mortise: standard, trd, brd installation instructions ... · use these drawings as a reference. use...
TRANSCRIPT
*30500*30500
Mortise: Standard, TRD, BRD
Surface Mount: SM, and TJ
GF3000 Gravity Force Shear Locks
Installation instructions
ContentsWarnings and Cautions .............................................................. 2Tools Needed.............................................................................. 2Certifications ............................................................................... 2Operation .................................................................................... 2Specifications ............................................................................. 2Installation .................................................................................. 3
1 Establishcenterlines. ................................................... 32 Prepare the frame. (Standard and TRD) ...................... 4 Prepare the frame. (TJ and SM) .................................. 4 Preparethefloor.(BRD)............................................... 53 Prepare the door. ......................................................... 64 Installthelock. ............................................................. 8
AutoRelockTimeDelay ............................................................. 9Wiring Diagrams ...................................................................... 10DoorStatusMonitor(DSM)(BRD) ........................................... 11Air Gap Adjustment................................................................... 11Optional Monitoring Outputs ..................................................... 12
GF3000 Standard
GF3000TRD
GF3000BRD
GF3000SM GF3000TJ
2
Warnings and Cautions
WARNINGWarningsindicatepotentiallyhazardousconditions,whichifnot
avoidedorcorrected,maycausedeathorseriousinjury.
CAUTIONCautionsindicatepotentiallyhazardousconditions,whichifnotavoidedorcorrected,maycauseminorormoderateinjury.
Cautionsmayalsowarnagainstunsafepractices.
NOTICENoticesindicateaconditionthatmaycauseequipmentorproperty
damageonly.
Tools Needed
• Pencil• Tape Measure• Hammer• CenterPunch• PowerDrillw/SetofDrillBits
• Chisel• Sawforcuttingmetal
• Set of Hex (Allen) Wrenches
• Set of Philips Head Screwdrivers
• ElectricalToolKit(containing:wirecutter/stripper,electricaltape,needle-nosepliers,etc.)
• PavementBreakerorDemolition Hammer (GF3000BRDonly)
Certifications
• UL# R12092• MEA# 222-96-E• CSFM#3774-0544:107
Operation
Ashearlockisdesignedtorelyontheshearstrengthofsteelforholdingforce.Astrongmagnetisenergizedthatattractsanarmaturewhichovercomesanairgaptoengagewiththemagnet.Themagnetandthearmature,besidesbeingbondedbymagneticforce,arealsodesignedtomechanicallyinterlock.Thisgivesthesystem3000poundsofholdingforce.Becauseofthisdesign,precisedoorandframepreparationisnecessary.Alsoimportantisthatthecenterlinesofthemagnetandarmaturelineuptoformaverticalaxis.Itisalsocriticalthattheairgapbeadjustedtobeascloseaspossiblewithoutinterferingwithdooroperation.Thisensuresthebestreliabilitypossible.
Specifications
ElectricalInput Voltage Filtered,regulated12or24VDC(auto
voltageselection)Input Current 0.9Ampsat12VDC,0.45Ampsat24VDCAdjustable Time Delay(ATD)
Adjustablefrom2to30secondsFactorydefault:expectapprox.3-5seconds.
AutomaticRelockSwitch(ARS)
Integralmagneticreedswitch
OptionalMonitoringOutputs(Standard,TRD,SM,andTJ)DSM Contactrating-0.1Ampsmaximumat
28VDCMBS Contactrating-0.2Ampsmaximumat
30VDCOptionalMonitoringOutputs(BRD)DSM Contactrating-0.2Ampsmaximum@
30VDCMBS Contactrating-0.1Ampsmaximum@
24VDC
MechanicalMountingPosition/Type
Horizontally,MortiseorSurface,Non-handed
Shear Holding Force
3000 pounds maximum
DoorThickness 1C\v" minimumPlating. Magneticfaceandarmature;nickelplated
toresistcorrosionShipping Weight GF3000 - 6 Pounds
GF3000TRD&BRD-8PoundsDimensions,MortiseMountMagnet 9.5" L x 1.5" W x 1.5" HMagnetw/Mounting Tabs
11.56" L x 1.5" W x 1.5" H
Armature 8.38" L x 1.38" W x 0.5" DArmatureBracket 10.63" L x 1.38" W x 1.0" DDimensions-SurfaceMountMagnet Housing 9.81" L x 1.25" H x 1.5" DArmature Housing 8.38" L x 1.38" W x 0.5" D
3
Installation
1 Establish centerlines.
1a Determine the mounting position.Toachievemaximumresistancetoforcedentry,positionunitclosesttothelatchsideofdoor.
