more with lesstakamolbearing.ir/old/pdf/robotunits.pdfthe custom-made linear motion system linear...
TRANSCRIPT
9
Modular AutomationSystem
Mod
ula
r Autom
ation
System
Our key to your success
Quick and Simple
Advance through Innovation
More with Less
USA:
ROBOTUNITS INC.
5 Chris Court, Suite DDayton, NJ 08810T +1/732/438-0500F +1/732/438-0509e-mail: [email protected]
AUSTRALIA:
ROBOTUNITS Pty Ltd.
23 Barrie RoadTullamarine VIC 3043T +61/3/9334 5182F +61/3/9334 5264e-mail: [email protected]
Take advantage of 2D and 3DData and e-commerce by visiting our online-facility:www.robotunits.com
EUROPE: D/CH/A
Heron ROBOTUNITS GmbH
Kaiser-Franz-Josef-Straße 35A-6890 LustenauT +43/5577/89390F +43/5577/89390-6e-mail: [email protected]
UNITED KINGDOM:
ROBOTUNITS (UK) Ltd.
Unit A Barlow Drive, Woodford Park Ind. Est.Winsford, Cheshire, CW7 2RB T +44/1606/869690 F +44/1606/869692e-mail: [email protected]
For maximumindividuality
Every customer and every consu-mer is a demanding individual.Their expectations of a productand how it should perform varywidely. Even more important aretheir varying design and configura-tion requirements.
The vision of ROBOTUNITS is todevelop a Modular AutomationSystem that delivers customizedproducts at affordable prices,previously only achieved throughmass production. That means theability to produce any specific pro-duct in the shortest time possibleand with the least effort.
44
The first step in this direction is thedevelopment and production ofBuilding Blocks for Automation thattake away routine work from thedesigner and allow more time fornew ideas. Designers don’t have towaste their time doing routine tasksbut can use their skills and technicalknow-how for product specificsolutions.
An important step in the overallROBOTUNITS product developmentand customer service plan is toestablish a strategic network ofindependent ROBOTUNITS subsidiaries worldwide to providethe best possible customer serviceand quickest response time.
Another important consideration inthe ROBOTUNITS product develop-ment process is the idea thatpeople don’t have to be just anothercomponent of the assembly line.Automated, labor-saving productscan perform all the "unchallenging”tasks, allowing employees to con-centrate on the more challengingaspects of the production process.
32 32
World Class Product Range
www.robotunits.comorder directly online orget quotes with a simpleclick
At the outset was the need toreact quickly with individual solutions to customer needs. An automation system had to bedeveloped that minimized timerequirements and at the same time maximized production possibilities and profit.
The result is the ROBOTUNITSModular Automation System. Designed to use the least possiblenumber of parts, it combines intelligent design solutions withmodern technology, and guaranteesstandardization and compatibility ofall components.
A minimum of parts, a maximum ofpossible solutions:The ROBOTUNITS World Class Product Range
The most common characteristic oftraditional product ranges is a largenumber of parts. Conventional thinking says the more possibilitiesoffered, the greater the amount ofparts. In contrast, ROBOTUNITSoffers a World Class Product Range.The amount of parts offered is deliberately small yet the number ofpossible solutions is still very high.
To achieve this goal, ROBOTUNITSfocuses on research and develop-ment of multifunctional componentsthat are utilized throughout the enti-re Modular Automation System. Weseek to help our customers under-stand our entire Product Rangequickly, and we have made the orde-ring process easy and simple. Lastbut not least, our efficient productline reduces storage costs of ourcustomers to a minimum.
Less is more. In particular, if itmeans understanding a system andknowing it so well that you are ableto utilize it for all its possibilities,easily achieve design objectives andminimize mistakes. With this systemlogistics are simplified, making yourentire production process faster andeasier. As a result, productivity isenhanced and costs are minimized.
sum of all possiblesolutions
less parts
World ClassProduct Range
sum of all possiblesolutions
many parts
Traditional Product Range
The Belt Conveyor System
The Safety Fence System
The Linear Motion System
The Extrusion Technology
The Fastening Technology
The Accessories
Optimal utilization of resources
page 6
page 8
page 10
page 12
page 14
page 16
page 18
The highlights of our products
The ROBOTUNITS Modular Automa-tion System offers solutions fromsimple flipcharts to complex indu-strial production lines. Solutionsthat fascinate engineers the worldover with their quality, functionalityand time saving potential.
54
76 76
Success is often measured by efficiency and speed. For ROBOTUNITS customers, thatmeans always being one step ahead indelivery time, design and assembly.An important contributor to this isthe fact that the Belt ConveyorSystem is seamlessly integrated intothe Modular Automation System.Advantages like these, as well asgreat product variety, maximum technical excellence andenormous potential to save time andmoney in design and assembly, arewhat makes ROBOTUNITS so unique.
Of course, specials are also availableupon request.
The Just-In-Time Belt ConveyorSystem
Belt edge options• roller edge with
40 mm, 50 mm or80 mm diameter(depending uponframe height)
• knife edge for thetransfer of smallparts
Individual choice of belts• low friction belt• high friction belt• high durability belts
for abrasive andcorrosive use
Fully integratableConveyors• completely compa-
tible with all ourExtrusion sizes
• uniform slot sizeand shape
• slotted sides foreasy attachment oflegs, stops etc.
• easy integrationinto existing machine frames
Time saving• exceptionally short
delivery time• quick configuration
of custom-made con-veyors
• each conveyor iscompletely assem-bled and tested
• outstandingprice/performanceratio
Speed• select speed from
2.6 m/min to 58 m/min
• choose speed ofBelt Conveyoraccording to yourrequirements
• optional SpeedController
Flexibility in driveoptions and positions• choose drive option
and position ofmotor
• maintenance-freetiming belt drive
• space saving directdrive
Completely custom-made• choose widths
between 40 mmand 1200 mm
• choose lengths ofup to 6 meters(longer units availa-ble by specialorder)
• optional preassembled andadjustable legs
• fast and simpleadjustment to your individualrequirements
Impressive deliverytimes• production time for
your individual BeltConveyor: 1 week
• Just-In-Time delivery
98
The requirements of safety standards have never been asdemanding as today. National and international standards have to be considered.Quickly changing production requirements, permanent upgrading and adaptations requirea flexible and time saving SafetyFence System.
Order completely preassembledelements that are easily and quickly installed. Nothing is so simple and safe as the SafetyFence System from ROBOTUNITS.
98
Easily constructed Safety Fence System
Express delivery• components ordered before 9am are produced and
shipped the same day
Turn-key-offer• price includes: ready to install, completely assembled
components (connector between elements and Universal Base plate included)
• modular Safety Fence System with panel and door components
• standard widths from 516 mm to 2003 mm or elements with special widths
• standard height 2000 mm
One Mesh Clip, many functions• precise fitting connection guarantees maximum load
capacity• all components meet the safety fence requirements
under EN-Standards (European norm standards) 292, 294 and 811
• option to attach 10 mm table tops with practical Mesh Clip
Twice the safety• multifunctional Universal Base Plate • maximum stability and strength • only one Anchor Bolt for floor attachment necessary
Safety Fence is part of the system• uniform slot size and shape • completely compatible with entire Modular Automation
System• quick and easy attachment of Accessories• requires only standard bolts and components
Time saving• no additional design time required• easily customized to individual requirements• quick and easy one-man on-site installation • easily adaptable to your individual production area conditions • one order code for entire Safety Fence System• quick and easy attachment of Accessories
(e.g. Safety Switches etc.)
Ready to install• easily mounted, completely assembled components • minimum installation time required
Little effort required• only one person required for on-site installation• complete installation with one Allen key size• reusable components
1110
The ability to easily customize ourLinear Motion Units is our biggestadvantage. Based on our provenExtrusion and Fastening Technolo-gy, we have developed LinearMotion Units that meet the highest expectations of our customers in versatility, stabilityand efficiency.
ROBOTUNITS offers a LinearMotion System of the highest quality offering maximum cost andtime saving potential in design andassembly.
10 11
The custom-madeLinear Motion System
Linear Motion Units are part of the system• completely compatible
with entire Modular Auto-mation System
• belt return runs withinthe Extrusion
• leaves 3 sides of theExtrusion free for additional attachments
• available in the 50mmExtrusion product group
It runs and runs and runs• Single and Double Idlers
depending upon load• greatest strength due to
special captive design ofidler Extrusion
• large, smooth running rollers
• play-free center alignmentof Guide Rail
• built in option for FlexibleEnergy Chain to carrycables
Guide Rails instead of guidesystems• easy mounting Guide Rails
eliminate separate guidesystems
• hardened, tempered steelGuide Rails allow heavierloads
• abrasion resistant GuideRails allow smooth running
• quick and easy assembly
Complete compatibility • Linear Motion Units
custom-made, from smallsingle units to complexLinear Motion Systems
• single and multiple GuideRails available in onesystem
• X-, Y- and Z- axis combina-tions possible
• almost limitless combina-tions
Drive options• motor selection tailored to
performance requirements• minimal design time
through Clamp Couplingsystem
• one type pulley for all beltdriven Linear Motion Units
Damage protection• integrated overrun
protection preventsmechanical damage
Time saving• easy selection of components• easy to order• minimal design time• quick and easy attachment
of Accessories• easy assembly and
adjustment
1312
The smart Extrusion Technology
Compatibility saves time• 10 Extrusion sizes simplify design and construction• all sizes completely compatible with each other• minimal training time• minimal design time• quick and easy assembly
One slot size fits all• uniform slot size for entire Modular Automation System
(14 mm wide x 14 mm deep) • large slot allows use of nuts up to M10
Tubular honeycomb structure• section modulus of 50 mm x 50 mm Extrusion is equivalent to section
modulus of a 50 mm x 50 mm steel tube with 3mm wall thickness• section modulus of 50 mm x 50 mm Extrusion is 30 % to 40 %
greater than of 40 mm x 40 mm extrusions of the same weight• outstanding torsion and load resistance• greater strength with less material means cost saving
All we need to know is the Extrusion length• when you place your order, just tell us the desired length• every Extrusion is pre-labeled
(dimensions, order number, position number etc.)• pre-labeling means no measuring of Extrusions for assembly
Large slot depth guarantees maximum strength of connection• depth of thread is always greater or equal to the diameter of thread
from M4 to M8• no adjustment of bolt length required
Precision is our standard• integrated location groove guarantees precise and straight drilling• 45° chamfered edges for easy attachment and visual continuity
Connections do not vibrate loose• concave surface of Extrusion guarantees durable vibration resistance• maximum wall thickness at key points prevents crimping• no additional washer required for full contact
Time saving• minimal training due to uncomplicated component choices• easy to order• the only decision to be made is the length required• labeling and precut threads allow immediate assembly
1312
It all began with special purposemachine building. After many yearsof experience with the extrusionsof various manufacturers we decided to develop our own Extru-sion Technology. This was to formthe basis of our own completeModular Automation System. Theresult is maximum design andassembly possibilities with minimaltime investment. ROBOTUNITSoffers a system that will meet your highest expectations.
The key element of the ModularAutomation System is a uniqueExtrusion Technology, available in40mm and 50mm size systems, which are fully compatible witheach other and all other compo-nents. They utilize one slot sizethat allows new dimensions indesign and assembly speed.
1514
One Fastener, double value• equal strength on
both sides ofconnection withtwo sided Fastener
• twice the safety forone price
• no additionalconnectors needed
• completely assem-bled with standardlength screws andsingle Allen key
Holes reduce strength and take time• all connections
made withoutdrilling or milling
• maximum wall thik-kness at the crucialpoints preventscrimping
• no processing andalignment time
• unlimited reusability
Maximum safety in your process• play-free, accurate,
centrally alignedFastening Technology – unique worldwide
• single Fastenerprovides up to 4t(8,800lbs.) tensile-strength
• strength compara-ble to weldedconnections
• maximum stabilityand strength
• incorporates safetyin your process
More space for your ideas•15mm standard
Fastener heightleaves more spacefor working parts
• quick and easydesign
• no drawings required
1514
A few years ago connectingwithout drilling, milling or weldingwas almost unthinkable. It isobvious that if you can eliminatemachining or welding from the process you also lower your costsby preventing time-consumingadjustments and post processingof your designs.
Stability increaseswith every rotation• every turn brings
centering inserttighter into slot
• absolutely play-free, accurate andcentrally alignedconnection
• no loosening ofbolts throughvibration
• 100% positioningconsistency
Inserting the Drop-in Nut• simply insert the
Drop-in Nut intothe wide slot
• special springassembly protectsagainst unintendedmovement
• no time wastedaligning bolt holes,just slide to stopposition
• quick and easyassembly
Everything is possible – even postassembly• simple post assem-
bly integration ofstruts withoutdismantling frame
• easy repositioningof struts at anytime
• no surface treat-ment required
Time saving• minimum assembly time• simple selection of
Fastening Technology• construction without holes
means no dimensions,drawings or drilling required
• length of Extrusion is theonly measurement needed
• two sided connection withone Fastener
The ROBOTUNITS Fastening Technology is unique worldwide,not only because of its stabilityand rigidity, but also in its enormous potential for time savings – from design toassembly.
The strong Fastening Technology
1716 1716 1716
In automation design every smalldetail has a big impact on theentire system. However, developingan accessory for every new appli-cation completely contradicts thevision of our World Class ProductRange.
Our Accessories are multifunctionaland fit not only to an exactlydefined component but to all othercomponents in the entire Modular Automation System.
Multi-functionalAccessories
Covers or fastens: Either is possible • universally usable Cover- or
Line-Extrusion• fits 40mm and 50mm Extrusions,
and all multiples thereof• for mounting panels from 4mm to
6mm thick• covers slots: Protects against
contamination and spraying water• protects cables• easy mounting: Snap in and go
Everything is possiblewith a single hinge• universal hinge fits all
applications• allows attachment of
panels
Fine-Tuning and Fastening Element• set and adjust with
multifunctional Fine-Tuning and Fastening Element
• accurate fitting through special form
• infinitely adjustable• post insertion
possible
Unique Clamping Device - allows easy attachment of panels • facilitates mounting of panels
3mm to 10mm thick without drilling
• Clamping Device quickly mountedby inserting in slot
• no drilling of panels required• allows reuse of panels and clamp
Safety Switch mounting• safe, quick and simple mounting
without additional parts• fits all Extrusions• no processing of Extrusions
required• meets standard IP65 of
TEC 529
Time saving• multifunctional Accessories simplify
ordering the process and reduce the number of parts required for stock
• standard labeling saves even moretime in assembly and storage
1918 1918 1918
In or Out:Optimal utilizationof resources
Flexibility and continuity are prerequi-sites for your success. More andmore, companies must react quicklyto changing production workloads orproduct cycle times. New systemsare often required that can easily beadjusted to these changing demands.ROBOTUNITS supports its customerschanging needs with a comprehensiveOutsourcing Program.
Capacity constraints• We support you in
allocating design capacityfor your projects
Capacity constraints• ROBOTUNITS assembly
specialists take overassembly or partialassembly within theROBOTUNITS ModularAutomation System, evenon-site in exceptionalcases.
Capacity constraints• Complete assembly of
your design by ourassembly team in ourfacility.
Down time• Information about
possible design projectsor customer needsrespectively
• We arrange projects forour customers if possible
Down time• We deliver only the com-
ponents, the assembly iscarried out by yourpersonnel.
Capacity constraints• We support or take over
project design utilizingthe ROBOTUNITS ModularAutomation System
turnover
Increase of your turnoverthrough the flexible In- and Outsourcing Programfrom ROBOTUNITS.
Constraints indesign and/orassembly
Fluctuating turnover
average turnover
Down time indesign and/orassembly
time
21
The Belt Conveyor System
The Safety Fence System
The Linear Motion System
The Extrusion Technology
The Fastening Technology
The Accessories
Application examples and suggestions for solutions
Further technical dataand calculation examples
Systematic ordering
page 22
page 40
page 50
page 66
page 76
page 92
page 112
page 116
page 126
The Modular AutomationSystem in detail
Technicalappendix
2120
Our key to your success
Quick and Simple
Advance through Innovation
More with Less
22 23
Belt Conveyor C4N
Belt Conveyor C5N
Belt Conveyor C8N
Timing Belt Conveyor C8T
Encoder C8T 750_
Side Plate C8T 7502
Splined Shaft with Connection Hub CSL 450_
Connection Shaft with Coupling LIL 5240
Speed Controller CCN 0003
Standard Conveyor Stand C4F
Standard Conveyor Stand C8F
Application examples
Conveyor enquiry
Application examples and suggestions for solutions
Further technical data and calculation examples
page 24
page 26
page 27
page 29
page 32
page 33
page 34
page 35
page 35
page 36
page 37
page 38
page 39
page 112
page 116
The Just-In-Time Belt Conveyor System
NEW
NEW
NEW
NEW
NEW
NEW
NEW
2524
50
max
.180
max.310
50 90
max
.245
Ø13
2
30
lenght
fram
e w
idth
belt
wid
th50
65
140
max
.280
Ø13
220
50
50 90
max.310
fram
e w
idth
belt
wid
th
lenght
50
R 8
4028
45°
155
50
Front end timing belt drive C4Noption: knife edge
X = 1 bis max. 10
Front end direct drive C4N
When ordering please note speed in m/minSpecial lengths available upon requestFor variable speed a speed controller is necessary
!
6013
5Ø
132
max.430
max
.320
90 50 155 9050
155
10
50
lenght
fram
e w
idth
belt
wid
th
Center drive with timing belt C4N
40
B =
X *
40
R 8
4028
45°
155
50
option: knife edge
X = 1 bis max. 10
40
B =
X *
40
R 8
4028
45°
155
50
option: knife edge
X = 1 bis max. 10
40
B =
X *
40
Applicationused for any kind of conveying
Technical dataBelt speed for timing belt drivefrom 2.6 m/min to 43 m/min
Belt speed for direct drivefrom 2.6 m/min to 24 m/min
Driving power from 0.09 kW to 0.18 kW(230/400V; 50/60Hz; IP55) depending onconveying speed.Standard lengths: up to 6000 mm, please notethe proportion of; minimum length:width = 1.5:1
Drive options, drive positions, roller edge or knife edge (small idle roller diameter to transfer small parts)
Belt typeS = high friction belt for roller edgesE = high friction belt for knife
edge typeK = low friction belt for roller and
knife edges
H = high durability belt for roller edgesZ = special beltN = conveyor without belt
Slider bedS = standard 10 mm side guidesN = without side guidesZ = special side guides
Belt Conveyor C4N
To change running direction for all center drives simply reverse polarity (3 phase only).
description frame width belt width F max. belt drive belt supp. pl. length v = m / min.
