molex hfm high-speed fakra-mini connector/cable assembly
TRANSCRIPT
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1Molex Confidential Information© Molex, LLC – All Rights Reserved. Unauthorized Reproduction/Distribution is Prohibited.
Molex HFM High-Speed FAKRA-MiniConnector/Cable Assembly Solutions
Rev June 2020HFM® is a registered trademark of Rosenberger
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2Molex Confidential Information© Molex, LLC – All Rights Reserved. Unauthorized Reproduction/Distribution is Prohibited.
Guadalajara, Mexico Clark, Philippines
Dongguan, China
Ansan, South KoreaChengdu, ChinaRochester Hills, MI
Bangalore, India
Taipei, Taiwan
Manufacturing
Headquarters Engineering
Laboratory
Automotive Facilities
G L O B A L S U P P O R T T E A M
S U P P O R T I N G O E M & T I E R S W O R L D W I D E
S H I P P I N G T O 4 1 C O U N T R I E S
L E A D E R I N H I G H S P E E D I N - V E H I C L E C A B L E S
D u p l i c a t e p r o d u c t i o n f o o t p r i n t
Molex CMS Networking: Global Presence
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3Molex Confidential Information© Molex, LLC – All Rights Reserved. Unauthorized Reproduction/Distribution is Prohibited.
Molex CMS Networking: Multi-Gig Solutions
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Molex and Rosenberger HFM Dual Sourcing Molex and Rosenberger entered a dual-
sourcing agreement for the Rosenberger developed HFM High-Speed FAKRA-Mini automotive coaxial connectors
Both companies will produce identical HFM product lines with matching mechanical and electrical performance delivering seamless backward compatibility for the automotive market
Agreement assures receipt by Molex from Rosenberger of all engineering design files as well as approval process for any design modifications or revisions
HFM connector system includes proprietary patented technologies that only Rosenberger and Molex have legal rights to utilize
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Molex HFM Technical Details
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Molex HFM Space-Optimized Design
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Molex HFM Product Family
Design Complete In-Development
Unsealed RA TH PCB Connectors
Cable AssembliesRTK044
Unsealed Vertical TH PCB Connectors
Cable AssembliesRG174 & RTK031
Unsealed Cable Connectors
High Performance Connectors
Sealed Cable Connectors
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Molex and Rosenberger HFM Competition
Indirect Path
Molex & Rosenberger HFM20 GHz Max.
Competitors’ Mini-FAKRA9 GHz Max. Grounding
Paths
Direct Path
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9Molex Confidential Information© Molex, LLC – All Rights Reserved. Unauthorized Reproduction/Distribution is Prohibited.
Molex HFM Solutions
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**According to USCAR 25 Rev 3
Molex HFM Product Specifications Electrical Data*
Impedance: 50 Ω
Frequency: DC to 9 GHz
Return Loss: ≥ 25 dB, DC to 3 GHz
≥ 20 dB, 3 to 6 GHz
≥ 12 dB, 6 to 9 GHz
Insertion Loss: ≤ 0.1 x
Insulation Resistance: ≥ 1x103 MΩ
Center Contact Resistance: ≤ 5 mΩ
Outer Contact Resistance: ≤ 5 mΩ
Test Voltage: 750 V rms
Working Voltage: 335 V rms
Power Current: ≤ 1 A DC
Crosstalk: ≤ -60 dB up to 10 GHz
Mechanical DataMating Cycles: ≤ 25
Engagement Force: ≤ 45 N**
Disengagement Force: ≥ 5 N
Retention Force Latch: ≥ 110 N
Coding Efficiency: ≥ 200 N
Operating Temperature: -40 to +105 °C
*Connector only, in application depends on PCB layout
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Molex HFM Electrical Performance
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Guadalajara #1, MexicoGuadalajara #2, Mexico
Planned
Dongguan, China Planned
Mabalacat, PhilippinesAvailable
Chengdu, China Lincoln, USA
Sulecin, Poland
Planned
Molex HFM Manufacturing Footprint
Connector PlantCable Assembly Plant
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Molex HFM Tooling Timeline
Cable Assemblies* Unsealed RA TH PCB Plug Headers
Cable Components
SOP Milestones:• DV & Parts
• Complete
SOP Milestones:• DV Parts
• Complete• PV Parts
• FOT: Q2 2021• PPAP: Q3 2021
SOP Milestones:• PV Parts
• FOT: Q3 2021• PPAP: Q4 2021
Production Plants:• DV & PV Parts – PHL• Planned – DG, GDL, Europe
Production Plants:• DV Parts – Lincoln• PV Parts – Chengdu
Production Plants:• PV Parts – Lincoln & Chengdu
Samples:• Available using Rosenberger
components until Q4 2021
Samples:• Limited availability
Samples:• Q3 2021
*Dependent on raw cable type
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Molex HFM RA TH PCB Plug Headers
For more details, refer to Molex customer datasheets
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Stability and availability•Highly automated processing•High level of process stability
Flexibility and efficiency•Adaptable double-sided wire processing
Reliable, monitored quality•Processing steps monitored in integrated process•Precise mechanical parts and reliable components•Sensor monitored, two-sided insertion of conductor
Molex HFM Cable Assembly Manufacturing Strategy
Investing In Automation
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Molex HFM Cable Assembly Process Highly automated cable assembly process: All components on a reel and fed into machine Exact reference points created so have 100% controlled parameters Simple, separate fully controllable and reproducible process steps
1. Semi-strip outer jacket
2. Crimp support sleeve & remove outer jacket
4. Strip dielectric & foil
3. Open braid shield & fold back
5. Crimp center contact
6. Vision check
7. Assemble & crimp outer contact
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Molex HFM Summary