongue and groove system corner Detail

T Profile Tongue and groove system Lower Finishing Detail

5,5x25 hh Screw

4,8x25 large headPop Rivet


T Shaped Profile



moisture Barrier


Steel dowel Screw

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Concrete Wall

Plaster

3332

T-Profile siding system Detail

Aluminum bearing brackets are fixed onto the reinforced concrete surfaces of the wall where T-Profile Siding System Plan will be applied with steel dowels and onto the tile surfaces with plastic dowels with a distance of 1 to 1.5 m vertically and maximum 60 cm axis-to-axis distance so as to have the beginning and termination ends of each modelpan magnesium oxide board.


No gap should be allowed by fixing it firmly by applying a tape at the side of the brackets and at joints. Aluminum T-profiles are screwed to the brackets using AKB screws by scaling vertically and horizontally. modelpan Boards are cut in order to dimension them according to the project. The dimensioned boards are scaled horizontally and fixed to the T-profile using yhB mu geomet screw with stopper by starting out from the very bottom and by giving approximately 7˚ slope. The mounting process is continued with the next after completing the mounting of the very bottom line. It is ensured that there is at least 4 cm overlapping. After the mounting is completed, the joints and screw holes are filled with modelpan Jointing Paste. And modelpan magnesium oxide boards are painted with the desired color to complete the application.

Exterior T Profile siding system Plan

modelpan magnesiumOxide Board

ChS dhS Screw


Barrier

Plaster

T Shaped Profile

Steel dowel Screw

Concrete Wall



Steel dowel Screw

Concrete Wall


moisture Barrier

Rivet/m5 Bolt

ChS dhS Screw

T Shaped Profile


Exterior T Profile siding system corner Detail

Exterior T Profile siding system Detail

ChS dhS Screw



l Shaped Profile

Concrete Wall

Steel dowel Screw

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3534

T Profile Application

Partition Wall systems

sysTEM sOLuTiONs

1. modfix bracket application 2. T profile application

4. moisture barrier application3. heat insulation material application

5. modelpan board application

3736

Partition Wall with a high sound insulation Fire-resistant Partition Wall

28

28

40x40x2 mm Box Section

Steel Profile

Sound Insulation Tape




12 mm modelpan40x40 Box Section Steel Profile

Rockwool

modelpan 10 mm

du 75 Profile

fireproof mastic

dC 75 Profile

ChS dhS Screw

Steel dowel Screw

5 cm 50 kg/m³ Rockwool12 mm modelpanSound Insulation

Partition Wall with a high insulation

12 mm modelpan

12 mm modelpan



4 cm 50 kg/m³ Rockwool5 cm Space Between ProfilesSound Insulation Tape4 cm 50 kg/m³ Rockwool

Sound insulation band is used in this system together with a single layer rock-wool.

C-profiles are positioned vertically over u-Profiles which are fixed to the ground with steel inserts. Insulation materials are placed between C-profiles, and modelpan boards are fixed on both sides of this system by using yhB mu screws with stoppers.

In this system, a clearance of 5 cm is left in between the 2 layers of rock-wool, and sound insulation band is laid on one side.

internal corner Detail

Joints of the boards should be sealed with jointing paste.

Concrete Wall


Trapeze Screw

ChS dhS Screw

m Shaped Profile

Paste

Steel dowel Screw

Galvanized l Anchor


modelpan magnesiumOxide Board

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SySTem SOluTIONS / Partition Wall SystemsSySTem SOluTIONS / Partition Wall Systems

40x40x2 mm Box Section

Steel Profile

3938

suspended ceiling system Detail

Concrete Wall

Steel dowel Screw

Galvanized l Anchor



ChS dhS Screw

Trapeze Screw

m Shaped Profile


hanger Profile

suspended ceiling systems

sysTEM sOLuTiONs SySTem SOluTIONS / Suspended Ceiling Systems

By using l-brackets, box profiles are fixed onto the suspension system as determined according to the load to be carried. m-profiles are screwed on box-profiles with trapeze screw, and finally modelpan boards are fixed onto the m-profiles using yBh mu screws with stopper. Rock-wool is laid on box profiles as determined according to the desired sound insulation and fire resistance level. It is recommended that 6 / 8 mm modelpan magnesite Building Board is used in Suspended Ceiling systems.

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4140

Elevated Floor system Detail


height Adjustable Pedestal

Pedestal Base Glued and/ormechanically fixed to Structural floor

Pedestal Cap with Panel locating lugs

Elevated Floor systems

modelpan boards which have been cut with the size of 600x600 mm and a minimum thickness of 16 mm are fixed at the desired height by using piers whose height can be adjusted.

