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Schiller GmbH MOCOKIT Modular Construction Kit MOCOKIT 25 MOCOKIT 65 MOCOKIT 250 Smooth Solutions for a Fast Moving Market

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Schiller GmbH

MOCOKITModular Construction Kit

MOCOKIT 25MOCOKIT 65MOCOKIT 250

Smooth Solutions for a Fast Moving Market

Universal modular construction kitfor static and dynamic test setups

Are you running your own test lab for component testing or planning a new test lab?

Next to servohydraulic components like linear actuators and rotary actuators do you also needappropriate devices for mounting actuators and test specimen simply and safely?

In order to keep down investment cost, modular solutions are especially useful for frequentlychanged test setups.

With our universal modular construction kit MOCOKIT we provide you with the flexibility youneed in your daily business – high quality at affordable prices.

MOCOKITMOCOKITMOCOKITMOCOKITMOCOKIT is specially customizedto the demands of component tests andfulfills the demands of an up-to-datetest lab in terms of stiffness, mountingand versatility.

Linear actuators and rotary actuators aswell as test specimen can easilybe mounted by means of specificadaptor plates, which you can eithermanufacture yourself or let usmanufacture for you.

Various sizes, graded by theirmaximum permissive static load, allowyou to construct test frames for forcesup to 250 kN. You can get dynamic loadvalues on request.

Almost all screw connections are free from backlash and positive fit designed, in orderto achieve a high stiffness in reversed bending fatigue tests.

You need only a few tools to join the separate components and set up the whole construction.The design itself allows for easy handling of the various parts.

We look forward to assisting you in the selection of the required components for your particulartest setup.

Design MOCOKIT 250

page 2

General description

The universal modular construction kit MOCOKIT MOCOKIT MOCOKIT MOCOKIT MOCOKIT consists of supporting elements, anglesand specific components, which you can join as desired according to a modular concept. Bymeans of hexagon fit bolts (dowel screws) you can fix flange plates to all sides. These might beneeded for fixing vertically or horizontally arranged test-rig components (e. g. actuators, testspecimen or measuring instruments).

This system allows the flexible and easy mounting of test-rig components in almost any spatialarrangement. You can also employ the mounting elements for dynamic applications as well asstronger forces. In order to ensure a troublefree employment, we will -on request - analyse theresonance behavior and deformation of specific test setups by means of FE-analysis.

We produce the universal modular construction kit series MOCOKIT 65 and 250 as weldedsteel construction completely in our premises. All surfaces are manufactured rectangular andparallel to each other, and are equipped with fit bores on the head sides and thread bores on thelong sides. All parts are lacquered with the color RAL 7035.We also produce the series MOCOKIT 25 MOCOKIT 25 MOCOKIT 25 MOCOKIT 25 MOCOKIT 25 completely on our premises. In this series thebeam elements are made from structural square tubes. These are head-on welded anddelivered galvanized.

In the following you find various examples presenting the flexibility of this system. Most standardcomponents in this catalogue are available for prompt delivery.

On request, we also offer an FE-analysis of your chosen test setup.Additionally, we can provide you with customized flange and adaptor plates for all servohydraulicactuators available in the market.

Following are the standard available sizes:

MOCOKIT 25Max. static load with actuators up to 25 kNAdjustability: stepless

MOCOKIT 65Max. static load with actuators up to 65 kNAdjustability: 75 mm pattern

MOCOKIT 250Max. static load with actuators up to 250 kNAdjustability: 100 mm pattern

Schiller GmbH

Design MOCOKIT 250

page 3

MOCOKIT 25Examples for actuator forces up to 25 kN (static)

page 4

MOCOKITExamples for actuator forces more than 25 kN (static)

