monoblock directional control valves dn dn - directional ... · monoblock directional control...
TRANSCRIPT
1398SMD005EN00 - 26-08-2019
Monoblock directional control valves DN
DN - Directional control valve
Before use, carefully read the GENERAL INSTRUCTIONS FOR USE OF DIRECTIONAL CONTROL VALVES Monoblock directional control valvesDN 398SMD005EN00 -
2 398SMD005EN00 - 26-08-2019
DN Technical data
Nominal flow 45 l/min 11.9 US gpm
Nominal pressure 300 bar 4350 psi
Maximum tank pressure 50 bar 725 psi
Maximum internal leakage (A or B -> P and T) p=100 bar (1450 psi)
8 cm³/min 0.49 in³/min
Temperature range-20°C +85°C NBR seals (max peak +100°C) -20°C + 130°C HNBR seals
Oil viscosityfrom 15 mm²/s to 90 mm²/s (15 cSt to 90 cSt)
FluidHydraulic fluids as defined in ISO 6743-4 standard
P
1
2
2
1B
2
B1
1
T
2
A2
2
P1 A1
T
T10
10
B2
P
1
00
1
0
A
2
0
BP
AT
STANDARD version
Section
P
T
Technical data
3398SMD005EN00 - 26-08-2019
Dimensions DN
L
813.
19
4.5
0.18
341.
3442
.51.
67
56.5
2.22
61.5
2.42
16.5
0.65
16.5
0.65
16.5
0.65
14 0.5527.5 1.08
40 1.57
90.35
90.35
90.35
B2B1
A2A1
P1
P T
T1
114
4.49
62.2
2.45
401.
57
64.5 2.54
27 1.06 37.5 1.48
P
Standard
Dimensions per number of sectionsCode N° of L Weight
mm in kg lb
1 1 71 2,8 3,0 6,6
2 2 111 4,37 5,0 11,0
3 3 151 5,94 7,3 16
4 4 191 7,52 9,4 20,7
5 5 231 9,1 11.5 25,3
6 6 271 10,67 13,6 30
Dimensions
4 398SMD005EN00 - 26-08-2019
DN Characteristic curves
Pressure drops P-T
P T
Testing parameters: Spool type 01
Pressure drops P-A
P
A
Testing parameters: Spool type 01
Pressure drops B1-T
T
B1
Testing parameters: Spool type 01
Characteristic curves
5398SMD005EN00 - 26-08-2019
Characteristic curves DNMetering
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5[mm]
05
1015202530354045505560[l/min]
TOIL = 50°C
vOIL = 21 mm2/ s0 bar
50 bar
100 bar
150 bar
Testing parameters: Spool type 01
6 398SMD005EN00 - 26-08-2019
DN General options
A Power unit
27.5 1.08 L 14 0.5582.4 3.24
194.9 7.67
41.5
1.63
813.
1976
.13
198.
67.
82
B1
A1
P1
T1
TD
My
Py
108
4.25
114
4.49
62.2
2.45
92.5 3.64 42.5 1.67
135 5.31
284.
211
.19
P
D
Ty
Py
This option is mostly used when you want electro-hydraulic or just hydraulic actuation of the directional control valve. With this option, the electro-hydraulic kit will not be supplied with connecting pipes.