Belt Conveyor 40 40 mm 30 mm 200 N C4N 0040 _ _ _ _ _ _ _ _ _,_
Belt Conveyor 40 80 mm 70 mm 400 N C4N 0080 _ _ _ _ _ _ _ _ _,_
Belt Conveyor 40 120 mm 110 mm 700 N C4N 0120 _ _ _ _ _ _ _ _ _,_
Belt Conveyor 40 160 mm 150 mm 900 N C4N 0160 _ _ _ _ _ _ _ _ _,_
Belt Conveyor 40 200 mm 190 mm 1100 N C4N 0200 _ _ _ _ _ _ _ _ _,_
Belt Conveyor 40 240 mm 230 mm 1400 N C4N 0240 _ _ _ _ _ _ _ _ _,_
Belt Conveyor 40 300 mm 290 mm 1700 N C4N 0300 _ _ _ _ _ _ _ _ _,_
Belt Conveyor 40 400 mm 390 mm 2400 N C4N 0400 _ _ _ _ _ _ _ _ _,_
* please complete order code
with corresponding letter
order code*
front end timing belt drive,Left
Front end timing belt Drive Front end direct drive Center drive with timing belt
front end direct drive, Left
center drive with timing belt
front end timing belt drive,Right
front end direct drive, Right
center drive with timingbelt, Right and knife edge
front end timing belt drive,Left, tail pulley with knifeedge
front end direct drive, Left, tail pulley with knifeedge
center drive with timingbelt, Left and knife edge
front end timing belt drive,Right, tail pulley with knifeedge
front end direct drive,Right, tail pulley with knifeedge
center drive with timing beltand knife edge on both ends
B
C
A
L
N
Q
K
F
G
H
E
D
belt width
frame width 10,4
40
F max.
2726When ordering please note speed in m/minSpecial lengths available upon requestFor variable speed a speed controller is necessary
!
Front end timingbelt, left
Front end timingbelt, rightB
ADirect drive withtorque arm, left
Direct drive withtorque arm, rightJ
I
Applicationused for any kind of conveying
Technical dataBelt speed for timing belt drivefrom 3.2 m/min to 53 m/min
Driving power from 0.09 kW to 0.18 kW(230/400V; 50/60Hz; IP55) depending onconveying speed.Standard lengths: up to 6000 mm, please notethe proportion of; minimum length:width = 1.5:1
Drive optionsFront end timing belt drive
Belt typeS = high friction belt for roller edgesK = low friction belt for roller and
knife edges
Belt Conveyor C5N
front end timingbelt drive, leftA
F max.
50
15frame width
belt width
Slider bedS = standard 10 mm side guidesN = without side guidesZ = special side guides
H = high durability belt for roller edgesZ = special beltN = conveyor without belt
description frame width belt width F max. belt drive belt supp. pl. length v = m / min.
Belt Conveyor 50 400 mm 390 mm 2400 N C5N 0400 _ _ _ _ _ _ _ _ _,_
Belt Conveyor 50 500 mm 490 mm 3000 N C5N 0500 _ _ _ _ _ _ _ _ _,_
Belt Conveyor 50 600 mm 590 mm 3000 N C5N 0600 _ _ _ _ _ _ _ _ _,_
* please complete order code
with corresponding letter
order code*
max. 310
50 160
max
. 255
1565
130
Ø 1
32
60
fram
e w
idth
belt
wid
th
length
Front end timing belt drive C5N
front end timingbelt drive, rightB
Applicationused for any kind of conveying
Technical dataBelt speed for timing belt drivefrom 4.7 m/min to 58 m/minBelt speed for direct drivefrom 4.7 m/min to 26 m/min
driving power:0.37 kW (230/400V; 50/60Hz; IP55)
standard lenghts : 1000 mm to 6000 mmthe proportion of; minimum length:width = 1.5:1
Drive optionsFront end timing belt drive
Belt typeS = high friction belt for roller edgesK = low friction belt for roller and
knife edges
Belt Conveyor C8N
Direct drive with torque arm
82,5
20
F max.
frame width
belt width
Slider bedS = standard 10 mm side guidesN = without side guidesZ = special side guides
H = high durability belt for roller edgesZ = special beltN = conveyor without belt
description frame width belt width F max. belt drive belt supp. pl. length v = m / min.
Belt Conveyor 80 600 mm 590 mm 6000 N C8N 600 _ _ _ _ _ _ _ _ _,_
Belt Conveyor 80 700 mm 690 mm 7000 N C8N 700 _ _ _ _ _ _ _ _ _,_
Belt Conveyor 80 800 mm 790 mm 8000 N C8N 800 _ _ _ _ _ _ _ _ _,_
Belt Conveyor 80 1000 mm 990 mm 5600 N C8N 1000 _ _ _ _ _ _ _ _ _,_
Belt Conveyor 80 1200 mm 1190 mm 3800 N C8N 1200 _ _ _ _ _ _ _ _ _,_
* please complete order code
with corresponding letter
order code*
2928When ordering please note speed in m/minSpecial lengths available upon requestFor variable speed a speed controller is necessary
!
length
66
fram
e w
idth
226 45
max 420
max
270
88
Ø 1
45
Front end timing belt drive C8N
length
320 19
63
222
187
fram
e w
idth
226
88
45
Ø 1
45
Front end direct drive C8N
ApplicationProduct / Part transport
Technical DataSpeed from 5.5 m/min to 68 m/min
Power according to transport speed from 0.25kW to 0.37 kW (230/400V; 50/60Hz; IP55)Standard length: up to 6000 mm
Teeth per pulley = 32 Pitch diameter = 101.85 mmBelt description = TK10/32/k6
Drive options and configuration
Timing Belt Conveyor C8T
Description Toothed Belt Drive Length v = m / min.
Timing Belt Conveyor 80 C8T 0040 _ _ _ _ _ _ _ _ , _
* please complete the order code
Ordercode*
End drive with belt,links
End drive with belt Fmax 4300 N
End drive directFmax 6000 N
End drive without Motor
End drive direct, left
With output shaft bothsides
End drive with belt, right
End drive direct,right
Output shaft left
End drive with belt, left,with output shaft
End drive direct, left, withoutput shaft
Output shaft right
End drive with belt, right,with output shaft
End drive direct, right,with output shaft
B
A
F
E
F max.
belt width = 32 mm
40 75
17.5
99
104
U
V
T
End drive without motor, adjustable
with splined shaft hubW
O
P S
R
Timing BeltS = Standard PU Timing Belt TK10/32 with Key k6Z = Special Toothed Belt
NEW
3130
belt
wid
th 3
2 m
mfr
ame
wid
th 4
0 m
m
length11
max. 38963
189
1121
4
99Ø
145 75
104
45 234
49.5Ø 20
40
belt
wid
th 3
2 m
m
fram
e w
idth
40
mm
75
104
max
. 265
Ø
145
339 40
15
2 68
length 74 314
45 234
40
49.5 Ø 20
167
Front end timing belt drive C8T A/B/O/P
Front end direct drive C8T E/F/R/S
45 234 52
75
75
40
104
length
belt
wid
th 3
2 m
m
fram
e w
idth
40
mm
End drive without motor C8T with output shaft T/U/V
drive A/B drive O/P
drive R/Sdrive E/F
40 m
m
32 m
m10
4
length52 45 234
Splined shaft hub DIN ISO 14-6x16x20
End drive without motor C8T adjustable W
drive V
Timing Belt Conveyor Configuration Options
Splined Shaft with Connection Hub CSL 450_
Connection Shaft withCouplings LIL 5240
Ø 20
156
75
40
3332
Encoder C8T 750_Ø58h9
Ø58h7
Ø15
4242
58.5
Ø12
23.5
order code
description weight
Encoder set for Toothed-belt Conveyor C8T 7501 0.500 kg
Encoder C8T 7500 0.335 kg
ApplicationFor fixing to the timing belt pulley LIN 5100
Technical DataMaterial: aluminum housingSpeed: max 4000 rpmIncrementation: 2000 increments / rev.Power requirement: 60 mA (10 VDC)
30 mA (24 VDC)Supply voltage: 10 - 30 VDCIP rating: IP64Output: push / pull
Form of SupplyEncoder set C8T 75011 Encoder1 Plug for encoder1 Rotation protection2 Screws M6x16 ISO 73901 Encoder shaft
Encoder C8T 75001 Encoder1 Plug for encoder
Assembly tip
NEW
Side Plate C8T 7502218
205
182
Ø 22
M6
18
33
2010
order code
description weight
Sideplate pre-bored C8T 7502 1.00 kg
ApplicationFor multiple conveyor applications andencoder assembly
Technical DataMaterial: anodised aluminium
NEW
When modifying existing units, theside plate C8T 7502must be used.
!
3534
ApplicationFlexible speed control with motor speedregulation
Technical dataPower output: < 0.75 kWOutput voltage: 0 - 240 V
3 phaseInput voltage: 200 - 230V - 60/50 Hz
single phase Minimum frequency: 3 HzMaximum frequency: 75 HzProtection class: IP65
Speed Controller CCN 0003
description weight
Speed controller CCN 0003 2.90 kg
order code
Applicationfor connecting adjustable toothed-belt conveyors
Technical DataMax. Torque: 60 Nm
Form of supplyCSL 4500: 1 Spliced shaft DIN-ISO 14 - 6x16x20
CSL 4501: 1 C8T Splined shaft clamping ring 1 C8T Connection hub1 Coupling LIN 52463 Screws M5x16 DIN 912
Splined Shaft with Connection Hub CSL 450_
description length weight
Splined Shaft C8L 4500 NNN _ _ _ _ 1.93 kg/m
Connection Hub Set C8L 4501 0.55 kg
* please complete order code
with corresponding letter
order code*
Ø 52Ø 50
Splined shaft Ø 20 x 16
Splin
ed s
haft
leng
th L
= B
max
. – 4
316
3548
14
99
201
232
49
63
339
48
11
75
Cent
re d
ista
nce
Bm
in. 1
35 m
m /
max
. 100
0 m
m
Splined shaft 6x16x20
170
Ø 52
Adjustable drive dimensions
NEW
NEW
Connection Shaft with Couplings LIL 5240
Ø 6
0Ø
56
Ø 2
0
30
842
L m
ax =
500
0L
min
= 2
50
order code
description length
Connection shaft with couplings LIL 5240 NNN _ _ _ _*
* please complete the order code with the
required length
ApplicationShaft for connecting 2 Conveyors in parallel
Technical DataMaterial: Cast AluminumTightening torque for fixing screws: 15 Nm
Torque: 60 Nm max.Speed: up to 1000 mm = 2400 rpm
over 1000 mm = 1000 rpm
Minimum Centre Distance B
Connection Shaft length L = B -9547.5 47.5
75 10
3736
ApplicationStands for C4N and C5N
Technical DataMaterial: aluminium F25 clear anodized
GD-Zn galvanized, galvanized steel, PA 6 composite
Form of supplyStand assembledAccessories:4 Drop-in nuts TIN 45084 Button head screws M08x 020, ISO 73804 Washers BLS M008, DIN 125A
Conveyor Stands C4F
description frame width* type length* height*
Conveyor Stand C4F _ _ _ _ _ NN _ _ _ _ _ _ _ _
* please complete order code with desired width,
length and height of Conveyor Stand in mm
order code*
heig
ht
40 frame width
200
max. 600
min. 100
width
heig
ht10
8
frame widthmax. 600
Conveyor stand options
S F R
Leveling feet BAS4008Height adjustment ±15 mm
Smart feet for fixingBAP 2011Height adjustment±15 mm
Smart feet for fixingBAP 2011Height adjustment±15 mm
Lockable castors CAS 3080
Wide conveyor stand optionsThe wide conveyor stand offers additional stability und safety where theconveyor height exceeds 3 times the frame width.
H M G
Leveling feet BAS4008Height adjustment ±15 mm
Lockable castors CAS 3080
max. 1800over 1800 with additional vertical support
320 320
200
length
heig
ht
Support distance
Standard conveyor stand
Wide conveyor stand
Optional:Fixing bracket BAP 2017For additional stability and fixing tothe floor.
ApplicationStands for C8N
Technical DataMaterial: aluminium F25 clear anodized
GD-Zn galvanized, galvanized steel, PA 6 composite
Form of supplyStand assembledAccessories:4 Drop-in nuts TIN 45084 Button head screws M08x 020, ISO 73804 Washers BLS M008, DIN 125A
Conveyor Stands C8F
heig
ht
40 frame width
200
Conveyor stand options
S F R
Leveling feet BAS 1020Height adjustment ±30 mm
Smart feet for fixingBAP 2011Height adjustment±15 mm
Lockable castors CAS 3080
description frame width* type length* height*
Conveyor Stand C8F _ _ _ _ _ NN _ _ _ _ _ _ _ _
* please complete order code with desired width,
length and height of Conveyor Stand in mm
order code*
max. 1800over 1800 with additional vertical support
430 430
200
length
heig
ht
Support distance Optional:Fixing bracket BAP 2017For additional stability and fixing tothe floor.
NEW NEW
3938
Application Examples Conveyor System Enquiry Conveyor SystemCompany: Contact: Date:
Conveyor Criteria
Conveyor Quantity:
Description
W = mm
pcs.
L = mm
Drive options:as per catalogue page 24(enter letter here)
L
RDrive direction:
H =..............................mm
V =..........................m/min
..................degrees...............degrees
.....................°C......................N
..............................................N
230/400V, 50/60 Hz
.............................degrees
H= ..............................mm
X= ..............................mm
.............V, ...........Hz
.............to.............m/minNormal:
Accumulating:
Total load onconveyor:
Weight per piece:
Temperature of material:
Material of parts:
Side guides:
Conveying speed:
Power supply: Standard
Power supply: Special supply required
Adjustable electronic speed controller:
Type of use:
Conveyor orientationhorizontal
Parts to betransported:
Layout: (Sketch)
Motor orientation:
Conveyor stand:
Max. belt sag allowed:
Telephone:
Fax:
Ascendingangle
Descendingangle
L
W L R
H
0°
90°
HX
4140
Standard Element S4S ____ W4G 2000
Standard Door SAF 0912 DA_ 2000
Standard Sliding Door SDF 2096 W_4 2000
Standard Double Door SAF 1739 DAF 2000
Special Width Element S4S ____ W4G 2000
Connector TIN 4511
Universal Base BAP 2011
Anchor Bolt BAP 2014
Mesh Clip PIN 4510
Mesh Clip Lever PIN 9990
Safety Fence Mesh Retainer PIN 4515
Application examples
Standards for machine safety
Application examples and suggestions for solutions
Further technical data and calculation examples
page 42
page 42
page 43
page 43
page 44
page 45
page 45
page 46
page 46
page 46
page 47
page 48
page 49
page 112
page 116
Easily constructedSafety Fence System
For detailed information about our safety fencesystem, please request our safety fence catalogue!
NEW
NEW
4342Safety Fence standards on page 49.Delivery time within 1 week.
Safety Fence Standard Element S4S _ _ _ _ W4G 2000Advantages • Just-In-Time delivery• outstanding price/performance ratio• quick and easy one-man installation• rigid construction• compatible with entire ROBOTUNITS Modular
Automation System
Technical dataMaterial: clear anodized aluminum EN AW-6060
T66, Extrusion 40 x 40, Wire Mesh 40 x 4 galvanized steel
Form of supply• Completely assembled• Universal Base Plate BAP 2011 included
width20
120
2000
172
40
91220
240
2000
127
40
822
order code
Safety Fence Standard Sliding Door SDF 2096 W_4 2000Advantages• Just-In-Time delivery• outstanding price/performance ratio• quick and easy one-man installation• rigid construction• compatible with entire ROBOTUNITS Modular
Automation System
Technical dataMaterial: clear anodized aluminum EN AW-6060
T66, posts 40 x 80, Extrusion 40 x 40, Wire Mesh 40 x 4 galvanized steel
Form of supply• Completely assembled• Door stops and retaining springs• 2 x Universal Base Plate BAP 2011 included• 1 x Universal Base Plate BAP 2011
(single side) included
2096
39.5
2040
insi
de h
eigh
t
165
inside width
240
1739
1955
2000
1659
127
240 40
order code
!
description width height weight
Safety Fence Standard Element 516 mm 2000 mm S4S 0516 W4G 2000 11.600 kg
Safety Fence Standard Element 822 mm 2000 mm S4S 0822 W4G 2000 15.000 kg
Safety Fence Standard Element 997 mm 2000 mm S4S 0997 W4G 2000 16.800 kg
Safety Fence Standard Element 1522 mm 2000 mm S4S 1522 W4G 2000 21.900 kg
Safety Fence Standard Element 2003 mm 2000 mm S4S 2003 W4G 2000 27.000 kg
description weight
Safety Fence Standard Sliding Door, handle on the left SDF 2096 WL4 2000 50.000 kg
Safety Fence Standard Sliding Door, handle on the right SDF 2096 WR4 2000 50.000 kg
Safety Fence standards on page 49.Delivery time within 1 week.!
rubber stop with retaining spring
Safety Fence Standard Door SAF 0912 DA_ 2000Advantages • Just-In-Time delivery• outstanding price/performance ratio• quick and easy one-man installation• rigid construction• compatible with entire ROBOTUNITS Modular
Automation System
Technical dataMaterial: clear anodized aluminum EN AW-6060
T66, posts 40 x 80, Extrusion 40 x 40,Wire Mesh 40 x 4 galvanized steel
Form of supply• Completely assembled, with
2 x Door Catches DOR 4553 attached• Universal Base Plate BAP 2011 included
order code
description weight
Safety Fence Standard Door, handle on the left SAF 0912 DAL 2000 21.100 kg
Safety Fence Standard Door, handle on the right SAF 0912 DAR 2000 21.100 kg
Interlock DOR 4580see page 103
!
Safety Fence Standard Double Door SAF 1739 DAF 2000Advantages• application for easy access; e.g. fork trucks• Just-In-Time delivery• outstanding price/performance ratio• quick and easy one-man installation• rigid construction• compatible with entire ROBOTUNITS Modular
Automation System
Technical dataMaterial: clear anodized aluminum EN AW-6060
T66, posts 40 x 80, Extrusion 40 x 40, Wire Mesh 40 x 4 galvanized steel
Form of supply• Completely assembled, with
3 x Door Catches DOR 4553 attached• 2 x Universal Base Plate BAP 2011 included
order code
description weight
Safety Fence Standard Double Door, opens outwards SAF 1739 DAF 2000 42.000 kg
14
40
Interlock DOR 4580see page 103
!
