mortise: standard, trd, brd installation instructions ... · use these drawings as a reference. use...

13
*30500* 30500 Mortise: Standard, TRD, BRD Surface Mount: SM, and TJ GF3000 Gravity Force Shear Locks Installation instructions Contents Warnings and Cautions .............................................................. 2 Tools Needed.............................................................................. 2 Certifications ............................................................................... 2 Operation .................................................................................... 2 Specifications ............................................................................. 2 Installation .................................................................................. 3 1 Establish centerlines. ................................................... 3 2 Prepare the frame. (Standard and TRD) ...................... 4 Prepare the frame. (TJ and SM) .................................. 4 Prepare the floor. (BRD)............................................... 5 3 Prepare the door . ......................................................... 6 4 Install the lock. ............................................................. 8 Auto Relock Time Delay ............................................................. 9 Wiring Diagrams ...................................................................... 10 Door Status Monitor (DSM) (BRD) ........................................... 11 Air Gap Adjustment................................................................... 11 Optional Monitoring Outputs ..................................................... 12 GF3000 Standard GF3000TRD GF3000BRD GF3000SM GF3000TJ

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Page 1: Mortise: Standard, TRD, BRD Installation instructions ... · Use these drawings as a reference. Use the included template to mark holes. Channel height Reference drawing Standard

*30500*30500

Mortise: Standard, TRD, BRD

Surface Mount: SM, and TJ

GF3000 Gravity Force Shear Locks

Installation instructions

ContentsWarnings and Cautions .............................................................. 2Tools Needed.............................................................................. 2Certifications ............................................................................... 2Operation .................................................................................... 2Specifications ............................................................................. 2Installation .................................................................................. 3

1 Establishcenterlines. ................................................... 32 Prepare the frame. (Standard and TRD) ...................... 4 Prepare the frame. (TJ and SM) .................................. 4 Preparethefloor.(BRD)............................................... 53 Prepare the door. ......................................................... 64 Installthelock. ............................................................. 8

AutoRelockTimeDelay ............................................................. 9Wiring Diagrams ...................................................................... 10DoorStatusMonitor(DSM)(BRD) ........................................... 11Air Gap Adjustment................................................................... 11Optional Monitoring Outputs ..................................................... 12

GF3000 Standard

GF3000TRD

GF3000BRD

GF3000SM GF3000TJ

Page 2: Mortise: Standard, TRD, BRD Installation instructions ... · Use these drawings as a reference. Use the included template to mark holes. Channel height Reference drawing Standard

2

Warnings and Cautions

WARNINGWarningsindicatepotentiallyhazardousconditions,whichifnot

avoidedorcorrected,maycausedeathorseriousinjury.

CAUTIONCautionsindicatepotentiallyhazardousconditions,whichifnotavoidedorcorrected,maycauseminorormoderateinjury.

Cautionsmayalsowarnagainstunsafepractices.

NOTICENoticesindicateaconditionthatmaycauseequipmentorproperty

damageonly.

Tools Needed

• Pencil• Tape Measure• Hammer• CenterPunch• PowerDrillw/SetofDrillBits

• Chisel• Sawforcuttingmetal

• Set of Hex (Allen) Wrenches

• Set of Philips Head Screwdrivers

• ElectricalToolKit(containing:wirecutter/stripper,electricaltape,needle-nosepliers,etc.)

• PavementBreakerorDemolition Hammer (GF3000BRDonly)

Certifications

• UL# R12092• MEA# 222-96-E• CSFM#3774-0544:107

Operation

Ashearlockisdesignedtorelyontheshearstrengthofsteelforholdingforce.Astrongmagnetisenergizedthatattractsanarmaturewhichovercomesanairgaptoengagewiththemagnet.Themagnetandthearmature,besidesbeingbondedbymagneticforce,arealsodesignedtomechanicallyinterlock.Thisgivesthesystem3000poundsofholdingforce.Becauseofthisdesign,precisedoorandframepreparationisnecessary.Alsoimportantisthatthecenterlinesofthemagnetandarmaturelineuptoformaverticalaxis.Itisalsocriticalthattheairgapbeadjustedtobeascloseaspossiblewithoutinterferingwithdooroperation.Thisensuresthebestreliabilitypossible.

