modulating control(operating procedure)

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    B N G P K O N G

    3 4 M O D U L T IN G C O N T R O L S

    O P E R T I N G P R O C E D U R E S

    C O N T E N T S

    CONTENTS INS 210392

    1

    UNIT MASTER

    2 AIR

    FLOW

    3

    FLUE GAS 02 AND

    CO CONCENTRATION

    4

    GAS

    FUEL

    FLOW

    5

    OIL

    FUEL

    FLOW

    6

    GOVERNOR

    POSITION

    7

    FURNACE PRESSURE

    ID

    FAN

    DAMPERS

    8 ID FAN SPEED

    9

    DRUM LEVEL MOTOR BOILER FEED PUMPS

    1

    DRUM LEVEL TURBINE BOILER FEED PUMPS

    11

    DEAERATOR

    LEVEL

    CONDENSATE PUMPS

    12

    CONDENSER LEVEL

    13

    SECONDARY SUPERHEATER OUTLET TEMPERATURES

    14

    TERTIARY [FINAL] SUPERHTR OUTLET

    TEMPERATURES

    15

    REHEAT

    STEAM

    TEMPERATURE

    [GAS RECIRC]

    16

    REHEAT

    STEAM

    TEMPERATURE

    [SPRAYS]

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    B A N G

    P A K O N G

    3 4

    D C I S

    O P E R A T I N G

    M O D U L A T I N G

    P R O C E D U R E

    :

    U N I T M A S T E R

    C O N T R O L S

    MASTER.INS

    030992

    --------------------------------------------------------------------

    SYSTEM

    BOILER-TURBINE COORDINATION

    CON .T VARIABLE

    MEGAWATTS, PRESSURE

    CONTROL DEVICE

    GOVERNOR, FUEL AND AIR SUBLOOPS

    SET

    VALUE

    REQUIRED UNIT OUTPUT AND PRESSURE

    GSM

    PB

    UNIT

    MSTR

    GROUP

    DISPLAY

    001

    UNIT MASTER

    TX DEVN DISPLAY

    089

    MASTER & AIR XMTRS

    A ) P E R M I S S I V E S

    (1)

    Coordinated

    Mode:

    Air Flow,

    Fue l

    Flow, Governor ,

    Main

    Steam

    Temperature ,

    Feedwater Flow

    and

    Condensate Flow cont ro l s se lec ted to AUTO

    (2)

    Boiler

    Follow Mode: Air Flow, Fuel Flow and Governor (opt ional) se lec ted

    to

    AUTO

    (3)

    Base

    Input Mode:

    Air Flow,

    Fuel Flow and Governor (opt ional) se lec ted

    to

    AUTO

    (4) Manual Mode: None.

    [Air

    flow

    may

    be on AUTO].

    B)

    (1)

    O P E R A T O R A C T I O N

    Pre -se lec t

    r equ i r ed

    sub loops to AUTO

    Procedure].

    [Refer to r e levan t Operating

    (2) Select Group Operation

    Display

    001 [ UNIT MSTR ]

    and

    ENABLE a l l

    subwindows.

    (3) Select

    the

    requi r ed mode. The subwindow disp lays the se lec ted mode. I f

    the required permiss ives a re not complete, PERMISSIVE LOSS will be

    indicated. Any

    f au l ty t r ansmi t te r a f f ec ting

    the

    Unit Master

    o r Fue l /Air

    Deviat ion condi t ion

    will force the

    Unit Master to

    remain

    in Manual Mode.

    (4) After about 5 seconds the mode se lec t ion subwindow ind ica tes the mode

    ac t ive condit ion.

    I f

    the system remains in t he

    mode

    se lec ted s t a tu s it

    means t h a t one of the sub loops i s not cor rec t ly

    in i t i a l i zed

    [balanced].

    This

    can

    be

    caused

    by

    excess ive

    a i r flow,

    signi f icant

    change

    in

    fue l

    heat ing value or f au l ty

    t r ansmi t te r

    ca l ibra t ion.

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    -2 -

     5) The Pressure

    Set Point

    in i t i l i zes

    a t

    the ex i s t ing pr e s su r e . Th e

    pressure may be s e t to the des i r ed value a f t e r auto

    opera t ion

    achieved

    .

    Alternat ively

    se lec t

    s l id ing

    pressure

    by se lec t ing AUTO on the

    pressure s e t poin t subwindow. Sliding pressure i s

    avai lable in

    Coordinated

    Mode

    or Boiler

    Follow Mode

    with Governor AUTO.

    6) The

    Targe t

    Load

    Set Poin t

    in i t i a l izes

    a t

    the exis t ing MW for CO

    and

    BF

    Modes and a t

    Fuel

    Flow

    for BI Mode.

    Set

    the des i r ed MW load

    a t the

    Target Load Set Poin t

    Subwindow.

    7)

    Set

    the

    Minimum

    and Maximum

    Load

    a t

    the appropr ia te

    subwindows.

    This

    f ci l i ty

    i s mainly

    to

    l imit t he

    load

    range

    under

    Automatic Dispatch

    System [ADS] control .

    The se t t ing

    i s

    determined by the number of

    burner s in service and any other opera t iona l cons t r a in t s .

    8) Set

    the r equ i r ed

    load

    change

    r a t e

    in MW/MIN a t the Rate subwindow.

    Then

    se lec t

    AUTO a t th i s

    subwindow

    to permit the

    load

    change to s ta r t .

    9) f ADS control of the

    Target Load

    i s requi red se lec t AUTO on the

    Targe t

    Load

    subwindow.

    ADS

    control

    i s

    avai lable in the CO

    Mode only.

    C)

    C O M M E N T S

    1) The maximum load is

    l imited

    by the auxi l ia ry plant

    capaci ty.

    [PID:

    COAW408]

    This i s

    calcu la ted from

    the

    number of

    Fans

    Feedpumps

    Condensate Pumps and oiler

    Circu la t ing Water

    Pumps in

    se rv ice

    as

    follows:

    Each

    FD

    Fan

    360

    MW

    Each ID

    Fan

    360 MW

    Each MDBFP 90 MW

    Each TDBFP 360

    MW

    Each Cond

    Pump 350

    MW

    Two BCWP 360

    MW

    Three BCWP

    600 MW

    The lowest value from the

    four

    auxi l ia ry

    groups

    is selected ; for

    example one TDBFP and one

    MDBFP

    would

    l imit the t a rge t load to 450

    MW

    .

    The maximum

    value

    of Auxi l iary

    Plant Capacity [APC] i s 635 MW

    2)

    The

    Required

    Output

    [COAY400]

    i s

    calcu la ted

    from

    the

    Target

    Load

    Rate

    Se t t e r , Minimum

    and

    Maximum Limits .

    and the

    Auxil iary

    Plant

    Capacity.

    The

    Required Output

    [RO]

    i s the se t

    poin t

    for

    Governor Fuel

    and

    Air

    control loops.

    3)

    f

    an

    auxi l ia ry t r i p causes the

    APC

    to

    drop

    below the ex i s t ing RO

    a

    RUNBACK

    is in i t ia ted. This causes

    the

    RO to

    decrease

    as a f a s t r a t e

    to

    the new value determined by

    the

    APC. The Unit Master is

    automat ical ly

    t r ansfe r red

    to BI

    Mode before

    the Runback s ta r t s .

    4) The major flow loops a re checked for abnormal devia t ion from t ~

    required

    value.