P
1
10
0
0
2
A
00
P
T1
T
A1P1
2
2
T
1
B1
B1
1
D
D
General options
7398SMD005EN00 - 26-08-2019
Type of inlet DN
S Left (standard)
A2
P1
P T
T1
B1 B2
A1
D Right
P1
P
A1A2
B1B2
T1
T
Port A is usually the nearest port to the actuator side.Type of inlet
8 398SMD005EN00 - 26-08-2019
DN Thread ports
Thread ports P - P1Code Type Torque
Nm
0 Not processed
L 1/4'' GAS ISO 1179 28
A 3/8'' GAS ISO 1179 40
B 1/2'' GAS ISO 1179 65
3 M14x1.5 ISO 9974 10
T M16x1.5 ISO 9974 28
C M18x1.5 ISO 9974 42
I M16x1.5 ISO 6149 28
W M18x1.5 ISO 6149 28
P 9/16'' - 18 SAE ISO 11926 28
E 3/4'' - 16 SAE ISO 11926 42
Thread ports A - BCode Type Torque
Nm
L 1/4'' GAS ISO 1179 28
A 3/8'' GAS ISO 1179 40
B 1/2'' GAS ISO 1179 65
T M16x1.5 ISO 9974 28
C M18x1.5 ISO 9974 42
I M16x1.5 ISO 6149 28
W M18x1.5 ISO 6149 28
P 9/16'' - 18 SAE ISO 11926 28
E 3/4'' - 16 SAE ISO 11926 42
Thread port TCode Type Torque
Nm
B 1/2'' GAS ISO 1179 65
N M22x1.5 ISO 9974 67
J M22x1.5 ISO 6149 67
R 7/8'' - 14 SAE ISO 11926 67
Thread port T1Code Type Torque
Nm
0 Not processed
L 1/4'' GAS ISO 1179 28
A 3/8'' GAS ISO 1179 40
B 1/2'' GAS ISO 1179 65
3 M14x1.5 ISO 9974 10
T M16x1.5 ISO 9974 28
C M18x1.5 ISO 9974 42
I M16x1.5 ISO 6149 28
W M18x1.5 ISO 6149 28
P 9/16'' - 18 SAE ISO 11926 28
E 3/4'' - 16 SAE ISO 11926 42
Thread ports
9398SMD005EN00 - 26-08-2019
Actuators DNL Standard kit for lever holder
M 10 M
10
88.3
3.48
45 1.77
14° 14°
Z Lever holder with stroke limiter
M 10
M 1
0
88.3
3.48
45 1.77
69.5 2.74
61.3
2.41
271.
06
14° 14°
A Without lever holder, standard appendix
9 0.35
20.5 0.81
180.
71
29 1.14
T Cable setting
M16
x 1
,5
24.7
0.97
37.3
1.47
86.6 3.41
Actuators
10 398SMD005EN00 - 26-08-2019
DN Actuators
M Joystick
89 3.5
105 4.13
803.
15
14.8
0.58
64.3
2.53
80 3.15
74.9 2.9577.6 3.05
M 10
b
T
P a
a=Spool 1st section b=Spool 2nd section
G Joystick with spool lock
943.
7
60.
24
89 3.5
105 4.13
Joystick functions
a
b
A,B→TBP→
b
a
21
2
1P→B1A1→T
P→B2A2→T
P→A2B2→T
P→A1B1→T
3
b
a
a
Also available in other configurations.
K Hydraulic control
10 02
Y2
Y1
X2
X1
201
54 2.13 114 4.49 62.2 2.45
230.2 9.06
64.5
2.54
47.5
1.87
Y2 X2
Y1
P
AB
X1
Hydraulic control
0 1 2 3 4 5 6mm
02468
101214161820bar
11398SMD005EN00 - 26-08-2019
Actuators DNP Pneumatic
YX
2
Y
1
X
0
a = Large chamber b = Small chamber
The pneumatic actuator is located on the side where the spool control is normally placed and is the main actuator. The directional control valve will also be supplied as standard with the lever holder on the opposite side.