Specifications

ElectricalInput Voltage Filtered,regulated12or24VDC(auto

voltageselection)Input Current 0.9Ampsat12VDC,0.45Ampsat24VDCAdjustable Time Delay(ATD)

Adjustablefrom2to30secondsFactorydefault:expectapprox.3-5seconds.

AutomaticRelockSwitch(ARS)

Integralmagneticreedswitch

OptionalMonitoringOutputs(Standard,TRD,SM,andTJ)DSM Contactrating-0.1Ampsmaximumat

28VDCMBS Contactrating-0.2Ampsmaximumat

30VDCOptionalMonitoringOutputs(BRD)DSM Contactrating-0.2Ampsmaximum@

30VDCMBS Contactrating-0.1Ampsmaximum@

24VDC

MechanicalMountingPosition/Type

Horizontally,MortiseorSurface,Non-handed

Shear Holding Force

3000 pounds maximum

DoorThickness 1C\v" minimumPlating. Magneticfaceandarmature;nickelplated

toresistcorrosionShipping Weight GF3000 - 6 Pounds

GF3000TRD&BRD-8PoundsDimensions,MortiseMountMagnet 9.5" L x 1.5" W x 1.5" HMagnetw/Mounting Tabs

11.56" L x 1.5" W x 1.5" H

Armature 8.38" L x 1.38" W x 0.5" DArmatureBracket 10.63" L x 1.38" W x 1.0" DDimensions-SurfaceMountMagnet Housing 9.81" L x 1.25" H x 1.5" DArmature Housing 8.38" L x 1.38" W x 0.5" D

Page 3: Mortise: Standard, TRD, BRD Installation instructions ... · Use these drawings as a reference. Use the included template to mark holes. Channel height Reference drawing Standard

3

Installation

1 Establish centerlines.

1a Determine the mounting position.Toachievemaximumresistancetoforcedentry,positionunitclosesttothelatchsideofdoor.

L In some applications, the door and frame may require reinforcement.

1b Markcenterlinesondoorandframe. L For proper operation, centerlines on door and jamb

must be precisely aligned.

Standard

Top of door (reverseview)

Door jamb

Door

Locationoflockindoor

Locationoflockinjamb

TRD

Top of door (reverseview)

JambDoor

Locationoflockindoor

Locationoflockinjamb

BRD

Bottomofdoor(reverseview)

Floor/Threshold

Door

Locationoflockindoor

Locationoflockinfloor/threshold

TJ

SM

Page 4: Mortise: Standard, TRD, BRD Installation instructions ... · Use these drawings as a reference. Use the included template to mark holes. Channel height Reference drawing Standard

4

2 Prepare the frame. (Standard and TRD)

2a Preparetheframeasshownforyourframetype.

Hollow Metal or Aluminum

Reversible mounting tab

L See included template.

Wood

L See included template.

2b FormetalframesONLY,securetwomountingtabstoendsofcutoutforlockinframe.Installmountingtabswithcorrectsideupasshown:

16 gauge hollow metal frames Z\," thick aluminum frames

2 Prepare the frame. (TJ and SM)

TJ (inswing) SM (outswing)

Usetheincludedtemplatetomarkholes.

OR

OR

Page 5: Mortise: Standard, TRD, BRD Installation instructions ... · Use these drawings as a reference. Use the included template to mark holes. Channel height Reference drawing Standard

5

2 Prepare the floor. (BRD)

2a Createapocketforthethresholdbox.

7.5" min.

trenchwithconduit

pocketforthreshold box

End view Side view

.5" min.trenchforconduit

threshold plate2.375" min.

• 2.375"widex7.5"long• centereddirectlybelowdoor’sbottomrail• furthestawayfromhinges• Installed magnet must not protrude above installed

threshold.• Usetheboxshimwasherstoraiseandlowermagnetto

proper level.

• Boxcenterlinemustbethesameasdoorcenterline.• Thetrenchfortheconduitshouldbeatleast1/2"wideanddeepenoughsothattheconduitcanbeeasilyinsertedintothe 7/8"holeinendofbox.Directionandlengthofthetrenchawayfromthemetalboxmayvary.

L NOTE: Retrofit Installations - Conditions may vary after the threshold plate is removed. If a cement, stone, or other hard material is encountered, use a pavement breaker or demolition hammer to chisel out the pocket and trench in the floor.

2b Install the threshold box.• Feed 1/2"conduitintoeither7/8" diameter hole in threshold box.• Secureconduitwithnut.• Positionboxinpocketandconduitintrench.• Pourconcretearoundthresholdboxandconduitandallowtocure.

