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FLSmidth Hamburg GmbH

Haderslebener Straße 7 · D-25421 Pinneberg · Germany

Tel +49-4101-788 0 · Fax +49-4101-788 140

[email protected]

http://www.flsmidth/Möller.com

Product catalogue MÖLLER® Components general view

Table of Content

Möller Pump

Möller Valve

Two-Way Diverter Valve

Rotary vane feeder

Shut-off slide valve

Pendulum flap

Double pendulum flap

Rotary flow control valve

Rotary shut-off valve

Loading Systems

Airlift

Twin Shaft Paddle Mixer

Sampler

Pressure Vessel Systems

Lump Breaker

Pressure/Vacuum relief valve

Fuller-Kinyon Pump

Issue: 150311 / MaF - SBe

http://www.flsmidth.com/en-US/About+FLSmidth/Our+History/Our+Product+Brands/Moeller

MÖLLER Pump

Reliable conveying from 1 to 250 t/h

2

ApplicationsThe pneumatic transport of bulk materials in conveying pipes is carried out mainly by the use of compressed air. The conveying material has to be transported from the area at atmospheric pressure into the high-pressure area with the greatest possible continuity. For this the MÖLLER® Pump is excellent suitable and already in operation world-wide for more than thousand times. It is the heart of pneumatic transport of cement, lime, gypsum, fly ash, aluminium oxide, copper concentrate, coal dust and many other bulk materials for capacities from 1 to 250 t/h.

OperationThe material is fed continuously into the inlet and transported by a high-speed screw, working like a press,

to the so called “mixer head”, which is mounted at a right angle to the screw housing outlet. It can be rotated by 360°, this allows adjustment to all possible conveying directions. The material is taken in the mixer head by the airstream from the nozzle and transported through the conveying line to the receiving station. The seal between the atmospheric pressure at the inlet and the high pressure conveying line is made by a bulk plug at the end of the screw. The adjustment between the screw diameter, the screw pitch and the speed guarantees the best possible plug formation. As the use of a non return valve at the outlet of the screw has been avoided, there are no moving parts other than the screw itself. This construction design leads to pulsation-free conveying, an essential element in such installations as burner feeding.

Product profile• Continuous operating

conveying unit

• Sturdy design

• Low installation height

• Low-pulsation dilute phase conveying possible

• Little wear and tear by hard facing

• Self-plugging screw without non-return valve

• Simple maintenance

• Pipe outlet rotable with 360°

• Standard design grey cast iron/steel

• Armored screw

• Shock-proof construction spheroidal graphic iron/steel according to ATEX code

• Special casing for heavy abrasive bulk materials

• CE Label in accordance with EU machine directives

3

Economic efficiencyThe MÖLLER Pump is characterized by an exceptionally sturdy design, if required also available in shock-proof construction according to ATEX code, for example for the transport of coal dust. The conveying screw is standard hard faced. The type of hard facing is adapted according to the conveying material characteristics. An air loaded labyrinth seal, maintenance free, closes

off the screw shaft entry into the casing. The conveying screw is tripartite and can therefore be exchanged easily and cost-efficient. The high-quality wear protection of the conveying screw and the casing ensures long term service.

C:\Temp\Moe-Pumpe Gr16_eng.dwg, 24.08.2006 11:23:09, dchristensen

C:\Temp\Moe-Pumpe Gr16_eng.dwg, 24.08.2006 11:23:09, dchristensen

MÖLLER Valve with spherical closing segment

MÖLLER Valve with spherical closing segment

2

ApplicationsThe MÖLLER™ Valve is a shut-off device for the fully open and closed position in pneumatic conveying systems.

It provides for pressure tight closing of pressure vessels at the inlet after filling, and is also used as shut-off device at the pressure vessel outlet, the area subject to the highest pressure load.Additionally, MÖLLER valves will be used as 2-way diverter valves in conveying pipes.

Technical conceptionWhen opened, the MÖLLER valve frees the complete valve passage. As a result material flow is not impeded by any installation on which material may be deposited or wear may occur. Due to the sturdy design of the MÖLLER valve the spherical cap can cut through a full material flow without problems and the valve can reliably seal a pressurized pressure vessel. To realize a few 100.000 cycles even under rigorous conditions the spherical cap is provided with a high-grade wear protection on which the inflatable MÖLLER gasket provides reliable sealing. An integrated control system activates all open and close functions and monitors the inflatable MÖLLER gasket. Compressed air of pe = 5.5 bar min. is required to actuate the pneumatic rotary drive. Moreover it must be ensured that the control air pressure, which also activates the inflatable MÖLLER gasket, is always 1 bar higher than the pressure vessel pressure. The MÖLLER valve must always be installed with the shaft positioned horizontally.