    This appl ies to

    Fuel Air

    Governor

    Feedwater and

    Condensate.

    f the aux i l i a ry p lan t

    is unable

    to

    fol low

    the

    load demand

    for

    any reason

    a

    flow

    devia t ion

    occurs . For

    example

    fuel

    valve

    a t

    maximum

    causes

    a

    fuel flow low

    condi t ion.

    Any increase

    in

    RO is

    blocked

    and

    af te r

    a shor t

    t ime

    delay

    the

    RO is reduced

    unt i l the

    devia t ion is

    within l imits .

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    - 3 -

     5) Modes:

    MANUAL The t a rge t

    load

    and requi red

    output

    t r acks fuel

    flow.

    The

    Air Flow and Oxygen controls may be

    placed

    on

    AUTO The

    Air

    Demand follows Fuel

    Flow

    when

    above the minimum air flow limit Manual

    Mode

    s

    normally

    used

    a t

    uni t

    s t a r t

    up

    unt i l

    s t ab le f i r ing

    condit ions

    a re achieved.

    BASE INPUT The boi ler energy

    i npu t [fuel

    and air] s se t by the

    Target Load. The

    re su l t ing MW depends

    on the fuel

    hea t ing value.

    Pressure i s control led to a

    f ixed

    se t point

    i f

    the Governor s on

    AUTO

    [Turbine

    Follow]. f the governor i s not auto the

    pressure

    is

    propor t ional to f i r ing r a t e and inverse ly propor t ional to governor

    posit ion. Changes in governor posi t ion causes

    t rans ien t

    change to

    MW

    Base Input

    Mode

    s used

    when stable boi le r

    operat ion s

    required.

    BOILER FOLLOW The boi ler input i s determined

    by

    the turbine energy

    demand. This s calcu la ted

    from

    Fi rs t

    Stage

    Pressure Throt t le

    Pressure

    and Pressure Set

    Point.

    Pressure cor rec t ion s

    made by

    adjus t ing t

    boi ler inputs [fuel and air] .

    The

    governor may

    be

    on automatic c

    manual opera t ion . I f the

    governor s on

    AUTO i t

    controls

    MW a t t he

    Target Load se t t ing [para 2)]

    and

    sl id ing

    pressure

    s

    permitted. The

    Boiler

    Follow

    Mode

    allows r espons ive

    control when the

    governor

    i s

    not

    avai lab le

    for automatic operat ion.

    COORDINATED The boi ler inputs

    [fuel

    and air] and the governor

    respond to a common demand s igna l Required Output. Refer to

    Paragraph 2). Sliding pressure and

    ADS

    control s avai lab le in th is

    mode.

    The governor is adjus ted

    to

    cont rol MW and the boi le r

    inpu t s

    are

    regula ted to

    maintain pressure . The Coordinated Mode s the

    normal

    method

    of

    opera t ion .

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    B A N G

    P A K O N G 3 4 D C I S

    O P E R A T I N G

    M O D U L A T I N G

    P R O C E D U R E

    C O N T R O L S

    2

    C O M B U S T I O N

    A I R F L O W

    AIRFLOW.INS 030992

    --------------------------------------------------------------------

    SYSTEM

    COMBUSTION AIR

    CONT VARIABLE

    TOTAL COMBUSTION AIR FLOW

    PID

    : SGBF409

    CONTROL DEVICE

    FD FAN BLADE

    PITCH

    ANGLE

    3SGB-CDR-1,2

    SET VALUE

    CALCULATED

    BY BOILER

    MASTER

    GSM

    PB

    COMB AIR

    GROUP

    DISPLAY

    002

    COMBUSTION

    AIR

    TX DEVN

    DISPLAY

    089

    MASTER & AIR XMTRS

    A ) P E R M I S S I V E S :

    (1)

    Fan

    se l ec t ed fo r au to operat ion

    ON

    [ running) .

    (2)

    Pi tch con t r o l

    o l pr e s s u r e 28 Bar.

    (3}

    No Fuel /Air

    Transmit te r

    devia t ion .

    (4) One o r both ID fan damper AUTO.

    B) O P E R A T O R A C T I O N :

    (1) Selec t group opera t ion

    d isp lay

    002 [GSM

    COMB

    AIR ) and ENABLE t he

    subwindows

    for

    FD fans blade

    pi tch .

    (2) Check t ha t t he

    ind ica ted

    Air

    Demand

    [SV]

    i s

    a reasonable va lue for t he

    ex i s t ing

    load condi t ion . [e.g.

    for 300MW, should be

    approximate ly

    50%.

    The

    minimum

    i s

    33%]

    The

    PV and SV

    i nd ica t ions

    on

    Fan

    lA

    subwindow

    should be al igned, ind ica t ing t racking ' balance .

    (3) Set b ias se t t ing on Fan lA to ze ro

    [cen t re-scale) .

    (4) Selec t AUTO for

    f ans in

    se rv ice .

    (5) Adjus t b ia s s e t t e r i f required .

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    -2 -

     C) C O M M E N T S :

    1) The

    bas ic

    Air

    Demand equals

    t he

    Required

    Output [RO]

    calcula ted by

    the

    Boiler Master . When the Boiler Master

    i s

    n MAN mode the RO equals

    Fuel Flow.

    (2) The

    excess

    a i r s

    calcula ted

    from the .

    RO

    and the

    02 se t

    point . The

    excess

    a i r component

    s added

    to the bas ic [s tochiometric] a i r demand.

    Refer to

    02

    control notes.

    (3) Air flow

    control should be

    se lec ted

    to au to before l ight-of f ;

    th i s

    ensures tha t the

    flow

    i s mainta ined above the minimum a i r flow required

    for purge. [The minimum a i r flow

    i s

    se t a t

    33 ECR

    flow.]

    (4)

    Boiler Trip

    [MFT]

    t r i p s

    a i r

    flow to manual. I t

    may

    be r e s e t

    a f t e r

    one

    minute.

    (5) After

    se lec t ing Air Auto

    AUTO wil l

    be indica ted

    on t he subwindow

    i t

    permiss ives

    a re OK The

    MAN indica t ion

    will remain

    on

    unt i l

    boile

      ·

    master permiss ives

    and

    in i t i a l iza t ion check i s

    complete

    [WAITING]. This

    takes about 5 seconds. f

    MAN remains

    on

    a i r

    flow

    may be excess ive

    for

    f i r ing ra te , or boi le r master permiss ives not

    complete

    o r ID fan

    damper

    Not

    Auto

    .

    f a i r flow i s excess ive t he

    PV

    and

    SV

    arrows

    on

    Fan

    lA

    subwindow

    will not al ign and the f lue gas

    02

    indica t ion will be

    higher than the se t poin t

    .

    Reduce a i r flow unt i l t racking

    balance

    s

    achieved.

    (6) Pi tch o l

    pressure low

    [

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    B A N G

    P A K O N G

    3/4

    M O D U L A T I N G

    C O N T R O L S

    O P E R A T I N G

    P R O C E D U R E

    3

    F L U E G A S O X Y G E N

    &

    C A R B O N M O N O X I D E

    02ANDCO.INS 030992

    --------------------------------------------------------------------

    SYSTEM

    COMBUSTION AIR

    CONl' VARIABLE

    FLUE GAS 02

    &

    CO CONCENTRATION

    CONTROL DEVICE

    EXCESS AIR DEMAND

    SET VALUE

    CALCULATED BY AIR FLOW CONTROL

    GSM

    PB

    COMB AIR

    GROUP

    DISPLAY

    002

    COMBUSTION

    AIR

    TX DEVN DISPLAY

    089

    MASTER

    & AIR

    XMTRS

    A)

    P E R M I S S I V E S

    Flue

    Gas

    02

    (1) No

    02

    t r ansmi t te r

    devia t ion . [Monitor

    ON.]