Schiller GmbH

page 5

MOCOKIT 25component layout

Beam withsingle ended flangeVPK 000361, 000360

Tilt deviceVPK 000368,000515, 000516

Heavy rail clipwith short anchor screwsVPK 000364

Beam withdouble ended flangeVPK 000362

Stiffener supportsmall or largeVPK 000367,000526

Support for rotaryactuator unitVPK 000370T-slot nut

VPK 000371, 000372

T-slotted plateVPK 000359

Heavy rail clipwith long anchor screwVPK 000363

Universal reactionbracketVPK 000366

Tilt deviceVPK 000368,000515, 000516

Hexagon sockethead cap screwVPK 000374

Heavy rail clipfor a tilt deviceVPK 000527

Heavy rail clipfor a beamVPK 000517

page 6

Bottom flange plateVPK 000365,000928, 000929,000930

Schiller GmbH

MOCOKIT 65 / 250component layout

Hexagon sockethead cap screwVPK 000309VPK 000335

T-slot nutVPK 000311 - 000313VPK 000338

T-slotted plate smallVPK 000303VPK 000329

Tilt deviceVPK 000297,000518, 000519VPK 000323,000523. 000524

Straight beamVPK 000287VPK 000317, 000318

Support bracket 90°VPK 000294VPK 000320

Heavy rail clip withshort anchorsVPK 000298VPK 000324

Universal reactionbracket smallVPK 000305VPK 000331

T-slotted plate largeVPK 000304VPK 000330

Bottom flange plateVPK 000300 - 000302, 000288VPK 000326 - 000328, 000334

Universal reaction bracket largeVPK 000306VPK 000332

Straight beamVPK 000284 - 000286VPK 000314 - 000316

Stiffener supportVPK 000295, 000296VPK 000322, 000321,000521

Heavy rail clip withlong anchorsVPK 000525

page 7

Stiffener support 45°VPK 000293VPK 000319

Adjustment device forcrossheadVPK 000307VPK 000333

Heavy rail clip withturnable actuatorsupportVPK 001003,VPK 001004

Adjustment devicefor tilt deviceVPK 000911VPK 001006

Support for rotaryactuator unitVPK 000308

Heavy rail clip fora tilt deviceVPK 000910VPK 001007

MOCOKIT 25For actuator forces up to 25 kN (static)

page 8

52TIKOCOM 52TIKOCOM 52TIKOCOM 52TIKOCOM 52TIKOCOM noitpircseDHxWxLseziS

noitacilppA

fotnemoMaitreni

thgieW.xorppa

.oN-redrO

htiwmaeBdedneelbuod

egnalf

mm0001=Lmm01x001x001

maebssorcasa

mc264=yI 4

mc264=zI 4

gk23

KPV263000

htiwmaeBdedneelgnis

egnalf

mm0051=Lmm01x001x001

rallipasa

mc264=yI 4

mc264=zI 4

gk5,44

KPV163000

htiwmaeBdedneelgnis

egnalf

mm0002=Lmm01x001x001

rallipasa

mc264=yI 4

mc264=zI 4

gk85

KPV063000

reneffitStroppus

mm005mm025x503x576 gk81 KPV

763000

reneffitStroppusmm0001

mm099x503x576 gk52 KPV625000

°003ecivedtliThtiw

elacselgnamaebssorc.lcni

roftnemtsujdaralugnarotautcatset KPV

mm057=L gk08 863000

mm0001=L gk78 515000

mm0051=L gk001 615000

pilcliaryvaeHgnolhtiwsrohcna

mm081x081mm062=Lsrohcna

61Msmaeb2rofgnipmalc

gk51 KPV363000

pilcliaryvaeHtrohshtiw

srohcna

mm081x081mm561=Lsrohcna

61Mrotautcanarof

esabrotautcanahtiwmm002ø.xam

gk81 KPV463000

pilcliaryvaeH

mm081x081mm581=Lsrohcna

61Mmaebarof

gk9 KPV715000

MOCOKIT 25For actuator forces up to 25 kN (static)

Schiller GmbH

page 9

52TIKOCOM 52TIKOCOM 52TIKOCOM 52TIKOCOM 52TIKOCOM noitpicseDHxWxLseziS

noitacilppA

thgieW.xorppa oN-redrO

pilcliaryvaeH

mm081x081=Lsrohcna mm56161M

ecivedtlitarof

gk5,9 KPV725000

egnalfmottoBrofetalp

secnatsidretnec mm02x003x003

thgirpufotnemtsujdagnipmalcnosrallip

setalp

gk41

KPV

mm051fo 829000

mm002fo 929000

mm052fo 563000

laudividni 039000

etalpdettols-Tmm85x052x005056NIDstolS-T3

21H81gk74 KPV

953000

tekcarbnoitcaeRmm005 mm055x055x004 gk811 KPV

663000

tekcosnogaxeHwercspacdaeh

219NID61M

9.01yrogetachtgnerts- KPV

473000

tunlevel-hgiHrallochtiw

1336NID61M

01yrogetachtgnerts- KPV

373000

tuntols-T 61M/81tuntols-T - KPV173000

tuntols-T 61M/22tuntols-T - KPV273000

yratorroftroppuStinurotautca

dezimotsuc()noitcurtsnoc

mm561x061x053 gk9 KPV073000

MOCOKIT 65For actuator forces up to 65 kN (static)