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sysTEM sOLuTiONs SySTem SOluTIONS / elevated floor Systems

4342

modelpan magnesite Building Board is a building board which is consisted of magnesium oxide, obtained from the calcined magnesite and compounds, magnesium chloride and other special additives, and strengthened by a double-layer glass-fiber mesh between 6-12 mm and three layer glass-fiber mesh between 12 and 18 mm.

The front of the material is a building board completely ready for the application of paint, while the back of it is completely ready for ceramic applications.

TEchNicAL iNFOrMATiON

A1 Class fireproof

flexible Sound Insulation

Impact resistant

frost Resistant

Water Resistant lightweight heat

Insulation

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4544

Technical Product information

Material standard TSeK 480

international Quality Documents and certificates eTA, Ce, ASTm

Fire resistance A1 Class,Within TS-eN 13501-1 +A1:2013 standard

heat resistance and heat conductivity Within TS ISO 8301

internal humidity rate Within TSe K 480:2015-10 standard

standard Board Dimensions 1250 mm x 2500 mm / 2800 mm

Produced Board Thicknesses 6 - 8 - 10 - 12 - 16 - 18 mm

Thicknesses used for Exterior Facade construction

10 and 12 mm thickness boards are suggested.Thicknesses are specified by the user due to the board specs

TEchNicAL iNFOrMATiON

• It does not contain any material harmful to theenvironment and human life such as asbestos,silica, organic solvents, oils, toxic substances and heavy metals.

• With its flameproof feature, modelpan prevents the spread of fire.

• In case of fire, it does not release toxic gases and protect the human life.

• It is among the building boards with lowest water absorbtion rate (max. 14%).

• It is impact resistant with its flexible and strong structure. Bending strength: 8 - 14 N / mm2. The fracture strength is between 500 and 1200 N (depending on board thickness).

• A 12mm modelpan board alone, provides a sound insulation of up to 30 decibels in wall systems.

• Compared to cement based building boards, modelpan is lighter by about 40 percent. (for 10 mm thickness, 9.5 kg (+/- 5) per square meter)

• In the projects build with modelpan boards, the load on the siding is reduced by 30 to 40 percent.

• Screwing without counterboring saves labor and time.

• up to 10 mm thickness, the possibility to cut with a tool knife provides ease of application.

• Smooth surface ready for paint does not require plaster or mesh application.

Modelpan Magnesium Oxide Building Board is an eco-friendly product with 100 percent natural raw material content.

4746

Transportation, stocking and Packaging

• modelpan magnesite Building Boards are delivered in special palette.

• logistically, product palettes with the size of 1250x2500x750 mm are delivered with 13 palettes loaded onto a large truck and 6 palettes onto a lorry.

• White nylon packing, bracket and fixing band bearing modelpan logotype are used in all palletized products.

• At the most 4 pallets are stacked on top of another during the product warehousing.

• during the handling of the products, care should be placed on carrying each panel vertically by two persons.

• The boards should be stored inside a closed area.

• The boards should be left for drying before the mounting process if they have been subject to a humid or rainy weather.

• The foots of the pallets should be in alignment during their storage on top of one another.

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4948

European Technical Assessment

cErTiFicATEs

Conformité Européenne

Turkish Standards InstitutionA1 Class fireproof CertificateBending Strength, Bearing load and Tensile Testformaldehyde Release Test ReportThermal Conductivity ReportWetting, drying, hot Water Impact ReportWater Vapor Conductivity Testflammability Test ReportCombustion Temperature determination ReportTSeK Certificate

The American Society For Testing And Materialse84 Surface Burninge72 Transverse loads

C1185 flexural Strength Wet and dry C1185 / C1186 dimensions and TolerancesC1185 moisture movementC1185 Water AbsorptionC666 freeze / ThawC473 humidified deflectionC1338 fungi Resistance

d2394 Compression Indentationd1037 Nail-head Pull Throughd1037 falling Ball impact / 1305 mm drop

A 118.1 Shear Bond / dry-set PortlandA 118.4 Shear Bond / latex Portland

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MODELPANTEchNicAL cATALOg

www.modelpan.com

May

201

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Küçükbakkalköy mah.Vedat Günyol Cad.demir Sok. No: 1 A Kat: 2Ataşehir, istanbul / Turkey

T +90 216 469 56 77 F +90 216 469 56 99