    (2)

    Air

    Flow

    Contol

    se lec ted

    to

    AUTO.

    (3)

    Air

    Flow

    grea te r

    t han minimum f low [33% ECR].

    Flue Gas

    co

    (1) No CO t r ansmi t te r devia t ion .

    [Monitor

    ON.]

    (2) 02 cont ro l

    AUTO.

    B)

    O P E R A T O R A C T I O N

    Flue

    Gas

    02

    (1) Check 02 t r ansmi t te r s [4] for reasonable value . [Display 089]. f l l

    OK,

    se lec t Transmit te r

    1

    for Eas t

    and West s ide s with monitor ON.

    (2) Select

    group

    opera t ion

    d i sp lay 002

    [Combustion Air] and ENABLE

    subwindows

    3

    and

    4.

    With

    CO cont ro l

    in MAN, s e t

    output

    [MV]

    of

    CO

    subwindow

    to

    zero. [Centre-scale . ]

    (3) Check

    02

    s e t

    value

    on

    subwindow

    3 SV. This i s calcu la ted from

    boi le r

    load.

    I f

    a di f fe ren t

    value

    is requi red

    manual ly

    ad jus t CO con t ro l

    ou tpu t MV [subwindow 4] to ob ta in t he

    des i r ed

    s e t value

    on the

    Z

    cont ro l subwindow SV. The range of adjus tment is l imited to / 2 02.

    (4) Select AUTO

    on

    02

    subwindow.

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    -2 -

    Flue Gas CO

    1) Check

    CO

    t ransmit te rs

    for

    reasonable

    value . [Display 089]. f both OK

    se lec t t ransmit te r 1 with monitor ON.

    2)

    Selec t

    group

    opera t ion display

    002

    [Combustion

    Air}

    and enable

    subwindow

    4.

    Adjust

    t he

    se t value SV to t he r equ i r ed value.

    3)

    Select

    AUTO on CO

    subwindow .

    C ) C O M M E N T S

    1) Manual adjus tment of

    excess a i r

    s

    made

    from t he

    02

    subwindow MV

    in

    MAN mode.

    The

    02

    MV can only

    be ad jus ted

    when

    combustion a i r control

    [FD

    fans] s

    in

    AUTO mode.

    2)

    When 02 cont ro l

    i s

    suspended

    because

    t he i r flow i s

    a t m ~ n ~ m u m

    both

    AUTO

    and

    MAN indica t ions show

    on

    the

    02

    subwindow [WAITING].

    3) The

    rea l time

    t r end

    for a i r flow fuel flow 02 and CO

    should

    be checked

    f requent ly for normal

    combustion condi t ions.

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    B A N G P A K O N G

    3 4

    D C I S

    M O D U L A T I N G C O N T R O L S

    O P E R A T I N G P R O C E D U R E

    4

    G A S

    F U E L F L O W

    GASFUEL.INS 030992

    SYSTEM GAS FUEL

    CONT

    VARIABLE

    GAS

    FUEL

    FLOW

    FGAF408

    CONTROL DEVICE CONTROL VALVES

    3FGA-ACV-l ,

    SET VALUE

    CALCULATED BY BOILER MASTER

    GSM PB FUEL

    GROUP DISPLAY

    004 FUEL

    TX

    DEVN

    DISPLAY

    090

    FUEL

    FLOW XMTRS

    A )

    P E R M I S S I V E S :

    (1)

    Any burner l eve l se lec ted fo r GAS f i r i ng

    (2) Tr ip Valve open; header

    p ressu re

    >

    0.11

    Bar.

    (3)

    No Fue l /A i r

    t ransmi t te r

    dev ia t ion

    4) No Heat Release/Metered

    Fue l

    Flow deviat ion

    (5) Fue l /A i r Rat io normal.

    (6) M.F.T. reset

    (7) Combust ion

    Ai r selected

    to

    AUTO.

    (8) Boi le r Master

    Mode

    selected [CO, BF

    o r BI] .

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    B A N G P A K O N G

    3 4

    D C I S

    M O D U L A T I N G

    C O N T R O L S

    O P E R A T I N G P R O C E D U R E

    O I L

    F U E L

    F L O W

    OILFUEL.INS 030992

    SYSTEM

    OIL FUEL

    CONT

    VARIABLE OIL FUEL

    FLOW

    FOBF407

    CONTROL DEVICE

    CONTROL

    VALVES

    3FOB-ACV-7,8

    SET

    VALUE CALCULATED BY BOILER MASTER

    GSM PB

    FUEL

     

    GROUP

    DISPLAY

    004

    FUEL

    TX

    DEVN DISPLAY

    090 FUEL FLOW XMTRS

    A ) P E R M I S S I V E S :

    1) Any burner l e ve l selected

    f o r

    o l f i r i ng

    2) Tr ip Valve open; header

    p ressu re

    > 6.5 Bar.

    3)

    No

    Fue l /A i r

    t ransmi t te r

    dev ia t ion

    4) No Heat Release/Metered Fuel

    Flow

    dev ia t ion

    5) Fuel /A i r Rat io normal.

    6) M.F.T. reset

    7)

    Combust ion Ai r selected to AUTO.

    8) Boi le r Master

    Mode

    selected [CO,

    BF o r BI] .

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    2

    B : : l

    O P E R A T O R

    A C T I O N

    [OIL

    O N L Y

    FIRING]

    (1)

    Select

    Group Operat ion Display 004 (FUEL) and ENABLE

    subwindow

    of

    the

    fuel o l control

    valve requi red for auto operat ion . [Only

    ONE

    valve

    of

    pa i r

    ACV-7/ACV-8

    permit ted on

    auto a t same

    time; each

    valve s

    >100

    capaci ty] .

    (2)

    Check fuel flow

    PV

    s

    reasonable

    value for the exis t ing load condition.

    Note

    tha t

    SV t r acks fuel .

    (3) Select

    AUTO for

    t he

    r equ i r ed valve.

    (4)

    Note AUTO indica t ion

    on;

    a t th i s

    s t age

    MANUAL indica t ion also

    on.

    [WAITING]

    If

    no

    AUTO, check

    permiss ives

    A)

    and t rack ing .

    (5)

    Select

    BOILER MASTER Group Operat ion Display 001.

    (6) Select

    Governor

    mode

    [Auto/Manual],

    Coordinated Control

    mode

    [BI,

    BF

    or

    CO]

    and Pressure mode [Sl iding/Fixed].

    {Refer

    to

    separa te

    procedure f

    Boiler Master.}

    (7) After

    in i t i a l iza t ion and balance

    check

    [5

    seconds] , the

    se lec ted boi le r

    master

    mode

    becomes

    ac t ive

    and t he fuel ,

    (as well

    as a i r and governor)

    go to Auto Mode. The

    subwindow MANUAL ind ica t ion s now off.

    B2

    C O M B I N E D F I R I N G

    (1) Refer

    to

    Fuel Gas Operat ing Procedure for permiss ives for Gas f i r ing.

    (2) If

    AUTO opera t ion

    of gas

    fuel required,

    se l ec t requi red

    gas

    valve to

    AUTO.

    (3) Set

    Oil Ratio

    Set te r

    to

    requi red

    percentage

    o l

    flow.

    [The Oil

    Ratio

    Set te r t r acks

    the

    percentage o l

    fuel

    i f BOTH fuels a re NOT

    auto.]

