monografia de manufactura esbelta
TRANSCRIPT
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TABLA DE CONTENIDO:
2 INTRODUCCIN:........................................................................... 3
3 EVOLUCIN DEL PENSAMIENTO LEAN:................................................ 4
4 DEFINICIN DE LEAN:.................................................................... 4
5 QU ES LA MANUFACTURA ESBELTA?............................................... 4
5.1 OBJETIVOSDELAMANUFACTURAESBELTA.................................................55.2 BENEFICIOS.................................................................................75.3 PENSAMIENTOLEAN(ESBELTO):............................................................75.3.1 LOS5 PRINCIPIOSDELPENSAMIENTOLEAN(ESBELTO):.........................................95.4 PRINCIPIOSDELAMANUFACTURAESBELTA................................................9
6 LA ORGANIZACIN LEAN.............................................................. 12
6.1 MEJORADELACALIDAD..................................................................136.2 ELIMINACIN DELDESPERDICIO..........................................................1363 REDUCIRELTIEMPODERESPUESTA.......................................................156.3.1 TIEMPODECICLO.......................................................................................166.3.2 TIEMPODEESPERAENLOTES.......................................................................16
6.3.3 RETARDOSDELPROCESO..............................................................................166.4 REDUCIRLOSCOSTOSTOTALES...........................................................17
! MAPA DE LA CADENA DE VALOR.................................................... 19
!" QUESUNACADENADEVALOR?......................................................19!2 #CONOSDELFLU$ODEPRODUCCIN.....................................................23!3 ICONOSDEFLU$ODEINFORMACIN.....................................................25!4 AN%LISISDELMAPADELACADENADEVALORACTUAL..................................267.4.1 ESTANDARIZACINDETRABAJO.......................................................................277.4.2 NIVELACINDECARGA.................................................................................27
7.4.3 ESTABLECIMIENTODEMTRICASLEANOESBELTAS.............................................287.4.4 OTRASHERRAMIENTAS.................................................................................28
8 AI!EN.................................................................................... 30
8.1 MEJORACONTINUA(AI!EN).............................................................308.2 LAS" #ERRAMIENTASESTAD$STICAS.....................................................328.2.1 LAADMINISTRACINVISUAL..........................................................................338.2.2 LAIMPLEMENTACINDEESTASTCNICAS........................................................338.2.3 PROPSITO..............................................................................................34
&3 %REAS
A
LAS
QUE
SE
ENFOCA
............................................................348.4 LAS 5 S%S...............................................................................35
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MANUFACTURA ESBELTAUNIVERSIDAD ANDINA DELCUSCO
' TRABA$O ESTANDARIZADO........................................................... 37
&.1 EST'NDARDETRABAJO...................................................................38
"( CAMBIOS R%PIDOS )QUIC* C+ANGEOVER , SMED-............................. 39
"(" ELCAMBIO RAPIDO )QUIC* C+ANGEOVER-....................................39
11 A PRUEBA DE ERROR (POA OES)............................................... 40
11.1 CALIDADCERO..........................................................................4111.2 APLICACIONES..........................................................................4311.3 MTODOSDEDETECCIN................................................................43
12 MANUFACTURA CELULAR............................................................. 45
12.1 INVENTARIOSPROBLEMAS.............................................................4512.2 CELDASDEMANUFACTURA..............................................................47
13 ANBAN................................................................................. 51
"3" ELSISTEMADEEMPU$AR. PUS+.......................................................51"32 ELSISTEMADE$ALAR. PULL*ANBAN.................................................5213.3 TIPOSDEANBAN......................................................................54
1 INTRODUCCIN:As !" "#$"%&' $' " $'*+,*$* s"'- +","s&'* "/*+*' !0 "s L"&+M&+!/&,!'*+. L& #&'& " s &!'"s & "/*+" ,# !+& /*s/&"+/,&& & & '"!,,*+ " "s$"'*,*s. E ,+,"$ s!'" $'*+,*$"+"" S*s"#& " P'!,,*+ " T& (T& P'!,*+ Ss"# TPS). L"&+"s !+ ,+!+ " "''*"+&s9 !" &!&+ & & *"+*/*,&,*+ "*#*+&,*+ ,#*+&,*+ " "s$"'*,*s (#!&) & & #"'& "+ & ,&*& & & '"!,,*+ " *"#$ " ,s " $'!,,*+. A!+&s " "s&s
;"''*"+&s s+ & #"'& ,+*+!& (
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MANUFACTURA ESBELTAUNIVERSIDAD ANDINA DELCUSCO
;"''*"+&s "s +","s&'* "+ -'"&s +" " /! + $!"" s"',#$""+" *#$"#"+&. L& ",*s*+ " !0 "+/!" !s&' "$"+"" ,!-"s s+ s $'"#&s #-s /!"'"s " +!"s'& '&+*%&,*+ ,#"s- *s"?&&. E+ & '&+*%&,*+ +" &,!"+" '&& s" ",**!**%&' " "+/!" " ;"''*"+&s "+ & *=*s*+ " &"'&s " "+/!" "
/! " $'!,,*+9 "+ & *=*s*+ " &s*"+s. L& */"'"+,*& '&*,&& "+!" & *=*s*+ " &s*"+s *"+" !" "s&' s!'*"+ &s*"+s ,&&""'#*+& *"#$ & !+& &'#&'& " ,&''s (@IT @!s *+ T*#" @!s AT*"#$) & *=*s*+ " &"'&s "s $'*+,*$"+" #"',& " '"$s*,*+&"'&s !" s" ">;*"+ "+ !+& *"+& "s$"'&+ & !" !+ ,*"+" &s,#$'".