At a glanceThe solenoid valves, pressure switches and accessories required for the operation of the MÖLLER valve are installed in a metal housing. Position and pressure indication for inflatable sealing is by diodes installed outside the housing. Function tests can be performed via the integrated key switch.

The process control system handles the MÖLLER valve like an actuating drive. Floating contacts are available for position feedback.

Economic efficiencyThe design of the MÖLLER valve aims at a high benefit for the user. The simple installation with only one main air connection and one common terminal strip for all electric compo-nents are only one aspect. Ease of servicing is provided by the modular design of the MÖLLER valve which results in a minimum expenditure of time for replacing wearing parts. Due to the sturdy design and the high-grade wear protection long service lives are achieved.

Product profile• Full bore for free flow of

material

• Closing by a spherical closing segment

• Pressure tight sealing by an inflatable MÖLLER™ seal

• Cuts through a static material column

• Pressure tight up to pe = 10 bar

• Allow. temperature up to 275°C

• Housing made of spheroidal graphite cast iron

• Spherical closing segment with high grade wear resistance

• Pneumatic actuation

• Follows the German pressure vessel code TRB 801 No. 45

• Follows the EU machine guideline

• CE label

• Available in DN 100/150/200/250/300/400

3

The Universal Valve

Size Pos. 1

DNPos. 1

A1Pos.2DN

Pos.2A2 B C D z x E x t F G J M

Weight(kg)

10 100 100 100 100 340 260 20 8 x M16 x 25 577 192 180 139 84

15 150 150 150 150 395 350 22 8 x M20 x 30 634 229 180 205 105

20 200 200 300 300 485 300 28 8 x M20 x 30 695 250 180 130 165

25 250 250 350 350 545 370 30 12 x M20 x 30 731 288 180 165 190

30 300 300 400 400 630 450 32 12 x M20 x 30 833 331 225 205 245

40 400 400 400 400 770 700 30 16 x Ø26 x 28 937 440 225 381 456

1&2 Connection flange dimensions PN 10 acc. to DIN 2501 3 Drive unit 4 Valve control

1

234

A2

A1

M

n B

C

154

281

D

Inlet

Outlet

z x E x t

F G

220

J

G 1/4

MÖLLER Two-Way Diverter Valve

The right direction

2

Possible applicationsMainly power plants, cement and metallurgic industry, but also all other industries where powdery, fine-grained and granulated bulk material has to be conveyed pneumatically and distributed to various receiving stations, e. g. silo facilities.

Operation The MÖLLER® two-way diverter valve has a straight passage and a branch pipe mounted at an angle of 25°. One of the two outlets is always completely closed by a slide plate. The diverter valve can be installed horizontally or vertically. The branch pipe can be mounted on the right or left, depend-ing on the pipeline routing. The slide plate is activated by a shaft and a lever and moves on an exchangeable wear protection plate. A special construction ensures tight sealing of the slide plate. Switchover is possible only when conveying operations have been stopped. The two-way diverter valve is available for all commonly used nominal widths and can therefore be installed in almost all pipeline systems.

Economic efficiencyThe slide plate is provided with a special coating which guarantees low friction and thus optimum sliding behaviour. It is constantly pressed against the wear protection plate, and adjustment of the surfaces by the lap-in process ensures long-term sealing of the branch pipes. Minimum friction and pressure loss due to only a 25° deflection of the material flow in the housing. When the slide plate or wear protection plate has to be

replaced, this can be done without dead time and without removing the housing. Such maintenance and repair work can be carried out through a bottom cover without removing the diverter valve from the pipeline system. An efficient production process and high operational reliability are achieved by the use of high-quality materials and components from renowned manufacturers.

Product profile• Compact design

• Low clearance volume

• Sizes DN 50 – DN 400

• Temperature-proof up to 200°C

• 3 methods of operation: manual, pneumatic or motor actuated

• Direct drive without linkage

• CE label

• Long service life

• Sturdy housing made of cast iron

• Few parts subject to wear

• Simple maintenance due to large inspection hole

3

Motor Pneumatic

DN A B E F G H K C D Weight C D Weight

50 50-64 460 410 290 100 330 373 385 580 125 kg 373 519 125 kg

65 64-76 500 450 315 115 370 408 500 615 155 kg 408 560 155 kg

80 76-95 550 500 325 115 420 425 515 612 170 kg 425 556 170 kg

100 95-119 600 550 355 125 460 473 525 622 215 kg 473 576 215 kg

125 119-143 650 600 375 150 540 510 560 637 245 kg 510 592 245 kg

150 143-168 800 710 350 150 560 500 560 699 260 kg 500 649 260 kg

175 175-200 900 800 445 170 620 620 665 751 355 kg 620 740 360 kg

200 183-210 950 850 435 185 710 623 665 783 395 kg 623 761 400 kg

250 228-260 1100 1000 425 240 900 650 685 832 535 kg 650 803 540 kg

ÜbersichtGeneral view

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Maße in mm / Dimensions in mm