    C) C O M M E N T S :

    (1)

    Oil fuel

    flow

    control

    funct ions

    between burner

    header

    p res su re

    l imits

    7.5

    to

    21.0

    Bar.

    I f

    a

    l imit

    s

    reached,

    the fuel

    o l

    flow

    control

    t rans fe rs to pressure

    control .

    An

    .

    alarm

    i s

    in i t i a ted to advise Oil

    Limited condit ion

    exis ts . If

    gas

    i s

    on auto,

    the oi l er ro r s

    t rans fer red to

    the

    gas control .

    (2)

    Each o l fuel control valve i s

    >100

    capac i ty and

    only

    one can be on

    AUTO

    a t one

    time. If

    opera t ing

    condi t ions requ i re the second valve

    to

    be

    opened

    i t

    must

    be under

    manual

    control .

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    BANG PAKONG

    3 4

    MODULAT ING

    CONTROLS

    O P ERAT I NG

    PROCEDURE

    6 GOVERNOR

    POSITION

    GOVERNOR.INS

    030992

    --------------------------------------------------------------------

    SYST M

    TURBINE GOVER'NOR

    CONT VARIABLE

    GOVERNOR

    VALVE

    POSITION

    CONTROL

    DEVICE

    DEH GOVERNOR

    LOAD

    SETTER

    SET VALUE

    CALCULATED BY UNIT MASTER

    GSM PB

    UNIT MSTR

    GRP OPN DISPLAY 001

    UNIT

    MASTER

    TX

    DEVN DISPLAY 089

    MASTER

    AIR

    XMTRS

    A)

    P E RM IS S IV E S

    (1) DEH Auto Permiss ive ON [MHI]

    (2) DEH IMP Contro l OFF [MHI]

    (3) No

    t ransmi t te r

    deviat ion:

    F i rs t

    Stage

    Pressure [P1]

    Thro t t le Pressure

    [Pt]

    Megawatt

    (4) MW/P1 comparison agree.

    {5) Uni t Master Mode Selected : [CO, BF o r BI].

    B)

    OPERATOR ACT I ON

    (1) Select Fuel

    and

    Ai r AUTO [ r e fe r

    re levan t

    Operat ing Procedure] .

    (2)

    Select

    Group

    Operat ion Disp lay 001 (UNIT

    MSTR) and ENABLE Subwindow 7,

    Governor

    Posi t ion

    Demand .

    (3)

    Check PV and

    SV [Governor

    Demand] are t rack ing and

    a t reasonable

    value

    fo r ex is t i ng load. [e.g. a t 300MW,

    PV

    = 50 )

    (5) Select Governor AUTO.

    -

    (6) Note AUTO

    i nd i ca t ion ON; a t t h i s

    stage MAN i nd ica t ion is

    a lso

    ON

    [WAITING].

    If no AUTO,

    check

    permissives and t rack ing .

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    -2 -

     7) Select requi red Unit Master

    Mode.

    [Refer

    Procedure

    1)

    {Note: f

    Boiler

    Follow or Base Input Mode already operat ing , the

    Governor may be se lec ted to AUTO a t any time

    without re se lec ting the

    opera t ing

    mode.}

    8)

    After

    in i t i a l iza t ion

    and

    balance

    check,

    [5

    seconds)

    t he se lec ted

    Unit

    Master mode becomes ac t ive and the governor as

    well as

    a i r and

    fuel)

    go

    to

    Auto Mode. The

    Governor

    subwindow

    MANUAL indica t ion

    goes OFF

    when

    the

    DEH accepts

    AUTO condit ion from the DCIS. f t he DEH does

    not

    accept

    AUTO

    t he

    Unit

    Master

    governor control r e j ec t s

    to

    MAN. [Refer

    to

    DEH Operat ing

    Ins t ruct ion.

    C)

    C O M M E N T S

    1) In BF

    and

    CO

    Modes,

    the governor controls the W

    output

    to the

    value

    se t

    a t

    t he Target

    Load

    subwindow. In BI Mode, the governor cont ro l s

    pressure to the

    value

    s e t a t the

    Pr e s su r e

    Set Poin t

    subwindow.

    2)

    Governor

    INCREASE i s blocked when

    DEH on

    Load Limit ON

    or

    Pressure

    is

    LOW.

    Governor

    DECREASE

    is

    blocked when Pressure

    s

    HIGH. Refer

    also

    to

    Required

    Output

    block condit ions, Ins t ruc t ion 1 [Unit Master] Section

    C-4.

    3)

    MANUAL

    cont ro l

    of governor

    va lves i s NOT avai lable from the Unit Master

    Governor

    subwindow.

    MANUAL

    CONTROL OF THE GOVERNOR IS ONLY AVAILABLE FROM THE MHI

    DEH

    GOVERNOR PANEL.

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    B A N G P A K O N G 3 4 D C I S M O D U L A T I N G

    C O N T R O L S

    O P E R A T I N G P R O C E D U R E

    7 - F U R N A C E

    P R E S S U R E

    ID F A N D A M P E R S

    IDFDAMP.INS 030992

    --------------------------------------------------------------------

    SYSTEM

    INDUCED DRAFT.

    CONT VARIABLE:

    FURNACE PRESSURE

    PID: SGAP401

    CONT DEVICE:

    ID FAN

    INLET DAMPERS

    CDR-127

    CDR-128

    SET VALUE - )

    20

    mm

    GSM PB

    FURN GAS

    GROUP

    DISPLAY

    003

    FURNACE

    GAS

    TX

    DEVN DISPLAY 089 MASTER & AIR XMTRS

    A ) P E R M I S S I V E S :

    (1)

    Fan

    se lec ted

    for

    Auto

    operat ion

    ON

    [running]

    (2) No Furnace Pressure

    Transmitter

    Deviat ion

    [Monitor ON]

    B)

    O P E R A T O R

    A C T I O N

    1) Selec t Group Operat ion Display

    003.

    [Press GSM FURN GAS )

    and

    ENABLE

    subwindows for

    ID Fan

    dampers.

    (2) Check furnace pressure s e t point. [Normally -20

    mm

    WG].

    3)

    Set BIAS

    adjustment

    on Fan

    1B subwindow

    a t

    zero [cent re -sca le ] .

    4)

    Select

    AUTO

    for

    ID

    Fans

    in

    serv ice .

    Note

    tha t

    the

    Blue

    AUTO

    ind icat ion

    i s ON.

    (5) Observe

    furnace pressure t rend for

    s t ab le

    operat ion.

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      2

    c)

    COMMENTS

    1)

    Either

    or both

    fans may

    be

    selected for

    automatic

    control

    .

    AUTO mode

    should

    be

    selected immediately af te r

    fan

    s ta r t .

    2) A separa te sub-window [003-1] is provided

    for

    the se t point .

    3) ID Fan speed control

    i s

    normally in AUTO mode. I f MANUAL adjust speed

    to produce

    about

    60-70 damper opening a t

    requi red load.

    4)

    I f the actual

    pressure

    i s

    more

    t han

    /

    25mm from

    the s e t point ,

    damper

    movement which increases the

    error magnitude is

    blocked. This

    appl ies

    in MANUAL

    and

    AUTO

    modes.

    5)

    The control led var iable i s the median value from th ree t ransmit ters .

    6)

    Display

    a

    rea l

    time

    t rend

    of

    furnace

    pressure

    a t

    l l

    t imes and check

    frequently for abnormal pat terns .