L In some applications, the door and frame may require reinforcement.
1b Markcenterlinesondoorandframe. L For proper operation, centerlines on door and jamb
must be precisely aligned.
Standard
Top of door (reverseview)
Door jamb
Door
Locationoflockindoor
Locationoflockinjamb
TRD
Top of door (reverseview)
JambDoor
Locationoflockindoor
Locationoflockinjamb
BRD
Bottomofdoor(reverseview)
Floor/Threshold
Door
Locationoflockindoor
Locationoflockinfloor/threshold
TJ
SM
4
2 Prepare the frame. (Standard and TRD)
2a Preparetheframeasshownforyourframetype.
Hollow Metal or Aluminum
Reversible mounting tab
L See included template.
Wood
L See included template.
2b FormetalframesONLY,securetwomountingtabstoendsofcutoutforlockinframe.Installmountingtabswithcorrectsideupasshown:
16 gauge hollow metal frames Z\," thick aluminum frames
2 Prepare the frame. (TJ and SM)
TJ (inswing) SM (outswing)
Usetheincludedtemplatetomarkholes.
OR
OR
5
2 Prepare the floor. (BRD)
2a Createapocketforthethresholdbox.
7.5" min.
trenchwithconduit
pocketforthreshold box
End view Side view
.5" min.trenchforconduit
threshold plate2.375" min.
• 2.375"widex7.5"long• centereddirectlybelowdoor’sbottomrail• furthestawayfromhinges• Installed magnet must not protrude above installed
threshold.• Usetheboxshimwasherstoraiseandlowermagnetto
proper level.
• Boxcenterlinemustbethesameasdoorcenterline.• Thetrenchfortheconduitshouldbeatleast1/2"wideanddeepenoughsothattheconduitcanbeeasilyinsertedintothe 7/8"holeinendofbox.Directionandlengthofthetrenchawayfromthemetalboxmayvary.
L NOTE: Retrofit Installations - Conditions may vary after the threshold plate is removed. If a cement, stone, or other hard material is encountered, use a pavement breaker or demolition hammer to chisel out the pocket and trench in the floor.
2b Install the threshold box.• Feed 1/2"conduitintoeither7/8" diameter hole in threshold box.• Secureconduitwithnut.• Positionboxinpocketandconduitintrench.• Pourconcretearoundthresholdboxandconduitandallowtocure.
6
3 Prepare the door.
Usethesedrawingsasareference.Usetheincludedtemplatetomarkholes.
Channel height Reference drawingStandard HollowMetalor
Aluminumflushto1/4"
1/4" to 1"
1" to 1 3/4"
1 3/4" to 2 1/2"
Wood all
TRD HollowMetalorAluminum door wherethetopadjustment is notaccessible.
1 3/4"
Glass
Adjustment screw
BRD Hollowmetalwithbottomrail(BRD)
1 3/4" minGlass
Adjustment screw
7
Model Door type Reference drawingsTJ,SM HollowMetal
a d e f
door interiorbc
HoleSizesandPartsa sex boltb 1/2" holec 1/4" holed mountingspacere armaturef 1/4-20 x 2g 1/4-20threadedhole(thrureinforcedside
ofdooronly)
WARNINGTheincludedsexnutisfor1C\v” (45 mm) doors
ONLY.Forotherdoorthicknesses,pleasecontactcustomerservice,1-877-671-7011.Usingthe
incorrectsexnutforyourdoorthicknesswillleadtoimproperfunctionandpossibleinjury.Armaturebolt must be tightened to at least 120 in.-lbs. for alldoorsexceptcompositewooddoors.For
compositewooddoors,tightenonlytotightandflush.120in.-lbs.maydamagecompositewooddoors.DONOTbackoffboltaftertightening!