4544
Safety Fence Special Width Element S4S _ _ _ _ W4G 2000Advantages• application for non-standard widths• Just-In-Time delivery• outstanding price/performance ratio• quick and easy one-man installation• rigid construction• compatible with entire ROBOTUNITS Modular
Automation System
Technical dataMaterial: clear anodized aluminum EN AW-6060
T66, Extrusion 40 x 40, Wire Mesh 40 x 4 galvanized steel
width20
120
2000
172
40
description special width heigth Wire Mesh Dimensions z weight
Safety Fence Special Width Element 166 mm 2000 mm 91 S4S 0166 W4G 2000 8.600 kgSafety Fence Special Width Element 210 mm 2000 mm 135 S4S 0210 W4G 2000 9.000 kgSafety Fence Special Width Element 254 mm 2000 mm 179 S4S 0254 W4G 2000 9.600 kgSafety Fence Special Width Element 297 mm 2000 mm 222 S4S 0297 W4G 2000 10.000 kgSafety Fence Special Width Element 341 mm 2000 mm 266 S4S 0341 W4G 2000 10.400 kgSafety Fence Special Width Element 385 mm 2000 mm 310 S4S 0385 W4G 2000 10.800 kgSafety Fence Special Width Element 429 mm 2000 mm 354 S4S 0429 W4G 2000 11.200 kgSafety Fence Special Width Element 472 mm 2000 mm 397 S4S 0472 W4G 2000 11.400 kgSafety Fence Standard Element 516 mm 2000 mm 441 S4S 0516 W4G 2000 11.600 kgSafety Fence Special Width Element 560 mm 2000 mm 485 S4S 0560 W4G 2000 12.000 kgSafety Fence Special Width Element 603 mm 2000 mm 528 S4S 0603 W4G 2000 12.600 kgSafety Fence Special Width Element 647 mm 2000 mm 572 S4S 0647 W4G 2000 13.000 kgSafety Fence Special Width Element 691 mm 2000 mm 616 S4S 0691 W4G 2000 13.400 kgSafety Fence Special Width Element 735 mm 2000 mm 660 S4S 0735 W4G 2000 13.900 kgSafety Fence Special Width Element 778 mm 2000 mm 703 S4S 0778 W4G 2000 14.300 kgSafety Fence Standard Element 822 mm 2000 mm 747 S4S 0822 W4G 2000 15.000 kgSafety Fence Special Width Element 866 mm 2000 mm 791 S4S 0866 W4G 2000 15.200 kg Safety Fence Special Width Element 909 mm 2000 mm 834 S4S 0909 W4G 2000 15.700 kgSafety Fence Special Width Element 953 mm 2000 mm 878 S4S 0953 W4G 2000 16.100 kgSafety Fence Standard Element 997 mm 2000 mm 922 S4S 0997 W4G 2000 16.800 kgSafety Fence Special Width Element 1041 mm 2000 mm 966 S4S 1041 W4G 2000 17.000 kgSafety Fence Special Width Element 1084 mm 2000 mm 1009 S4S 1084 W4G 2000 17.500 kgSafety Fence Special Width Element 1128 mm 2000 mm 1053 S4S 1128 W4G 2000 17.900 kgSafety Fence Special Width Element 1172 mm 2000 mm 1097 S4S 1172 W4G 2000 18.300 kgSafety Fence Special Width Element 1216 mm 2000 mm 1141 S4S 1216 W4G 2000 18.800 kgSafety Fence Special Width Element 1259 mm 2000 mm 1184 S4S 1259 W4G 2000 19.200 kgSafety Fence Special Width Element 1303 mm 2000 mm 1228 S4S 1303 W4G 2000 19.700 kgSafety Fence Special Width Element 1347 mm 2000 mm 1272 S4S 1347 W4G 2000 20.100 kgSafety Fence Special Width Element 1390 mm 2000 mm 1315 S4S 1390 W4G 2000 20.600 kgSafety Fence Special Width Element 1434 mm 2000 mm 1359 S4S 1434 W4G 2000 21.100 kgSafety Fence Special Width Element 1478 mm 2000 mm 1403 S4S 1478 W4G 2000 21.900 kgSafety Fence Standard Element 1522 mm 2000 mm 1447 S4S 1522 W4G 2000 22.300 kgSafety Fence Special Width Element 1565 mm 2000 mm 1490 S4S 1565 W4G 2000 22.900 kgSafety Fence Special Width Element 1609 mm 2000 mm 1534 S4S 1609 W4G 2000 23.400 kgSafety Fence Special Width Element 1653 mm 2000 mm 1578 S4S 1653 W4G 2000 23.900 kgSafety Fence Special Width Element 1697 mm 2000 mm 1622 S4S 1697 W4G 2000 24.400 kgSafety Fence Special Width Element 1740 mm 2000 mm 1665 S4S 1740 W4G 2000 24.800 kgSafety Fence Special Width Element 1784 mm 2000 mm 1709 S4S 1784 W4G 2000 25.300 kgSafety Fence Special Width Element 1828 mm 2000 mm 1753 S4S 1828 W4G 2000 25.800 kgSafety Fence Special Width Element 1872 mm 2000 mm 1797 S4S 1872 W4G 2000 26.100 kgSafety Fence Special Width Element 1915 mm 2000 mm 1840 S4S 1915 W4G 2000 26.500 kgSafety Fence Special Width Element 1959 mm 2000 mm 1884 S4S 1959 W4G 2000 26.700 kgSafety Fence Standard Element 2003 mm 2000 mm 1928 S4S 2003 W4G 2000 27.000 kg
order code
z
z 8
8
Safety Fence standards on page 49.!
Safety Fence Connector TIN 4511Applicationvariable connections for Safety Fence Elements• 90° connections of Extrusions and as
an End Cap• rigid connection between Safety Fence Elements• angle between Safety Fence Elements
adjustable from 90° to 180°
Technical datamaterial: galvanized steel
Form of supplyConnector Set1 x Connector basic part TIN 45102 x Drop-in-nuts TIN 45082 x Button head screws M8x16 ISO 7380
100
5 205
4 2060
40 8,2
description weight
Safety Fence Fastener kit TIN 4511 0.150 kg
Safety Fence Fastener base unit 50 pieces TIN 4510 PAC 0050 11.525 kg
Drop-in Nut 100 pieces TIN 4508 PAC 0100 0.890 kg
order code
LKS M08x 016
TIN 4510
TIN 4508 20
rigid connection between Safety Fence Elements
variable angle connections –mount Element to Element.Connector can be bentmanually
Safety Fence Universal Base BAP 2011Applicationattaches elements to the floor; used withinentire ROBOTUNITS Modular AutomationSystem
Technical datamaterial: die-cast aluminum
galvanized steel screws
20 30
12.5
100
40
80
120
58
8.5
27
15
order code
connecting Base Plate for double posts
description weight
Safety Fence Universal Base Plate BAP 2011 0.555 kg
easily separable at predeter-mined breaking point
variable adjustment as single Base Plate
4746
Safety Fence Mesh Retainer PIN 4515Application:• form-locating connection of the
mesh panel in an extrusion frame• electrically conductive connection of the
mesh panel to the profile frame• unlimited mesh-quadrant options
Technical Data:Material: galvanized steel
Form of supply1 Mesh retainer PIN 45141 Screw M8x25 DIN 913 45H (lubricated)
18 M8
7
1811
21.5
order code
description weight
Mesh Retainer Set PIN 4515 0.025 kg
max. 7 mm
additional mesh 8 - 12 mm per side
Ø 3.8 - 4 mm Ø 3.8 - 4 mm
additional mesh 8 - 12 mm per side
F = max.2000N F = max.2000N
NEWdescription weight
Safety Fence Anchor Bolt BAP 2014 0.055 kg
Safety Fence Anchor Bolt BAP 2014ApplicationFastens Universal Base Plate to floor
Technical dataMaterial: galvanized steel
Ø10
M10
93
order code
description weight
Mesh Clip Lever PIN 9990 0.305 kg
Safety Fence Mesh Clip Lever PIN 9990ApplicationTool for mounting Mesh Clip PIN 4510for 40 mm Extrusions
Technical dataMaterial: Aluminum anodized, galvanized steel
order code
Safety Fence Mesh Clip PIN 4510Application• snap-on mounting of wire mesh to frame• support clip for tabletop work surfaces
Technical dataMaterial: PA-6
18,5
18
6
30
4,2
order code
up t
o 11
mm
application as support clip for tabletop work surfaces
description weight
Safety Fence Mesh Clip PIN 4510 0.005 kg
application as Mesh Clip
resistance per conductive connection 0.4 mΩ
!
4948
Application Examples Safety Fence Safety Fence Standards for Safety Fence SystemsEN 292 - Safety of machines and operating systems
The European standard 292-1 contains the defining information for guardingand isolation using safety fence systems.
Isolation and guarding using a safety fence system prevents the entry of person-nel into dangerous areas and restricts the trajectory of escaping parts, fluidsetc.
Guarding with a safety fence for example, must be so constructed that withoutthe use of extreme force or tools, the stability of the guarding cannot be com-promised.
EN 294 - Safety distances preventing entry into dangerous areas in connec-tion with the upper body area:
The safety distances are dependant upon the height of the overall safety fencesystem and the dimension of the openings in the wire mesh. With the standard mesh size of 40 x 40mm in the Robotunits Safety FenceSystem, you require a minimum distance of 200 mm to the danger zone. The standard fence height of 2000 mm offers adequate protection with a relati-vely small safety distance.
The diagrams on the left represent the safety distances in accordance with EN294 and EN 811. The actual layout and dimensioning requires a risk analysis as per EN 292-1 inevery case, with every new safety fence or guarding structure.
EN 811 - Safety distances preventing entry into dangerous areas in connec-tion with the lower body area:
The EN 811 allows openings larger than described in EN 294 only in the follo-wing circumstances:• all persons are minimum 14 years of age,• it can be confirmed that the following conditions will be strictly adhered towhen entering potentially dangerous guarded areas:
Openings larger than 180 mm (slot form), including larger than 240 mm (qua-dratic or circular), permit entry for the complete body in compliance with EN811. Additionally there are rules and standards for ground clearance, howeverthe minimum distance from the standing position will be clearly defined. With 200 mm ground clearance a foot safety distance of 665 mm must beadhered to (see diagram left).
2600
2400
2200
2000
1800
1600
1400
1200
1000
800
600
400
200
010008006004002000
safety distances for a SafetyFence at height of = 2000 mm
2600
2400
2200
2000
1800
1600
1400
1200
1000
800
600
400
200
0
10008006004002000
safety distances for a SafetyFence at height of = 1600 mm
5150
Linear Motion Unit 50x100mm LIL ____ TBN ____
Linear Motion Unit 100x100mm LIL ____ TDN ____
Motor Flange Plate LIN 523_
Motor Flange LIN 5231
Expanding Coupling LIN 5246
Driveshaft LIN 524_
Coupling LIN 523_
Connection Shaft with Coupling LIL 5240
Encoder LIN 750_
Timing belt Pulley LIN 5200
Timing Belt LIL 3210
Timing Belt Clamp LIN 3211
Limit Stop Kit LIN 5191
Guide Rail LIL NNS ____
Carriage Plate LIL 2520 NNS 0__0
Single ldler LIN 500_
Double ldler LIN 501_
Wrench LIN 9990
Proximity Switch Bracket LIN 8201
Proximity Switch LIN 8310
Angle Plug with cable LIN 8312
Flexible Energy Chain LI_ 620_
page 52
page 53
page 55
page 55
page 56
page 56
page 57
page 57
page 58
page 59
page 59
page 60
page 60
page 61
page 61
page 62
page 62
page 62
page 63
page 63
page 64
page 64
The custom-made Linear Motion System
5352
ApplicationFor feeding, positioning and conveying parts, e.g.• cranes • transfer units
Technical data/Form of supplybase Extrusion: 50x100mm PIL 5010standard stroke: max. 5600mmstandard Carriage Plate: 200 x 150mmv max: 8m/s (at average load)Md max.: 60 Nm (maximum drive torque)s/revolution: 200mm (carriage stroke/revolution)pitch diameter: 63.66mmidle torque: 1Nm positioning accuracy: ± 0.2mm (without drive backlash)
Assembly instructionssee page 121
Linear Motion Unit 50x100mm LIL _ _ _ _ TB_ _ _ _ _ Linear Motion Unit 100x100mm LIL _ _ _ _ TDN _ _ _ _
order code
order code
ApplicationFor feeding, positioning and conveying parts, e.g.• cranes • transfer units
Technical data/Form of supply base Extrusion: 100x100mm PIL 1010standard stroke: max. 5600mmstandard Carriage Plate: 200 x 200mmv max: 8m/s (at average load)Md max.: 60 Nm (maximum drive torque)s/revolution: 200mm (carriage stroke/revolution)pitch diameter: 63.66mmidle torque: 1Nm positioning accuracy: ± 0.2mm (without drive backlash)
Assembly instructionssee page 121
description stroke length* type total length*
Linear Motion Unit, base extrusion PIL 5010 LIL _ _ _ _ TBN _ _ _ _
Wrench LIN 9990
* please complete the order code with
required stroke length and total length
in mm, e.g. LIL 2500 TBW 3040
description stroke length* type total length*
Linear Motion Unit, base extrusion PIL 1010 LIL _ _ _ _ TDN _ _ _ _
Wrench LIN 9990
* please complete the order code with
required stroke length and total length in
mm, e.g. LIL 2500 TDW 3040
Ready to ship within 3 working days
To adjust the eccentric roller use Wrench LIN 9990
! Ready to ship within 3 working days
To adjust the eccentric roller use Wrench LIN 9990
!
Ø 32 H7
200
52.5
118
76.4
100
137.
5
68.5
25
50
150
160
A - A
70
133
A
A
total length = stroke length + 540
base Extrusion length = total length - 266
A - A
A
A
200
52.5
76.4
118
Ø 32 H7
133
70
68.5
25
137.
5
210
200
100
100
total length = stroke length + 540
base Extrusion length = total length - 266
5554
Motor Flange Plate LIN 523_
32 36M6
DIN74-Bm6
4x90
1823 88
45
Drilling according to Motor
Ø 105Ø 69.97
Ø 35
d1
Ø d3d2
1210.8
0.02+-
t =
max
. + 2
mm
t =
min
. - 3
mm
order code
description weight
Motor Flange Plate Set undrilled without d1, d2, d3, t LIN 5233 0.220 kg
Motor Flange Plate Set drilled d1, d2, d3, t (advise at time of order) LIN 5235 0.220 kg
ApplicationPlate for direct mounting of motor ontotiming belt pulley
Technical DataMaterial: Aluminum clear anodized
Galvanized Steel
Form of supply1 x Motor Flange Plate4 x Screws M6 x 20, DIN 7991
Optional pitch circle diameters canbe manufactured upon request.
!
8
73
35
Ø 2
0 h9
34
Motor Flange LIN 5231
Ø 69.97 0.02+-
Ø 100
+0.05
Ø 75
Ø 70 0
8
1.5
63.28
1.2
4 x 90°
Ø 6.5
Ø 88
Ø 67
45°
order code
description weight
Motor Flange Set LIN 5231 0.340 kg
ApplicationMotor flange for attaching the Motor to theLinear Motion Unit Pulley
Technical DataMaterial: Aluminum clear anodized
Galvanized Steel
Form of Supply1 Motor Flange8 Screws M6 x 20 DIN 9128 Washers M6 DIN 125 A
8
73
35
Ø 2
0 h9
34
Linear Motion Unit Drive Types
Drivebelt pulleyLIN 5200
Direct motor drive
Motor flange with coupling
Motor flange with coupling andconnection shaft for an additonal Linear Motion Unit.
Motor flange plateLIN 5233 / 5235
Single DriveshaftLIN 5243
Motor flangeLIN 5231
CouplingLIN 5236 / LIN 5238
Double DriveshaftLIN 5245
Connection ShaftLIN 5240
CouplingLIN 5246
Single DriveshaftLIN 5243
5756
Ø 20 H
7
Ø 32
26
29
Coupling LIN 523_
d1= Ø 20 H7
58
20
Ø 5
6
d2 pilot drilled Ø 10 H7Ø 32 max.
order code
description weight
Coupling d1 = d2 = Ø 20 mm LIN 5236 0.360 kg
Coupling d1 = Ø 20 mm, d2 = Ø 10 pilot bore LIN 5237 0.360 kg
Coupling d1 = Ø 20 mm, d2 = Ø _ _ (advise at time of order) LIN 5238 0.360 kg
ApplicationComponent for connecting motor driveshaft andLinear Motion unit Pulley
Technical DataMaterial: Cast Aluminum
Torque: 60 NmTightening Torque: 15 Nm
Form of SupplyLIN 5236 2 Coupling halves Ø 20
1 Coupling Star
LIN 5237 1 Coupling half with Ø 10 pilot1 Coupling half Ø 201 Coupling Star
LIN 5238 1 Coupling half bored per Customer request
1 Coupling half Ø 201 Coupling Star
Connection Shaft with Couplings LIL 5240
Ø 6
0Ø
56
Ø 2
0
30
842
L m
ax =
500
0L
min
= 1
77
order code
description length
Connection shaft with couplings LIL 5240 NNN _ _ _ _*
* please complete the order code with the
required length
ApplicationShaft for connecting 2 Linear Motion units in parallel
Technical DataMaterial: Cast AluminumTightening torque for fixing screws: 15 Nm
Torque: 60 Nm max.Speed: up to 1000 mm = 2400 rpm
over 1000 mm = 1000 rpm
centre distance B
connection shaft length L = B - 7638 38
70 30
Driveshaft LIN 524_
38
93.5
32
28.8
1.3
Ø 2
0 h9
Ø 2
1
Ø 2
5
Ø 1
9
Ø 2
0 h9
77.6
133.1
32
28.8
1.3
Ø 2
0 h9
Ø 2
1
Ø 2
5
Ø 1
9
Ø 2
0 h9
order code
description weight
Driveshaft single LIN 5243 0.260 kg
Driveshaft double LIN 5245 0.360 kg
Encoder shaft LIN 5248 0.190 kg
ApplicationDrive shaft from Motor to Linear Motion Unit
Technical DataMaterial: Stainless Steel
Form of SupplyLIN 5243: 1 Driveshaft single
1 Washer M20 DIN 125A1 Circlip 18x1.2 mm DIN 471
LIN 5245: 1 Driveshaft double1 Washer M20 DIN 125A1 Circlip 18x1.2 mm DIN 471
LIN 5248: 1 encoder shaft
Additional diameters and lengthsavailable upon request.