    [PID: SGAP401]. ·

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    B A N G P A K O N G 3 4 D C I S

    M O D U L A T I N G

    C O N T R O L S

    O P E R A T I N G

    P R O C E D U R E

    8

    ID

    F A N S P E E D

    IDSPEED.INS

    030992

    SYSTEM INDUCED DRAFT

    CONT VARIABLE

    ID FAN

    SPEED

    CCES009,CCES010

    CONTROL DEVICE ID FAN HYDRAULIC COUPLING 3CCE-FAN-1A,

    lB

    SET VALUE

    C a l c u l a t e d

    f rom FD a v e r a g e b l a d e p i t c h

    GSM PB

    FURN GAS

    GROUP

    DISPLAY

    003 FURNACE GAS

    TX DEVN

    DISPLAY N/A

    A ) P E R M I S S I V E S :

    (1) Fan

    se l ec t ed

    for Auto

    operat ion

    i s

    ON

    [ running] .

    (2) No

    Furnace

    Pressure Transmit te r Deviat ion [Monitor ON].

    (3) Hydraul ic coupl ing

    se l ec t ed to

    REMOTE.

    B)

    O P E R A T O R A C T I O N

    (1) Selec t

    Group

    Opera t ion

    Display 003

    [ FURN GAS ] and ENABLE subwindows

    for

    ID Fan

    hydaul ic

    coupl ings .

    (2) Adjus t

    BIAS se t t ing

    on Fan lB

    subwindow to

    zero [cen tre - sca le ] .

    (3) Selec t

    UTO

    for

    ID

    Fans

    in se rv ice .

    (4) Adjus t b ia s se t t i ng i required .

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      2

    C) COMMENTS

    (1) Either or both fans may

    be

    se lec ted for

    automatic control . Control

    may

    be

    selected

    to

    UTO

    immediately

    af te r

    fan

    s ta r t .

    (2) I f furnace pressure s more than

    /-

    25

    mm

    from the

    s e t

    point any

    speed change

    command in

    the·

    direc t ion which increases the er ro r

    magnitude s blocked.

    This appl ies

    n

    M NU L and UTO modes.

    (3)

    The Process Variable s the average speed demand with time constant to

    s imulate

    actua l

    speed response.

    ·

    Transfer

    to UTO

    s

    bumpless

    the

    speed

    will

    slowly go to the calculated

    se t

    point.

    (4) The

    m n mum speed

    under

    auto control s

    40 . Do not

    opera te a t lower

    speeds as ins tabi l i ty

    [hunting]

    may occur.

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    B A N G

    P A K O N G 3/4 D C I S

    O P E R A T I N G

    M O D U L A T I N G

    P R O C E D U R E

    C O N T R O L S

    M O T O R

    B O I L E R

    F E E D P U M P S

    MDBFP.INS 030992

    --------------------------------------------------------------------

    SYSTEM

    FEEDWATER [MOTOR DRIVEN PUMPS]

    CON

    .T VARIABLE

    DRUM

    LEVEL

    CONTROL DEVICE

    MDBFP 3A, 3B HYDRAULIC COUPLING SPEED

    SET VALUE

    0 mm

    GSM PB

    FEED

    WTR

    GROUP

    DISPLAY

    010

    FEEDWATER

    TX DEVN

    DISPLAY

    092

    CNDS FEEDWATER XMTRS

    A)

    P E R M I S S I V E S :

    (1)

    Pump

    se lec ted for au to

    operat ion ON [Running).

    (2) No

    t r ansmi t te r

    deviat ion:

    B)

    feedwater flow h i range]

    f i r s t

    s tage pr e s su r e

    drum l eve l [east ,

    west]

    O P E R A T O R A C T I O N

    (1) Select group opera t ion

    disp lay

    010 [FEED

    WTR] and

    ENABLE subwindow

    of

    pumps required

    on AUTO.

    (2)

    Check

    drum l eve l s e t point . [Normally 0 mm).

    Check

    l eve l

    ind icat ion

    aga ins t

    Hydrostep. Check

    feedwater

    flow PV and SV on

    Pump

    3A

    subwindow

    for

    t r ack balance and reasonable value

    for

    ex is t ing load

    condi t ion.

    (3) Set BIAS se t t ing on

    pump

    3B

    to

    zero [cen t re-scale] .

    (4) Select AUTO for Motor Pumps in serv ice . [Note: The pump speed demand

    will go to the

    minimum

    value r equ i r ed for

    pumping a t

    the p reva i l ing

    drum pressure .

    (5)

    Adjust bias

    se t t e r

    i f

    required.

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    -2 -

     C) C O M M E N T S :

    (1) The drum leve l

    is normally

    the average

    of the medians

    of the

    eas t and

    west

    sides

    The

    leve l ind icat ion i s densi ty

    compensated

    over the range

    0 -

    220

    Bar. A

    sepa ra te

    subwindow i s

    provided

    for the drum l eve l se t

    point.

    (2} The feedwater demand FWAF431 i s t he steam flow

    f i rs t

    stage pressure}

    plus drum leve l correct ion.

    When s team

    flow i nc reases

    or decreases ,

    the

    feedwater flow

    f i r s t goes

    n t he oppos i te

    direct ion to the steam

    flow to

    compensate

    for

    drum

    l eve l

    swel l / shr ink

    effect . The feedwater

    demand i s the s e t value (SV}

    disp layed on

    pump 3A subwindow. The flow

    range

    i s

    0-125 ECR.

    (3} The feedwater flow (PV) i s

    indicated

    on

    both

    pump subwindows.

    The

    pump

    control le r adjusts pump speed so

    t ha t

    feedwater flow

    always

    equals

    feedwater demand (SV). The 3B pump subwindow SV i s BIAS, range / 20

    speed.

    (4) The pump speed range i s 2100-7000

    r.p.m.

    for 0-100

    contro l

    outpu t

    A minimum pump speed bias s calculated from boiler drum pressure .

    This fac tor i s added

    to

    the

    speed demand in

    auto mode. When

    a

    pump i s

    se lec ted

    to

    auto,

    the

    speed demand

    immediately

    goes

    to the calcu la ted

    minimum

    value.

    At th is

    minimum speed

    the pump pressure

    i s

    almost

    equal

    to the drum pressure and

    the

    pump can immediately

    contr ibute flow.

    The

    second pump may

    be

    se lec ted to auto a t any speed; balancing s

    automatic and bumpless.

    (5) When turbine

    dr iven

    pumps

    a re

    a l so

    se lec ted to

    AUTO, the motor

    dr iven

    pumps follow the turbine pump

    control le r

    output . Because of dif fer ing

    pump

    character is t ics ,

    the

    percentage

    flow

    may

    not

    be

    the

    same

    for

    turbine and motor pumps.

    (6) f

    i t s

    necessary

    to use

    manual control for

    drum

    level , f i r s t make a

    t rend

    disp lay

    showing drum l eve l (SGFL407}, feedwater flow (FWAF419}

    and

    steam

    flow (TGFP400). When leve l s decreasing, INCREASE the flow; when

    leve l

    s increasing, DECREASE the

    flow.

    DO

    NOT wait for

    leve l

    to reach

    the

    se t point before

    reve rs ing the

    flow. Try to

    est imate the average

    flow

    for

    the

    exis t ing load

    and work

    around

    tha t

    point .