Page 6: Mortise: Standard, TRD, BRD Installation instructions ... · Use these drawings as a reference. Use the included template to mark holes. Channel height Reference drawing Standard

6

3 Prepare the door.

Usethesedrawingsasareference.Usetheincludedtemplatetomarkholes.

Channel height Reference drawingStandard HollowMetalor

Aluminumflushto1/4"

1/4" to 1"

1" to 1 3/4"

1 3/4" to 2 1/2"

Wood all

TRD HollowMetalorAluminum door wherethetopadjustment is notaccessible.

1 3/4"

Glass

Adjustment screw

BRD Hollowmetalwithbottomrail(BRD)

1 3/4" minGlass

Adjustment screw

Page 7: Mortise: Standard, TRD, BRD Installation instructions ... · Use these drawings as a reference. Use the included template to mark holes. Channel height Reference drawing Standard

7

Model Door type Reference drawingsTJ,SM HollowMetal

a d e f

door interiorbc

HoleSizesandPartsa sex boltb 1/2" holec 1/4" holed mountingspacere armaturef 1/4-20 x 2g 1/4-20threadedhole(thrureinforcedside

ofdooronly)

WARNINGTheincludedsexnutisfor1C\v” (45 mm) doors

ONLY.Forotherdoorthicknesses,pleasecontactcustomerservice,1-877-671-7011.Usingthe

incorrectsexnutforyourdoorthicknesswillleadtoimproperfunctionandpossibleinjury.Armaturebolt must be tightened to at least 120 in.-lbs. for alldoorsexceptcompositewooddoors.For

compositewooddoors,tightenonlytotightandflush.120in.-lbs.maydamagecompositewooddoors.DONOTbackoffboltaftertightening!

Backingofftheboltaftertighteningwillloosenthethread-lockingpatch,whichmayallowtheboltto

loosen over time.

ReinforcedMetal

door interior

d e f

g

Wood

door interior

a d e f

b

Page 8: Mortise: Standard, TRD, BRD Installation instructions ... · Use these drawings as a reference. Use the included template to mark holes. Channel height Reference drawing Standard

8

4 Install the lock.

Mortise Mount: Standard, TRD

4a Installarmatureassemblyintodoor.See "Prepare the door." on page 6 to determine the installation method.

4b Install magnet into frame.See "Prepare the frame. (Standard and TRD)" on page 4 to determine the installation method.

4c Adjustauto-relocktimedelay.See"AutoRelockTimeDelay"onpage9.

Mortise Mount: BRD

4a Mountthearmatureinthedoorbottomrail.(BRD)1. Mount mounting bracket to bottom rail using #10-24 x 3/4" Pan head screws supplied.2. Mount armaturetomountingbracket.3. Remove end capondoortoexpose adjustment. If doordoesn’thave a removable end cap,anaccessholewillhavetobe drilled in edge of door accordingtotheapproximate dimensions as shown.

4b Mount magnet into the threshold box.1. Placetwo

speed nuts perslot,sidebysideinflangesofbox.

2. Line up magnet over speed nuts. Insert #10-24 x 1/2" flat head screwsintomagnetbracketsandthroughspeednuts.Alignmagnet,makingsurecenterlinesofarmatureareonthecenterlinesofmagnet.Tightenscrews.

3. Ifneeded,addshimsundermagnettobringmagnetflushwithtopofthreshold. L NOTE: Top surface of magnet must not protrude above top surface of threshold.

4. Replacedooronhinges.5. Adjustarmature,usingadjustingscrewlocatedinaccessholesothattheclearancegapofapprox.1/16"betweenmagnetface

andarmatureisachieved.Itmaybenecessarytoslightlyre-adjustthegaptoachieveproperlockingactionandspringreturnactionwhenthemagnetisde-energized.

6. Ifdoor’sbottomraildepthisgreaterthan13/4",spacers(e)maybeneeded(one,1/8"thickspacerissupplied).7. Installdoorstatusswitchintoframeandactuatingmagnetintodoor.See"DoorStatusMonitor(DSM)(BRD)"onpage11.8. Afterallmagnetadjustmentshavebeencompleted,fillthethresholdboxwithasprayurethanefoaminsulationtokeepwater

out.9. Makefinalwiringconnections.See"WiringDiagrams"onpage10.

