more than 35 years of experience in stamping, bending and
TRANSCRIPT
2017 © Stanzbiegtechnik GesmbH
More than 35 years of experience
in stamping, bending
and welding technology
2017 © Stanzbiegtechnik GesmbH
Stanzbiegetechnik history
•company founded by Karl Buxbaum with his partner Heinz Finzer „Finzer Stanzbiegetechnik GesmbH“ 1980
•open the first facility in Vienna 1985
•development of the first modular machine system 1996
•development of the first production line Multiline for relay production 1996
•development of the contactwelding head HSG-600-E 1997
•change to STANZBIEGETECHNIK GesmbH without any co-partner 1998
•development of the servopressstation SSA-250 2007
•development of the machine Monoline 2014
•development of the machinetype SBA-500 2017
2017 © Stanzbiegtechnik GesmbH
Stanzbiegetechnik facts
15% 45%
40%
85%
Customer distribution
AustriaEUworldwide
2017 © Stanzbiegtechnik GesmbH
Stanzbiegetechnik
Wöllersdorf near Vienna Schönbach hometown of Karl Buxbaum
facilities
2017 © Stanzbiegtechnik GesmbH
Stanzbiegetechnik fills the gap between press and multislide
Presses SBT Multislide
Platform e.g. Multistamper
Platform e.g. Multistamper
2017 © Stanzbiegtechnik GesmbH
• Flexible combination of machines + modules
• More opportunities in the variety of forms
• Faster production - without set up times
• Highest precision – without professional
staff
• More productivity - without 0-series
Stanzbiegetechnik fills the gap between press and multislide
2017 © Stanzbiegtechnik GesmbH
Modularity to the power of 3
• Tool shop
⟶ Qualified staff
⟶ Well equipped tool shop
⟶ Good general conditions (clean, quiet air conditioned, etc.)
• Production
⟶ not highly qualified staff (lower costs)
⟶ Low volume production possible
⟶ More flexibility
⟶ Faster changeovers
The advantages
2017 © Stanzbiegtechnik GesmbH
Part
Material
Stroke rate
Medical Staple
Titanium wire Ø 0,2 mm
> 200 strokes/min
Ministamper Application example
2017 © Stanzbiegtechnik GesmbH
Part
Material
Stroke rate
Fuse
Cu with silver inlay
> 200 strokes/min
Ministamper Application example
2017 © Stanzbiegtechnik GesmbH
Part
Material
Stroke rate
Relay spring
CuBe
150 strokes/min
Multistamper Application example
2017 © Stanzbiegtechnik GesmbH
Part
Material
Stroke rate
Contact spring
NiBe2
250 strokes/min
Multistamper Application example
2017 © Stanzbiegtechnik GesmbH
Part
Material
Stroke rate
Contact spring
CuBe
250 strokes/min
Multiline Application example
2017 © Stanzbiegtechnik GesmbH
Part
Material
Stroke rate
Tab spring
CuMs
250 strokes/min
Multiline Application example
2017 © Stanzbiegtechnik GesmbH
Part
Material
Stroke rate
Relay
Plastic body + Cu springs
30 parts/min
Multiassambler Application example
2017 © Stanzbiegtechnik GesmbH
Modularity to the power of 3
Gripper feeder
• Performance: max. 300 strokes/min
• Stroke: max. 80 mm
• Strip width: max. 120 mm
Broader scope
Pneumatic feeder
• Performance: max. 80 strokes/min
• Stroke: max. 25 mm
• Strip width: max. 80 mm
2017 © Stanzbiegtechnik GesmbH
Modularity to the power of 3
Eccentric stamping module
• Force: max. 8t
• Performance: max. 300 strokes/min
• Stroke: 12 mm
• Stroke adjustment: +/- 2,5 mm
Broader scope
Precision stamping module
• Force: max. 8t
• Performance: max. 300 strokes/min
• Stroke: 2 mm
Stamping module
• Force: 2,4t per slide
• Performance: max. 300 strokes/min
• Stroke: max. 12 mm tool related
2017 © Stanzbiegtechnik GesmbH
Modularity to the power of 3
Servo press
• Force: 15t
• Performance: max. 300 strokes/min
• Stroke: 25 mm
• Stroke adjustment: +/- 2 mm
Broader scope
Servo press
• Force: 25t
• Performance: max. 300 strokes/min
• Stroke: 30 mm
• Stroke adjustment: +/- 2 mm
2017 © Stanzbiegtechnik GesmbH
Modularity to the power of 3 Broader scope
Bending module
• Force: 2,4t per slide
• Slides: up to 6 slides
• Performance: max. 300 strokes/min
• Stroke: max. 12 mm tool related
2017 © Stanzbiegtechnik GesmbH
Modularity to the power of 3 Broader scope
Riveting module
• Force: 2,4t per slide