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    B A N G P A K O N G 3/4 D C I S

    M O D U L A T I N G

    C O N T R O L S

    O P E R A T I N G P R O C E D U R E

    10

    T U R B I N E

    B O I L E R

    F E E D P U M P S

    TDBFP.INS

    030992

    --------------------------------------------------------------------

    SYSTEM

    FEEDWATER [TURBINE DRIVEN PUMPS]

    CONT VARIABLE

    DRUM

    LEVEL

    CONTROL DEVICE

    TDBFP 2A, 2B

    DEH GOVERNOR SPEED

    SETTING

    SET VALUE

    0 mm

    GSM PB

    FEED

    WTR

    GROUP DISPLAY

    010

    FEEDWATER

    TX DEVN DISPLAY

    092

    CNDS & FEEDWATER XMTRS

    A) P E R M I S S I V E S :

    (1)

    Pump

    se lec ted for au to operat ion

    ON

    [ running] .

    (2) No t r ansmi t te r deviat ion:

    Feedwater flow h i range]

    Fi r s t

    s tage

    pressure

    Drum l eve l [east /west]

    (3)

    DEH

    in

    Auto [Remote] mode

    (TGFZ541

    ON)

    B)

    O P E R A T O R

    A C T I O N

    (1) Select group opera t ion disp lay

    010

    [FEED

    WTR] and

    ENABLE

    subwindow of

    pumps required

    on AUTO.

    (2)

    Check drum

    l eve l

    s e t

    point .

    [Normally

    0

    mm].

    Check

    l eve l

    ind icat ion

    aga ins t Hydrostep. Check ·

    feedwater

    flow PV and SV on Pump 2A

    subwindow

    for

    reasonable value for ex is t ing load condit ion.

    (3) Set BIAS

    se t t ing on

    pump

    2B

    to zero

    [cen t re scale] .

    (4) Select

    AUTO

    for Motor Pumps in serv ice . The pump speed demand

    MV)

    will

    go

    to the

    minimum

    value r equ i r ed for

    pumping

    a t the p reva i l ing

    drum

    pressure .

    (5) Adjust b ias

    se t t e r i f

    required.

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    - 2 -

      C ) C O M M E N T S :

    (1) The

    drum level

    i s

    normally t he

    average of

    the medians of the eas t and

    west

    sides

    The

    leve l ind ica t ion

    is

    densi ty

    compensated

    over

    the

    range

    0 -

    220 Bar.

    A sepa ra te

    subwindow

    i s

    provided for the

    drum

    leve l se t

    point .

    (2) The feedwater demand FWAF431

    is the steam

    flow

    f i rs t s t age pressure)

    plus

    drum l eve l

    cor rec t ion.

    When

    steam

    flow i nc reases

    or decreases ,

    the

    feedwater flow f i r s t goes in

    the oppos i te d i r ec t ion to the steam

    flow

    to

    compensate

    for

    drum l eve l swel l / shr ink effect .

    The

    feedwater

    demand i s the s e t value (SV)

    displayed on pump

    2A subwindow. The flow

    range

    is

    0-125%ECR.

    (3) The feedwater flow (PV) i s

    indica ted on both

    2A and 2B subwindows. The

    pump

    cont ro l l e r ad jus t s

    pump

    speed

    so tha t

    feedwater flow

    always

    equals

    feedwater

    demand

    (SV).

    The

    2B

    pump

    subwindow

    SV

    i s

    BIAS, rang

    /

    20% speed.

    (4) The

    pump

    speed range

    is

    2700-5600

    r.p.m. for 0-100 control output

    (MV).

    A

    minimum pump

    speed

    bias

    i s

    calcula ted

    from

    boi le r

    drum

    pressure .

    This fac tor i s added to the

    speed demand in

    au to mode.

    When a

    pump i s

    se lec ted

    to auto, t he speed

    demand goes to

    t he

    calcula ted minimum

    value.

    At th i s minimum speed the

    pump pressure

    i s almost equal to the drum

    pressure

    and

    the

    pump

    can immediately

    cont r ibu te flow.

    The second

    pump may be

    se lec ted

    to

    auto a t any speed;

    balancing

    i s

    automatic

    and

    bumpless.

    (5) A

    tu rb ine dr iven

    pump

    cannot

    be

    control led

    from

    the

    DCIS

    [auto

    or

    manual]

    unless

    DEH

    AUTO [Remote] s igna l

    i s

    received. When

    a

    pump is

    NOT DEH

    AUTO ,

    the

    subwindow

    outpu t [MV] t racks t he

    DEH

    in te rna l speed

    reference

    [FWAS031,

    030].

    (6)

    Motor dr iven pumps may

    be opera ted

    on AUTO in para l le l

    with

    the

    tu rb ine pumps. Because of dif fer ing charac ter i s t ics , the

    percentage

    flow may

    not

    be the

    same

    for

    turbine and motor pumps.

    (7)

    f

    i t

    is

    necessa ry to

    use

    manual control for

    drum

    level , f i r s t make

    a

    t r end

    display

    showing drum level

    (SGFL407), feedwater flow (FWAF419)

    and

    steam

    flow (TGFP400). When l eve l

    i s

    decreasing, INCREASE t he flow; when

    leve l

    is increas ing,

    DECREASE

    the

    flow. DO

    NOT

    wait for l eve l

    to reach

    the se t point before reversing the flow. Try to es t imate

    t he

    average

    flow for

    the

    ex i s t ing load

    and

    work

    around tha t

    point .

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    B A N G

    P A K O N G 3 4

    D C I S

    O P E R A T I N G

    M O D U L A T I N G

    P R O C E D U R E

    11

    D E A E R A T O R

    L E V E L

    C O N T R O L S

    DEALVL.INS

    030992

    --------------------------------------------------------------------

    SYSTEM

    CONDENSATE

    CONT VARIABLE

    DEAERATOR LEVEL

    CONTROL DEVICE

    CONDENSATE PUMP

    SPEED

    3FWC-P-1A,

    lB, lC

    SET VALUE

    LEVEL:

    70% 2132 mm]; PRESSURE: 5

    b a r

    GSM PB

    DEA & CNDS

    GROUP DISPLAY

    014

    DEA & CONDENSATE

    TX DEVN DISPLAY

    092

    CNDS & FEEDWATER XMTRS

    A ) P E R M I S S I V E S :

    (1) Selec ted Condensate

    Pump

    ON

    (2) No

    Condensate Flow t ransmit ter devia t ion

    (3) No Deaera tor

    Level t ransmit ter devia t ion

    B) O P E R A T O R

    A C T I O N

    (1)

    Select group

    operat ion d isp lay 014

    and

    ENABLE subwindow of

    pumps

    r equ i red

    on

    AUTO.

    (2) Check s e t poin t for

    deaera tor

    leve l and condensa te

    pressure .

    (3) Set bias se t t ings to zero [cen t re-scale] .

    ( 4) Select AUTO for pumps in serv ice .

    5)

    Adjust bias s e t t e r s i required .

    (

    C ) C O M M E N T S :

    1}

    The minimum

    speed

    demand for au to operat ion i s 30% speed.

    (2)

    Under

    normal condi t ions, t he

    condensa te

    pr e s su r e will be

    gr e a t e r

    t han

    the

    minimum

    s e t point . I f the

    pressure fa l l s below

    the

    minimum

    pressure , the

    l eve l

    cont ro l

    s suspended

    and the pump

    speed s

    adjus ted to mainta in

    the r equ i r ed pressure .