!
LIN 5243
LIN 5245
Ø 1
2 h9
M4
Ø 2
5
Ø 2
210 Ø 2
0 h9
043
61.56585
LIN 5248
Expanding Coupling LIN 5246
order code
description weight
Expanding Coupling LIN 5246 0.07 kg
ApplicationComponent for connecting motor driveshaft andLinear Motion unit Pulley
Technical DataMaterial: Steel
Torque: 60 NmTightening torque per screw: 2 NmShaft Tolerance k6
5958
Encoder LIN 750_Ø58h9
Ø58h7
Ø15
4242
58.5
Ø12
23.5
order code
description weightEncoder set for Linear Motion Unit LIN 7501 0.660 kgEncoder LIN 7500 0.335 kg
ApplicationFor fixing to the timing belt pulley LIN 5200
Technical DataMaterial: Aluminum housingSpeed: max 4000 rpmIncrementation: 2000 increments / rev.Power requirement: 60 mA (10 VDC)
30 mA (24 VDC)Supply voltage: 10 - 30 VDCIP rating: IP64Output: push / pull
Form of SupplyEncoder set LIN 75011 Encoder1 Plug for encoder1 Expanding coupling LIN 52461 Rotation protection2 Screws M6x16 ISO 73901 Encoder shaft LIN 5248
Encoder LIN 75001 Encoder1 Plug for encoder
Assembly
Timing Belt Pulley LIN 5200Application Drive and idler pulley for linear motion unit inconstruction size 50 mm.
Technical Data Material: Aluminum black anodized
SteelDrive torque max.: 60 NmDistance per revolution: 200 mmPitch circle diameter: 63.66 mm
order code
11897.5
96.682.5
65.5
34.4
29.5
18.6
5.9
10.5
23.6
41.6
59.6
72.7
93
64.6
77.3
118
Ø 32 H7
Ø 70H6 (1.5 tief)
5
70 14
description weight
Timing belt Pulley LIN 5200 1.660 kgTiming belt Pulley with connection set 50 LIN 5251 1.950 kgTiming belt Pulley with connection set 100 LIN 5211 2.000 kgTiming belt Pulley with connection set 200 LIN 5221 2.050 kg
Flange plates for ROBOTUNITSstandard motors available uponrequest.
!
Application for power transmission
Technical dataMaterial: PU-black, stranded steel wireMass: 155g/mMax. tension load: 2000 NRecommended initial tension of Timing Belt:0.1 % = approx. 500 N initial tension
Timing belt length calculationTL (Total length of linear unit)L (Timing Belt length)SL (Stroke length)
L = 2 x TL - 152 or L = 2 x SL + 928
Timing Belt LIL 3210
description Timing Belt length*
Timing Belt LIL 3210 NNS _ _ _ _
order code
^
Connecting option LIN 5251For connection with profiles:50x50, 50x100-flat, 50x200-flat
Form of Supply1 Pulley LIN 52001 Fastener Set 50x50 FAS 5051
Connecting option LIN 5211For connection with profiles:50x100-high, 100x100
Form of Supply1 Pulley LIN 52002 Fastener Base Unit 50x50
FAS 5050 reworked2 Drop-in T-nut M8 TIN 45082 Screw M10 x 35, DIN 79912 Screw M8 x 20, DIN 912
Connecting option LIN 5221For connection with profiles:50x200-high
Form of Supply1 Pulley LIN 52002 Fastener Base Unit 50x50
FAS 5050 reworked1 Drop-in T-nut M8 TIN 45081 Screw M10 x 35, DIN 79911 Screw M8 x 20, DIN 9121 Special Fastener 50 TIN 5000
! * please complete the order code with required length in mm
6160
ApplicationFunctions as mechanical end stop
Technical dataMaterial: galvanized steel, rubberMass: 36 g
Form of supply1 LIN round rubber Ø =15x45mm1 Grub screw M8x12 DIN 914-45H2 Drop-in-nut M8 TIN 4508
Limit Stop Kit LIN 5191
order code
Ø 15
72 45
description weight
Limit Stop Kit LIN 5191 0.036 kg
Use in combination with Timing Belt ClampLIN 3211 (Timing Belt Limit Bolt drives against Drop-in Nut).
!
Timing Belt Clamp LIN 3211ApplicationFor attaching and tensioning Timing Belt andfor mounting onto:
• Carriage Plate LIL 2520
Technical dataMaterial: galvanized steelMass (total): 205 gTensile load max.: 2000N
Form of supply1 LIN Tensioning Block1 LIN Belt Holder1 LIN Stop Pin3 LIN Pin2 Screws M6x60 DIN 9121 Drop-in-nut M8 TIN 4508
0-15
59.5
2040
58
Ø10
10.5
M8
order code
description weight
Timing Belt Clamp, suitable for 50 mm series extrusions LIN 3211 0.205 kg
Application• Guide Rails for use with Single or
Double Idler• Insertion on all Extrusions possible
Technical dataMaterial: hardened, brushed steel HRC
58 + 3, anodized aluminum
Length: 6000mm
Form of supply1 Steel and aluminum profile (rolled-in)1 Screw M6 x 12 DIN 6912
150
8,8
38
19,5
description length* weight/meter
Guide Rail LIL 5000 NNS _ _ _ _ 1.105 kg
* please complete the order code with
required length in mm,
e.g. LIL 5000 NNS 0500.
Guide Rail LIL 5000 NNS _ _ _ _
order code
25,15
12,3
! Tightening torque M6x12MA max 9 Nm
Application• Carriage Plate for mounting components• Assembly of carriages in combination
with Double Idlers
Technical dataMaterial: anodized aluminum, PA6 black
Form of supply1 LIN Carriage Plate base unit2 End Caps CAP 2520
25 50 50 506,1 M8
9,2
25,2
19 62 38 62
leng
th
200
256
1424 4,
5
16
attachment side for components
Carriage Plate LIL 2520 NNS 0_ _0
description length weight
Carriage Plate 25x200, length 150 mm with 2 End Caps CAP 2520 LIL 2520 NNS 0150 1.150 kg
Carriage Plate 25x200, length 200 mm with 2 End Caps CAP 2520 LIL 2520 NNS 0200 1.530 kg
order code
6362
ApplicationHolds Proximity Switch; idler functions asswitching element.
Technical dataMaterial: Aluminum black anodized
Form of supply1 Proximity Switch Bracket Base1 Washer M8 DIN 1251 hex screw ISO 40171 Drop-in-nut M8 TIN 4508
ApplicationControls travel limit.• Mounting with Proximity Switch Bracket LIN 8201
Technical dataSwitching distance: 4 mm
24V DC, PNP-open contact Material: galvanized steel
Proximity Switch Bracket LIN 8201
order code
48
8
25
5030 9 13
25
description weight
Proximity Switch Bracket kit LIN 8201 0.175 kg
Proximity Switch LIN 8310
38
60
M12
order code
description weight
Proximity Switch M12x1 LIN 8310 0.185 kg
attachment of Bracket and Proximity Switch
Wrench LIN 9990ApplicationTo adjust and fix eccentric bolt of Idlers
Technical dataMaterial: galvanized steel
order code
description weight
Wrench LIN 9990 0.177 kg
ApplicationFor smooth running linear units;integrated scraper and lubrication device onboth sides
Technical dataMaterial: anodized aluminum
galvanized hardened steel PA6 black compositepressed felt
Form of supply1 Single Idler2 Dowel Pins 6x50 DIN 14722 Screws M8x55 DIN 7991
ApplicationFor smooth running linear units;integrated wiper and lubrication device onboth sides
Technical dataMaterial: anodized aluminum
galvanized hardened steel PA6 black compositepressed felt
Form of supply1 Double Idler4 Dowel Pins 6x50 DIN 14724 Screws M8x55 DIN 7991
Single ldler LIN 500_
order code
42
44
5
505
25.5
for half length grooved pin Ø6
for countersunk head screw M8
86
Double ldler LIN 501_
order code
4444
5
50 50
186
50
5
25.5
for countersunk head screw M8
for half length grooved pin Ø6
description weight
Single Idler kit, with concentric bolt LIN 5001 0.375 kg
Single Idler kit, with eccentric bolt LIN 5003 0.375 kg
description weight
Double Idler kit, with concentric bolt LIN 5011 0.755 kg
Double Idler kit, with eccentric bolt LIN 5013 0.755 kg
6564
Application examples Linear Motion SystemApplicationUse with Proximity Switch LIN 8310
Technical dataCable: length 5m, 2-LED
Angle Plug with cable LIN 831227
order code
description weight
Angle Plug with cable, 5 m LIN 8312 0.020 kg
ApplicationCan be attached to Single or Double Idler for perfect cable routing
Technical dataMaterial: PVC black, black anodized
aluminum, galvanized steel
Flexible Energy Chain LI_ 620_ half stroke
chain length = half stroke + 240 mm
R48
96
30chain width = 60 mm
description length* weight
Flexible Energy Chain LIL 6200 NNN _ _ _ _ 0.360 kg/meter
retaining clamp kit for Flexible Energy Chain LIN 6201 0.025 kg
mounting kit B1 for Flexible Energy Chain LIN 6203 0.220 kg
mounting kit B2 for Flexible Energy Chain LIN 6205 0.645 kg
mounting kit B3 for Flexible Energy Chain LIN 6207 0.545 kg
* please complete the order
code with required length in mm,
e.g. LIL 6200 NNN 0500.
order code
82.560
5050
/100
100/200
595
23
50/100/200
114
64
60
50
120
965
62.5
114
50/100
64
6062
.596
5
70
100
mounting kit B1
mounting kit B1 mounting kit B3
6766
Aluminum Extrusion 16x40 PIL 1640
Aluminum Extrusion 40x40 PIL 4040
Aluminum Extrusion 40x80 PIL 4080
Aluminum Extrusion 80x80 PIL 8080
Aluminum Extrusion 40x40 PIL 4140
Aluminum Extrusion 40x80 PIL 4180
Aluminum Extrusion 50x50 PIL 5050
Aluminum Extrusion 50x100 5010
Aluminum Extrusion 50x200 PIL 5020
Aluminum Extrusion 100x100 PIL 1010
Aluminum Extrusion 100x200 PIL 1020
Aluminum Extrusion 25x200 PIL 2520
Application examples and suggestions for solutions
Further technical data and calculation examples
page 68
page 68
page 69
page 69
page 70
page 71
page 72
page 72
page 73
page 73
page 74
page 75
page 112
page 116
The smart Extrusion Technology
NEW
NEW
6968
5 1,25x45°
14
23,4
28
40
4,5
10 13,7 16
ApplicationUniversally applicable, e.g.• signs and shelves• guide rails• handrails• workstations
Technical dataMaterial: anodized aluminum EN AW-6060 T66Section modulus Wx: 2.9 cm3
Section modulus Wy: 1.0 cm3
Moment of inertia Ix: 5.8 cm4
Moment of inertia ly: 0.8 cm4
Geometrical moment ofinertia against torsion It: 0.6 cm4
Tolerances and deflectionsee pages 122 to 124
description length weight/meter
Aluminum Extrusion 16 x 40, cut and tapped on both ends 15 mm deep PIL 1640 SNN _ _ _ _* 0.890 kg
Aluminum Extrusion 16 x 40, Extrusion with maximum standard length (approx. 6050 mm) PIL 1640 NNN 6 0 5 0 0.890 kg
* please complete order code with desired
length in mm, e.g. PIL 1640 SNN 0300
Aluminum Extrusion 40x40 PIL 4040ApplicationUniversally applicable, e.g. • assembly cells• lightweight frames • workstations• feeding and conveying devices• conveyors• transport trolleys• guarding elements and fencing• signs and shelves
Technical dataMaterial: anodized aluminum EN AW-6060 T66Section modulus Wx = Wy: 4.31 cm3
Moment of inertia Ix = Iy: 8.60 cm4
Geometrical moment ofinertia against torsion It: 0.71 cm4
Tolerances and deflectionsee pages 122 to 124
14
4,5 6,8 1,25x45°
14
23,4
40
40
description length weight/meter
Aluminum Extrusion 40 x 40, cut and tapped on both ends 50 mm deep PIL 4040 SNN _ _ _ _* 1.530 kg
Aluminum Extrusion 40 x 40, Extrusion with maximum standard length (approx. 6050 mm) PIL 4040 NNN 6 0 5 0 1.530 kg
Aluminum Extrusion 40 x 40, 88 Extrusions with maximum standard length (approx. 6050 mm) PIL 4040 PAC 0 0 8 8 1.530 kg
* please complete order code with desired
length in mm, e.g. PIL 4040 SNN 0300
Aluminum Extrusion 16x40 PIL 1640
order code
order code
4,5 6,8 1,25x45°
14
23,4
40
80 40
24
1
14
+ -
Application Universally applicable, e.g.• assembly cells• guarding elements and fencing• enclosures• shelves• machine bases• conveyors• feeding and conveying devices
Technical data Material: anodized aluminum EN AW-6060 T66Section modulus Wx: 15.56 cm3
Section modulus Wy: 8.40 cm3
Moment of inertia Ix: 62.25 cm4
Moment of inertia ly: 16.80 cm4
Geometrical moment ofinertia against torsion It: 9.30 cm4
Tolerances and deflection see pages 122 to 124
description length weight/meter
Aluminum Extrusion 40 x 80, cut and tapped on both ends 50 mm deep PIL 4080 SNN _ _ _ _* 2.780 kg
Aluminum Extrusion 40 x 80, Extrusion with maximum standard length (approx. 6050 mm) PIL 4080 NNN 6 0 5 0 2.780 kg
Aluminum Extrusion 40 x 80, 60 Extrusions with maximum standard length (approx. 6050 mm) PIL 4080 PAC 0 0 6 0 2.780 kg
* please complete order code with desired
length in mm, e.g. PIL 4080 SNN 0300
Aluminum Extrusion 80x80 PIL 8080ApplicationUniversally applicable, e.g.• transport trolleys• workstations• shelves• machine frames• conveyors• machine bases
Technical dataMaterial: anodized aluminum EN AW-6060 T66Section modulus Wx = Wy: 28.4 cm3
Moment of inertia Ix = Iy: 113.6 cm4
Geometrical moment ofinertia against torsion It: 59.5 cm4
Tolerances and deflection see pages 122 to 124
4,5 40 1,5x45°
14 6,8
23,4
80
80 4014
43
1 + -
description length weight/meter
Aluminum Extrusion 80 x 80, cut and tapped on both ends 50 mm deep PIL 8080 SNN _ _ _ _* 4.280 kg
Aluminum Extrusion 80 x 80, Extrusion with maximum standard length (approx. 6050 mm) PIL 8080 NNN 6 0 5 0 4.280 kg
Aluminum Extrusion 80 x 80, 30 Extrusions with maximum standard length (approx. 6050 mm) PIL 8080 PAC 0 0 3 0 4.280 kg
* please complete order code with desired
length in mm, e.g. PIL 8080 SNN 0300
Aluminum Extrusion 40x80 PIL 4080
order code
order code
! !note for standard length note for standard length
7170 ! !
