mÜhlbauer parts & systems › wp-content › uploads › 2019 › 09 … · precision parts -...

MÜHLBAUER PARTS & SYSTEMSPEOPLE - PRECISION - SPEED

MPS RODING GMBHJosef-Mühlbauer-Platz 1 | 93426 Roding | Germany

Tel.: +49 9461 952 2300 | Fax: +49 9461 952 1135

Mail: [email protected] | Web: www.mps-muehlbauer.com

© MPS Roding GmbH 2019-02

MPS STOLLBERG GMBHAlbert-Schweitzer-Straße 4 | 09366 Stollberg | Germany

Tel.: +49 37296 6993 0 | Fax: +49 37296 6993 20


MÜHLBAUER TECHNOLOGIES S.R.O.Novozámocká 233 | 949 05 Nitra-Dolné Krškany | Slovakia

Tel.: +421 37 6946 000 | Fax: +421 37 6946 501


MBO GMBHJosef-Mühlbauer-Platz 1 | 93426 Roding | Germany

Tel.: +49 9461 952 2400 | Fax: +49 9461 952 1288

Mail: [email protected] | Web: www.mbo-gmbh.com

CONTENTSFOREWORD 4

OUR VALUES 5

MÜHLBAUER GROUP 5-6

MÜHLBAUER HISTORY 8-9

OUR STRENGTHS 10-11

SERVICES 12-13

INDUSTRY SOLUTIONS 13-16

SINGLE-SOURCE SOLUTIONS 17

MANUFACTURING METHODS 18-19

MBO GMBH - SURFACE TECHNOLOGY 20-21

FROM THE PROTOTYPE TO THE SERIES 22

INHOUSE CLEANROOM ASSEMBLY 23

UNCOMPROMISING QUALITY 24

CERTIFICATES 25

NOTES 26-27

4 I 5

"Our customers are our partners. For almost 40 years, this philosophy has been the foundation of all of our busi-ness relations.Many partners of the first hour still trust in our expertise – and this is why currently around 250 customers from dif-ferent industries such as aerospace, motor sport or medical technology rely on precision and quality from MPS. "

(Alfred Blahnik, Managing Director)

"Our name MPS does not only mean Mühlbauer Parts & Systems, it also stands for our values:People, precision and speed are the basis for our daily activities.Our employees – whether apprentices, skilled workers or executives – are at the heart of the company Qual-ity, reliability and speed are essential priorities of our products; we can guarantee all of these decisive factors through our high level of added value. "

(Thorsten Lischka, Managing Director)

„Understanding the individual requirements of our customers – in technical as well as in economic terms – has been the secret of success of the MBO GmbH for more than 30 years. We guarantee you the development of optimal solutions to refine your products – synergetically, in highest quality and on schedule.“

(Matthias Schlecht, Managing Director)

OUR VALUES

WER WERTE HAT,KANN WERTE GEBEN.

DIE MPS MARKENWERTETHE MPS BRANDVALUES

IF YOU'VE GOT VALUES,YOU'RE ABLE TO GIVE VALUES

FOREWORD

6 I 7

MÜHLBAUER GROUPour partners. In case of solution projects, we do not only supply our partners with machines or software; these are com-prehensive orders in which the complete responsibility for the project lies in our hands. We accompany our partners in-tensively – from the initial concept through the start of the production process on site to the final issuance of the ID documents to the citizens.

In order to guarantee the successful implementation of solution projects, we bundle our expertise in various areas. In the newly built TECURITY® Center at our headquarters in Roding, our experts from the fields of machine, software and ser-vice work closely together to implement the solution project to the complete satis-faction of our partner

for all machines - whether for the produc-tion of passports, cards, semiconductor products, RFID or flexible solar cells - come together.Experts from research and development, production and service work closely to-gether to develop new machines or to optimize existing ones. At the same time, we are constantly looking for new ways to make our products even more reliable and efficient - always true to our motto: We make innovations ready for series pro-duction. Through our intensive R&D ac-tivities, we have developed numerous new markets and a strong market position as technology leader.

Government Solutions - TECURITY®

Solution projects are complex and chal-lenging; their successful implementation requires many years of experiential value, outstanding know-how and a distinct sense for the wishes and requirements of

Precision Parts - Parts & SystemsThe precision parts production forms the basis for all of the Mühlbauer Group's busi-ness activities. All of our products have one thing in common: they are based on the precise processing of small parts. At the same time, the security-sensitive sec-tors in which our partners operate demand high standards. We focus on compact so-lutions with full responsibility, from raw ma-terials, parts production, surface treatment and system assembly to logistics.