1 1 Bening

Zellenradschleuse

Rotary vane feeder

670-00

141008MaF

AustragsschleuseDischarge feeder

FörderschleuseConveyor feeder

General description The rotary vane feeder feeds bulk material out of silos and containers and allows a controlled discharge of material. General data dimensional sheet: M 670-11 size: 20, 30, 40, 50, 63 operating: gear motor with chain drive system operating pressure: < 0.5 bar (g) differential pressure: max. 0.1 bar (between in- and outlet) ambient temperature: -20°C to +40°C material: body,side cover: cast iron bucket wheel: steel wear protection: (optional) body: chromium molybdenum 60-65 HRC bucket wheel: resurface welding with 240-290 HV Hardox wear plates shaft sealing: Fluorocarbon rubber Bulk material type: fly ash, alumina, cement, lime, gypsum etc. (more bulk materials on request) bulk density: approx. 0.5 – 2.0 t/m3 grain size: max. 20 mm max. bulk material- temperature: -20°C to +200°C characteristic: free flowing Flow rate

0.5 t/m³ 0.6 t/m³ 0.7 t/m³ 0.8 t/m³ 0.9 t/m³ 1.0 t/m³

65% 70% 75% 80% 85% 90%

15 1.9 t/h 2.5 t/h 3.1 t/h 3.8 t/h 4.6 t/h 5.4 t/h

20 4.1 t/h 5.3 t/h 6.6 t/h 8.1 t/h 9.7 t/h 11.4 t/h

30 12.9 t/h 16.7 t/h 20.9 t/h 25.5 t/h 30.5 t/h 35.9 t/h

40 24.3 t/h 31.4 t/h 39.3 t/h 47.9 t/h 57.2 t/h 67.3 t/h

50 43.2 t/h 55.8 t/h 69.8 t/h 85.0 t/h 101 t/h 119 t/h

63 86.4 t/h 111 t/h 139 t/h 170 t/h 203 t/h 239 t/h

bulk density / volumetric efficiency (assumed)

size

Reference values for maximum flow rate at sufficient bulk material flow. Exact dimensioning on request.

Techn.DatenblattTechnical

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4 3 Friedrichs

ZellenradschleuseAustragsschleuse

Rotary vane feederdischarge feeder

T 670-11

140929JFr

General desciption The rotary vane feeder feeds bulk material out of silos and containers and allows a controlled discharge of material. Upstreams the rotary vane feeder may occur a different pressure than downstreams. General data dimensional sheet: M 670-02 size: 20, 30, 40, 50 operating: gear motor with chain drive system operating pressure: < 0.5 bar (g) differential pressure: max. 0.5 bar (between in- und outlet) sealing gas: approx. 0.2 bar higher than operating pressure ambient temperature: -20°C to +40°C material: body,side cover: cast iron side cover - sealing: PTFE bucket wheel: steel wear protection: (optional) body: chromium molybdenum 60-65 HRC bucket wheel: resurface welding with 240-290 HV Bulk material type: fly ash, alumina, cement, lime, gypsum etc. (more bulk materials on request) bulk desity: approx. 0.5 – 2.0 t/m3 grain size: max. 20 mm max. bulk material- temperature: -20°C to +200°C characteristic: free flowing Flow rate

0.5 t/m³ 0.6 t/m³ 0.7 t/m³ 0.8 t/m³ 0.9 t/m³ 1.0 t/m³

65% 70% 75% 80% 85% 90%

20 4.1 t/h 5.3 t/h 6.6 t/h 8.1 t/h 9.7 t/h 11.4 t/h

30 12.9 t/h 16.7 t/h 20.9 t/h 25.5 t/h 30.5 t/h 35.9 t/h

40 24.3 t/h 31.4 t/h 39.3 t/h 47.9 t/h 57.2 t/h 67.3 t/h

50 43.2 t/h 55.8 t/h 69.8 t/h 85.0 t/h 101 t/h 119 t/h

bulk density / volumetric efficiency (assumed)

size

Reference values for maximum flow rate at sufficient bulk material flow. Exact dimensioning on request.