page 10

56TIKOCOM noitpircseD

HxWxLseziS

ro/dnanrettapeloHnoitacilppa

fotnemoMaitreni

thgieW.xorppa

.oN-redrO

maebthgiartS

mm057

mm551x551x057

61M,mm57x57latnoziroh+lacitrev

mc0033=zI 4

mc0053=yI 4

gk57

KPV482000

maebthgiartS

mm0001

mm551x551x0001

61M,mm57x57latnoziroh+lacitrev

mc0033=zI 4

mc0053=yI 4

gk28

KPV582000

maebthgiartS

mm0051

mm551x551x0051

61M,mm57x57latnoziroh+lacitrev

mc0033=zI 4

mc0053=yI 4

gk251

KPV682000

maebthgiartS

mm0522

mm551x551x0522

61M,mm57x57ralliplacitreV

mc0033=zI 4

mc0053=yI 4

gk232

KPV782000

reneffitStroppus

°54

mm527=L

61M,mm57x57gk05 KPV

392000

troppuStekcarb

°09

mm071x161x551

61M,mm57x57gk7 KPV

492000

roftroppuSrotautcayrator

tinudezimotsuc(

)noitcurtsnoc

mm561x551x013 gk9 KPV803000

reneffitStroppus

mm077

mm077x081x575gnineffitsralliplacitrev gk37 KPV

592000

reneffitStroppusmm0701

mm0701x081x575gnineffitsralliplacitrev gk39 KPV

692000

MOCOKIT 65For actuator forces up to 65 kN (static)

Schiller GmbH

page 11

56TIKOCOM noitpircseD

HxWxLseziS

ro/dnanrettapeloHnoitacilppa

thgieW.xorppa .oN-redrO

°003ecivedtliThtiw

elacselgnamaebssorc.lcni

roftnemtsujdaralugnasrotautca KPV

mm057=L gk531 915000mm0001=L gk051 792000mm0051=L gk591 815000

-yb-petslacitreVtnemtsujdapets

tlitrofecivedecived

gk05 KPV119000

rofpilcliaryvaeHecivedtlit

mm012x082x052mm522=Lsrohcna

tlitfotnemtsujdasselpetsecived

gk71 KPV019000

pilcliaryvaeHelbanruthtiw

troppusrotautca

mm003x003x095mm522=Lsrohcna

fotnemtsujdasselpetssrotautca

gk26 KPV300100

pilcliaryvaeHtrohshtiw

srohcna

mm542x012x082mm022=Lsrohcna

fotnemtsujdasselpetssrotautca

esabrotautcanahtiwmm002ø.xam

gk52 KPV892000

pilcliaryvaeHgnolhtiwsrohcna

mm082x012x054mm573=Lsrohcna

fotnemtsujdasselpetssrotautca

gk03 KPV525000

egnalfmottoBrofetalp

secnatsidretnec

mm52x003x003

thgirpufotnemtsujdasetalpgnipmalcnosrallip

gk81

KPV

mm051fo 003000

mm002fo 103000

mm052fo 203000

laudividni 882000

MOCOKIT 65For actuator forces up to 65 kN (static)

page 12

56TIKOCOM noitpircseDHxWxLseziS

nrettaP

thgieW.xorppa .oN-redrO

etalpdettols-Tllams

mm85x003x005056NID/stols-T3

21H81gk85 KPV

303000

etalpdettols-Tegral

mm85x057x0001056NID/stols-T7

21H81gk792 KPV

403000

lasrevinUtekcarbnoitcaer

mm055mm055x006x004 gk761 KPV

503000

lasrevinUtekcarbnoitcaer

mm5501mm5501x057x055 gk704 KPV

603000

lacitreVpets-yb-petstnemtsujda

rofeciveddaehssorc

gk51 KPV703000

tunlevel-hgiHrallochtiw

1336NID61M

01yrogetachtgnerts- KPV

373000

tekcosnogaxeHwercspacdaeh

219NID61M

9.01yrogetachtgnerts- KPV

903000

tuntols-T 61M/81tols-T - KPV113000

tuntols-T 61M/22tols-T - KPV213000

tuntols-T 61M/82tols-T - KPV313000

tropsnarTtekcarb

tlobeyehtiwmm571x05x061 gk5,2 KPV

025000

MOCOKIT 250For actuator forces up to 250 kN (static)