L NOTE: Mount Control module in a remote and dry location, and no more than 15 feet away from lock.

4c Adjustauto-relocktimedelay.See"AutoRelockTimeDelay"onpage9.

Threshold

Spacer

MagnetThreshold box

Adjustmentscrew

Speed nuts#10-24 x 1/2" flatheadscrews

Mounting bracket

Armature

#10 -24 x 3/4" Screws

Approx. 1 1/4"

Min. 1" Max. 2"

Control module

Approx. 1/16" gap

Door status monitor

Page 9: Mortise: Standard, TRD, BRD Installation instructions ... · Use these drawings as a reference. Use the included template to mark holes. Channel height Reference drawing Standard

9

Surface Mount: TJ, SM

4a Installarmaturemountingspacer.Securemountingspacerandarmature housing onto door.

4b InstallFaceplateInstallfaceplate(a) into magnet housing. Tighten set screws(b).

4c Attachhousingtoframe.Carefullyfeedwiresthroughaccesshole(a)in magnet housing (b). Usingeithertwo,#10 x 3/4 sheet metal screwsortwo,#10x1/2 machinescrews(c),looselyattachmagnethousing to frame.

L DO NOT COMPLETELY TIGHTEN AT THIS TIME.

4d Install MagnetMakefinalwiringconnections(see"Wiring Diagrams" on page 10).Insert the magnet (a) into magnet housing.Usingfour,10-24x1/2 screws(b),securemountingspacerandarmature housing onto door..

4e Adjustauto-relocktimedelay.

See"AutoRelockTimeDelay"onpage9.

Auto Relock Time Delay

Standard, TRD, TJ, SM

1. Refertothewiringdiagram(page10)andnotelocationofATDarrow.

2. Withdooropen,applypower.3. Remove 5/64"hexheadscrewtoallowaccesstorecessedmomentarypushbuttonswitch.

4. Usingthehexwrenchprovided,depressandreleasetherecessedswitchonetimeforeachsecondofdelayrequired(max.=30seconds,min.=2seconds).Example:TosetATDto5seconds,depresstherecessedswitch5times.

L NOTE: If a mistake is made, wait 10 seconds, then repeat Step 4.

5. Reinstallhexheadscrew,aftersettingdesiredrelocktimedelay.

6. Closedoorandverifydelay.

BRD

1. VerifythattheexposedyellowwireontheARSisnotshortingagainstanything.

L IMPORTANT: Do not cut yellow wire.2. Withdooropen,applypower.3. TouchthevioletwiretotheblackARSwireonetimeforeachsecondofdelayrequired(maximum=30seconds,minimum=2seconds).Example:TosetATDto5seconds,touchthevioletwiretotheblackARSwire5times.

L NOTE: If a mistake is made, wait 10 seconds, then repeat Step 3.

L NOTE: A pushbutton switch may be used if desired. 4. Properlyinsulatethevioletwireaftersettingdesiredrelocktimedelay.

5. Closedoorandverifydelay.6. IfOK,permanentlyconnectandinsulatetheyellowwireonthe

ARS.

a

b

a

c

b

ab

Page 10: Mortise: Standard, TRD, BRD Installation instructions ... · Use these drawings as a reference. Use the included template to mark holes. Channel height Reference drawing Standard

10

Wiring Diagrams

Standard, TRD, TJ, SM

Standard featuresOperating Voltage Filteredandregulated12or24voltsDC.Automaticvoltageselectioncircuitryisstandard.AutomaticRelockSwitch(ARS) ARSrequiresthedoortobeintheclosedpositionbeforethemagnetcanbeenergized.AdjustableTimeDelay(ATD) ATDprovidesatimedelaytorelock,adjustablefrom2to30seconds.Factorydefaultis3

seconds.

DONOTcutyellowwire.

Control module

Door status monitor (optional)

POWER Filtered

12 or 24VDC input

Magneticbondsensor (optional)

White (COM)Green (N.O.)

Red (N.C.)

Brown(COM)Blue(N.C.)

Green (N.O.)

Red (+)Black(-)

Adjustabletimedelay

BRD

Standard featuresOperating Voltage Filteredandregulated12or24voltsDC.Automaticvoltageselectioncircuitryisstandard.AutomaticRelockSwitch(ARS) ARSrequiresthedoortobeintheclosedpositionbeforethemagnetcanbeenergized.AdjustableTimeDelay(ATD) ATDprovidesatimedelaytorelock,adjustablefrom2to30seconds.Factorydefaultis3

seconds.