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4 3 Friedrichs

ZellenradschleuseFörderschleuse

Rotary vane feederconveyor feeder

T 670-02

140507JFr


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1 1 Bening

Absperrschieber

Schut-off slide valve

680-00

140711MaF

handbetätigtmanually operated

pneumatischpneumatically operated

motorischmotor driven

General description The shut-off slide valve is a shut-off device which has to be installed horizontally. It is part of a system in which loose material falls through the shut-off slide valve from the top. The shut-off slide valve is designed to shut off or release this passage. It is not suitible for sealing rooms of different pressure levels against each other. General data dimensional sheet: M 680-01 size: 20, 30, 40, 50 operating: handwheel, chainwheel position of device: horizontal ambient temperature: -20°C to +50°C material: body: cast iron gate plate: stainless steel Bulk material type: fly ash, cement, lime, gypsum etc. not to be used for alumina (more bulk materials on request) bulk density: approx. 0.5 – 2.0 t/m3 grain size: max. 20 mm max. bulk material temperature: -20°C to +160°C (construction up to +400°C on request) characteristic: free flowing Flow rate

Size

20 max. 360

30 max. 810

40 max. 1440

50 max. 2250

[m3/h]

Reference values at sufficient bulk material flow. The flow rate depends on the pressure ratio, the assembly situation and the bulk material.

Proximity Switches (optional) manufacturer: Pepperl & Fuchs type: NCB5-18GM40-N0, Namur NCB5-18GM40-Z0, 5 to 60 V DC NJ5-18GM50-E2, 10 to 60 V DC NJ5-18GM50-A2, 10 to 60 V DC NBB5-18GM60-WS, 20 to 253 V AC protection class: IP 67 .


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2 2 Friedrichs

Absperrschieberhandbetätigt

Shut-off slide valvemanually operated

T 680-01

140508JFr


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1 1 Bening

Pendelschleuse

Pendulum flap

688-00

140711MaF

PendelschleusePendulum flap

Pendelschleuse mit geteiltem DurchlaufPendulum flap with split passage


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1 1 Bening

Doppelpendelschleuse

Double pendulum flap valve

689-00

140711MaF

DoppelpendelschleuseDouble pendulum flap valve

Doppelpendelschleuse für erhöhte SchüttguttemperaturDouble pendulum flap valve for higher bulk material temperature

Continuous control or shut-off of material flows

2

Range of applicationRotary flow control valve and rotary shut-off valve are designed for use in all industrial areas in which powdery bulk materials are processed, conveyed, stored, distributed, weighed or metered. The rotary flow control valve is responsible for precise and continuous adjustment of the bulk material flow from bins and silos. The rotary shut-off valve is used where quick and reliable shut-off is neces-sary. The two valves are suitable for material flows from 10 to 1000 m³/h.

Technichal designThe rotary flow control valve can shut off and adjust any desired bulk material flow between 10 and 100 % by means of a specially shaped metering section. Further turning of the rotary valve will provide a cleaning hole through which contaminant can easily flow out.

Due to its technical design the rotary shut-off valve is suitable for quick and reliable shut-off. On request any desired intermediate position can be adjusted via a special valve control

system. Moreover, the maximum opening cross-section can be limited by a stroke limiter.

The housing bottom of each valve is equipped with a fluidization fabric to prevent tearing off or deceleration of the material flow. The sealing frame made of cast iron is flexibly attached to the housing and is continuously pressed against the rotary valve casing by self-readjusting spiral springs.

Economic efficiencyAdjustment of the frame to the surface of the rotary valve casing ensures optimum sealing with good antifriction properties. This helps to extend maintenance intervals and save repair costs.

If nevertheless replacement of sealing frame, rotary valve or fluidization fabric becomes necessary, replacement is possible without removal of the housing within short time. High-quality materials and drive systems from renowned manufacturers ensure high operational reliability and thus an

efficient production process.

Product profile• Rotary flow control valve with

pneumatic or motor drive

• Continuous control of material throughput in aeroslide systems from 10 to 1000 m³/h

• On request with contaminant clearing hole or stroke limiter

• Rotary shut-off valve with pneumatic drive for quick shut-off, optionally with intermediate position

• Wear resistant by self-readjusting metal gasket

• Temperature resistant up to 200°C

• Fluidization fabric in housing bottom

• High operational reliability

• Easy to maintain. Replacement of wearing parts possible through large maintenance hole

3

.

20 200 454 460 480 454 257 127 91

30 250 504 510 530 454 257 127 104

40 300 554 560 580 529 257 127 125

50 350 604 610 630 529 257 127 152

63 415 669 675 695 669 277 147 184

.

Weight

[kg]

JFDB3ASize B2B1

A B1 / B2 / B3

F

D

350

541

J

J

B1 pneumatic drive for rotary flow

control valve

B2 motor drive for rotary flow

control valve

B3 pneumatic drive

for shut off valve

pneumatic drive for

rotary flow control valve

.

20 200 454 460 480 454 257 127 91

30 250 504 510 530 454 257 127 104

40 300 554 560 580 529 257 127 125

50 350 604 610 630 529 257 127 152

63 415 669 675 695 669 277 147 184

.

Weight

[kg]

JFDB3ASize B2B1

A B1 / B2 / B3

F

D350

541

J

J


control valve


control valve

B3 pneumatic drive

for shut off valve

pneumatic drive for


.

