morando-rieter · morando and rieter, the twostrongbrandsactiveon the market for over a...
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AGM - April 2016
MORANDO-RIETER:more than ONE century of history
in Clay Preparation & Shaping machines
Our commitment on ENERGY EFFICIENCY and SUSTAINABILITY
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Morando HistoryAt the beginning of the XX Century, Mr.Silvio Andrea Morando starts his activitymanufacturing the first machines for thebrick factories. In 1920, Officine Morandobecomes the first company able topropose an entire line of machines andequipment for the bricks industry. Duringthe 70’s, Morando reaches his maximumdimension: facilities with over than80.000 sqm., 1.400 employees, 340 highlevel technicians, 5 sites abroad including“Morando Brazil”, more than 5.000 plantssupplied worldwide and the biggest R&Ddept. in this field
History
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Morando HistoryAt the beginning of the XX Century, Mr.Silvio Andrea Morando starts his activitymanufacturing the first machines for thebrick factories. In 1920, Officine Morandobecomes the first company able topropose an entire line of machines andequipment for the bricks industry. Duringthe 70’s, Morando reaches his maximumdimension: facilities with over than80.000 sqm., 1.400 employees, 340 highlevel technicians, 5 sites abroad including“Morando Brazil”, more than 5.000 plantssupplied worldwide and the biggest R&Ddept. in this field
1970 1995More than 80 machines sold
to South Africa
History
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DIVISION
The Group
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DIVISION
The Group
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KELLER Division
362 employees
25 employees
29 employees
60 employees
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Creating Solutions
The Rieter-Werkewas founded in1874 in Konstanz
The MORANDOwas founded in1910 in Asti
CLAY PREPARATION & SHAPING
Re-branding
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Morando and Rieter, thetwo strong brands active onthe market for over acentury, have launched thenew brand Morando-Rieter.
By means of this brand-merger, Morando and Rieterbring in their best expertiseinto this new brand andrespond to the Customer´s’needs for Clay Preparationand Shaping.
3 long years of investmentsin research anddevelopment, combinedwith the integration ofGerman Engineering andItalian Production knowhow, gave life to the newGenius range.
The new GENIUS range
• BXF BOX FEEDER
• GENIUS Roller mill
• GENIUS Double ShaftMixers
• GENIUS Extruders
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The new GENIUS range• New modular design made by profiles of laser cut-bended metal
sheets• Better accessibility to the reel shaft by large front cover with doors• High output, with special profiled slat conveyor belt
• Forces application system able to reduce by 50% the loads for the millingstresses containment
• Improved precision for the roller gap fine adjustment• Automatic milling gap adjustment, directly from the operator control board• User friendly maintenance operations
• Fully modular design, granting the use of standard components forwatering, filter and vacuum mixers
• Customized solutions for intensive mixing• Either commercial gear-motors or parallel-axis gearbox• Possibility to have differential speeds for the two mixing shafts
• Either planetary or parallel-axis gearbox transmissions• Optimized wear protection and access doors behind the paddles
shafts• Easy access to paddles shaft groups• User friendly access to main shaft bearings group• Vibrations sensors to monitor the working conditions of the machine
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Overload protection – A new concept for lamination stresses protectionThe innovative design of the machine allows the amplification of the counter loads, thus resulting in amilling force applied on the rollers double than the one reached by traditional roller mill models.
The concept of the lamination stresses contrast is based on the application of a preset pressure on the hydraulic cylinders installed on the top of the rocker arms, needed to maintain the adjustable roller at the
defined lamination gap.
FORCES APPLICATION SYSTEM ABLE TO REDUCE OF 50% THE LOADS FOR THE MILLING STRESSES
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Increase Tech.Level of CPS equipment
Reducing the Total Cost of Investment
Produce High Quality Standard products
Our commitment
• Easy running & easy management• Easy maintenance• Reliability & Durability
• Investment PRICE• Operating COSTS• Maintenance COSTS
• Better standards in current products• New development in projects &
products
Effic
iency
on
ENER
GY&
RESO
URCE
S
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Effic
ienc
yon
EN
ERGY
& RE
SOUR
CES
New PRODUCTS
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Effic
ienc
yon
EN
ERGY
& RE
SOUR
CES
New PRODUCTS
State of the art products
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New PRODUCTS
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«Zero embodiedenergy» waste
material (i.e. perlite, bentonite, silica and volcanic minerals)
Very low energyconsuming
synthesis processbased on inorganicpolymeration and thermal expansion
Final productsproduction: Loose filling
material, foamboards, polymer
bricks…
New PRODUCTS
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Conclusion
Experience
Organization
Engineering, Know-how & Production
State of the ART products
R&D on new products & materials
Our pillars are our commitment
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Morando plant in Asti
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Andrea SagliettiSales Area Manager
Mobile +39 335 7359482
Morando s.r.l.Strada Rilate, 2214100 Asti – Italy
Phone +39 0141 417377
www.morando-rieter.com
C r e a t i n g S o l u t i o n s
Thank You