Backingofftheboltaftertighteningwillloosenthethread-lockingpatch,whichmayallowtheboltto
loosen over time.
ReinforcedMetal
door interior
d e f
g
Wood
door interior
a d e f
b
8
4 Install the lock.
Mortise Mount: Standard, TRD
4a Installarmatureassemblyintodoor.See "Prepare the door." on page 6 to determine the installation method.
4b Install magnet into frame.See "Prepare the frame. (Standard and TRD)" on page 4 to determine the installation method.
4c Adjustauto-relocktimedelay.See"AutoRelockTimeDelay"onpage9.
Mortise Mount: BRD
4a Mountthearmatureinthedoorbottomrail.(BRD)1. Mount mounting bracket to bottom rail using #10-24 x 3/4" Pan head screws supplied.2. Mount armaturetomountingbracket.3. Remove end capondoortoexpose adjustment. If doordoesn’thave a removable end cap,anaccessholewillhavetobe drilled in edge of door accordingtotheapproximate dimensions as shown.
4b Mount magnet into the threshold box.1. Placetwo
speed nuts perslot,sidebysideinflangesofbox.
2. Line up magnet over speed nuts. Insert #10-24 x 1/2" flat head screwsintomagnetbracketsandthroughspeednuts.Alignmagnet,makingsurecenterlinesofarmatureareonthecenterlinesofmagnet.Tightenscrews.
3. Ifneeded,addshimsundermagnettobringmagnetflushwithtopofthreshold. L NOTE: Top surface of magnet must not protrude above top surface of threshold.
4. Replacedooronhinges.5. Adjustarmature,usingadjustingscrewlocatedinaccessholesothattheclearancegapofapprox.1/16"betweenmagnetface
andarmatureisachieved.Itmaybenecessarytoslightlyre-adjustthegaptoachieveproperlockingactionandspringreturnactionwhenthemagnetisde-energized.
6. Ifdoor’sbottomraildepthisgreaterthan13/4",spacers(e)maybeneeded(one,1/8"thickspacerissupplied).7. Installdoorstatusswitchintoframeandactuatingmagnetintodoor.See"DoorStatusMonitor(DSM)(BRD)"onpage11.8. Afterallmagnetadjustmentshavebeencompleted,fillthethresholdboxwithasprayurethanefoaminsulationtokeepwater
out.9. Makefinalwiringconnections.See"WiringDiagrams"onpage10.
L NOTE: Mount Control module in a remote and dry location, and no more than 15 feet away from lock.
4c Adjustauto-relocktimedelay.See"AutoRelockTimeDelay"onpage9.
Threshold
Spacer
MagnetThreshold box
Adjustmentscrew
Speed nuts#10-24 x 1/2" flatheadscrews
Mounting bracket
Armature
#10 -24 x 3/4" Screws
Approx. 1 1/4"
Min. 1" Max. 2"
Control module
Approx. 1/16" gap
Door status monitor
9
Surface Mount: TJ, SM
4a Installarmaturemountingspacer.Securemountingspacerandarmature housing onto door.
4b InstallFaceplateInstallfaceplate(a) into magnet housing. Tighten set screws(b).
4c Attachhousingtoframe.Carefullyfeedwiresthroughaccesshole(a)in magnet housing (b). Usingeithertwo,#10 x 3/4 sheet metal screwsortwo,#10x1/2 machinescrews(c),looselyattachmagnethousing to frame.
L DO NOT COMPLETELY TIGHTEN AT THIS TIME.
4d Install MagnetMakefinalwiringconnections(see"Wiring Diagrams" on page 10).Insert the magnet (a) into magnet housing.Usingfour,10-24x1/2 screws(b),securemountingspacerandarmature housing onto door..
4e Adjustauto-relocktimedelay.
See"AutoRelockTimeDelay"onpage9.