20 200 454 460 480 454 257 127 91

30 250 504 510 530 454 257 127 104

40 300 554 560 580 529 257 127 125

50 350 604 610 630 529 257 127 152

63 415 669 675 695 669 277 147 184

.

Weight

[kg]

JFDB3ASize B2B1

A B1 / B2 / B3

F

D

350

541

J

J


control valve


control valve

B3 pneumatic drive

for shut off valve

pneumatic drive for


(B1) pneumatic drive for rotary flow control valve(B2) motor drive for rotary flow control valve(B3) pneumatic drive for shut off valve

Continuous control or shut-off of material flows

2

Range of applicationRotary flow control valve and rotary shut-off valve are designed for use in all industrial areas in which powdery bulk materials are processed, conveyed, stored, distributed, weighed or metered. The rotary flow control valve is responsible for precise and continuous adjustment of the bulk material flow from bins and silos. The rotary shut-off valve is used where quick and reliable shut-off is neces-sary. The two valves are suitable for material flows from 10 to 1000 m³/h.

Technichal designThe rotary flow control valve can shut off and adjust any desired bulk material flow between 10 and 100 % by means of a specially shaped metering section. Further turning of the rotary valve will provide a cleaning hole through which contaminant can easily flow out.

Due to its technical design the rotary shut-off valve is suitable for quick and reliable shut-off. On request any desired intermediate position can be adjusted via a special valve control

system. Moreover, the maximum opening cross-section can be limited by a stroke limiter.

The housing bottom of each valve is equipped with a fluidization fabric to prevent tearing off or deceleration of the material flow. The sealing frame made of cast iron is flexibly attached to the housing and is continuously pressed against the rotary valve casing by self-readjusting spiral springs.

Economic efficiencyAdjustment of the frame to the surface of the rotary valve casing ensures optimum sealing with good antifriction properties. This helps to extend maintenance intervals and save repair costs.

If nevertheless replacement of sealing frame, rotary valve or fluidization fabric becomes necessary, replacement is possible without removal of the housing within short time. High-quality materials and drive systems from renowned manufacturers ensure high operational reliability and thus an

efficient production process.

Product profile• Rotary flow control valve with

pneumatic or motor drive

• Continuous control of material throughput in aeroslide systems from 10 to 1000 m³/h

• On request with contaminant clearing hole or stroke limiter

• Rotary shut-off valve with pneumatic drive for quick shut-off, optionally with intermediate position

• Wear resistant by self-readjusting metal gasket


• Fluidization fabric in housing bottom


• Easy to maintain. Replacement of wearing parts possible through large maintenance hole

3

.

20 200 454 460 480 454 257 127 91

30 250 504 510 530 454 257 127 104

40 300 554 560 580 529 257 127 125

50 350 604 610 630 529 257 127 152

63 415 669 675 695 669 277 147 184

.

Weight

[kg]

JFDB3ASize B2B1

A B1 / B2 / B3

F

D

350

541

J

J


control valve


control valve

B3 pneumatic drive

for shut off valve

pneumatic drive for


.

20 200 454 460 480 454 257 127 91

30 250 504 510 530 454 257 127 104

40 300 554 560 580 529 257 127 125

50 350 604 610 630 529 257 127 152

63 415 669 675 695 669 277 147 184

.

Weight

[kg]

JFDB3ASize B2B1

A B1 / B2 / B3

F

D350

541

J

J


control valve


control valve

B3 pneumatic drive

for shut off valve

pneumatic drive for


.

20 200 454 460 480 454 257 127 91

30 250 504 510 530 454 257 127 104

40 300 554 560 580 529 257 127 125

50 350 604 610 630 529 257 127 152

63 415 669 675 695 669 277 147 184

.

Weight

[kg]

JFDB3ASize B2B1

A B1 / B2 / B3

F

D

350

541

J

J


control valve


control valve

B3 pneumatic drive

for shut off valve

pneumatic drive for


(B1) pneumatic drive for rotary flow control valve(B2) motor drive for rotary flow control valve(B3) pneumatic drive for shut off valve

MÖLLER Loading Systems

2

Range of applicationLoading of powdery bulk materials onto open or closed trucks and ships must be effected dust-free and at high loading rates. MÖLLER® loading systems are used world-wide for loading fly ash, cement, lime, gypsum, aluminum oxide, ore dusts, chemical raw materials and similar bulk materials. Loading rates of up to 200 t/h for trucks and up to 1.000 t/h for ships are achieved.

Technical conceptThe standard design loading system is equipped with a flexible double hose. The bulk material is conveyed through the internal hose, the dust escapes through the external hose via the dedusting socket. For highly abrasive materials the internal hose can be replaced by a steel telescope pipe or by bucket segments. The lifting heights can be adjusted to the local conditions.

All standard-design systems are equipped with a motor winch with single wire rope suspension, slack rope switch, a FULL level limit switch and a locking cone at the outlet. Operation is done with a locally pendant control station.