Production Facilities - AUTOMATIONThe heart of all our projects - whether so-lution or component project - are our ma-chines. In the course of our development, we have successively completed the product portfolio for our markets so that we have established our market position as a provider of complete solutions. In our business unit AUTOMATION, the threads

8 I 9

MÜHLBAUER HISTORY

1991Opening of first sites abroad

1988First turnkey production solu-tions for the manufacturing of plastic cards & smart cards

1985Development of production equipment for the semiconductor backend industry 1995

Development of the RFID factory

1998Initial public offering (IPO) of the company

2003Positioning in the areas of govern-ment security & biometry

2010Foundation of MBO GmbH (surface technology)

2007Foundation of the site in Nitra (Slovakia)

2016Extension of the production facilities in Nitra (Slovakia)

2018Opening of the Technology Cen-ter in Newport News (USA)

2011Spin-off of MPS Roding GmbH & MPS Stollberg GmbH

2014Opening of the Mühlbauer TECURITY®-Center in Roding and of a Technology Cen-ter in Wuxi (China)

1981Company foundation by Jo-sef Mühlbauer with only one machine for the production of precision parts

10 I 11

High Production DepthWith over 35 years of experience in the fields of milling, turning, sheet metal working, welding, eroding, grinding, as-sembly, surface technology and state-of-the-art machinery, spread over more than 30,000m² production area, we have an extremely high level of production depth. This results in substantial time saving for our customers.

Capacity of 3 LocationsFor more than 35 years, Mühlbauer Parts & Systems has been your competent partner for precision parts and systems. With our 1000 highly qualified employees at our 3 locations in Roding, Stollberg and Nitra, we can guarantee our customers

consistent quality standards and adher-ence to delivery dates.

24/7 ProcessingThrough our 24-hour operation 7 days a week, we guarantee on-time order pro-cessing.

Design SupportWith more than 10 years of experience in prototype construction, the direct connec-tion to our parent company and extensive experience in the assembly sector, we already offer our support regarding the design and development, to implement your products in a production- and cost-optimized way.

Large Raw Material WarehouseThanks to our more than 2.000 square meters raw material warehouse with a value of 4.5 million Euro, we can respond flexibly to your needs. our customers benefit from a very fast delivery times and an attractive offer price for single parts and small batches.

Assembly and Clean RoomBenefit not only from our various produc-tion areas, but also from our 2015 newly built assembly hall with 2.800 square metres and the associated clean room (class 7) with 250 square metres.

Inhouse Surface TechnologyThrough our in-house surface technolo-

gy, we optimize your procurement pro-cesses for you and thus ensure the high-est level of manufacturing competence from a single source.

Order ProcessingWith our expertise in order process-ing, we from MPS provide our custom-ers from different kinds of areas with a wide variety of order processing models. Whether you require framework con-tracts, consignment stock or just-in-time delivery - we have the right solution.

Delivery LogisticsOur own logistics department (including vehicles and drivers) guarantees you a

flexible and on-time delivery of your parts. Due to the approval as a "known consign-or" at the German Federal Aviation Author-ity, we also have the possibility to deliver the goods by air freight at a very low cost and at the desired delivery date.

Group MembershipAs we are part of the Mühlbauer Group, which employs more than 3.000 people and has locations in 24 countries world-wide, we guarantee a future-proof part-nership.

Longstanding ExperienceBenefit from our international locations

with high capacities and state-of-the-art technologies. Our know-how in system assembly and precision part production assures you reliable support - from proto-type construction to serial production.

Purchase from Parent CompanyMPS, as part of the global player Mühl-bauer Group, has access to the parent company's warehouse, with an average of 30.000 items in stock. This ensures sup-ply reliablity for you and no bottlenecks - even with difficult components.

OUR STRENGHTS

12 I 13

SERVICES

As a system service provider,

we support medium-sized com-

panies and large corporations

throughout Europe with a focus

on medical technology, aero-

space, industrial metrology and

the semiconductor industry along

the entire value chain: from de-

velopment and design through

prototype production to mass

production including material

management, quality manage-

ment and logistics.

Complex systems from develop-

ment to logistics: Whether you

need individual parts, devices or

integrated solutions, we are your

partner.

Benefit from our competences for

individual components or assem-

blies. Your requirements deter-

mine how far our process depth

is required..

Trust our certified quality management.

Quality

This is where the entire value chain of MPS begins.

Materials Manage-ment

Warehouse

We offer you ogistics solutions which are individually tailored to your project.

Logistics

Reliable support from development to logistics.

Prototype / Series

If something is required very quickly, use our express production!