Aluminum Extrusion 40x40 PIL 4140 Lean LineApplicationUniversally applicable, e.g. • assembly cells• lightweight frames • workstations• feeding and conveying devices• conveyors• transport trolleys• guarding elements and fencing• signs and shelves
Technical dataMaterial: anodized aluminum EN AW-6060 T66Section modulus Wx = Wy : 3.28 cm3
Moment of inertia Ix = Iy : 6.45 cm4
Geometrical moment ofinertia against torsion It: 0.62 cm4
Ø 6.8
1.254.5
40
14
14
23.4
40
description length weight/meter
Aluminum Extrusion 40 x 40, cut and tapped on both ends 50 mm deep PIL 4140 SNN _ _ _ _* 1.160 kg
Aluminum Extrusion 40 x 40, Extrusion with maximum standard length (approx. 6050 mm) PIL 4140 NNN 6 0 5 0 1.160 kg
Aluminum Extrusion 40 x 40, 88 Extrusions with maximum standard length (approx. 6050 mm) PIL 4140 PAC 0 0 8 8 1.160 kg
* please complete order code with desired
length in mm, e.g. PIL 4140 SNN 0300
order code
NEW
Ø 6.8
4.5 1.25
Ø 2
5
14
23.4
40
144080
Application Universally applicable, e.g.• assembly cells• guarding elements and fencing• enclosures• shelves• machine bases• conveyors• feeding and conveying devices
Technical data Material: anodized aluminum EN AW-6060 T66Section modulus Wx: 11.84 cm3
Section modulus Wy: 06.34 cm3
Moment of inertia Ix: 47.35 cm4
Moment of inertia ly: 12.69 cm4
Geometrical moment ofinertia against torsion It: 5.94 cm4
description length weight/meter
Aluminum Extrusion 40 x 80, cut and tapped on both ends 50 mm deep PIL 4180 SNN _ _ _ _* 2.140 kg
Aluminum Extrusion 40 x 80, Extrusion with maximum standard length (approx. 6050 mm) PIL 4180 NNN 6 0 5 0 2.140 kg
Aluminum Extrusion 40 x 80, 60 Extrusions with maximum standard length (approx. 6050 mm) PIL 4180 PAC 0 0 6 0 2.140 kg
* please complete order code with desired
length in mm, e.g. PIL 4180 SNN 0300
Aluminum Extrusion 40x80 PIL 4180 Lean Line
order code
NEW
note for standard length note for standard length
7372
4,5 8,6 1,5x45°
100
24149,1
145010
0
9,1
56,
5 1 + -
Application Mainly in machine building for heavy construction, e.g.• machine frames• base for Linear Motion Units• cranes• racks• assembly cells
Technical dataMaterial: anodized aluminum EN AW-6060 T66Section modulus Wx = Wy: 61.7 cm3
Moment of inertia Ix = ly: 308.3 cm4
Geometrical moment ofinertia against torsion It: 256.0 cm4
Tolerances and deflectionsee pages 122 to 124
description length weight/meter
Aluminum Extrusion 100 x 100, cut and tapped on both ends 50 mm deep PIL 1010 SNN _ _ _ _* 7.480 kg
Aluminum Extrusion 100 x 100, Extrusion with maximum standard length (approx. 6050 mm) PIL 1010 NNN 6 0 5 0 7.480 kg
Aluminum Extrusion 100 x 100, 20 Extrusions with maximum standard length (approx. 6050 mm) PIL 1010 PAC 0 0 2 0 7.480 kg
* please complete order code with desired
length in mm, e.g. PIL 5050 SNN 0300
Aluminum Extrusion 50x200 PIL 5020Application Mainly in machine building for heavy construction, e.g.• machine frames• base for Linear Motion Units• racks• cranes• base for robots
Technical dataMaterial: anodized aluminum EN AW-6060 T66Section modulus Wx: 112.37 cm3
Section modulus Wy: 33.70 cm3
Moment of inertia Ix: 1123.70 cm4
Moment of inertia ly: 84.20 cm4
Geometrical moment ofinertia against torsion It: 107.00 cm4
Tolerances and deflectionsee pages 122 to 124
4,5 8,5 1,5x45°
9,1
50
200
50 35,7
5014
9,1 14
24
50
34
1 + -
description length weight/meter
Aluminum Extrusion 50 x 200, cut and tapped on both ends 50 mm deep PIL 5020 SNN _ _ _ _* 8.150 kg
Aluminum Extrusion 50 x 200, Extrusion with maximum standard length (approx. 6050 mm) PIL 5020 NNN 6 0 5 0 8.150 kg
Aluminum Extrusion 50 x 200, 18 Extrusions with maximum standard length (approx. 6050 mm) PIL 5020 PAC 0 0 1 8 8.150 kg
* please complete order code with desired
length in mm, e.g. PIL 5020 SNN 0300
Aluminum Extrusion 100x100 PIL 1010
order code
order code
4.5 8.5 1.5x45°
14
24
9.1
50
50
14
9.1
46,5
Application Mainly in machine building, e.g.• safety enclosures• machine bases• base for Linear Motion Units• assembly cells• workstations
Technical data Material: anodized aluminum EN AW-6060 T66Section modulus Wx = Wy: 8.02 cm3
Moment of inertia Ix = Iy: 20.00 cm4
Geometrical moment ofinertia against torsion It: 4.80 cm4
Tolerances and deflection see pages 122 to 124
description length weight/meter
Aluminum Extrusion 50 x 50, cut and tapped on both ends 50 mm deep PIL 5050 SNN _ _ _ _* 2.350 kg
Aluminum Extrusion 50 x 50, Extrusion with maximum standard length (approx.6050 mm) PIL 5050 NNN 6 0 5 0 2.350 kg
Aluminum Extrusion 50 x 50, 70 Extrusions with maximum standard length (approx. 6050 mm) PIL 5050 PAC 0 0 7 0 2.350 kg
* please complete order code with desired
length in mm, e.g. PIL 5050 SNN 0300
Aluminum Extrusion 50x100 PIL 5010Application Mainly in machine building, e.g.• machine frames• racks• base for Linear Motion Units• assembly cells
Technical data Material: anodized aluminum EN AW-6060 T66Section modulus Wx : 30.0 cm3
Section modulus Wy: 16.6 cm3
Moment of inertia Ix : 150.0 cm4
Moment of inertia Iy: 41.4 cm4
Geometrical moment ofinertia against torsion It: 37.0 cm4
Tolerances and deflection see pages 122 to 124
4,5 8,5 1,5x45°
9,1
96,5
9,114
24
50
14
100 50
34
1 + -
description length weight/meter
Aluminum Extrusion 50 x 100, cut and tapped on both ends 50 mm deep PIL 5010 SNN _ _ _ _* 4.290 kg
Aluminum Extrusion 50 x 100, Extrusion with maximum standard length (approx. 6050 mm) PIL 5010 NNN 6 0 5 0 4.290 kg
Aluminum Extrusion 50 x 100, 40 Extrusions with maximum standard length (approx. 6050 mm) PIL 5010 PAC 0 0 4 0 4.290 kg
* please complete order code with desired
length in mm, e.g. PIL 5010 SNN 0300
Aluminum Extrusion 50x50 PIL 5050
order code
order code
!! note when usingFAS 5051
note for standard length note when usingFAS 5051
note for standard length
7574
16
4,51,5x45°
14 24
6,8
2525
2525
2525
200
13,5
2518,5
6,5
6,8
ApplicationParticularly applicable for Bsonders geeignet als:• Carriage Plate for Linear Motion Units• mounting plate for Power Slides
Technical dataMaterial: anodized aluminum EN AW-6060 T66Section modulus Wx: 106.0 cm3
Section modulus Wy: 14.2 cm3
Moment of inertia Ix: 1056.0 cm4
Moment of inertia ly: 17.7 cm4
Geometrical moment ofinertia against torsion It: 9.8 cm4
Tolerances and deflectionsee pages 122 to 124
description length weight/meter
Aluminum Extrusion 25 x 200, cut and tapped on both ends 15 mm deep PIL 2520 SNN _ _ _ _* 7.900 kg
Aluminum Extrusion 25 x 200, Extrusion with maximum standard length (approx. 6050 mm) PIL 2520 NNN 6 0 5 0 7.900 kg
Aluminum Extrusion 25 x 200, 24 Extrusions with maximum standard length (approx. 6050 mm) PIL 2520 PAC 0 0 2 4 7.900 kg
* please complete order code with desired
length in mm, e.g. PIL 2520 SNN 0300
Aluminum Extrusion 25x200 PIL 2520
order code
!
Aluminum Extrusion 100x200 PIL 1020ApplicationVery heavy duty machine building, e.g.• machine Frames• room and platform construction• as the base for linear motion systems• cranes and lifting machines• assembly lines
Technical dataMaterial: anodized aluminum EN AW-6060 T66Section modulus Wx: 218.1 cm3
Section modulus Wy: 131.8 cm3
Moment of inertia Ix: 2181.0 cm4
Moment of inertia Iy: 659.0 cm4
Geometrical moment ofinertia against torsion It: 794.0 cm4
Tolerances and deflectionsee pages 122 to 124 100 0.3+-
87.5 0.3+-
50 0.3+- 14
14 24
50
53.5
50
187.
5
200
50
Ø53
.5Ø
473
Ø8.
6Ø
6.4
1.5x
45°
0.3
+ -0.
3+ -
0.6
+ -
0.4
+ -
0.3
+ -
1+ -
1+ -
description length weight/meter
Aluminum Extrusion 100 x 200, cut and tapped on both ends 50 mm deep PIL 1020 SNN _ _ _ _* 13.700 kg
Aluminum Extrusion 100 x 200, Extrusion with maximum standard length (ca. 6050 mm) PIL 1020 NNN 6 0 5 0 13.700 kg
Aluminum Extrusion 100 x 200, 10 extrusions with maximum standard length (ca. 6050 mm) PIL 1020 PAC 0 0 1 0 13.700 kg
* please complete order code with desired
length in mm, e.g. PIL 1020 SNN 0300
order code
! Connection plates available upon request
!note for standard length note for standard length
7776
Fastener 16x40 FAS 1641
Fastener 40x40 FAS 4041
Fastener 40x40 Single Sided FAS 4001
Fastener FAS 4081
Fastener 50x50 FAS 505_
Surface Fastener 40x40 FAS ____
Inline Fastener 50x50 FAS 5061
Elbow Joint 40 GUS 4_41
Connection Plate FAS 102_
End Connection Plate FAS 103_
Corner Bracket GUS 4501
Corner Bracket GUS 1001
Corner Bracket GUS 1101
Drop-in Nut TIN 450_
Inserter TIN 9990
Fine-Tuning and Fixing Element TIN 4501
T-Nut TIN 60__
T-Nut Bar TIN 1000
T-Nut In-Line Fastener TIN 0171
Miter Fastener TIN 4545
Special Fastener TIN _000
page 78
page 78
page 79
page 79
page 80
page 82
page 83
page 83
page 84
page 85
page 86
page 87
page 87
page 88
page 88
page 89
page 89
page 90
page 90
page 91
page 91
The strong Fastening Technology
NEW
NEW
NEW
NEW
7978
Application90° connections for lightweight constructionfor use with• PIL 1640
Technical dataMaterial: anodized aluminum
EN AW-6060 T66; galvanized steel
28 1.25
16
DIN 74 - Km6DIN 74 - Km6
40
14.2
152
6 8
form of supply
description FAS 1640 TIN 4506 IBS M06X 018 weight
Fastener 16x40 kit 1 1 3 FAS 1641 0.045 kg
Fastener 16x40 base unit 100 pieces 100 - - FAS 1640 PAC 0100 1.970 kg
Drop-in Nut M6 100 pieces - 100 - TIN 4506 PAC 0100 0.990 kg
Fastener 16x40 FAS 1641
FAS 1640
FAS 4040
IBS M06x 018
IBS M06x 018
IBS M06x 018
LKS M08x 025
TIN 4506
TIN 4506/TIN 4596
order code
Application 90° connections for lightweight constructionfor use with• PIL 4040 • PIL 4080 across width
Technical dataMaterial: GD-Zn galvanized; galvanized steel
Load indexsee page 125
OptionFastener Kit 40x40for electrically conductive constructions
12
20
39.5
26.5
13.5
19.6
DIN 74 - Km6
8.1
Fastener 40x40 FAS 4041
form of supply
description FAS 4040 TIN 4506 IBS M06x 018 LKS M08x 025 TIN 4596 weight
Fastener 40x40 kit 1 2 2 1 - FAS 4041 0.068 kg
Fastener 40x40 base unit 100 pieces 100 - - - - FAS 4040 PAC 0100 2.900 kg
Drop-in Nut M6 100 pieces - 100 - - - TIN 4506 PAC 0100 0.990 kg
Fastener 40x40 kit, conductive 1 - 2 1 2 FAS 4043 0.068 kg
order code
1x FAS 4041
40
5080
40
2x FAS 4041
40
1x FAS 4041
Fastener 40x80 FAS 4081Application90° connections for lightweight constructionfor use with • PIL4080• PIL8080
Technical dataMaterial: GD-Zn galvanized; galvanized steel
Load indexsee page 125
OptionFastener Kit 40x80 for electrically conductiveconstructions
FAS 4080
IBS M06x 018
LKS M08x 025
TIN 4506/TIN 4596
79.5
12
66.5
40
19.6
13.5
DIN74-Km68.1
20
form of supply order codedescription FAS 4040 TIN 4506 IBS M06x 018 LKS M08x 025 TIN 4596 weight
Fastener Set 40x80 1 2 2 2 - FAS 4081 0.103 kg
Fastener 40x80 base unit 100 pieces 100 - - - - FAS 4080 PAC 0100 5.450 kg
Drop-in Nut M6 100 pieces - 100 - - - TIN 4506 PAC 0100 0.990 kg
Fastener 40x80 kit, conductive 1 - 2 2 2 FAS 4083 0.103 kg
80
2x FAS 4081
50
40
1x FAS 4081
40
80
1x FAS 4081
Fastener 40x40 single sided FAS 4001Application 90° connections for lightweight constructionfor use with• PIL 4040
Technical dataMaterial: GD-Zn galvanized; galvanized steel
FAS 4000
IBS M06x 018
LKS M08x 025TIN 4506
19.6
13.5
DIN
74-K
m6
26.2
5
8.1
13
20
12
form of supply order codedescription FAS 4000 TIN 4506 IBS M06x 018 LKS M08x 025 weight
Fastener 40x40 single sided kit 1 1 1 1 FAS 4001 0.040 kg
Drop-in Nut M6 100 pieces - 100 - - TIN 4506 PAC 0100 0.990 kg
resistance per conductive connection0.4 mΩ
!
resistance per conductive connection0.4 mΩ
!
8180
Fastener 50x50 FAS 5051 / FAS 5053Application90° connections for heavy construction for use with• PIL 5050• PIL 5010 • PIL 5020
Technical dataMaterial: GD-Zn black KTL coated;
galvanized steel
Load indexsee page 125
50
50 34
1.5x45DIN74-Bf10
DIN74-Km8
15
form of supply
description FAS 5050 FAS 5052 TIN 4598 TIN 4508 IBS M08x 020 SKS M10x 035 weight
Fastener 50x50 kit 1 2 - 2 2 1 FAS 5051 0.223 kg
Fastener 50x50 kit, conductive 1 2 2 - 2 1 FAS 5053 0.223 kg
Fastener 50x50 base unit 100 pieces 100 - - - - - FAS 5050 PAC 0100 14.400 kg
Centering Insert 100 pieces - 100 - - - - FAS 5052 PAC 0100 0.425 kg
Drop-in Nut M8 100 pieces - - - 100 - - TIN 4508 PAC 0100 0.990 kg
Drop-in Nut M8 100 pieces, conductive - - 100 - - - TIN 4598 PAC 0100 0.990 kg
order code
Fastener 50x50 single sided FAS 5055 / FAS 5057
form of supply
description FAS 5050 FAS 5052 TIN 4598 TIN 4508 IBS M08x 020 SKS M10x 035 weight
Fastener 50x50 single sided kit 1 1 - 1 1 1 FAS 5055 0.185 kg
Fastener 50x50 single sided kit, conductive 1 1 1 - 1 1 FAS 5057 0.185 kg
Fastener 50x50 base unit 100 pieces 100 - - - - - FAS 5050 PAC 0100 14.400 kg
Centering Insert 100 pieces - 100 - - - - FAS 5052 PAC 0100 0.425 kg
Drop-in Nut M8 100 pieces - - - 100 - - TIN 4508 PAC 0100 0.990 kg
Drop-in Nut M8 100 pieces, conductive - - 100 - - - TIN 4598 PAC 0100 0.990 kg
order code
IBS M08x 020
FAS 5050
TIN 4508 / TIN 4598
SKS M10x 035
FAS 5052
Application90° connections for heavy construction for use with• PIL 5010 • PIL 1010• PIL 5020
Technical dataMaterial: GD-Zn black KTL coated;
galvanized steel
Load indexsee page 125
50
50 34
1.5x45DIN74-Bf10
DIN74-Km8
15
IBS M08x 020
FAS 5050
TIN 4508 / TIN 4598
FAS 5052
SKS M10x 035
resistance per conductive connection(FAS 5053) 0.4 mΩ
! resistance per conductive connection(FAS 5057) 0.4 mΩ
!
2x FAS 5051 orFAS 5053 conductive
100
50
1x FAS 5051 or FAS 5053 conductive
50
4x FAS 5051 orFAS 5053 conductive
200
50
4x FAS 5055 single orFAS 5057 single, conductive
100
2x FAS 5055 single orFAS 5057 single, conductive
100
50
1x FAS 5055 single orFAS 5057 single, conductive
1x FAS 5055 single orFAS 5057 single, conductive
2x FAS 5059
50
200
8382
In-Line Fastener 50x50 FAS 5061ApplicationFace to face connection for use with• PIL 5050 • PIL 5010 • PIL 1010• PIL 5020
Technical dataMaterial: GD-Zn black KTL coated,
galvanized steel
Form of supply1 FAS Fastener Base Unit1 FAS Fastener Base Unit with thread inserts2 Screws M8x25, DIN 9122 Screws M10x35, DIN 7991
50
3450
DIN74-Bf10
Gewindeeinsatz M8 1,5x45°
15
description weight
In-Line Fastener 50x50 kit FAS 5061 0.374 kg
order code
Elbow Joint 40 GUS 4_41ApplicationAllows variable angle connections, e.g.• enclosures• swinging arms• frame works
Technical dataMaterial: GD-Zn with alu-lack
galvanized steel
Pivoting range: +/- 90°
8
R17
30
40
SW 1
4Ø 8.