Special designFor loading ships the loading system can also be supplied with open outlet, without locking cone and with a dedusting apron.

Besides the stationary system also a mobile system running on rails is available. The maximum roadway is 11 meters. Energy supply is effected via a trailing cable. The system is always driven by an electric motor.

Product profile• High loading capacity

• Dust-free


• Adjustable height of lift

• Truck or ship loading, stationary or mobile

• Material conveyance through internal hose, steel telescope or bucket segment

• Dust extraction through external hose with dedusting connection

• Lift drive by motor winch with slack rope switch

• Single wire rope suspension with conical cut-off device

• Open outlet for ship loading

Dust-free loading of bulk materials

3

1 Connection flange dimension: DIN 2501, DN 300, PN 10

2 Connection flange dimension: DIN 2501, DN 125, PN 10

3 Motor winch

A

Head room

B

Retracted Rope length Weight

mm

Design 1

mm

Design 2

mm mm

Design 1

kg

Design 2

kg

2000 1000 1000 5000 322 365

2500 1000 1125 5500 325 379

3000 1000 1250 6000 328 393

3500 1000 1375 6500 331 407

4000 1160 1500 7000 334 421

4500 1220 1625 7500 337 435

5000 1280 1750 8000 340 449

5500 1340 1875 8500 343 463

6000 1400 - 9000 346 -

Design 1: with double hose, mounting plate incl. motor winch Design 2: with intrnal telescope, mounting plate incl. motor winch

MÖLLER Airlift

A real high-flyerDizzying: 800 t/h more than 100 m vertical conveying

2

ApplicationsThe MÖLLER® Airlift has been developed for vertical transportation of powdery and fine-grained bulk materials.

It is used world-wide for hundreds of applications in the cement-, lime-, gypsum industry, in metallurgical plants, in ash removal installations of power stations, in the aluminium industry and in all other industries where bulk materials have to be conveyed without any problems.

Throughputs up to 800 t/h are possible. A conveying height of more than 100 m can be achieved.

Operation

The Airlift basically consists of the elevator housing (transmitter), the conveying line and the expansion separator (receiver). The communi-cating effect between the material column in the elevator housing and the flowing material-air mixture in the conveying line is utilised for material conveyance.

When the elevator housing is filled, the fluidised bulk material is pressed towards the booster nozzle by the pressure of the material column, and the air jet escaping there conveys the bulk material into the pickup pipe of the conveying line arranged directly above the nozzle.

The material contained in the elevator housing seals off the plant towards the material inlet. The throughput in- creases with rising material level. The cylindrical part of the elevator housing is available in different heights depending on the bulk material to be conveyed and the conveying height. The booster nozzle is centrally arranged in the bottom of the nozzle. Around it are fluidising areas to ensure material flow. A non-return valve prevents that bulk material enters into the air pipe.

At the upper end of the conveying line, material and air flows are separated by the expansion separator and by an additional cyclone. A rotary vane feeder provides for material discharge to the unpressurised area. A bag filter on the silo cleans the exhaust air.

Product profile• Vertical conveying up to 800

t/h of powdery and fine-grained bulk materials

• Conveying height more than 100 m

• Maintenance-free (no rotating parts)

• Compact, space-saving design

• Low specific energy consumption


• Completely dust-free operation

• High reliability

• Very low wear

1 Airlift2 Expansion separator3 Cyclone4 Exhaust air filter

3

High availabilityThe MÖLLER Airlift does not use any mechanical or drive elements and is therefore not subject to wear to these elements like conventional vertical conveyors.

This means high availability at low specific energy consumption.

The bottom part of the conveying line centrally arranged above the booster nozzle can be exchanged. Inspection glasses are placed in the cylinder for control of the filling level.A control circuit is built up between the Airlift filling level and the feeding dosing unit for fully automatic operation.

Equipment variantsIf extremely abrasive materials are conveyed, the exchangeable pickup pipe will be made of particularly wear resisting material.

The Airlift can be equipped with fluidisation fabric for bulk material temperatures of up to 300°C.

The material can be fed into the upper cylindrical part of the elevator housing vertically or horizontally.

Should the bulk material contain large contaminants the Airlift can be equipped with a grating to remove these contaminants from the conveying process. When the plant is shut down, they can be removed through the manhole.

Low maintenance, cost-efficient, high performance

MÖLLER Twin Shaft Paddle Mixer

The perfect mixture

2

ApplicationThe MÖLLER® Twin Shaft Paddle Mixer is used wherever large amounts of ash are produced and must be transported. To avoid dust formation during transport on belt conveyors and open vehicles the ash is sprayed with water in the Twin Shaft Paddle Mixer before transport. The humidified ash can then be transported. The maximum loading capacity amounts to 300 m³/h of wet ash.