Pneumatic control
0 1 2 3 4 5 6mm
0
2
4
6
8bar
ab
a = Large chamber b = Small chamber
12 398SMD005EN00 - 26-08-2019
DN Electro-hydraulic control
H Dual effect
01
TyPy
TyPy
10
a = Large chamber b = Small chamber
S Simple effect port A0
1
TyPy
TyPy
b = Small chamber
X Simple effect port B
TyPy
TyPy
01
a = Large chamber
Electro-hydraulic control
0 1 2 3 4 5 6[mm]
02468
101214161820[bar]
a
b
TOIL = 50°C
vOIL = 21 mm2/ s
a = Large chamber b = Small chamber
Electro-hydraulic control
13398SMD005EN00 - 26-08-2019
Electro-pneumatic control DNU Dual effect
PyPy
01
01
a = Large chamber b = Small chamber
I Simple effect port A
PyPy
01
b = Small chamber
W Simple effect port B
PyPy
10
a = Large chamber
Electro-pneumatic control
0 1 2 3 4 5 6[mm]
0
1
2
3
4
5
6
7
8[bar]
ab
TOIL = 50°C
vOIL = 21 mm2/ s
a = Large chamber b = Small chamber
Electro-pneumatic control
14 398SMD005EN00 - 26-08-2019
DN Spool types
01 Spool type
1AB
20
TP
Positions3 1 0 2 4
P → B A → T BP
P, T A, B BP →
P → A B → T BP
03 Spool type
1AB
20
TP
Positions3 1 0 2 4
P → B A → T BP
A, B → T P BP →
P → A B → T BP
04 Spool type
1AB
20
TP
Positions3 1 0 2 4
A → T P, B BP →
P, T A, B BP →
P → A B, T BP
05 Spool type
1AB
20
TP
Positions3 1 0 2 4
P → B A, T BP
P, T A, B BP →
P, A B → T BP →
07 Spool type
2
P T
1 0B A
3
Positions3 1 0 2 4
A, B → T P BP →
P → B A → T BP
P, T A, B BP →
P → A B → T BP
08 Spool type
1AB
20
TP
Positions3 1 0 2 4
P → B A → T BP
A → T P, B BP →
P → A B → T BP
Spool types
15398SMD005EN00 - 26-08-2019
Spool types DN10 Spool type
1AB
20
TP
Positions3 1 0 2 4
P → B A → T BP
B → T P, A BP →
P → A B → T BP
17 Spool type
4
P T
2B A
1 0
Positions3 1 0 2 4
P → B A → T BP
P, T A, B BP →
P → A B → T BP
P → A, B T
BP
23 Spool type
4
P T
2B A
1 0
Positions3 1 0 2 4
P → B A → T BP
P, T A, B BP →
P → A, B T
BP
P → A B → T BP
70 Spool type
4
P T
2B A
1 0
Positions3 1 0 2 4
P → B A → T BP
P, T A, B BP →
P → A B → T BP
A, B → T P BP →
16 398SMD005EN00 - 26-08-2019
DN Spool control
0A
0 21
Neutral position in 0
0B0 21
Neutral position in 0, detent in 1
0C0 21
Neutral position in 0, detent in 2
0D
0 21
Detent in 0, 1, 2
0E
0 2
Neutral position in 0
0F
01
Neutral position in 0
0H
0 2
Detent in 2
0L
01
Detent in 1
0Q
1 2
Detent in 1, 2
0R
21
Neutral position in 2
0S
21
Neutral position in 1
NS
013 2
Neutral position in 0, detent in 3
NT
01 2 4
Neutral position in 0, detent in 4
PS
13 0 2
Detent in 3, 1, 0, 2
TR
1 0 2 4
Neutral position in 1
Spool control
17398SMD005EN00 - 26-08-2019
Valve type port A - B DN
VL Pressure relief valve on ports A and B
40 1.57
L 14 0.5527.5 1.08
542.
13
53.2
2.09
2.5
0.1
461.
8153
.22.
0963
2.48
62.2
2.45
114
4.49
401.
57
39.2
1.54
15.7
0.62
T1
T
B1
A2A1
B2
P
P1
833.
2734
.71.
3734
.71.
37
59 2.3264.5 2.54
123.5 4.86
P
T A
P B
0
2
A
0
1
00
1
P
B1
01
0
T1
T
A2
P1
2
A1
2
T
1
B2
2
B1
2
2
1
P
Valve type port A - B
18 398SMD005EN00 - 26-08-2019
DN Valve type port A - B
VB Pilot operated check valve on ports A and B
L 27.5 1.08 14 0.55
5.5
0.22
522.
05
62.2
2.45
114
4.49
401.
57
291.
14
40 1.57
73.2
2.88
110.
43
9 0.35
401.
57
512.
0140
1.57 P
P1
B2B1
A2A1
T1
T
230.
9186
3.39
230.