6
1.25 x 45°
14
form of supply
description GUS 4040 GUS 4140 TIN 4508 IBS M08x 020 Centering Insert weight
Elbow Joint 40 kit 1 - 2 2 2 GUS 4041 0.223 kg
ElbowJoint 40 with clamp, kit - 1 2 2 2 GUS 4141 0.223 kg
Elbow Joint 40 with Centering Insert 30 pieces 30 - - - 60 GUS 4040 PAC 0030 4.010 kg
Drop-in Nut M8 100 pieces - - 100 - - TIN 4508 PAC 0100 0.890 kg
order code
25 Nm
2500 N
0 - 180°
Elbow Joint with clamp kit
form of supply
description FAS 5050 SKS M10x 035 weight
Surface Fastener 50x50 kit 1 1 FAS 5059 0.168 kg
Fastener 50x50 base unit 100 pieces 100 - FAS 5050 PAC 0100 14.400 kg
order code
Surface Fastener 50x50 FAS 5059ApplicationTo mount onto non-ROBOTUNITS surfaces andas stabilizing element for90° connections for heavy construction mainly with Extrusion 50x200 andFAS 5055 or FAS 5057
Technical dataMaterial: GD-Zn black KTL coated,
galvanized steel
50
50 34
1.5x45DIN74-Bf10
DIN74-Km8
15
FAS 5050
SKS M10x 035
1x FAS 5055 single orFAS 5057 single, conductive
1x FAS 5055 single orFAS 5057 single, conductive
2x FAS 5059
50
200
15
e.g. mounting on steel plate
SKS M08x 030
FAS 4049
ApplicationTo mount onto non-ROBOTUNITS surfaces and elements and face to face connection for use with• PIL 4040 • PIL 4080 • PIL 8080
Technical dataMaterial: anodized aluminum EN AW-6060 T66,
GD-Zn galvanized; galvanized steel
Form of supplySurface Fastener 40x40 kit1 FAS Surface Fastener 40 Base Unit1 Screw M8x30, DIN 7991
In-Line Fastener 40x40 kit2 FAS Surface Fastener 40 Base Unit2 Screws M8x30 DIN 79912 Hexagon Nuts M6 DIN 9342 Screws M6x25 DIN 912
40
4.1
27 1.25 x45
15
7
4033
DIN74 - Km6
DIN74 - Bf8
Surface Fastener 40x40 FAS 4049
order code
15
e.g. mounting on steel plate
description weight
Surface Fastener 40x40 kit FAS 4049 0.070 kg
In-Line Fastener 40x40 kit FAS 4051 0.160 kg
Press nut into fastener for face to face connection
NEW
8584
Connection Plate FAS 102_Application90° connection between extrusions PIL 1020
Technical DataMaterial: anodized aluminum,
galvanized steel
1715
10050
850
5050
200
DIN74-Bm10DIN74-Km81,5x45°
form of supply order codedescription FAS 1020 TIN 4508 TIN 4598 IBS M08x 020 SKS M10x 035 weight
In-line connector 100x200 Set 1 4 - 4 4 FAS 1025 0.920 kg
Cross connector 100x200 Set 1 8 - 8 4 FAS 1021 1.000 kg
In-line connector 100x200 Set conductive 1 - 4 4 4 FAS 1027 0.920 kg
Cross connector 100x200 Set conductive 1 - 8 8 4 FAS 1023 1.000 kg
Connection plate 100x200 (base unit) 1 - - - - FAS 1020 0.740 kg
! resistance for conductive connectionplate = 0,4 Ω
FAS 1021/FAS 1023 FAS 1025/FAS 1027
200
100 20
0
100
Cross connector In-line connector
End Connection Plate FAS 1031ApplicationFor connecting two extrusions end to end in thefollowing size• PIL 1020
Technical DataMaterial: anodized aluminum,
galvanized steel
Form of supply1 FAS Connection plate base unit1 FAS Connection plate with threaded inserts12 Screws M8x25, DIN 9128 Screws M10x35, DIN 7991
1005015
8 1.5 x 45°
threaded insert M8
DIN74 - Bm10
200
5050
508
! resistance for conductive connectionplate = 0,4 Ω
description weight
End Connection Plate 100 x 200 Set FAS 1031 1.945 kg
order code
NEWNEW
8786
Corner Bracket GUS 4501ApplicationFor 90° connections and as strengthening element in combination with ROBOTUNITSFasteners, for both 40 mm and 50 mmextrusions e.g.• 40/40 Extrusion combination• 50/50 Extrusion combination• 40/50 Extrusion combination
Connections to non ROBOTUNITS extrusionsand surfaces e.g.• mounting of table tops• fastening to non ROBOTUNITS extrusions• fastening to walls and ceilings
Technical dataMaterial: GD-Zn black KTL coated,
Galvanized steel
7.5
40
40
150°
2337
26
8.5
form of supply
description GUS 4500 GUS 4502 TIN 4508 IBS M08x 020 NIKO BLS M008 weight
Corner Bracket 40/50 Kit 1 2 2 2 2 GUS 4501 0.180 kg
Corner Bracket 40/50 base unit 80 GUS 4500 PAC 0080 9.920 kg
Corner Bracket 40/50 base unit 160 GUS 4500 PAC 0160 19.840 kg
Centering Inserts 80 pieces 80 GUS 4502 PAC 0080 0.640 kg
Drop-in Nut M8 100 pieces 100 TIN 4508 PAC 0100 0.890 kg
order code
TIN 4508 GUS 4500
GUS 4502
IBS M08x 020 NIKO
BLS M008
Application Examples
20.3
3.314.4
25.2
5
15.3
5
20.3
20.3
14.430
.25
20.3
5
25.3
3.3
Corner Bracket GUS 1001ApplicationFor 90° connections and as strenghteningelement in combination with ROBOTUNITSFasteners. The GUS 1000 can also be usedwith 40 mm extrusions parallel to T-slotcenterline.
Technical dataMaterial: GD-Zn black KTL coated,
Galvanized steel
9,5
5097
25
14
97
9,5
379
2
form of supply
description GUS 1000 TIN 4508 IBS M08x 020 weight
Corner Bracket 100 Kit 1 4 4 GUS 1001 0.615 kg
Corner Bracket 100 base unit 16 pieces 16 - - GUS 1000 PAC 0016 9.500 kg
Drop-in Nut M8 100 pieces - 100 - TIN 4508 PAC 0100 0.890 kg
order code
TIN 4508
GUS 1000
IBS M08x 020
Corner Bracket GUS 1101Application90° connections and as strengtheningelement in combination with ROBOTUNITSFasteners as well as non ROBOTUNITSsurfaces. The GUS 1100 can also be usedwith 40mm extrusions parallel to T-slotcenterline.
Technical dataMaterial: GD-Zn black KTL coated,
Galvanized steel
9,5
5097
25
14
97
9,5
379
2
form of supply
description GUS 1100 TIN 4508 IBS M08x 020 weight
Corner Bracket 100 Kit, one side centered 1 4 4 GUS 1101 0.615 kg
Corner Bracket 100 base unit, one side centered, 16 pcs 16 - - GUS 1100 PAC 0016 9.500 kg
Drop-in Nut M8 100 pieces - 100 - TIN 4508 PAC 0100 0.890 kg
order code
TIN 4508
GUS 1100
IBS M08x 020
8988
Inserter TIN 9990ApplicationAssembly tool for inserting Drop-in Nuts TIN4505, TIN 4506 and TIN 4508 in Extrusionslot
Technical dataMaterial: galvanized steel
order code
8.5
13.5
7
22.5
M
45°
Drop-in Nut TIN 450_ApplicationFor use with all Extrusions• self-centering• leaf spring prevents unintended movement
Technical dataMaterial: galvanized steel
order code
F
description weight
Inserter TIN 9990 0.045 kg
description F weight
Drop-in Nut M4 1000N TIN 4504 0.010 kg
Drop-in Nut M5 1500N TIN 4505 0.010 kg
Drop-in Nut M6 2500N TIN 4506 0.010 kg
Drop-in Nut M6, conductive 2500N TIN 4596 0.010 kg
Drop-in Nut M8 6000N TIN 4508 0.010 kg
Drop-in Nut M8, conductive 6000N TIN 4598 0.010 kg
Drop-in Nut M4 100 pieces TIN 4504 PAC 0100 1.030 kg
Drop-in Nut M5 100 pieces TIN 4505 PAC 0100 1.010 kg
Drop-in Nut M6 100 pieces TIN 4506 PAC 0100 0.990 kg
Drop-in Nut M8 100 pieces TIN 4508 PAC 0100 0.890 kg
Drop-in Nut M4 1200 pieces TIN 4504 PAC 1200 1.030 kg
Drop-in Nut M5 1200 pieces TIN 4505 PAC 1200 1.010 kg
Drop-in Nut M6 1200 pieces TIN 4506 PAC 1200 0.990 kg
Drop-in Nut M8 1200 pieces TIN 4508 PAC 1200 0.890 kg
Fine-Tuning and Fixing Element TIN 4501ApplicationSecures and allows fine-tuning of componentposition through post-insertion in Slot of 40 mm and 50 mm Extrusions, e.g.• Conveyors• Shelves and racks• Wherever fine-tuning of position is
necessary
Technical dataMaterial: galvanized steel
Form of supply1 TIN base unit1 Spring1 Screw M8x12, DIN 914-45H1 Screw M8x40, DIN 913-45H
13.5
17
M8
5.4
Ø
22.7
13.8
M8
order code
TIN 4501 can also be used as anearthing terminal
!
description weight
Fine-Tuning and Fastening Element TIN 4501 0.029 kg
order code
T-Nut TIN 60_ _ApplicationFor use with 40x40mm and 50x50mm Extrusions and multiples thereof• self-centering
Technical dataMaterial: galvanized steel
description F weight
T-Nut M8 8000N TIN 6008 0.027 kg
T-Nut M10 10000N TIN 6010 0.025 kg
20
9.5
M8/M10
2
9
25
F
9190
Mitre Fastener TIN 4545ApplicationConnection of Extrusions with mitre cuts
Technical DataMaterial: galvanized steel
Form of supply1 TIN base unit with countersink1 TIN base unit with thread4 Screws M8x12, DIN 914-45H1 Screw M6x10, ISO 10642
order code
description weight
Mitre Fastener TIN 4545 0.098 kg
44
88
M8
20 9
NEW
T-Nut In-Line Fastener TIN 0171Application Face to face connection of 40x40 mm and50x50 mm Extrusions and multiples thereof
Technical dataMaterial: galvanized steel
Form of supply1 TIN In-Line Fastener base unit6 Screws M8x12, DIN 914-45H
order code
description weight
T-Nut In-Line Fastener TIN 0171 0.196 kg
20
9.5
9
212
.529
2929
2929
M8
170
85°
T-Nut Bar TIN 1000ApplicationFits all Extrusions and is multifunctional; e. g. In-Line Fastener, to use for attachments etc.• self-centering
Technical dataMaterial: untreated steelStock length: 1000 mm or 3000 mm
description weight
T-Nut Bar 1000 mm TIN 1000 1.125 kg
T-Nut Bar 3000 mm TIN 3000 3.375 kg
order code
14
10
20
4x45°
2 2
9
Special Fastener TIN _000ApplicationFor mounting parts onto ROBOTUNITSextrusions where no holes are to be seenfrom the outside of the assembly
Technical dataMaterial: galvanized steel, O-ring
order code
This is the only ROBOTUNITS Faste-ner which requires drilling. To mount90° connections of two Extrusionsuse FAS 4041 or FAS 5051. Theuse of the Special Fastener for theabove mentioned connections wouldinfringe existing patents.
!
M
L
d13
mm
thr
ead
dept
h w
ith20
mm
scr
ew le
ngth
description M d L weight
Special Fastener 40 M8 7 20 mm TIN 4000 0.016 kg
Special Fastener 50 M10 9 20 mm TIN 5000 0.032 kg
button head screw M10
d
L
9392
Functional Accessories
End Cap CAP
Aluminum Cover Extrusion CAL 4545
Cover/Insert Extrusion CAL 4500
T-Slot Sliding Rail TIL 4500 NNN ____
Clamping Device PIN 4521
Panel Profile CAL 4515
Panel Elements PAN
Handle DOR 4501
Hinge DOR 4511
Door Latch DOR 4551
Door Catch DOR 4553
Safety Slide DOR 4557
Door stop DOR 4555
Hinge switch DOR 4585
Magnet Holder DOR 4541
Interlock DOR 4580
Fixing bracket BAP 2017
Cable block PIN 4530
Leveling Base BAS
Castor CAS
Base and Transport Plate BAP
Pneumatic Plate AIR 40__
page 94
page 94
page 95
page 95
page 96
page 97
page 98
page 99
page 99
page 100
page 100
page 101
Seite 101
page 102
page 102
page 103
page 104
page 104
page 105
page 106
page 108
page 109
NEW
NEW
9594
B
LH
End Cap CAP ApplicationCovers the ends of aluminum Extrusions • self-centering• retained through expanding anchor• reusable
Technical dataMaterial: PA6 black composite
form of supply order code
Aluminum Cover Extrusion CAL 4545 NNN 3000ApplicationCovers aluminum Extrusion slots• dust protection• splashguards• conduit cables and pneumatic hoses
Technical dataMaterial: anodized aluminumLength: 3000 mm 30
00
14
5,5
order code
BKS 4x13
CAP
description CAP BKS 4x13 L B H weight
End Cap 40x40 1 1 40 40 4 CAP 4040 0.005 kg
End Cap 40x80 1 2 40 80 4 CAP 4080 0.009 kg
End Cap 80x80 (2x CAP 4080) 2 4 80 80 4 CAP 8080 0.019 kg
End Cap 50x50 1 1 50 50 5 CAP 5050 0.010 kg
End Cap 50x100 1 2 50 100 5 CAP 5010 0.019 kg
End Cap 100x100 (2x CAP 5010) 2 4 100 100 5 CAP 1010 0.035 kg
End Cap 50x200 (2x CAP 5010) 2 4 50 200 5 CAP 5020 0.035 kg
End Cap 25x200 1 4 25 200 5 CAP 2520 0.022 kg
End Cap 16x40 1 2 16 40 5 CAP 1640 0.002 kg
End Cap 100x200 (4x CAP 5010) 4 8 100 200 5 CAP 1020 0.070 kg
description length* weight/meter
Aluminum Cover Extrusion CAL 4545 NNN _ _ _ _ 0.043 kg
Aluminum Cover Extrusion 3000 mm CAL 4545 NNN 3000 0.043 kg
* please complete order code with
desired length in mm
T-Slot Sliding Rail TIL 4500 NNN _ _ _ _ApplicationSimple linear guidance system usingExtrusion T-Slot
Technical dataMaterial: PAS-PE3 black compositeLength: 2000 mm
55
1,5x45°
13
13,5
18,5
37
leng
th
order code
description length* weight/meter
T-Slot Sliding Rail TIL 4500 NNN _ _ _ _ 0.222 kg
T-Slot Sliding Rail 2000 mm TIL 4500 NNN 2000 0.222 kg
* please complete order code with desired
length in mm, e.g. TIL 4500 NNN 0300
Cover / Insert Extrusion CAL 450_ NNN 2000ApplicationCovers aluminum Extrusion slots and fastenspanel elements 4-6mm thick• dust protection• splashguards• conduit cables and pneumatic hoses
Technical dataMaterial: impact resistant PVC with soft lips
Length: 2000 mm
2000
11,2
14
order code
4 - 6 mm
soft lip
cut
to s
ize
clea
r si
ze +
18
mm
4 - 6 mm
e.g. for cable conduit
10,5
10,5
cut
to s
ize
clea
r si
ze +
18
mm
PAN W4X
soft lip
cut
to s
ize
clea
r si
ze +
22
mm
PAN W4X
e.g. forcableconduit
10,5
10,5
cut
to s
ize
clea
r si
ze +
22
mm
application with panels application with wire mesh
description weight/meter
Cover / Insert Extrusion black 2000 mm CAL 4500 NNN 2000 0.050 kg
Cover / Insert Extrusion yellow 2000 mm CAL 4504 NNN 2000 0.050 kg
Cover / Insert Extrusion black, 160 lengths at 2000 mm CAL 4500 PAC 0160 0.050 kg
Cover / Insert Extrusion yellow, 160 lengths at 2000 mm CAL 4504 PAC 0160 0.050 kg
9796 !
Clamping Device PIN 4521ApplicationFor mounting panels. Suitable for 40 mm and50 mm Extrusions• No drilling of panels required• High retaining capacity
Technical dataMaterial: PA6 black; galvanized steelLoad: up to 250N, perpendicular to slotcenter line, thickness of panels: 1-10 mm• Protection against unintended movement
of panels through pretensioning of clamps
Load CapacityWithout pin: 200NWith pin: 900N for acrylic glass
1500N for polycarbonate glass
Form of supplyClamping Device PIN 4521 Kit1 PIN Clamping Device base unit1 PIN Clamping Device clamping part1 screw M4x25 DIN 912
12
1-10 mm 7
6.5
40
21
4.9
order code
description weight
Clamping Device Kit PIN 4521 0.021 kg
Pin SAS 5x20 0.002 kg
Assembly Instructions Optional for increased load capacity
Clamping Device Spacing
Size of panel = clearance - 15mm
Drill Ø 5,1 mm
Set Pin
F = max.1500N F = 200N
92 mm 300 mm
Panel Profile CAL 4515ApplicationFor mounting panels from 1 - 2 mm and 3 - 8 mm thick, post assembly insertion possible• protection against dust, water spray
and acoustics• aesthetically appealing
Technical dataMaterial: impact resistant PVC with soft lips,
grey
Length: 3000 mm
30
21
7.5
6.5
CAL 4515 8.5 mmCAL 4517 2.5 mm
order code
description length* weight
Panel Profile 3 - 8 mm, with mitre cut and knotch CAL 4515 S_ _ _ _ _ _* 0.280 kg
Panel Profile with maximum standard length (ca. 3000 mm) CAL 4515 NNN 3000 0.840 kg
Panel Profile 25 lengths with maximum standard length (ca. 3000 mm) CAL 4515 PAC 0025 21.000 kg
Panel Profile 1- 2 mm, with mitre cut and knotch CAL 4517 S_ _ _ _ _ _* 0.280 kg
Panel Profile with maximum standard length (ca. 3000 mm) CAL 4517 NNN 3000 0.840 kg
Panel Profile 25 lengths with maximum standard length (ca. 3000 mm) CAL 4517 PAC 0025 21.000 kg
177.5
45°CAL 4515
3 - 8 mm
1 - 2 mm
CAL 4517
Pane
l siz
e =
insi
de d
imen
sion
- 15
mm
6.5
! 45° miter cut required
Mitre cut and cutout for fastener e.g. FAS 4041 or FAS 5051
Insert baseInsert Panel
Mount Panel Clamp
F = 700 N*
*Load Capacity for 1m2 Acrylic orPolycarbonate glass 5 mm thick
Assembly Instructions
NEW
Mitre cut and cutout for fastener
Cutting Optionsall options can be combined
A
B
C
A
B
C
length
length
length
* please complete the order codewith cut option left (A, B or C),with cut option right (A, B or C)and the length in mm!e.g.: CAL 4515 SAB 0500
9998
Panels PAN _ _ _ _ _ _X _ _ _ _ApplicationUsed for guarding• Mounting with Clamping Device PIN 4521• Cover/Insert Extrusion, CAL 4500, 4502, 4504• Clamp Extrusion PAL 4500
Technical dataMaterial options: Acrylic glass
Polycarbonate glass (higher breakage resistance than acrylic glass)Foamed PVC panels grey
Panel Element PAN _ _ _ _ W4X _ _ _ _ApplicationUsed for guarding; mounted with • Cover / Insert Extrusion
CAL 4500, 4502, 4504• Clamp Extrusion PAL 4500• Mesh Clip PIN 4510
Technical dataMaterial: galvanized steel
thickness
description thickness width* type length* weight/m2
Acrylic glass clear 4 mm PAN _ _ _ _ A4X _ _ _ _ 4.760 kg
Acrylic glass clear 5 mm PAN _ _ _ _ A5X _ _ _ _ 5.950 kg
Acrylic glass clear 6 mm PAN _ _ _ _ A6X _ _ _ _ 7.140 kg
Acrylic glass clear 8 mm PAN _ _ _ _ A8X _ _ _ _ 9.520 kg
Acrylic glass tinted 4 mm PAN _ _ _ _ B4X _ _ _ _ 4.760 kg
Acrylic glass tinted 5 mm PAN _ _ _ _ B5X _ _ _ _ 5.950 kg
Acrylic glass tinted 6 mm PAN _ _ _ _ B6X _ _ _ _ 7.140 kg
Acrylic glass tinted 8 mm PAN _ _ _ _ B8X _ _ _ _ 9.520 kg
Polycarbonate glass clear 4 mm PAN _ _ _ _ P4X _ _ _ _ 4.800 kg
Polycarbonate glass clear 5 mm PAN _ _ _ _ P5X _ _ _ _ 6.000 kg
Polycarbonate glass clear 6 mm PAN _ _ _ _ P6X _ _ _ _ 7.200 kg
Polycarbonate glass clear 8 mm PAN _ _ _ _ P8X _ _ _ _ 9.600 kg
Polycarbonate glass tinted 4 mm PAN _ _ _ _ Q4X _ _ _ _ 4.800 kg
Polycarbonate glass tinted 5 mm PAN _ _ _ _ Q5X _ _ _ _ 6.000 kg
Polycarbonate glass tinted 6 mm PAN _ _ _ _ Q6X _ _ _ _ 7.200 kg
Polycarbonate glass tinted 8 mm PAN _ _ _ _ Q8X _ _ _ _ 9.600 kg
Foamed panels grey, similar RAL 7004 5 mm PAN _ _ _ _ G5X _ _ _ _ 3.250 kg
* please complete order code with desired
width and length in mm, e.g. PAN 0300 A4X 0300
description width* type length* weight/m2
Wire Mesh 40x40x4 mm PAN _ _ _ _ W4X _ _ _ _ 4.360 kg
* please complete order code with desired
width and length in mm (max. 2000x1500),
e.g. PAN 0300 A4X 0300
order code
order code
40 Ø Wire 4 mm
Handle DOR 4501ApplicationUsed for doors
Technical dataMaterial: PA-GF composite, galvanized steel
Form of supplyHandle kit:1 Handle DOR 45002 Drop-in-nuts TIN 45062 Screws M6x18 DIN 912
Hinge DOR 4511Application For swiveling constructions, with inserts applicable for 40x40 and 50x50 Extrusionsand all multiples thereof, e.g.• doors
Technical dataMaterial: GD-Zn, black coated
galvanized steel
Form of supply1 Hinge2 Centering inserts4 Drop-in-nuts M6 TIN 45064 Screws M6x16 ISO 7390
SW 10
28
122
152
172
10
Ø13
6
13 Ø6,
2
52
81
for M655
45
50 308
15
0-250°
F 100 N max
order code
order codeform of supply
27.5 22.5
5
25 20
For 50mm Extrusions insert is directed outwards
For 40mm Extrusions insert is directed to pivot
description weight
Handle kit DOR 4501 0.029 kg
description DOR 4510 TIN 4506 LKS M06x 016 weight
Hinge kit 1 4 4 DOR 4511 0.222 kg
Hinge with Centering Inserts 50 pieces 50 - - DOR 4510 PAC 0050 9.050 kg
Drop-in Nut M6 - 100 - TIN 4506 PAC 0100 0.990 kg
TIN 4506
TIN 4506
IBS M06x 018
DOR 4500
TIN 4506
LKS M06x 016
DOR 4510
! Tightening Torque M6x16MA max 8 Nm
101100
Door Latch DOR 4551ApplicationUsed as a retaining device for doorspush lever to release
Technical dataMaterial: PA6 30 GF composite, black
Form of supply1 Door Latch complete2 Drop-in-nuts M6 TIN 45062 Screws M6x16 ISO 73802 Washers M6 DIN 125A
68
Ø8
26.5
5
31
10.5
12
24.5
12.5
49.5
order code
description weight
Door Latch kit DOR 4551 0.100 kg
Secure: to release door,lever has to be pushed
Retaining lever can besecured against openingwith a padlock. Ø of shackle 7 mm
Retaining lever can besecured against closingwith a padlock. Ø of shackle 7 mm
! For additional security!