Technical conceptAt the material inlet the dry ash is fed in controlled quantities into the Twin Shaft Paddle Mixer trough an inlet on the top. In the housing two shafts fitted with conveying and mixing paddles attached with screws rotate in opposite directions, thus circulating and conveying the ash to the material outlet. On the way to the outlet atomised water is sprayed into the ash via high-pressure nozzles and absorbed by the ash.At the material outlet the ash falls soil-damp, dust-free and without free water residue onto a conveyor belt or directly into a loading facility. For this purpose MÖLLER offers a suitable wet loading device which prevents the vapours produced by the hot ash from escaping to the environment.

Economic efficiencyThe MÖLLER Twin Shaft Paddle Mixer is equipped with a generously dimensioned drive which permits continuous operation. The sturdy and reliable construction has only a few wearing parts and works without a central bearing in the worm trough.

Wear is minimum due to the low speed.

The entire worm trough can be accessed via an inspection flap, which is self-locking via gas pressure shock absorbers. This permits quick and easy inspection and replacement of all important components. Also cleaning of the interior is considerably facili-tated. The conveying and mixing paddles are attached to the shafts with screws and can be replaced without dismantling the shaft.

Product profile• Optimum ash humidifying

• Dust-free loading

• Material capacity up to 300 m³/h

• Compact design

• Sturdy construction

• Long service life

• Few wearing parts

• Easy cleaning and maintenance through large inspection opening

• Optional wet loading tool for direct loading onto truck

• CE label

3

Size A A1 A2 A3 A4 B B2 B3 C C1 C2 C3 Pos.4+5 Weight

60 5448 1360 3400 370 4120 1136 679 919 1100 400 499 1448 DN 65 2850 kg

80 6284 1565 4000 470 4920 1480 906 1091 1400 550 799 1904 DN 65 4450 kg

105 6763 1905 4000 530 5070 1908 1151 1335 1700 675 999 2122 DN 100 7850 kg

125 7684 2251 4500 595 5635 2240 1317 1501 1900 775 1199 2427 DN 100 10850 kg

1 Drive on the inlet side 3 Outlet flange 5 Water connection left2 Inlet flange 4 Water connection right 6 Outlet chute


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Probenehmer

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140714MaF

handbetätigtmanually actuated

motorischmotor actuated

MÖLLER Pressure Vessel Systems

Economical and reliable conveying of bulk materials

2

ApplicationsThe MÖLLER® pressure vessel is a conveying unit for the pneumatic transport of powdery or granular bulk materials. It is particularly suitable for conveying fly ash, cement, gypsum, aluminium oxide and can therefore be used in many industries. MÖLLER pressure vessels can be connected either to conventional pipe conveying systems, to the much more efficient MÖLLER TURBUFLOW® system or to the new MÖLLER FLUIDFLOW system. Single pressure vessels are used for batch-wise pneumatic transport; twin or triple pressure vessels also allow continuous operation. The Möller pressure vessel system is designed for capacities up to 300 t/h and conveying distances up to 3000 m.

OperationThe first step in a conveying sequence is to fill the pressure vessel by a buffer silo. A distributor airslide is also in use if twin or triple pressure vessels are applied. After the filling, the pressure vessel is supplied with the required conveying air. A shut-off device then opens the conveying pipe and initiates the conveyance with highest possible pressure until the pressure vessel is empty. An air distribution system controls the optimum bulk material/air mixture of the material flow from the pressure vessel. This results in maximum conveying performance without blocked pipes. In combination with the patented MÖLLER TURBUFLOW conveying pipe the system ensures low-wear and power-saving operation.

Product profile• High dense-phase conveying

• Maximum bulk material rate with a minimum amount of conveying air

• Low energy consumption

• High conveying capacities

• Long distance conveying

• Blocking preventing operation

• Continuous operation with twin pressure vessel arrangement

• Fully automated operation with electronic controls

• High-quality fittings and control valves

• For standard pipe, MÖLLER TURBUFLOW® and MÖLLER® FLUIDFLOW conveying systems

• Long service lives and smooth transport

• For bulk material temperatures up to 400 °C

3

Economic efficiencyMÖLLER pressure vessel systems are designed for material conveying by dense-phase conveying. This permits very high material loading at a low compressed air consumption and low conveying velocities which results in a long service life and low-maintenance operation. MÖLLER offers numerous pressure vessel variants thus enabling optimum and therefore cost-effective plant conceptions.

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Lump Breaker

M 857-01

140710Irmscher

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Pressure/Vacuum relief valve

B 800-04

140710 FP

Fuller-Kinyon Screw PumpHigh performance

Low maintenance

Maximum efficiency

TM

FULL

ER-K

INY

ON

TMPU

MP

Ongoing innovationsOutstanding results

Asphalt filter dustBarytesBauxiteBentoniteCatalystsCementCement raw materialsClays (dried)CoalCoke dustCopper calcinesDolomiteFeldsparFluorsparFly ashGypsum (calcined andraw)KaolinLimeLimestoneMagnesiteMagnetiteManganese dioxideOresPhosphate rockSilicaTalcand more.