91
63.5 2.5 50 1.97
113.5 4.47
P
T A
P B
0
2
A
0
1
00
1
P
B1
01
0
T1
T
A2P1
2
A1
2
T
1
B2
2
B1
2
2
1
P
19398SMD005EN00 - 26-08-2019
Lever options DNStraight standard knob
Code Description h [mm] h [in]
A Straight standard knob 109 4,3
B Straight standard knob 134 5.28
C Straight standard knob 184 7,24
D Straight standard knob 214 8,42
E Straight standard knob 254 10
F Straight standard knob 304 11,97
h
Ergonomic leverCode Description h [mm] h [in]
L Straight vertical 180 7.09
O Bent 15° vertical 180 7.09
R Bent 30° vertical 180 7.09
M Straight horizontal 180 7.09
Y Bent 15° horizontal 180 7.09
Q Bent 30° horizontal 180 7.09 h
Lever options
20 398SMD005EN00 - 26-08-2019
DN Lever holder position
A Straight
40 1.57 55 2.1757.5 2.26
152.5 6
23.5
0.92
883.
46P
T
C Rotated 180°
40 1.57 55 2.1757.5 2.26
152.5 6
64.5
2.54
98.5
3.88
341.
34
P
T
D Rotated 90° towards T
95 3.7457.5 2.26
271.
0637
.51.
48
158.5 6.24
6 0.23
883.
46 P
T
Lever holder position
21398SMD005EN00 - 26-08-2019
Options spool control DNC Stroke limiter
51.5 2.03
38.2
1.51
M Male dual control
76 2.99
20 0.79
38.3
1.51
M8
T Cable setting
126.5 4.98
M16
x 1
.5
381.
5
25.5
1
Options spool control
22 398SMD005EN00 - 26-08-2019
DN Options spool controlMicroswitch
109.
74.
32
71.2 2.8
622.
44
70 2.76
Characteristics of microswitch positioner
Contact rating 16(5)A at 250V A.C 50 Hz 3A at 30V D.C. L/R= 5 ms
Temperature range -20° to 85° C
Expected mechanical life 10 million cycles at 1 Hz
Insulation Up to 100 MΩ
Y Dual effect microswitch
MICRO CONTACTS
POS.1 POS.0 POS.2
P Simple effect microswitch port A
MICRO CONTACTS
POS.1 POS.0 POS.2
O Simple effect microswitch port B
MICRO CONTACTS
POS.1 POS.0 POS.2
23398SMD005EN00 - 26-08-2019
C.O. - Carry Over DN
A Carry-over option
L
813.
19
4.5
0.18
341.
3442
.51.
67
56.5
2.22
61.5
2.42
16.5
0.65
16.5
0.65
16.5
0.65
14 0.5527.5 1.08
40 1.579
0.35
90.35
90.35
B2B1
A2A1
P1
P T
T1
T A
P B
0
2
A
0
1
00
1
P
B2
01
0
T1
T
A1P1
2
A2
2
T
1
B1
2
B1
2
2
1
P
B With carry-over port T
25.5 1
P
P1
A1 A2
B1 B2
T1
C.O.
T A
P B
0
2
A
0
1
00
1
P
B2
01
0
T1
T
A1P1
2
A2
2
C.O.