    (3) I f deaera to r

    l eve l i s

    grea te r

    t han

    90% [2525 mm],

    the deae ra tor high

    l eve l con t ro l le r opens overf low valves

    ACV-170, 173

    and dumps t he

    excess condensa te to

    the

    condenser . The high l eve l

    control

    s always

    in

    auto mode. [GSM: DEA MISC ]

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    B N G

    P K O N G

    3/4 D C I S

    O P E R T I N G

    M O D U L T IN G

    P R O C E D U R E

    12 C O N D E N S E R L E V E L

    C O N T R O L S

    CONDLVL.INS

    030992

    --------------------------------------------------------------------

    SYSTEM

    CON.T

    VARIABLE

    CONTROL DEVICE

    SET VALUE

    MAKEUP

    SET VALUE DUMP

    GSM

    PB

    GRP OPN

    DISPLAY

    TX DEVN DISPLAY

    CONDENSATE

    CONDENSER

    LEVEL

    NORMAL MAKE UP-VALVE

    ACV-54

    EMERGENCY

    MAKE-UP

    VALVE ACV-57

    CONDENSATE DUMP VALVE

    ACV-63

    70

    90%

    DEA CNDS

    014

    DEA

    CONDENSATE

    098

    HEATER

    LEVEL

    XMTRS

    A)

    P E R M I S S I V E S

    (1) No

    condenser l eve l

    t ransmi t ter

    devia t ion [Moni tor

    ON].

    B)

    O P E R T O R

    C T I O N

    (1)

    Check

    l eve l

    t ransmi t ters fo r reasonable value

    [Tx

    Disp lay

    098].

    f both

    OK

    select

    t ransmi t te r 1

    and

    moni tor ON.

    (2)

    Select Group

    Operat ion

    Display

    014 [DEA CONDENSATE] and ENABL

    Subwindows

    6,7,8. [ACV-54, 57, 63]

    (3)

    Adjust

    set po in ts [SV] to requi red value.

    (4)

    Select

    AUTO f o r the three valves

    [ACV-54,

    57, 63]

    C) C O M M E N T S

    (1) Under

    normal

    operat ing

    condi t ions,

    condensate

    losses

    wi l l be made

    up by

    valve

    ACV-54. Valves ACV-57 and ACV-63 wi l l be

    shut. Emergency

    Makeup Valve ACV-57 wi l l open i high water l oss causes ACV-54

    to

    be

    100

    open.

    (2)

    Changes

    in

    operat ing

    condi t ions

    can

    cause a

    t rans ient

    i nc rease o f

    condenser

    l eve l

    The

    make-up

    valves

    ACV-57

    and

    ACV-54

    close

    as

    the

    l eve l

    approaches the

    se t

    value. Above the

    se t

    value, both

    make-uo

    valves

    are closed. f the l eve l is grea te r the dump se t value,

    the

    dur

    valve ACV-63 opens. The opening s propor t i ona l

    to

    the l v ~ devia t ion

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    B A N G P A K O N G 3/4

    M O D U L A T I N G

    C O N T R O L S

    O P E R A T I N G P R O C E D U R E

    13

    S E C O N D A R Y

    S U P E R H E A T E R O U T L E T

    T E M P E R A T U R E

    SECSHO.INS

    030992

    --------------------------------------------------------------------

    SYSTEM

    MAIN STEAM

    CONT

    VARIABLE

    SECONDARY SUPERHTR OUTLET TEMPERATURES

    2A,2B

    CONTROL

    DEVICE

    1ST STAGE DESH

    lA lB lC lD SPRAY CONTROL

    VALVES

    lC: ACV-357 & ACV-362

    lD: ACV-368 & ACV-373

    1A: ACV-227 & ACV-232

    lB: ACV-319 & ACV-325

    SET

    VALUE

    CALCULATED FROM

    BOILER LOAD.

    [Refer B(3)]

    GSM PB

    SSHA SPRAY [TO

    STEAM LINE 2A FROM DESH 1C, 1D]

    SSHB SPRAY [TO STEAM

    LINE

    2B

    FROM

    DESH 1A, 1B]

    GROUP DISPLAY

    TX DEVN

    DISPLAY

    006

    SEC

    SH TO 2A LINE

    007 SEC SH TO 2B LINE

    094

    STEAM TEMP

    XMTRS 1

    A) P E R M I S S I V E S

    (1) No

    thermocouple deviat ion [Monitors

    ON]

    (2) No

    f i r s t stage

    pressure deviat ion

    [Monitor

    ON]

    (3)

    Modulate permit from

    BVI

    logic ON

    (4) No

    CLOSE VALVE

    command

    from

    BVI logic

    B)

    O P E R A T O R

    A C T I O N

    (1)

    Check thermocouples [Display 094] for reasonable

    values

    and

    pair

    agreement.

    (2)

    Select group operation display 006 [GSM: SSHA

    SPRAY].

    ENABLE

    subwindows for

    se t

    value

    and for valves

    required

    for operation.

    (3)

    Select AUTO

    on

    se t point subwindow

    [1].

    I f manual

    se t

    point required,

    select MAN

    and

    adjust

    se t

    value

    to the required

    temperature.

    (4) Select

    AUTO

    for

    DESH

    1C,1D

    required spraywater valves.

    (5)

    Select

    group

    operation display

    007

    [GSM:

    SSHB

    SPRAY].

    subwindows

    for valves required for

    operation.

    (6)

    Select

    AUTO

    for DESH

    1A,1B

    required spraywater valves.

    ENABLE

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    -2 -

      C )

    C O M M E N T S

    (1)

    There

    are

    th ree

    sec t ions

    of

    main steam superhea t ing; PRIMARY

    uncontrolled),

    SECONDARY

    control led by

    the

    f i r s t stage desuperheaters

    lC,lD,1A,lB)

    and

    TERTIARY [FINAL]

    control led by the second s t age

    desuperheaters A and

    2B).

    (2) . The

    steam

    l ines from each s ide of t he secondary superhea te r ou t l e t

    header CROSS OVER before

    going

    to the second stage desuperheaters A

    and

    2B. [DESH 1C,1D > 2A; 1A,1B > 2B]

    (3) A sepa ra te con t ro l system i s provided for each side

    of

    the secondary

    superheater .

    The same

    se t

    value s used

    for

    each system.

    (4)

    Each desuperheater

    has

    two

    100 spray

    valves. Only ONE valve can be

    AUTO

    a t

    the

    same

    time.

    (5) The

    se t poin t

    subwindow

    appear s on

    group

    opera t ion displays

    006 ana

    007. Either

    may be used.

    (6) A sepa ra te ins t ruc t ion

    s

    provided

    for t he

    t e r t i a ry

    superhea te r

    out le t

    temperature control .

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    B A N G P A K O N G

    3/4 M O D U L A T I N G C O N T R O L S

    O P E R A T I N G P R O C E D U R E

    14 T E R T I A R Y

    F I N A L )

    S U P E R H E A T E R

    O U T L E T

    T E M P E R A T U R E

    TERSHO.INS 030992

    --------------------------------------------------------------------

    SYSTEM

    CONT VARIABLE

    CONTROL DEVICE

    SET

    VALUE

    GSM PB

    GROUP DISPLAY

    TX DEVN DISPLAY

    MAIN

    STEAM

    TERTIARY SUPERHTR OUTLET

    TEMPS

    (WEST,EAST)

    2ND STAGE

    DESH

    2A,2B SPRAY CONTROL VALVES

    2A: ACV-215 ACV-220

    2B :

    ACV-330 ACV-336

    CALCULATED

    FROM

    BOILER

    LOAD

    [R e fe r

    B ( 3 ) ]

    TSH

    SPRAY

    008 TERTIARY

    SH

    094,095

    STEAM

    TEMP XMTRS

    1, 2

    A) P E R M I S S I V E S

    1) No

    thermocouple

    dev ia t ion

    [Moni tors

    ON].