Door Catch DOR 4553ApplicationUsed as a retaining device for doorspull door to release
Technical dataMaterial: PA6 30 GF composite,
black grey
Form of supply1 Door Catch complete2 Drop-in-nuts M6 TIN 45062 Screws M6x16 ISO 73802 Washers M6 DIN 125A
68
26.5
Ø8
4.4
9.7
31
24.5
12.5
12
49.5
order code
description weight
Door Catch kit DOR 4553 0.100 kg
Pull to release
Adjustable preten-sion for optimalretention force
Adjustablepretension foroptimal retentionforce
ApplicationUsed as a fixed stop for doors
Technical dataMaterial: PA6 30 GK composite,
Galvanized steel
Form of supply1 Door stop2 Drop-in nuts M6, TIN 45062 Screws M6 x 20, ISO 73802 Washers M6. DIN 125A
Door stop DOR 4555
description weight
Door stop Set DOR 4555 0.020 kg
order code
10
52
22
10.5
0
Ø 6.623.438.6
Safety Slide DOR 4557
75
8
2 17
order code
description weight
Safety Slide kit DOR 4557 0.090 kg
ApplicationEliminates unintended closing of doors. Suitable for all profiles.
Technical dataMaterial: Galvanized steel, Black composite
Form of supply1 Safety slide complete1 Drop-in Nut M8 TIN 45081 Screw M8x12, DIN 914-45H
Door is closed:Safety slide sits on the doorlatch.
Door is open:Safety slide falls down ontothe Drop-in Nut and pre-vents the door from beinginadvertantly closed.
Door will be closed:To close the door the safetyslide must be manually lifted.
103102
Magnet Holder DOR 4541ApplicationRetaining device for frameless doors
Technical DataMaterial: POM black composite,
galvanized steelRetaining capacity: front 20 N, back 8 N
Form of supply1 Magnet Holder complete2 Drop-in-nuts M6 TIN 45062 Washer M6 DIN 125A2 Screws M6x20, ISO 73801 Screw M5x6, DIN 921
19
20
10
6.3
30
40
M5
28 13.5
order code
description weight
Magnet Holder kit DOR 4541 0.075 kg
NEW
ApplicationFor doors in safety fence and screening applica-tions. Suitable for multiples of 40/40 and40/50, but not 50/50.
Technical data:Material: GD-Zn
Supply: 230V/1,5 A 1 x Change-over contact
Conformance:EN 60204-1EN 60947-5-1GS-ET15
Form of supplyDOR 4585: 1 Hinge switch
4 Drop-in nuts M6 TIN 45064 Screws M6x18 DIN 9122 Washers M6 DIN 125A
DOR 4587: 1 empty Hinge4 Drop-in nuts M6 TIN 45064 Screws M6x18 DIN 9122 Washers M6 DIN 125A
Hinge switch DOR 4585
order code
description weight
Hinge switch kit DOR 4585 0.350 kg
Empty hinge kit DOR 4587 0.300 kg
5 m cable with plug DOR 4588 0.200 kg
Empty hinge
Hinge switch
! For further information please requesta data sheet.Attention: not compatible with 50x50
ApplicationSafety device for Safety Fence Doors
Technical dataMaterial: anodised aluminum, galvanized
steelfiberglass reinforced thermoplastichousing(-30...+80°C)
Power rating: 230V/2 A 1 x open contact1 x closed contact
Conformance:IEC 60947-5-1EN 60947-5-1DIN VDE 0660-200BG-GS-ET-15
Form of SupplyDOR 4580: 1 Base unit
1 Catch
DOR 4582: 1 Base unit1 Actuator1 Ball retainer
DOR 4581: 1 Fixing plate 11 Fixing plate 24 Drop-in Nuts TIN 45062 Washers M5 DIN 125A2 Screws M5x14 DIN 9122 Screws M5x10 DIN 79912 Screws M6x16 DIN 79912 Screws M6x20 DIN 7991
DOR 4583: 1 Fixing plate 31 Fixing plate 41 Fixing plate 54 Drop-in Nuts TIN 45062 Washers M5 DIN 125A2 Washers M6 DIN 125A2 Screws M5x10 DIN 79912 Screws M5x16 DIN 9124 Screws M6x16 DIN 79912 Screws M6x20 DIN 912
6
10
35
5
6
10
40
5
6
5
50
140
10
8
6
50
14010
5
8
Interlock DOR 4580
order code
description weight
Interlock with actuator DOR 4580 0.125 kg
Interlock with actuator and ball retainer DOR 4582 0.160 kg
Standard fixing kit A (see diagram) DOR 4581 0.155 kg
Fixing kit B (see diagram) DOR 4583 0.230 kg
A: DOR 4581PIL 40 x 40 und PIL 50 x 50
A: DOR 4581PIL 40 x 40 mit PIL 50 x 50
B: DOR 4583PIL 50 x 100 mit PIL 40 x 40
B: DOR 4583PIL 40 x 80 mit PIL 40 x 40
Interlock with actuator
Interlock with actuator and ball retainer
105104
Fixing bracket BAP 201720
0
30
80
Ø9
3
25550
40
139
116
25
17
Ø13
order code
description weight
Fixing bracket Kit BAP 2017 0.640 kg
Fixing bracket BAP 2016 0.600 kg
Floor bolt BAP 2014 0.060 kg
ApplicationFor stabilizing and fixing profiles to various sur-faces (Floor, Ceiling, etc.).
Technical dataMaterial: Galvanized steel
Form of supplyFixing bracket Set:1 Fixing bracket BAP 20162 Drop-in nuts M8 TIN 45082 Screws M8x16 DIN 9122 Washers M8 DIN 125A
Fixing to the floor
IBS M08x 016TIN 4508
IBS M08x 016TIN 4508
Cable block PIN 4530
19
8
22915 10
11
2 22
11
6 4.3
order code
description weight
Cable block 50 pcs. (cable tie not included) PIN 4530 PAC 0050 0.250 kg
ApplicationFixing of cables, tubes and wires with cableties, along and across the extrusion
Technical dataMaterial: PA Composite
glass fibre reinforced black
Rotate the cable block into the des-ired point of the extrusion
Secure the cables with a cable tie
Assembly tips
Leveling Base M8x40 BAS 4008ApplicationAdjustable height setting and vibration dampening• ball-and-socket joint
Technical dataMaterial: galvanized steel, PA6 composite,
rubber
M8
X m
ax.
X m
in.
78
Ø 40
Leveling Base M10x50 BAS 5010Application Adjustable height setting and vibration dampening• ball-and-socket joint
Technical dataMaterial: galvanized steel, PA6 composite,
rubber
X m
ax.
X m
in.
78
Ø 50
M 10
Leveling Base M10x80 BAS 8010ApplicationAdjustable height setting and vibration dampening• ball-and-socket joint
Technical dataMaterial: galvanized steel, PA6 composite,
rubber
X m
ax.
X m
in.
85
Ø 80
M 10
order code
order code
order code
description X min. X max. max. load optimal basic adjustment weight
Leveling Base M8x40 35 65 5000 N 45 mm BAS 4008 0.063 kg
description X min. X max. max. load optimal basic adjustment weight
Leveling Base M10x50 35 65 5000 N 45 mm BAS 5010 0.087 kg
description X min. X max. max. load optimal basic adjustment weight
Leveling Base M10x80 36 68 10000 N 45 mm BAS 8010 0.130 kg
107106
Leveling Base M20x100 BAS 1020ApplicationAdjustable height setting and vibration dampening• ball-and-socket joint
Technical dataMaterial: galvanized steel, PA6 composite,
rubber
X m
ax.
X m
in.
146
Ø 100
M 20
order code
description X min. X max. max. load optimal basic adjustment weight
Leveling Base M20x100 65 120 18000 N 90 mm BAS 1020 0.475 kg
Castor with bolt hole fitting and brake CAS 3_ _ _ApplicationFor trolleys, carts etc.
Technical dataMaterial: galvanized steel, rubber
F max.
Ø12,5
H
ØR
40
S
AA
description AA ØR S H F max. weight
Swivel Castor with bolt hole fitting and brake 80 mm 68 80 110 108 600 N CAS 3080 0.735 kg
Swivel Castor with bolt hole fitting and brake 100 mm 83 100 110 133 900 N CAS 3100 0.880 kg
order code
F max.
Ø12,5
H
ØR
40
110
AA
F max.
Ø12,5
H
ØR
40
S
AA
Castor with bolt hole fitting CAS 2_ _ _ApplicationFor trolleys, carts etc.
Technical dataMaterial: galvanized steel, rubber
description AA ØR S H F max. weight
Swivel Castor with bolt hole fitting 80 mm 68 80 80 108 600 N CAS 2080 0.608 kg
Rigid Castor with bolt hole fitting 80 mm 68 80 80 108 600 N CAS 2082 0.495 kg
Swivel Castor with bolt hole fitting 100 mm 83 100 90 133 900 N CAS 2100 0.748 kg
Rigid Castor with bolt hole fitting 100 mm 83 100 100 133 900 N CAS 2102 0.630 kg
order code
H
F max.
AL
ØR
S
AA
Castor with plate CAS 0_ _ _ApplicationFor trolleys, carts etc.
Technical dataMaterial: galvanized steel, rubber
H
F max.
ØR
AL
S
AA
description AA AL ØR S H F max. weight
Swivel Castor with plate 80 mm 70 40 80 80 110 600 N CAS 0080 0.608 kg
Rigid Castor with plate 80 mm 70 40 80 80 110 600 N CAS 0082 0.495 kg
Swivel Castor with plate 100 mm 85 40 100 90 135 900 N CAS 0100 0.748 kg
Rigid Castor with plate 100 mm 85 40 100 90 135 900 N CAS 0102 0.630 kg
order code
Castor with plate and brake CAS 1_ _0 Application For trolleys, carts etc.
Technical dataMaterial: galvanized steel, rubber
description AA AL ØR S H F max. weight
Swivel Castor with plate and brake 80 mm 70 40 80 110 110 600 N CAS 1080 0.735 kg
Swivel Castor with plate and brake 100 mm 85 40 100 110 135 900 N CAS 1100 0.880 kg
order code
66
8,5
50 61 75
42
45
51
90
66
8,5
50 61 75
42
45
51
90
109108
description L B X Z weight
Base and Transport Plate 40x80, M20 thread 80 40 40 M8 x 20 DIN 912 BAP 4080 0.308 kg
Base and Transport Plate 80x80, M20 thread 80 80 40 M8 x 20 DIN 912 BAP 8080 0.650 kg
Base and Transport Plate 50x100, M20 thread 100 50 50 M10 x 25 DIN 912 BAP 5010 0.503 kg
Base and Transport Plate 100x100, M20 thread 100 100 50 M10 x 25 DIN 912 BAP 1010 1.040 kg
Base and Transport Plate 40x80, with center bore 80 40 40 M8 x 20 DIN 912 BAP 4078 0.318 kg
Base and Transport Plate 80x80, with center bore 80 80 40 M8 x 20 DIN 912 BAP 8078 0.660 kg
Base and Transport Plate 50x100, with center bore 100 50 50 M10 x 25 DIN 912 BAP 5008 0.513 kg
Base and Transport Plate 100x100, with center bore 100 100 50 M10 x 25 DIN 912 BAP 1008 1.050 kg
order code
Base and Transport Plate BAP_0_0ApplicationUsed for mounting Leveling Base or Castor
Technical dataMaterial: galvanized steel
M 2
0
Z
L X15
B
15
L X
B
X
M 2
0
Z
BAP 4080BAP 5010
BAP 4078BAP 5008
BAP 8080BAP 1010
application as levelingBase Plate
application asTransport Plate
BAP 8078BAP 1008
ApplicationFitting for channeling compressed air throughextrusions
Technical dataMaterial: Aluminum black anodizedMaximum Pressure: 10 bar (140 psi)
Form of Supply1 Face plate2 Screws M8x20 DIN 9122 T-Nuts M8 TIN 60081 O-Ring Ø 21x2,5 mm
Pneumatic Face Plate AIR 4051
40
80
Km8
R 1/2"
9
155
15
order code
description weight
Pneumatic face plate kit AIR 4051 0.380 kg
Pneumatic End plate AIR 4081ApplicationFitting for channeling compressed air through extrusions
Technical dataMaterial: Aluminum black anodizedMaximum Pressure: 10 bar (140 psi)
Form of SupplyAIR 4081 and AIR 80811 End plate1 Rubber seal2/4 Screws M8x20 DIN 912
AIR 5011 und AIR 10111 End plate1 Rubber seal2/4 Screws M10x25 DIN 7935
I JK
R 1/2"
E
B
H
A D
15
I J J K
R 1/2"
A D
H F
G
C
15
order code
description weight
Pneumatic End plate kit 40x80 AIR 4081 0.380 kg
Pneumatic End plate kit 80x80 AIR 8081 0.750 kg
Pneumatic End plate kit 50x100 AIR 5011 0.590 kg
Pneumatic End plate kit 100x100 AIR 1011 1.180 kg
A B C D E F G H I J K40x80 80 40 - 40 27 - - 6.5 DIN 74 Km6 DIN74 Km8 M6
50x100 100 50 - 50 34 - - 8 DIN 74 Km8 DIN74 Bm10 M8
80x80 80 - 80 40 - 40 67 6.5 DIN 74 Km6 DIN74 Km8 M6
100x100 100 - 100 50 - 50 84 8 DIN 74 Km8 DIN74 Bm10 M8
Hole diameter in extrusion 10 - 12 mm
111
Application examples and suggestions for solutions
Linear Motion System Abbreviations
Linear Motion System load capacities
Linear Motion System roller capacity
Linear Motion System calculations
Linear Motion System application examples
Linear Motion System combination examples
Linear Motion System assembly tips
Aluminum Extrusion tolerances
Aluminum Extrusion deflection calculations
Torsion calculations
Aluminum Extrusion and Fastener load capacities
page 112
page 116
page 117
page 117
page 118
page 120
page 120
page 121
page 122
page 123
page 124
page 125
Technical appendix
L
0.2
L=6000 mm
datum face
F2 max.
MB2 max.
FAS 4081FAS 5055 (2x)
PIL 4080PIL 5010
110
113112
Competency at all levelsA standard Belt Conveyor is thecore of this application. In combi-nation with a Linear Motion Unitand a second Belt Conveyor, partscan be transferred to any requiredheight.
Customized solutionsAn individually customized worksta-tion built with the ROBOTUNITSModular Automation System savestwice the time, both in design andassembly as well as in daily use.
Customized solutions, in thisexample with an integrated scale,dividers for sorting and storingdifferent sizes of cardboard on amobile frame are easily mounted.
From professionals,for professionals.
Time saving with standardizationThis specialty machine for theassembly of furniture hinges wasdesigned and built in the shortestpossible time. Crucial was thecareful combination of standardcomponents (approx. 95%) and afew special parts. The LinearSpeed Transfer and Speed Hand-lings used in the operation of thismachine are available in differentsizes as standard components.
On the following pages are selectedcustomer designed applicationsfrom around the world using theROBOTUNITS Modular AutomationSystem.
Each is an individual automationsolution achieved with the ROBOT-UNITS Modular AutomationSystem, requiring a minimum ofparts and design effort.