2 EVOLUCIN DEL PENSAMIENTO LEAN:
@"s #&,< (1) *+'!," " 0'#*+ " M&+!/&,!'& L"&+ "s$!0s
" "s!* " 5 &?s " MIT "+ & *+!s'*& &!#'*% "+ 11 ,+ &s$'-,*,&s " #&+!/&,!'& " T& $&'& '"!,*' #!&.E+ 13 "+' ' /&'*,& " #" A "+ 18 " #" T '"!," "*"#$ " ,*, " 514 & 2.3 #*+!s. E+ s &?s 12s "+'& FM "',&. E+ 15 E** T& " T& =*s*& & $&+& " ' $&'&*#$&+&' #"'"s #0s "+ @&$+ ,+ T&*,;* O;+ s! "+* "$'!,,*+.
3 DEFINICIN DE LEAN:
L"&+ &'!$& s #0s $&'& "+"' /">***& #*+*#*%&' " !s "'",!'ss (*"#$ #&"'*&"s "s$&,* ",.) & '&=0s " & ,&"+& " =&'
,#$"& ($'=""'"s *s'*!*'"s ,*"+"s) $&'& '&' & s&*s/&,,*+ "&& " ,*"+".M0s L"&+ "+ 3 &,*=*&"s ,&=" " & '&+*%&,*+L&+%*"+1 " +!"=s $'!,1s:"/*+*' " ,+,"$ *s"? "s&''" $'*$ '"=*s*+ " $&+"s #",&+*s# " &+%*"+F"s1*4+ " *+/'#&,*4+:#& " $"*s ,#$'& " #&"'*&"s$''&,*+ *+"'+& "+=* & ,*"+"T'&+s/'#&,*4+ M&+!/&,1!'&:'"&*%&,*+ " $'!, "s" &'&+s/'#&,*+ " #&"'*&s $'*#&s ;&s& $'!, "'#*+&
4 QU ES LA MANUFACTURA ESBELTA?M&+!/&,!'& Es"& s+ =&'*&s ;"''*"+&s!" " &!&'- & "*#*+&'&s &s $"'&,*+"s!" + " &'"&+ =&'& $'!, s"'=*,* & s$',"ss &!#"+&+ " =&' " ,&& &,*=*& '"&*%&& "*#*+&+ !" + s" '"!*"'". R"!,*' "s$"'*,*s #"'&' &s $"'&,*+"s&s-+s" s*"#$'" "+ " '"s$"& '&&&'. L& M&+!/&,!'& Es"& +&,*"+ @&$+ /!" ,+,"*& $' s '&+"s !'!s " S*s"#& " P'!,,*+T&: ** EG&' D"#*+ T&**,;* O;+ S;*" S;*+ E* T&"+'" &!+s.E s*s"#& " M&+!/&,!'& ">*" M&+!/&,!'& Es"& ;& s* "/*+*&,# !+& /*s/&" ">,""+,*& " #&+!/&,!'& &s&& "+:
L& "*#*+&,*+ $&+"&& " *$ " "s$"'*,* E '"s$" $' " '&&&': H&*%"+
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L& #"'& ,+s*s"+" " P'!,*=*& C&*&
4.1 O*+,-/0 , M7-9 E*,-
Ls $'*+,*$&"s "*=s " & M&+!/&,!'& Es"& "s *#$&+&' !+&/*s/& " M"'& C+*+!& !" " $"'#*& & &s '&+*%&,*+"s '"!,*' s,ss #"'&' s $',"ss "*#*+&' s "s$"'*,*s $&'& &!#"+&' &s&*s/&,,*+ " s ,*"+"s #&+"+"' " #&'"+ " !**&.M&+!/&,!'& Es"& $'$',*+& & &s '&+*%&,*+"s #0s ;"''*"+&s $&'& s'"=*=*' "+ !+ #"',& & !" ">*" ,&*& #-s&& "+'"& #-s '-$*& & #-s & $'",* "+ & ,&+*& '"!"'*&.