    (2} No f i r s t

    stage

    pressure dev ia t i on

    [Moni tor

    ON].

    (3} Modulate

    permi t

    f rom

    BVI logic ON

    (4}

    No CLOSE

    VALVE

    command

    f rom

    BVI logic

    B)

    O P E R A T O R

    A C T I O N

    (1) Check thermocouples [D isp lay

    094,095]

    fo r reasonable values and

    pa i r

    agreement

    .

    (2)

    Select group

    opera t i on d isp lay 008 [GSM: TSH SPRAY ]. ENABLE

    subwindows

    f o r

    se t va lue and

    fo r va lves

    requ i red

    f o r

    operat ion.

    (3)

    Select AUTO on

    se t

    po in t

    subwindow

    [1]. If manual set po in t requ i red ,

    se lec t MAN

    and ad jus t

    set value to the requ i red temperature [Usual ly

    540 deg].

    (4)

    Select

    AUTO fo r DESH 2A,2B requ i red spraywater va lves .

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      2

    C) C O M M E N T S

    (1)

    There are

    th ree sec t ions of main s team superhea t ing; PRIMARY

    uncontrolled),

    SECONDARY

    control led

    by

    t he

    f i r s t

    stage desuperheaters

    lC,lD,lA,lB) and

    TERTIARY [FINAL] control led

    by

    the second s t age

    desuperheaters

    A

    and 28).

    (2) The steam l ines from

    each

    side of the

    secondary superhea te r

    out le t

    header

    CROSS OVER before oin to the second s t age desuperhea te r s A

    and 2B. [DESH lC,lD > 2A; lA,lB > 2B] The second s t age

    desuperheaters 2A,

    B

    control the

    t e r t i a ry

    superhea te r

    out le t

    tempera tures

    [West,

    East].

    (3) A separa te cont rol system

    s

    provided for each side of the

    t e r t ia ry

    [final] superheater . The

    same

    s e t value

    s

    used for each

    system.

    (4) Each

    desuperheater has two

    100 spray valves . 0nly ONE valve can

    AUTO a t the same

    time.

    (5) A sepa ra te ins t ruc t ion

    s provided for

    the secondary superhea te r out le t

    temperature control .

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    B A N G

    P A K O N G

    3 4

    D C I S M O D U L A T I N G

    C O N T R O L S

    O P E R A T I N G P R O C E D U R E

    15 R E H E A T S T E A M T E M P E R A T U R E

    [ G A S

    R E C I R C U L A T I O N ]

    GASRECRCT.INS 030992

    SYSTEM

    REHEAT

    STEAM

    CONT

    VARIABLE

    REHEAT

    STEAM

    TEMPERATURE

    CONTROL DEVICE

    GAS

    RECIRCULATION

    FANS 2A, 2B

    CDR-125,

    CDR-126

    SET VALUE 540 DEG

    SM

    PB

    RE HTR

    GROUP

    DISPLAY

    009 REHEATER

    TEMP

    TX DEVN DISPLAY

    095 STEAM TEMP XMTRS #2

    A ) P E R M I S S I V E S

    {1) No thermocouple dev ia t ion;

    West/East.

    2)

    No

    F i rs t

    Stage

    Pressure

    t ransmi t te r

    dev ia t ion

    {3) No Boi ler Tr ip

    4)

    Selected

    fan ON [Running].

    B)

    O P E R A T O R

    A C T I O N

    {1)

    Check

    thermocouples

    [D isplay

    095} f o r reasonable

    value

    and pa i r

    agreement.

    {2)

    Select Group

    Operat ion

    Disp lay

    009 [ RE HTR ]

    and ENABLE subwindows

    fo r

    Burner T i l t and Gas

    Rec i rcu la t ion

    Fans.

    {3) Adjust BIAS

    se t t i ng

    on Fan 2B

    subwindow

    to

    zero [ cent re scale] .

    {4) Adjust reheat steam

    temperature

    se t

    po i n t

    on Fan 2A t o requ i red value

    [540 Deg

    a t

    normal

    load].

    5) Select AUTO on Burner T i l t subwindow.

    6) Select AUTO on

    Gas

    Reci rcu la t ion Fans

    subwindows.

    7) Adjust R

    Fan

    bias

    se t te r

    i requi red

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    -2 -

      C )

    C O M M E N T S

    1)

    The

    maximum rehea t

    steam se t point reduces as boi ler load decreases.

    This maximum value

    overr ides

    the

    opera tor

    se t point . Refer

    function

    genera tor FG 78.

    2) The

    GR

    Fan inle t vanes have a minimum posi t ion when in UTO mode. The

    minimum var ies with load.

    3) . The maximum

    in le t

    vane

    posi t ion

    is l imited by motor

    current; the

    maximum

    value

    i s

    100

    Amps. The maximum

    current control overr ides

    temperature control.

    4)

    Burner t i l t posi t ion

    i s

    control led as

    a

    function

    of

    boi ler load and

    percentage o l fuel.

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    B A N G

    P A K O N G 3 4

    D C I S

    M O D U L A T I N G C O N T R O L S

    O P E R A T I N G

    P R O C E D U R E

    16

    R E H E A T

    S T E A M

    T E M P E R A T U R E [ S P R A Y S ]

    RHSPRAYS.INS

    030992

    --------------------------------------------------------------------

    SYSTEM

    REHEAT

    STEAM

    \.

    CONT VARIABLE

    REHEAT STEAM

    TEMPERATURE

    CONTROL DEVICE REHEAT DESH

    3A,

    3B

    [ACV-241,246,257,262]

    SET VALUE 540

    DEG

    [+5 DEG

    when

    GR Fan AUTO]

    GSM PB

    RE HTR

    GROUP DISPLAY

    009

    REHEATER TEMP

    TX DEVN DISPLAY

    095

    STEAM

    TEMP

    XMTRS

    2

    A ) P E R M I S S I V E S

    (1)

    No

    thermocouple

    deviat ion [Monitor ON]

    (2)

    Modulate permit

    from BVI

    Logic ON

    (3)

    No

    CLOSE

    command

    from

    BVI

    Logic

    B)

    O P E R A T O R A C T I O N

    (1) Check thermocouples

    for

    reasonable

    value

    and

    pair

    agreement

    (2) Select Group Operation Display 009. [Press

    GSM

    RE HTR ] and

    ENABLE

    subwindows for

    required

    control valves.

    (3) Check

    se t

    point

    [Gas

    Recirculation

    Fan

    A subwindow]

    (4)

    Set

    BIAS

    adjustment

    on

    RH

    spray

    bias

    subwindow

    a t

    zero.

    (5) Select AUTO

    for

    requi red

    RH spray

    valves

    (6) Adjust bias

    se t t e r if required.

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      2

    C)

    C O M M E N T S

    (1) Under

    normal

    condit ions

    the

    Reheat

    temperature

    i s

    control led by the

    Gas

    Recirculation

    Fans.

    The

    s e t

    point for

    the

    rehea t sp ray

    valves

    control ler

    i s 5

    deg higher than the GR

    fans and

    the valves are normally

    closed. .

    I f

    the temperature i s more

    than

    5 deg above

    the

    se t point

    the

    spray

    valves

    open to provide   back-up control. I f the

    GR

    fans are

    manual the 5 deg bias

    i s

    removed and the sp rays

    control

    to the se t

    point.

    2)

    Both desuperheaters

    3A

    and 3B must be selected to AUTO

    valve of each pai r can

    be

    AUTO

    Only

    ONE