Typical materialshandled

The Type M Fuller-Kinyon Pumps are

heavy-duty, screw-type pneumatic

pumps. These pump systems are most

commonly used to convey dry, free-

flowing, pulverized materials from

grinding mills, transfer materials from

silo to silo, transfer dust from

collectors, and load and unload

railcars, ships and barges. The

materials are conveyed literally

anywhere a pipeline can be run and to

any number of delivery points.

Distances of 4500 feet (1371 meters)

are not uncommon.

APPLICATIONS

Fuller-Kinyon 350mm Type M Pump

Type M Pump pressurized sealand shaft bearing assembly

GENERAL SPECIFICATIONS

Fuller-Kinyon Type M Pumps are

constructed of cast iron and steel, and

mounted on a cast iron base. Type M

pumps are equipped with ball

bearings that support a pump screw

at both ends to help provide a

smooth, balanced operation. The

screw is dynamically balanced and

areas of this screw, along with other

parts of the pump in direct contact

with the material to be conveyed, are

made of hardened, wear-resistant

material and special hard surfacing

where required. The screw is directly

coupled to the driving motor but can

be v-belt driven.

Standard equipment on Type M

pumps includes a pressurized seal and

bearing assembly that extends the

service life of the discharge seals by

preventing the material being handled

from entering the bearing area. Each

pump system includes the pump, drive

motor and compressed air source.

OPERATION

Seal and shaft bearing canbe removed as a singleunit, including the screwshaft

Less disassembly duringscrew removal.

Lighter, more compactflight section

CONTROL YOUR COSTS ANDIMPROVE YOUR AVAILABILITY

The materials to be conveyed enter the hopper bygravity and are advanced through the barrel by thescrew. The material is compacted as it is advanced. Its density is further increased in the space betweenthe terminal flight of the screw and the face of thenon-return valve to form a seal against the transportline pressure, thus preventing blowback. The materialthen enters the discharge body, is fluidized bycompressed air, and is conveyed into the transport line.

Capacities

Conveying Air Pressure Range

SpecialtiesThe Type M Pump ranges in diameters from 150mmto 350mm with capacities up to 600 mtph ofstandard Portland cement

[Type M] 5 to 35 psig(0.34 to 2.4 Bar)

Maximum material temperaturefor standard Type M: 400° F (204° C)

Type M Pump can be furnished to meet NFPArequirements for pulverized fuel firing systems

Designed to save and destined to succeed,

the new 3-piece screw has made the

Fuller-Kinyon Type M Pump better than

ever. Replacement or removal of parts -

and lower plant maintenance costs - have

never been easier.

SPECIFICATIONS

M Pump Discharge Options

Pump discharge arrangements are flexible to meet virtually any piping requirements

Left hand Discharge

with parallel conveying tofront, rear or 90°perpindicular

Right hand Discharge

with parallel conveying tofront, rear or 90°

perpindicular

www.fls-pt.com

Up-to-date addresses of worldwidesubsidiaries and sales offices are available from our website

DENMARK USA INDIA

FLSmidth A/SVigerslev Allé 77DK-2500 ValbyCopenhagenTel:+45 36 18 10 00Fax:+45 36 30 18 20

FLSmidth Inc.2040 Avenue CBethlehem, PA 18017-2188Tel:+1 610-264-6011Tel:+1 800-523-9482Fax:+1 610-264-6170E-mail: [email protected]

FLSmidth Ltd.Capital Towers180, Kodambakkam High RoadNungambakkamChennai 600 034Tel:+91 – 44-52 191234Fax:+91 – 44-2827 9393E-mail: [email protected] 0

4-2

006-P

T F

KPU

MP

Our brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for generalreference only and may change at any time. Please contact us for specific information or data that may relate to your interests.

PNEU-FLAP PNEUMATIC TORQUE CONTROLLER

The Pneu-Flap Pneumatic Torque

Controller is designed to provide a

constant torque through the full

range of motion of the pump

discharge flapper valve, thereby,

maintaining a good material seal at

all times between the pressurized

conveying line and the pump

screw. Designed to be easily

adjusted for your specific operating

conditions, the Pneu-Flap Torque

Controller minimizes component

wear and improves the Fuller-

Kinyon pump performance by

optimizing the flapper valve

torque.

OPERATION

TM

TM

FLSmidth Hamburg GmbH

Haderslebener Strasse 7

25421 Pinneberg, Germany

Tel: +49 4101 7880

Fax: +49 4101 788140

Email: [email protected]

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