Express Production

We work with modern programming systems that guarantee flexibility and

speed.

Programming

14 I 15

INDUSTRY SOLUTIONS

We are the partner in your indus-

try - human, accurate, fast.

Our key advantages are techno-

logical lead and diversity. This

is also the reason why medi-

um-sized companies and well-

known large corporations from

various industries have put their

trust in us as a partner for many

years.

Medical devices demand the highest standards at all levels.

Medicine Food Aerospace

More and more customers count on complete solutions.

Packaging

The global market for semiconductor equipment is continuously growing.

Semiconductors

Ecological rethinking is steadily driving the market demand.

Environment and Energy Technology

The society's growing health aware-ness increases the demand in this

industry.

Longevity and precision are key fea-tures in this business area.

Through many years of experience and excellent service, we offer individual

solutions.

Pharmaceuticals

16 I 17

INDUSTRY SOLUTIONS

Due to the broad industry range

and the gathering of all technolo-

gies under one roof, we can react

to market fluctuations with the

highest flexibility.

Precision and quality - companions in everyday life.

Mobility Motor Sport

Technology and speed are the key to success.

Aviation

Perfection and quality guarantee highest safety.

Four locations - a team that closely co-operates and puts into practive compre-hensive solutions for development, pro-duction, system assembly and surface technology:This consolidated expertise is certainly one of the reasons for our success story of almost 40 years.Another positive aspect are the partner-ships with our customers. We focus on real cooperation that are oriented to-wards the long term.Bearing this in mind, we use all the ex-perience and skill of more than 1.000 employees to meet the requirements of our customers.In close cooperation, we lsuccessfully finalize the tasks - for example a pro-totype, which is ready for production

MÜHLBAUER PARTS & SYSTEMS - SINGLE-SOURCE SOLUTIONSand which is supplied to our customers worldwide - regardless of the number of required pieces. First-class quality, monitored by a DIN EN ISO 9001 certi-fied quality management system, is our standard and our demand on ourselves.

Our motto: "The whole world of preci-sion - everything from one source" is to be taken literally. For this very reason, we also cary out very extensive and high-quality training activities. This is how we secure the supply of future spe-cialists with the necessary professional qualifications.

18 I 19

MANUFACTURING METHODS

The whole world of precision -

everything from one source!

Our decisive strength lies in

the variety of our technologi-

cal possibilities, which we all

unite under one roof. Due to our

high level of vertical integration,

there is an optimized interaction

between milling, turning, sheet

metal processing and compo-

nent assembly.Our state-of-the-art 3-axis to 7-axis

milling machines with CAM interface guarantee the processing of almost

all materials in a variety of sizes.

Milling Turning Welding

With our large and modern machine park at three locations, we can pro-

cess almost all machinable materials in various sizes.

With WIG, MIG/MAG and laser weld-ing, heat sealing or plastering, the

suitable technology for every project is available.

We are steadily growing - not only

in our target markets, but also

ourselves: 65 million euro invest-

ment during the last 6 years.

Belonging to our parent com-

pany, the globally active Mühl-

bauer Group with more than 3.000

employees, we have the opportu-

nity to constantly modernize our

machinery and train our employ-

ees. Our goal is a real and long-

term cooperation with our cus-

tomers and partners.We excel with a lot of know-how in

sheet metal working. With laser cut-ter, punch laser combination, bend-ing or water jet cutting, we can meet

almost any challenge.

Sheet Metal ProcessingMould- and Toolmaking

Other Procedures

More and more customers count on complete solutions.

We also offer you further manufactur-ing services. These include eroding, grinding, barrel finishing, annealing

and laser marking.

20 I 21

With more than 20 years of ex-perience, the MBO GmbH is not only part of the Mühlbauer Parts & Systems, but also our in-house surface technology at the Rod-ing location.Quality is at the focus. In our own laboratory we put into prac-tice the best solution for your products. At the same time, we carry out a complete monitoring of all processes - a guarantee for the high quality with which MBO GmbH refines your products.

MBO GMBH - SURFACE TECHNOLOGY

With our many years of experi-ence and a well-trained team of around 100 highly qualified em-ployees, we now operate under the name MBO GmbH and offerour customers excellent and reli-able services with regard to the surface technology.

We guarantee our enormous effi-ciency both in the manufacturing of internal productions and in the qualitative refinement of the products of our customers from Germany and abroad.