1
B1
2
B1
2
2
1
P
C.O. - Carry Over
24 398SMD005EN00 - 26-08-2019
DN Instructions for ordering
DN
1
2
3
4
5
6
7 8
9
10
11
12
13 14
15
16 17
18 19
20 21
22
23
24
25
26
27
28
29
1
Number of sections Sections1 Sections2
Sections3 Sections4
Sections5 Sections6
2
General options NoneN Black paintV
Zinc platingZ Power unitA
Black painted and power supplyB
Zinc plating and power supplyE
3
Type of inlet Left (standard)S RightD
4
Thread port P Not processed0 1/4' GAS ISO 1179L 3/8'' GAS ISO 1179A
1/2'' GAS ISO 1179B M14x1.5 ISO 99743 M16x1.5 ISO 9974T
M18x1.5 ISO 9974C M16x1.5 ISO 6149I M18x1.5 ISO 6149W
9/16'' - 18 SAE ISO 11926P 3/4'' - 16 SAE ISO 11926E
5
Thread port P1 Not processed0 1/4' GAS ISO 1179L 3/8'' GAS ISO 1179A
1/2'' GAS ISO 1179B M14x1.5 ISO 99743 M16x1.5 ISO 9974T
M18x1.5 ISO 9974C M16x1.5 ISO 6149I M18x1.5 ISO 6149W
9/16'' - 18 SAE ISO 11926P 3/4'' - 16 SAE ISO 11926E
6
Options on port P-P1 P open - P1 open (standard)A P open - P1 pluggedB
P plugged - P1 openC P open - P1 not processedD
P not processed - P1 openE
7 8
Maximum pressure relief valve type VMP replacement plug00 60 bar06 70 bar07 80 bar08 90 bar09 100 bar10 110 bar11
120 bar12 130 bar13 140 bar14 150 bar15 160 bar16 170 bar17 180 bar18
190 bar19 200 bar20 210 bar21 220 bar22 230 bar23 240 bar24 250 bar25
260 bar26 270 bar27 280 bar28 290 bar29 300 bar30
9
Sealing type maximum pressure relief valve Grub screwG CapC
SealedP Sealing providedR
NoneN
10
Thread ports A - B 1/4' GAS ISO 1179L 3/8'' GAS ISO 1179A 1/2'' GAS ISO 1179B
M16x1.5 ISO 9974T M18x1.5 ISO 9974C M16x1.5 ISO 6149I
M18x1.5 ISO 6149W 9/16'' - 18 SAE ISO 11926P 3/4'' - 16 SAE ISO 11926E
11
Type of section Parallel (standard)A
Instructions for ordering
25398SMD005EN00 - 26-08-2019
Instructions for ordering DN
DN
1
2
3
4
5
6
7 8
9
10
11
12
13 14
15
16 17
18 19
20 21
22
23
24
25
26
27
28
29
1
Number of sections Sections1 Sections2
Sections3 Sections4
Sections5 Sections6
2
General options NoneN Black paintV
Zinc platingZ Power unitA
Black painted and power supplyB
Zinc plating and power supplyE
3
Type of inlet Left (standard)S RightD
4
Thread port P Not processed0 1/4' GAS ISO 1179L 3/8'' GAS ISO 1179A
1/2'' GAS ISO 1179B M14x1.5 ISO 99743 M16x1.5 ISO 9974T
M18x1.5 ISO 9974C M16x1.5 ISO 6149I M18x1.5 ISO 6149W
9/16'' - 18 SAE ISO 11926P 3/4'' - 16 SAE ISO 11926E
5
Thread port P1 Not processed0 1/4' GAS ISO 1179L 3/8'' GAS ISO 1179A
1/2'' GAS ISO 1179B M14x1.5 ISO 99743 M16x1.5 ISO 9974T
M18x1.5 ISO 9974C M16x1.5 ISO 6149I M18x1.5 ISO 6149W
9/16'' - 18 SAE ISO 11926P 3/4'' - 16 SAE ISO 11926E
6
Options on port P-P1 P open - P1 open (standard)A P open - P1 pluggedB
P plugged - P1 openC P open - P1 not processedD
P not processed - P1 openE
7 8
Maximum pressure relief valve type VMP replacement plug00 60 bar06 70 bar07 80 bar08 90 bar09 100 bar10 110 bar11
120 bar12 130 bar13 140 bar14 150 bar15 160 bar16 170 bar17 180 bar18
190 bar19 200 bar20 210 bar21 220 bar22 230 bar23 240 bar24 250 bar25
260 bar26 270 bar27 280 bar28 290 bar29 300 bar30
9
Sealing type maximum pressure relief valve Grub screwG CapC
SealedP Sealing providedR
NoneN
10
Thread ports A - B 1/4' GAS ISO 1179L 3/8'' GAS ISO 1179A 1/2'' GAS ISO 1179B
M16x1.5 ISO 9974T M18x1.5 ISO 9974C M16x1.5 ISO 6149I