115114
User-friendly systemA quick and easy solution to operate this machine is built withcomponents of the ROBOTUNITSModular Automation System. A Linear Motion Unit allows theoperator to move the control panel to the most convenient operating position.
Everything under controlNo matter if it’s skis or snowboards,bicycle frames or kid’s toys, this teststation provides diversity and flexi-bility: To test deflection and torsion.
We accept challengesThe cycle time for this machine is0.8 sec and adjusting is as easyas one, two, three. The newestgeneration of ROBOTUNITS SpeedHandlings allows horizontal andvertical strokes to be adjustedseparately.
117116
19 25 25
25
4550
25
62,5
12,5
FA/rolle
FR/rolle
FA/rolle
FR 1500 N
FA 750 N
FRmax. FAmax.
roller 1500N 750N
Linear Motion System roller capacity
Linear Motion System Abbreviations
LIL 2520 SNN 0150 LIL 2520 SNN 0200
Y 0,1 0,15
2525
A Y
50 50X
X
F(x,y,z)max. [N] allowable static load F(x,y,z) [N] actual static load FR [N] allowable load / roller - radial ( 1500 N )FA [N] allowable load / roller - axial ( 750 N )M(x,y,z)max. [Nm] allowable static torque amax. [m/s2] allowable accelerationX [m] distance between rollers in direction of motionY [m] distance between rollers perpendicular to direction of motionA [m] Extrusion heightg [m/s2] gravitational acceleration (approx. 9.81 m/s2)m1 [kg] mass of Carriage Plate and Leverm2 [kg] mass of mounted and moved partsFareq. [N] required drive powerMdhor req. [Nm] required drive torque in horizontal directionMdver req. [Nm] required drive torque in vertical directionL1 [m] distance of center of gravity of Carriage Plate and LeverL2 [m] distance of center of gravity of mounted and moved parts or distance of force F(x,y,z)
F1
L
A
2*FA*A
FR
FR
FA
FA
FA
FA
L
FR < 1500 NFA < 750 N
F1 <=
Technical data
Vmax = 8 m/s: Max. traveling speed at average
loadacceleration: amax. < 15m/s2
max. driving torque: 60 Nmload: FR [N] safe load / roller radial
(1500 N)FA [N] safe load / roller axial (750 N)
Maintenance
lubrication: In order to ensure durability of the Guide Rail make sure that it is sufficiently lubricated. Check the wiper and lubrication device on a regular basis and re-lubricate if necessary.
load: Load data are valid for one type of load and direction of load. „Static layout“ refersto weight and operation forces. „Dynamic layout“ refers to weight and acceleration forces.
Linear Motion System load capacities
L = point of application of forceA = Extrusion height
119118
static design:
MX max. = 2*FA*A FY max.=
MY max. = (FR- )*( ) FX max.=
dynamic design:
(FR- )*( )
Fa req. = (m1+m2)*amax.+10N
Md hor req. = Fa req.*0,035 m*1,8
static design:
MX max. = 2*FA*A Fz max.=
MZ max. = 2*FA*X Fx max.=
dynamic design:
a max. =
Linear Motion System calculations
application A (horizontal)
-
GEN-A3GEN-A3HERTITLEHERTITLE00220011GEN-POSGEN-POSGEN-SUMGEN-SUMCANONIICANONII1.01.0EDITEDITMMISOISO1:11:111
GEN-A3GEN-A3HERTITLEHERTITLE00220011GEN-POSGEN-POSGEN-SUMGEN-SUMCANONIICANONII1.01.0EDITEDITMMISOISO1:11:111
GEN-A3GEN-A3HERTITLEHERTITLE00220011GEN-POSGEN-POSGEN-SUMGEN-SUMCANONIICANONII1.01.0EDITEDITMMISOISO1:11:111
GEN-A3GEN-A3HERTITLEHERTITLE00220011GEN-POSGEN-POSGEN-SUMGEN-SUMCANONIICANONII1.01.0EDITEDITMMISOISO1:11:111
Y
Fy
Fx
Mx
Mz
X
Z
Y
X
My
m 2
m 1
L1
L2
application B (horizontal)
GEN-A3GEN-A3HERTITLEHERTITLE00220011GEN-POSGEN-POSGEN-SUMGEN-SUMCANONIICANONII1.01.0EDITEDITMMISOISO1:11:111
GEN-A3GEN-A3HERTITLEHERTITLE00220011GEN-POSGEN-POSGEN-SUMGEN-SUMCANONIICANONII1.01.0EDITEDITMMISOISO1:11:111
GEN-A3GEN-A3HERTITLEHERTITLE00220011GEN-POSGEN-POSGEN-SUMGEN-SUMCANONIICANONII1.01.0EDITEDITMMISOISO1:11:111
GEN-A3GEN-A3HERTITLEHERTITLE00220011GEN-POSGEN-POSGEN-SUMGEN-SUMCANONIICANONII1.01.0EDITEDITMMISOISO1:11:111
Z
Mz
L2 Fz
My
Y
m2
Fx
m1
L1
X
Mx
X
Y
application C (vertical)static design:
Mx max. = 2*FA*Y Fz max.=
Mz max. = 2*FA*Y Fx max.=
dynamic design:
a max.=
Fa req. = (m1+m2)*(amax.+g)+10N
- g
(m1+m2)*g2
(m1+m2)*g2
MX max.-g (m1*L1+m2*L2)
L2
L2
L2
L2
L2
L2
MZ max.
FA*X g*X
(m1*L1+m2*L2)*9 9*Y
MX max.
MY max.
Mx max.-g*(m1*L1+m2*L2)
(m1*L1+m2*L2)*2 2*FA*X
Mz max.
x2+y2 - 0,036
x2+y2 - 0,036
(m1*L1+m2*L2)*2a max.=
static design:
My max.= FR*( x2+y2 - 0,036) Fz max.=
Mz max.= 2*FA*Y Fy max.=
dynamic design:
FR*( x2+y2 - 0,036)(m1*L1+m2*L2)*2
Fa req. = (m1+m2)*(amax.+g)+10N
Md ver req. = Fa req.*0,035 m*1,8
X
L 2
L 1
Mx
Mz
X
Z
Y
F xMy
Y
m 2
m 1
Fz
application F (vertical)
- g
Y
L2
L1
Fz
MX
Mz
X
Z
X
FxMy
Y
m2
m1
application E (horizontal)static design:
Mx max.= 8*FA*(y-0,15) Fz max.=
Mz max.= 4*FA*X Fx max.=
dynamic design:
a max.=
Fa req. = (m1+m2)*amax.+40N
Md hor req. = Fa req.*0,035 m*1,8
Y
X
application D (vertical)
- g
static design:
Mx max.= 4*FA*X Fz max.=
Mz max.= 4*FA*Y Fx max.=
dynamic design:
4*FA*X
(m1*L1+m2*L2)*2
Fa req. = (m1+m2)*(amax.+g)+40N
Md ver req. = Fa req.*0,035 m*1,8
L2
L2
L2
Mz max.
L2
My max.-g*(m1*L1+m2*L2)
Mz max.
Mx max.-g (m1*L1+m2*L2)
(m1*L1+m2*L2)*24*FA*X
Mx max.-g (m1*L1+m2*L2)
L2
Mz max.
L2
a max.=
a max.=
121120
Linear Motion System application examples
Linear Motion System combination examples
PIL 5010 PIL 5020PIL 1010
PIL 5010
PIL 5020
PIL 2520PIL 2520 PIL 2520
2525
A Y
LIL 2520 SNN 0150 LIL 2520 SNN 0200
Y 0,1 0,15
screws SKS M08X 050
Carriage PlateLIL 2520 SSN _ _ _ _
half length grooved pin Ø6
mounting of Guide Rail LIL 5000 NNN
press to the rightand tighten
inserting
Linear Motion System assembly tips
123122
Technical data - Aluminum Extrusions
material designation: EN AW-6060 T66
ultimate tensile strength Rm(in direction of pressing): 215 N/mm2
apparent yielding point Rp(in direction of pressing): 160 N/mm2
modulus of elasticity E: 70000 N/mm2
Shear modulus G: 26000 N/mm2
coefficient of linear expansion: α=22,5*10-61/K
Brinell hardness: ca. 70 HB
breaking elongation: 12%
material density: 2.7 kg/dm3
cutting data:tolerance of length (up to 6000 mm): ±0.2 mmrectangular accuracy: ±0.05 mm
(We optimize our tolerances according to the Taguchiprinciple.)
L=6000 mm0.2
measuring plane
with
A m
ax.
0,3
mm A=300mm
L=2000 mm
measuring plane
with
L m
ax.
1,5
mm
L=2000 mm
measuring plane
max
. 1,2
mm
up to 100 mm
Aluminum Extrusion tolerances
torsion
parallelism
straightness
L
F
f
F
f
F
f
Aluminum Extrusion deflection calculation diagramF
type of load
type of load:
deflection by force F
F*L3
f = (mm)48*E*l*104
deflection under own weight
5*FG*L3
f = (mm)384*E*l*104
bending stress σ max.
F*Lσ =
4*W*103
deflection by force F
F*L3
f = (mm)192*E*l*104
deflection under own weight
FG*L3
f = (mm)384*E*l*104
bending stress σ max.
F*Lσ=
8*W*103
E = 70.000 N/mm2
F [N]G [N] (dead weight and/or
line load)f [mm]L [mm]l [cm4] (moment of inertia)W [cm3] (section modulus)l;W - see data of Aluminum
Extrusionsσ zul. = 70 N/mm2
(recommendation)
1 2 3
2 31
2
3
1
deflection by force F
F*L3
f = (mm)3*E*l*104
deflection under own weight
FG*L3
f = (mm)8*E*l*104
bending stress σ max.
F*Lσ = (N/mm2)
W*103
125124 ! When using the Fine Tuning and Fastening Element the connection is protected against movement.
Torsion CalculationsThe following formulas are applicable for calculating the angle of torsion:
Example 2
= (mm)180° * Mt * L
π * 4* G * It * 104
Example 1
= (mm)180° * Mt * Lπ * G * It * 104
Key:Mt = Torque in NmmL = Profile lengthIt = Torsional moment in cm4G = 26.000 N/mm2
= Torsion angle in degrees
Note on maximum torsion:The criteria for selection of a profile which will be subject to torsional loading is in practice not so often governed by themaximum calculated torsional load capacity of the profile, but rather the physical distortion present in the profile when subjected to a torsional load. This distortion will have a major influence on any parts to be assembled onto the profile, mea-ning that very often a more torsion resistant profile must be selected, even if the calculated torsional limit with the existingprofile has not been reached.
1
2
L
Mt
L
Mt
F 1max.MB 1 max.
FAS 4041FAS 5051
PIL 4040PIL 5050
F 2max.
MB2
max.
FAS 4081FAS 5055 (2x)
PIL 4080PIL 5010
Fastener F1max. MB1max.
FAS 4041 1000 N 85 Nm
FAS 5051 1500 N 250 Nm
Fastener F2max. MB2max.
FAS 4081 1000 N 85 Nm
FAS 5055(2x) 1500 N 550 Nm
Fastener loads
127126
Belt Conveyorsname code width in mm operational information length in mm
Belt Conveyor with 40mm Extrusion C4N
C5N
Belt Conveyor with 80mm Extrusion C8N
Timing belt conveyor C8T
standard widths can be
seen in the catalogue, in
SpeedCAD or on the
website
standard widths can be
seen in the catalogue
Position 1 = belt type
Position 2 = drive options, drive
positions and edges
Position 3 = side guides
Position 1 = belt type
Position 2 = drive options, drive
positions and edges
Information can be found
in the catalogue, on
SpeedCAD or on the
website
Information can be found
in the catalogue
example:
C4N 0200 KLS 5000 Belt Conveyor 200mm wide and 5000mm long, 40x40 mm Extrusion,
high friction belt for knife edge rollers, center drive with timing belt and knife edge on the
right, 10mm side guides. Speed in m/min.
Panel and Safety Fence Elementsname code width in mm operational information height in mm
Panel Element PAN
Safety Fence Standard Element SAF
Safety Fence Special Element S4S
standard widths
can be seen in the
catalogue, in
SpeedCAD or on
the website
Panel Elements (PAN)
Position 1 = element material
Position 2 = thickness in mm
Position 3 = cut parameters
Safety Fence Elements (SAF/S4S)
Position 1 = type of element
Position 2 and 3 = position of handle
example:
PAN 1000 W4X 2000 1000 x 2000mm with wire mesh, thickness 4mm
SAF 0488 ESS 2000 Safety Fence Standard Element, 500mm wide, 2000mm high
Information can be found in the
catalogue, on SpeedCAD or on
the website
The standard height for safety
fence elements is 2000 mm.
Linear Motion Unitsname code stroke length in mm operational information total length in mm
Linear Motion Units LIL Please refer to the
information about
length in the catalogue
and the internet
Position 1 = code for standard or
special unit
Position 2 = code for extrusion size
Position 3 = code for proximity switch
Z is the code for units according to dra-
wings, see catalog (pages 40-47) and
internet
example:
LIL 2000 TBN 2610 Linear Motion Unit with 2610mm length, stroke length 2000mm
with 70mm for Proximity Switch
Information can be found
in the catalogue, on
SpeedCAD or on the
website
Cut extrusions and stock lengthsname code dimension operational information length im mm
Aluminum Extrusions PIL
Cover profiles CAL
Extrusions for Linear Motion Units LIL
Extrusions for Slots TIL
40 and 50 mm Extrusions are
completely compatible
40 mm = PIL 1640, PIL 4040
PIL 4080, PIL 8080
PIL 4140, PIL 4180
PIL 4142
50 mm = PIL 5050, PIL 5010
PIL 1010, PIL 5020
PIL 1020, PIL 2520
max. length of extrusion
approx. 6050mm. The
Extrusions are cut to
length with highest preci-
sion (+/- 0,2mm) accor-
ding to your needs and
tapped on both ends
Detailed part number
information for cutting
and tapping, extrusions
with maximum stan-
dard length or bundles
of extrusions see cata-
logue and internet
example:
PIL 5050 SNN 1785 Extrusions 50x50mm, cut and tapped on both ends, length 1785mm PIL 4080 PAC 0060 60 Extrusions (= 1 bundle) 40x80mm with maximum length (6050 mm)
Parts and Accessoriesname code dimension operational information pieces
Base and Transport Plates BAP
Leveling Base BAS
End Caps CAP
Castors CAS
Accessories for doors DOR
Fasteners FAS
Corner Brackets GUS
Clamping Devices for Panel Elements PIN
Drop-in T-Nuts TIN
Accessories for Linear Motion Units LIN
number 1 + 2 = Extrusion size
40 = suitable for 40mm Extrusions
50 = suitable for 50mm Extrusions
45 = suitable for 40 and 50mm
Extrusions
number 3 = code for delivery quantity
0, 2, 4, 6, 8 = base unit without
accessories
1, 3, 5, 7, 9 = complete kit
except TIN = thread size
only required
with PAC
(packing unit)
BAG: Each part individually
packed (no extra charge).
Without this all parts will
be packed together
PAC: Large packs of parts
and bundles of extrusions,
see catalogue
example:TIN 4506 PAC 0100 1 pack (100 pieces) Drop-in Nuts for 40 and 50mm extrusions,
6mm thread diameter DOR 4511 BAG seperately packed Hinge kit, suitable with 40 and 50mm extrusions
Assembly service
name code number of order
assembly for customers by ROBOTUNITS 3-letter code for the name of the
customer, of a ROBOTUNITS sales
engineer or designer
number is given by your order. The original
design number of the customer is used if
possible (max. 13-digit).
example:MAC 54711 assembly order with serial number 54711, processed by sales Engineer with
abbreviation MACALP 9876 543 2109 assembly order of the customer with the abbreviation ALP, the original design
number of the customer is 9876 543 2109.
Standard screws for assembly
name code
Socket head cap screw IBS
Pan head screw LKS
Countersunk screw SKS
Sheet metal screw BKS
name code
Grub screw screw with hexagon socket GST
Hexagon nut SKM
Washer BLS
Roll-pin PKS
example:
IBS Socket head cap screw
128
Important Note:Diagrams, dimensions and technical data in this catalogue are for demonstration purposes only. Heron Robotunits GmbHreserves the right to change or update any data or price structure without notice.
We accept no liability for any mistakes, inaccuracies or printing errors.
Regardless if you order a Belt Con-veyor, a Safety Fence, an Extrusionor a Drop-in Nut, the ROBOTUNITSorder code is consistent. The struc-ture of the order code is always thesame and therefore easy to under-stand.
Systematic ordering
A special ROBOTUNITS service: Every delivered component is labeledwith the article number. Your ship-ment is easily checked and compo-nents are directly allocated. Forexample there is no need to measure Extrusions.
More advantages throughSPEEDCAD Design Software:The position number according tothe automatically generated bill ofmaterial as well as possible processinformation is printed on the label.
The universal basic format of the ROBOTUNITS order code
3 letters 4 numbers 3 letters 4 numbers
family code dimension, process information operational information length or other panel size in mm
PIL 4040 SNN 2000
14 alphanumeric positions
Every product is designated with a 3-character family code. Other positions are used, if necessary, for dimensions, operating information (e.g. packing) or information about length or panel sizes.The above example therefore: 1 x Extrusion 40/40, length 2m, cut and tapped (both ends)
Conversion TablesMetric and English Equivalents
Linear1 m = 3.2808 ft = 39.37 in1 cm = 0.3937 in1 mm = 0.03937 in1 ft = 0.3048 m = 304.8 mm1 in = 2.54 cm = 25.4 mm
Mass1 kg = 2.2046 lb1 lb = 0.4536 kg
Weight per Unit1 kg/m = 0.6720 lb/ft1 kg/m2 = 0.2048 lb/ft2
1 lb/ft = 1.488 kg/m1 lb/ft2 = 4.883 kg/m2
Pressure1 N/mm2 = 145 lb/in2
1 lb/in2 = 0.006895 N/mm2
Area1 m2 = 10.764 ft2
1 ft2 = 0.0929 m2
Force1 N = 0.2248 lb force1 lb force = 4.448 N
Temerature°C = 5/9 (°F - 32)°F = 9/5 (°C) + 32
Material Abbreviations
Al AluminumZn ZincSt SteelSS Stainless SteelGD-Zn Zinc, die castPM Powder MetalPA-GF Polyamide, glass filledPET Polyethylene TerephthalatePOM Ployoxymethylen