modern management for efficient compressed air systems - theo giamakidis, energy manager, green air...
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Modern Management for Efficient Compressed Air Systems - Theo Giamakidis, Energy Manager, Green Air EnergyTRANSCRIPT
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 1
Comp Management
Air Profile
“Modern Management for Efficient
Compressed Air Systems”
Theo Giamakidis Compressed Air Specialist
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 2
Compressed Air existing at every Productional
Enterprise and it is the 2nd important Energy
Form after the Electricity.
The Compressed Air System and Compressed Air
Plants works many years (maybe 30-40) at the
factories.
These Systems have a very low Efficiency index
(only 10%) fact which means the need of the
optimum management.
Which things must take care someone at the
Compressed Air to have a correct decision for
the improvement of the Efficiency ?
Air Compressors
10%
“in Details – How Important is”
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 3
Category / Sections
Various Issues
- Energy Consumption
- Air Treatment / Air Quality
- Proper & Rational Layout
- System Management
- User Training
Various Problems
- Air Leaks
- Air Quality
- Dimension of central pipes
(Air Velocity)
- User Training
Air Station
Network
Compressed Air System
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 4
Measurements - Audits
Real Power
Consumption
Mechanical / Electrical Condition
Air
Quality
ISO 8753
Air Leaks
Real Consumption
ISO 11011
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 5
The Power of
the
Measurement
(Audit)
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 6
Some Examples from Audits - Measurements
Dewpoint =11,7oCtd
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 7
Some Examples from Audits – Air Velocity
“Limit !!!!”
“Critical Situations”
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 8
How we will Increase the Efficiency
Overall System Design / Engineering – Why ?
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 9
About Air Leaks
Where they are !!
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 10
About Air Leaks
Where they are !!
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 11
The Cost of Air Leaks
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 12
“A Case Study at a Food Industry”
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 13
Statistics : Air Leaks at Different Installations
Food Industry – Inofita, consumption 15m3/min – AirLeaks 6m3/min, percent 40%
Plastic Industry – Inofita, consumption 16m3/min – AirLeaks 8m3/min, percent 50%
Electric Furnace Industry – Rentis, consumption 50m3/min – AirLeaks 10m3/min, percent 20%
Battery Industry – Xanthi, consumption 26m3/min – AirLeaks 7m3/min, percent 27%
Flavor Miles – Inofita, consumption 15m3/min – AirLeaks 6m3/min, percent 40%
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 14
Some typical Problem in Compressed Air Systems
Could we know them before ?
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 15
Modern Visualization System - Supervisory
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 16
The Power of Measurement
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 17
The Power of Measurement - Reports
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 18
Conclusion – For more Efficient Compressed Air
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 19
Conclusion – For more Efficient Compressed Air
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 20
Conclusion – Audits and Instrumentation is the only
Engineering Tool for a success and prove
Energy Saving or Efficiency Increase
Results based on Measurements and Diagrams !!
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Industrial Projects – Compressed Air
GreenEcoNet Annual Conference 2014 / Page 21
Thank you for your attention !
Theo Giamakidis Mobile: +30 6976400346 – e-mail: [email protected]
http://www.greenairenergy.eu