Es$",/*,"+" & M&+!/&,!'& Es"&:
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L& *#$&+&,*+ " M&+!/&,!'& Es"& "s *#$'&+" "+ */"'"+"s -'"&s& !" s" "#$"&+ */"'"+"s #0s ;"''*"+&s $' !" "+"/*,*&& & '&+*%&,*+ s "#$"&s.
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4.3.1 Ls 5
P'*+,*$*s " P"+s*"+ L"&+ ("s"):
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D/=10 M!"s'& " +J#"' " "#$"&s '"!"'* $&'&'"&*%&' !+& $"'&,*+. P!"" !**%&'s" P"'s+& $&',*&9 $'""#$ .59 s*+*/*,& !" !+ "#$"& &s& & #*& " s!*"#$ '"&*%&+ !+& $"'&,*+ $&'*,!&'.E"#$ " ,+s " /! " #&"'*&"s.
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E1@J= 0/= M!"s'& " #=*#*"+ " #&"'*&"s $' &=*+.As"J'"s" " #s'&' & /'",!"+,*& " s "+=s "+ s! #&$&.
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MANUFACTURA ESBELTAUNIVERSIDAD ANDINA DELCUSCO
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MANUFACTURA ESBELTAUNIVERSIDAD ANDINA DELCUSCO
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P'!" " #&$& " ,&"+& " =&' $'$',*+& !+& '&+ /'&/&9 "=&'*&s &,*=*&"s *+"',+",&&s "s !+ !"+ $!+ $&'& *+*,*&'. D"s$!0sS" $!"" "s,'**' s "&"s " $',"ss "s$",/*,s " '&& !**%&+0,+*,&s " *&'&s " /!.
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D"+' " & +"& " $'!,,*+ s" ,+'&+ "+ /'#& "s'*,& + s s+*=""s &"s " *+="+&'* s*+ *0+ " +*=" " *+="+&'* "+'" &s,0!&s " '&&. L& $'!,,*+ "+' " & ,0!& &s ,# & "+'"& "#&"'*& & & #*s#& s" ="+ *#$!s&&s s ,!&+ !+ s,< (*+="+&'*) s""+,!"+'& "& " ,*"' #*" ,# '"s!& " s! ,+s!# "+ &$"'&,*+ s!s",!"+". A"#-s " #&"'*& + s" $!"" "+'"&' & & +"&
" $'!,,*+ & ,0!& " '&& & #"+s !" s" "" "+ & +"& !+&,&+*& *!&.
L& s"?& !" *#$!s& & &,,*+ $!"" s"' !+ ,+"+"' =&, !+& &'"&H&+&+ ,!&!*"' '& s"?& =*s*" " '"&&s",*#*"+ &s &s ,!&"s*+*,&+ !" s" ;&+ ,+s!#* !+ &',! s" +","s*& '"&&s","'. L&/*!'& 1 +s *+*,& ,# /!+,*+& " S*s"#& H+&&+ @IT.
A+"s " *#$&+&' H&+&+ "s +","s&'* "s&''&' !+ $''& " #"%,&
" $'!,,*+ $&'& s!&=*%&' " /! &,!& " #&"'*& "s& ""'- s"'$'&,*,&& "+ & +"& " "+s" /*+& s* ">*s" !+& /!,!&,*+ #!'&+" "+ & *+"'&,*+ " s $',"ss H&+&+ + /!+,*+&'- " ,+'&'* s" ,'"&'& !+ "s'"+.
11.5 T;0 , *
H&+&+ " $'!,,*+: C+*"+" & '"+ " $'!,,*+
H&+&+ " '&+s$'": **%& ,!&+ s" '&s&& !+ $'!, H&+&+ !'"+": E#** "+ ,&s " "s,&s"% " !+ ,#$+"+"
Pg!" 36
-
7/24/2019 Monografia de Manufactura Esbelta
37/37
MANUFACTURA ESBELTAUNIVERSIDAD ANDINA DELCUSCO
H&+&+ " "#"'"+,*&: C!&+ & ,&!s& " ,#$+"+"s "/",!s&="'&s "+ &s #-!*+&s '&&s "s$",*&"s '&& ">'&'*+&'*"+ /*+ " s"#&+& s" $'!,"+ ,*',!+s&+,*&s *+s*&s
H&+&+ " $'=""': S" !**%& ,!&+ & *s&+,*& " & $&+& &$'=""' "s ,+s*"'&" $' !" " $&% " '&+s$'" "s !+
0'#*+ *#$'&+" & "+"' "+ ,!"+&.