M18x1.5 ISO 6149W 9/16'' - 18 SAE ISO 11926P 3/4'' - 16 SAE ISO 11926E
11
Type of section Parallel (standard)A
Instructions for ordering
12
Actuators Standard kit for lever holderL Lever holder with stroke limiterZ Without lever holder, standard appendixA
Cable settingT
JoystickM Joystick with spool lockG Hydraulic controlK PneumaticP
Dual effect electro-hydraulic controlH
Simple effect electro-hydraulic control port AS
Simple effect electro-hydraulic control port BX
Dual effect electro-pneumatic controlU
Simple effect electro-pneumatic control port AI
Simple effect electro-pneumatic control port BW
13 14
Spool types Spool type01 Spool type03 Spool type04
Spool type05 Spool type07 Spool type08
Spool type10 Spool type17 Spool type23
Spool type70
15
Spool options Standard spool 25-50 l/minA Standard spool 10-25 l/minB
Nickel-plated spool 25-50 l/minC
Nickel-plated spool 10-25 l/minD
NoneN
16 17
Spool control NoneNN Neutral position in 00A Neutral position in 0, detent in 10B
Neutral position in 0, detent in 20C
Detent in 0, 1, 20D
Neutral position in 00E Neutral position in 00F Detent in 20H Detent in 10L Detent in 1, 20Q
Neutral position in 20R Neutral position in 10S Neutral position in 0, detent in 3NS
Neutral position in 0, detent in 4NT
Detent in 3, 1, 0, 2PS
Neutral position in 1TR...
For selection, see the relevant chapter...
18 19
Valve type port A None00 Processed and pluggedTP Pilot operated check valveVB VL 60 bar06 VL 70 bar07 VL 80 bar08
VL 90 bar09 VL 100 bar10 VL 110 bar11 VL 120 bar12 VL 130 bar13 VL 140 bar14
VL 150 bar15 VL 160 bar16 VL 170 bar17 VL 180 bar18 VL 190 bar19 VL 200 bar20
VL 210 bar21 VL 220 bar22 VL 230 bar23 VL 240 bar24 VL 250 bar25
20 21
Valve type port B None00 Processed and pluggedTP Pilot operated check valveVB VL 60 bar06 VL 70 bar07 VL 80 bar08
VL 90 bar09 VL 100 bar10 VL 110 bar11 VL 120 bar12 VL 130 bar13 VL 140 bar14
VL 150 bar15 VL 160 bar16 VL 170 bar17 VL 180 bar18 VL 190 bar19 VL 200 bar20
VL 210 bar21 VL 220 bar22 VL 230 bar23 VL 240 bar24 VL 250 bar25
22
Lever options NoneN Without leverS h 109 mm / 4.3 inA h 134 mm / 5.28 inB
h 184 mm / 7.24 inC h 214 mm / 8.42 inD h 254 mm / 10 inE h 304 mm / 11.97 inF
Straight verticalL Bent 15° verticalO Bent 30° verticalR Straight horizontalM
Bent 15° horizontalY Bent 30° horizontalQ
23
Lever holder position StraightA Rotated 90° towards P (right inlet)B
Rotated 180°C Rotated 90° towards TD
NoneN
24
Options spool control NoneN Stroke limiterC
Male dual controlM Cable settingT
Dual effect microswitch Y Simple effect microswitch port AP
Simple effect microswitch port BO
26 398SMD005EN00 - 26-08-2019
DN Instructions for ordering
25
Voltage and connector NoneN 12V DIN 43650A 24V DIN 43650B
26
Thread Port T 1/2'' GAS ISO 1179B M22x1.5 ISO 9974N M22x1.5 ISO 6149J 7/8'' - 14 SAE ISO 11926R
27
Thread Port T1 Not processed0 1/4' GAS ISO 1179L 3/8'' GAS ISO 1179A
1/2'' GAS ISO 1179B M14x1.5 ISO 99743 M16x1.5 ISO 9974T
M18x1.5 ISO 9974C M16x1.5 ISO 6149I M18x1.5 ISO 6149W
9/16'' - 18 SAE ISO 11926P 3/4'' - 16 SAE ISO 11926E
28
Options on port T-T1 T open - T1 open (standard)A T open - T1 pluggedB T plugged - T1 openC T open - T1 not processedD
29
Discharge options Carry-Over option (standard)A With Carry-Over port TB