• Slides: up to 4 slides
• Performance: max. 200 strokes/min
• Stroke: max. 12 mm tool related
2017 © Stanzbiegtechnik GesmbH
Modularity to the power of 3
Threading module
• Thread: up to M6
• Performance: max. 150 strokes/min
depending on the thread size
Broader scope
Threading module
• Thread: up to M6
• Performance: max. 150 strokes/min
depending on the thread size
2017 © Stanzbiegtechnik GesmbH
Modularity to the power of 3
Contact welding module
• Contact welding head: HSG-500-E
• Performance: max. 300 strokes/min
• Measuring system integrated
Broader scope
Contact welding module
• Contact welding head: HSG-600-E
• Performance: max. 300 strokes/min
• Moveable between 0-90°
• Measuring system integrated
Contact welding module
• Contact welding head: HSG-700-E
• Performance: max. 300 strokes/min
• Measuring system integrated
2017 © Stanzbiegtechnik GesmbH
Modularity to the power of 3
Contact pill welding module
• Contact welding head: PIL-500-E
• Performance: max. 200 strokes/min
• Measuring system integrated
Broader scope
Wire welding module
• Contact welding head: VDG-810-E
• Performance: max. 200 strokes/min
• Measuring system integrated
2017 © Stanzbiegtechnik GesmbH
Modularity to the power of 3
Radial module
• Force: max. 0,5t per slide
• Performance: max. 300 strokes/min
• Stroke: max 10 mm tool related
• Movement cam operated
Broader scope
Radial module
• Force: max. 2,4t per slide
• Performance: max. 300 strokes/min
• Stroke: max 24 mm tool related
• Movement cam operated
2017 © Stanzbiegtechnik GesmbH
Modularity to the power of 3 Broader scope
Linear module
• Force: 2,4t per slide
• Slides: up to 6 slides and more
• Performance: max. 300 strokes/min
• Stroke: max. 12 mm tool related
2017 © Stanzbiegtechnik GesmbH
Machine types
• 1,000 mm clamping plate
• Up to 3 processing modules can be integrated
• Central touch screen control
• Module and motor settings can be stored
• Decentralized drive technology
• Synchronous servo axis
Ministamper
2017 © Stanzbiegtechnik GesmbH
Machine types
• 1,500 mm clamping plate
• Up to 9 processing modules can be integrated
• Central touch screen control
• Module and motor settings can be stored
• Decentralized drive technology
• Synchronous servo axis
Multistamper
2017 © Stanzbiegtechnik GesmbH
Machine types
• 1,600 mm clamping plate
• Up to 12 processing modules can be integrated
• Central touch screen control
• Module and motor settings can be stored
• Decentralized drive technology
• Synchronous servo axis
• modular machine frame
• Two servo stamping machines integrable
Multiline
2017 © Stanzbiegtechnik GesmbH
Machine types
• 1,100 mm clamping plate
• Up to 6 processing modules can be integrated
• Central touch screen control
• Module and motor settings can be stored
• Decentralized drive technology
• Synchronous servo axis
• One Servo stamping machines integrable
• Monoframe with air suspended machine feet
Monoline
2017 © Stanzbiegtechnik GesmbH
Machine types
• Radialbending module RAM-480-500
Quick changing plate
• Up to 10 slides á 24kN
1 press with 80kN
1 cam operated feeder
• 2 additional processing modules can be integrated
• Central touch screen control
• Monoframe with air suspended machine feet
SBA-500 -- StampingBendingAutomat
2017 © Stanzbiegtechnik GesmbH
Machine types
• 1,200 mm index table
• Up to 12 processing modules can be integrated
• Central touch screen control
• Module and motor settings can be stored
• Decentralized drive technology
• Synchronous servo axis
• Servo driven assembly modules can be
used in „Standalone-Mode“
Multiassembler
2017 © Stanzbiegtechnik GesmbH
Machine types
• Up to 4 processing modules can be driven
• Central touch screen control
• Module and motor settings can be stored
• Synchronous servo axis
• 16 free programmable I/O
• Connection to the master machine via absolute encoder
• Integration at any existing press-station
• For pre-setup at the tool shop
SAC Servoaxlecontrol
2017 © Stanzbiegtechnik GesmbH
References