DONOTcutyellowwire.

Automaticrelockswitch(ARS)White WhiteC N.C.

Addcableasneeded to mount controlmoduleinadrylocation

Violetwire: used to set ATD

White

Red

Control module

Coil

FromMBSswitch

YellowBlackVioletOrange/whiteOrange/whiteRedWhite

Red (+)Black(-)

Blue(N.C.)Brown(COM.)Green (N.O.)

Powerinputfiltered,regulated12/24VDConly

MBSoutput(optional)

Page 11: Mortise: Standard, TRD, BRD Installation instructions ... · Use these drawings as a reference. Use the included template to mark holes. Channel height Reference drawing Standard

11

Door Status Monitor (DSM) (BRD)

• Holeforswitch:1"diameterinframe.

• Holeformagnet:• WoodorAluminumdoors:3/8"

diameter• Hollowmetaldoors:1"

diameter• Installationofmagnetandswitchmustbeconcentric(commoncenterline).

• Switchinsertion:snap-infit.• Magnetinsertion:

• Woodoraluminumdoors:press-infit

• Hollowmetaldoors:snap-infit• Ifnecessary,useepoxy.• ContactType:SinglePole/DoubleThrow(SPDT)

• ContactRating:28VDC@300mA(max)• Withdoorclosed,nomorethan1/2"airgapisallowedbetweenswitchandmagnet.

Air Gap Adjustment

Standard, TJ and SM

Usingtheprovidedhexwrench,raiseorlowerthearmatureasneeded.Clearancebetweenmagnetandarmatureshouldbeatleast 1/8" and must be less than 1/4".

BRD and TRD

Locatetheadjustmentscrewtoraiseorlowerthearmatureasneeded.Clearancebetweenmagnetandarmatureshouldbeatleast 1/8" and must be less than 1/4".

• BRD:seepage6• TRD:seepage6

7/16"

3/8"

1 5/16" 1 5/16"

1/2" gap max

3/8"

1" dia.

1" dia.forwoodor

aluminum doors

forhollowmetal doors

Magnet Switch black(COM)

white(N.O.)red (N.C.)

DOOR FRAME

Page 12: Mortise: Standard, TRD, BRD Installation instructions ... · Use these drawings as a reference. Use the included template to mark holes. Channel height Reference drawing Standard

© Allegion 2018Printed in China

30500Rev.11/18-g

Customer Service1-877-671-7011 www.allegion.com/us

Optional Monitoring Outputs

Door Status Monitor (DSM)

TheoptionalDSMprovidesadrysetofcontactsformonitoring“dooropen"or“doorclosed"conditions.

Magnetic Bond Sensor (MBS)

TheoptionalMBSprovidesadrysetofcontactsformonitoring“doorlocked"or“doorunlocked"conditions.TheMBSmeasuresthemagneticholdingforcebetweenthearmatureandthemagneticcoil.Poormagneticbondistheresultoflowvoltage,foreignmaterialbetweenthesurfacesofthemagneticcoilandarmature,orimproperalignmentofmagnetandarmature.

GRNN.O.

REDN.C.

WHT C

Door open

GRNN.O.

REDN.C.

WHT C

Doorclosed

GRNN.O.

BLUN.C.

BRN C

Poormagneticbond

GRNN.O.

BLUN.C.

BRN C

Goodmagneticbond

Page 13: Mortise: Standard, TRD, BRD Installation instructions ... · Use these drawings as a reference. Use the included template to mark holes. Channel height Reference drawing Standard

Additional Notes: Revision History Revision Description:g > Revised artwork

1. Fold booklet style B C D E F g

060183 061063 021384 062530 065782 077349

MaterialWhite Paper

Edited By Approved By EC Number Release Date

M. Sasso P. Bockelman 077349 11-02-18

Notes1. printed two sides2. printed black3. tolerance ± .134. printed in country may vary5. drawings not to scale

Title

SHEET, INSTALLATION, gF3000Creation Date10-05-10

Number

30500Revision

gCreated ByM. Coleman

Activity3899 Hancock Expwy

Security, CO 80911 © Allegion 2018Software: InDesign CS6

16.500

11.700

BEgINNINg SHEET

FRONT

8.300

11.700

FOLDED SHEET

FRONT