Schiller GmbH

page 13

052TIKOCOM noitpircseDHxWxLseziS

nrettapeloH

fotnemoMaitreni

thgieW.xorppa

.oN-redrO

thgiartSmaeb

mm005

mm591x591x005

mm001x00142M

latnoziroh+lacitrev

zI mc0027= 4

0028=yI mc 4

gk56

KPV413000

thgiartSmaeb

mm0001

mm591x591x0001

mm001x00142M

latnoziroh+lacitrev

zI mc0027= 4

0028=yI mc 4

gk721

KPV513000

thgiartSmaeb

mm0051

mm591x591x0051

mm001x00142M

latnoziroh+lacitrev

zI mc0027= 4

0028=yI mc 4

gk591

KPV613000

thgiartSmaeb

mm0002

mm591x591x0002

mm001x00142M

ralliplacitreV

zI mc0027= 4

0028=yI mc 4

gk062

KPV713000

thgiartSmaeb

mm0052

mm591x591x0052

mm001x00142M

ralliplacitreV

zI mc0027= 4

0028=yI mc 4

gk823

KPV813000

reneffitStroppus

°54

mm057=L

mm001x00142M

gk86 KPV913000

troppuStekcarb

°09

mm102x591x542

mm001x00142M

gk51 KPV023000

reneffitStroppus

mm047

mm047x002x035gnineffitsralliplacitrev gk09 KPV

223000

reneffitStroppusmm0401

mm0401x002x035gnineffitsralliplacitrev gk021 KPV

123000

reneffitStroppusmm0451

mm0451x002x035gnineffitsralliplacitrev gk261 KPV

125000

MOCOKIT 250For actuator forces up to 250 kN (static)

page 14

052TIKOCOM noitpircseDHxWxLseziS

noitacilppA

thgieW.xorppa .oN-redrO

°003ecivedtliThtiw

elacselgnamaebssorc.lcni

roftnemtsujdaralugnarotautcatset KPV

mm0001=L gk581 323000mm0051=L gk352 325000mm0002=L gk023 425000

-yb-petslacitrevtnemtsujdapets

rofecivedecivedtlit

gk57 KPV600100

pilcliaryvaeHrof

ecivedtlit

mm304x572x092mm772=Lsrohcna

fogninoitisopsselpetssrotautca

gk82 KPV700100

pilcliaryvaeHelbanruthtiw

ecivedrotautca

mm304x083x096mm772=Lsrohcna

fogninoitisopsselpetssrotautca

esabrotautcanahtiwmm072ø.xam

gk011 KPV400100

pilcliaryvaeHtrohshtiw

srohcna

mm092x572x304mm772=Lsrohcna

fogninoitisopsselpetssrotautca

gk84 KPV423000

egnalfmottoBrofetalp

secnatsidretnec

mm03x003x003

thgirpufotnemtsujdasetalpgnipmalcnosrallip

gk5,02

KPV

mm051fo 623000

mm002fo 723000

mm052fo 823000

laudividni 433000

MOCOKIT 250For actuator forces up to 250 kN (static)

Schiller GmbH

page 15

052TIKOCOM noitpircseDHxWxLseziS

nrettaP

thgieW.xorppa .oN-redrO

etalpdettols-Tllams

mm08x003x005

056NID/stols-T321H82

gk96 KPV923000

etalpdettols-Tegral

mm08x057x0001

056NID/stols-T721H82

gk063 KPV033000

lasrevinUtekcarbnoitcaer

mm055mm055x006x084 gk542 KPV

133000

lasrevinUtekcarbnoitcaer

mm5501mm5501x057x085 gk674 KPV

233000

lacitreVpets-yb-petstnemtsujda

rofeciveddaehssorc

gk22 KPV333000

tunlevel-hgiHrallochtiw

1336NID42M

01yrogetachtgnerts- KPV

573000

tekcosnogaxeHwercspacdaeh

219NID42M

9.01yrogetachtgnerts- KPV

533000

tuntols-T 42M/82tols-T - KPV833000

tropsnarTtekcarb

tlobeyehtiwmm571x05x081 gk8,2 KPV

225000

Schiller GmbH

Our Representatives:

Errors and misprints exceptedTechnical subject to alteration

March 2007All previous catalogues are no longer valid

PES (UK) LimitedUnit 1 Watling CloseSketchley MeadowsBusiness ParkHinckley, LeicesterLE10 3EZGreat Britain

Tel.: +44 (01455) 251251Fax: +44 (01455)251252

[email protected]

SEM, SAMoscou, 30, 1-108005 BarcelonaSpanienTel.: +34 93 221 0065Fax: +34 93 221 [email protected]

CFM-ITBONA LLC4282 Shoreline DriveSpring Park, MN 55384USATel.: +1 (952) 9426104Fax:+1 (952) [email protected]

Sali-tek Elektronik Ltd.Fuat Pasa SokakDefne Apt. No: 32K:2 D:12Fenerbahce / IstanbulTürkeiTel.: +90.216.47835 17Fax:+90.216.47835 [email protected]

JACOB IRON WORKS CO., LTD23 Industrial 34th Rd., Taichung,Taiwan R.O.C.Tel.: 886-4-35039295Fax:[email protected]

CFM Schiller GmbHVennstraße 852159 RoetgenGermanyTel.: +49 (0)2471 - 1246 - 0Fax:+49 (0)2471 - 1246 - [email protected]