• Anodizing• Hard Anodizing• Chromating• Passivating• Burnishing• Galvanizing• Painting

Electroplating Paint Shop

• Painting• Powder Coating• Phosphating• Blasting

22 I 23

FROM THE PROTOTYPE TO THE SERIES

You have an idea in mind but can not implement it in-house? You are looking for a partner for the production of a prototype or even for series production?

We support you at every stage of the product life cycle - from development through assembly to on-time delivery. You decide at what stage we are involved in the process - with your idea, a few strokes on a piece of paper, with a model, or at a later stage. Thanks to our parent company, the globally operating Mühl-bauer Group, we have direct access to specialists from the fields of mechanics, electronics, software and service. Tell us your wish - we guarantee to offer you the best solution.

Prototype Production:We offer you:• universally applicable production plants, which we can quickly convert• well-trained and qualified employees with flexible applicability• the ability to respond quickly to your time constraints

Series Production:We offer you:• the necessary machinery to produce large quantities in a short time • well-trained and qualified employees who are committed to a detailed and perfect implementation of

series production • the logistics to transport your goods to you or your end customer on time• the ability to respond quickly to your time constraints

INHOUSE CLEANROOM ASSEMBLY

For special requirements, work activities and assembly can be carried out in the clean room. Our equipment offers the clean room class 7 according to ISO 14644-1 and the clean room class 5 according to VDI 2083; a DI water system is available.

Business Activities:• assembly of components• cleaning of individual parts• cleaning of components according to regulations• cleaning of components with ultrasonic bath• packaging components according to regulations• helium leak test

DEKRA Certification GmbH * Handwerkstraße 15 * D-70565 Stuttgart * www.dekra-certification.de

ZERTIFIKAT

ISO 9001:2015 DEKRA Certification GmbH bescheinigt hiermit, dass das Unternehmen

MPS Roding GmbH

Zertifizierter Bereich:

Vertrieb, Entwicklung und Herstellung von Präzisionsteilen, Systeme und Produkten

Zertifizierter Standort:

D-93426 Roding, Josef-Mühlbauer-Platz 1

ein Qualitätsmanagementsystem entsprechend der oben genannten Norm eingeführt hat und aufrechterhält. Der Nachweis wurde mit Auditbericht-Nr. A17121306_1 erbracht. Dieses Zertifikat gilt nur in Verbindung mit dem Hauptzertifikat Nr. 110212595/3.

Dieses Zertifikat ist gültig vom 11.09.2018 bis 10.09.2021

Zertifikats Registrier-Nr.: 110212595/3-2

Lothar WeihofenDEKRA Certification GmbH Berlin; 05.09.2018

24 I 25

UNCOMPROMISING QUALITY

With our strict, certified quality management according to DIN EN ISO 9001, a complete monitoring of the processes and the compliance with minimum fault tolerances is guaranteed. Sophisticated and state-of-the-art measuring and testing technology - in a fully air-conditioned measuring range - ensures uncom-promising compliance with specifications and standards, as well as an optimum product quality. In addition, we comply with the requirements of various other standards such as DIN EN 9100, VDA 6.1, QS9000, TS16949, CWA 15374/14641, ISO 27001, ISO 14001, ISO 18001.

Our high quality standards are tested and certified by neutral institutions. Regular re-audits ensure that the certification conditions are continuously adhered to.

In addition, regular audits of well-known customers take place directly in our house. This ensures that all the required standards are not only adhered to but also continuously improved. This allows customers to rely on the highest quality standards. Guaranteed.

CERTIFICATES

26 I 27

NOTES

MÜHLBAUER PARTS & SYSTEMSMENSCHEN - PRÄZISION - SCHNELLIGKEITMENSCHEN - PRÄZISION - SCHNELLIGKEIT

MPS RODING GMBHJosef-Mühlbauer-Platz 1 | 93426 Roding | Germany

Tel.: +49 9461 952 2300 | Fax: +49 9461 952 1135


© MPS Roding GmbH 2019-02

MPS STOLLBERG GMBHAlbert-Schweitzer-Straße 4 | 09366 Stollberg | Germany

Tel.: +49 37296 6993 0 | Fax: +49 37296 6993 20


MÜHLBAUER TECHNOLOGIES S.R.O.Novozámocká 233 | 949 05 Nitra-Dolné Krškany | Slovakia

Tel.: +421 37 6946 000 | Fax: +421 37 6946 501


MBO GMBHJosef-Mühlbauer-Platz 1 | 93426 Roding | Germany

Tel.: +49 9461 952 2400 | Fax: +49 9461 952 1288

Mail: [email protected] | Web: www.mbo-gmbh.com

mÜhlbauer parts & systems › wp-content › uploads › 2019 › 09 … · precision parts -...

Documents