Auto Relock Time Delay
Standard, TRD, TJ, SM
1. Refertothewiringdiagram(page10)andnotelocationofATDarrow.
2. Withdooropen,applypower.3. Remove 5/64"hexheadscrewtoallowaccesstorecessedmomentarypushbuttonswitch.
4. Usingthehexwrenchprovided,depressandreleasetherecessedswitchonetimeforeachsecondofdelayrequired(max.=30seconds,min.=2seconds).Example:TosetATDto5seconds,depresstherecessedswitch5times.
L NOTE: If a mistake is made, wait 10 seconds, then repeat Step 4.
5. Reinstallhexheadscrew,aftersettingdesiredrelocktimedelay.
6. Closedoorandverifydelay.
BRD
1. VerifythattheexposedyellowwireontheARSisnotshortingagainstanything.
L IMPORTANT: Do not cut yellow wire.2. Withdooropen,applypower.3. TouchthevioletwiretotheblackARSwireonetimeforeachsecondofdelayrequired(maximum=30seconds,minimum=2seconds).Example:TosetATDto5seconds,touchthevioletwiretotheblackARSwire5times.
L NOTE: If a mistake is made, wait 10 seconds, then repeat Step 3.
L NOTE: A pushbutton switch may be used if desired. 4. Properlyinsulatethevioletwireaftersettingdesiredrelocktimedelay.
5. Closedoorandverifydelay.6. IfOK,permanentlyconnectandinsulatetheyellowwireonthe
ARS.
a
b
a
c
b
ab
10
Wiring Diagrams
Standard, TRD, TJ, SM
Standard featuresOperating Voltage Filteredandregulated12or24voltsDC.Automaticvoltageselectioncircuitryisstandard.AutomaticRelockSwitch(ARS) ARSrequiresthedoortobeintheclosedpositionbeforethemagnetcanbeenergized.AdjustableTimeDelay(ATD) ATDprovidesatimedelaytorelock,adjustablefrom2to30seconds.Factorydefaultis3
seconds.
DONOTcutyellowwire.
Control module
Door status monitor (optional)
POWER Filtered
12 or 24VDC input
Magneticbondsensor (optional)
White (COM)Green (N.O.)
Red (N.C.)
Brown(COM)Blue(N.C.)
Green (N.O.)
Red (+)Black(-)
Adjustabletimedelay
BRD
Standard featuresOperating Voltage Filteredandregulated12or24voltsDC.Automaticvoltageselectioncircuitryisstandard.AutomaticRelockSwitch(ARS) ARSrequiresthedoortobeintheclosedpositionbeforethemagnetcanbeenergized.AdjustableTimeDelay(ATD) ATDprovidesatimedelaytorelock,adjustablefrom2to30seconds.Factorydefaultis3
seconds.
DONOTcutyellowwire.
Automaticrelockswitch(ARS)White WhiteC N.C.
Addcableasneeded to mount controlmoduleinadrylocation
Violetwire: used to set ATD
White
Red
Control module
Coil
FromMBSswitch
YellowBlackVioletOrange/whiteOrange/whiteRedWhite
Red (+)Black(-)
Blue(N.C.)Brown(COM.)Green (N.O.)
Powerinputfiltered,regulated12/24VDConly
MBSoutput(optional)
11
Door Status Monitor (DSM) (BRD)
• Holeforswitch:1"diameterinframe.
• Holeformagnet:• WoodorAluminumdoors:3/8"
diameter• Hollowmetaldoors:1"
diameter• Installationofmagnetandswitchmustbeconcentric(commoncenterline).
• Switchinsertion:snap-infit.• Magnetinsertion:
• Woodoraluminumdoors:press-infit
• Hollowmetaldoors:snap-infit• Ifnecessary,useepoxy.• ContactType:SinglePole/DoubleThrow(SPDT)
• ContactRating:28VDC@300mA(max)• Withdoorclosed,nomorethan1/2"airgapisallowedbetweenswitchandmagnet.
Air Gap Adjustment
Standard, TJ and SM
Usingtheprovidedhexwrench,raiseorlowerthearmatureasneeded.Clearancebetweenmagnetandarmatureshouldbeatleast 1/8" and must be less than 1/4".
BRD and TRD
Locatetheadjustmentscrewtoraiseorlowerthearmatureasneeded.Clearancebetweenmagnetandarmatureshouldbeatleast 1/8" and must be less than 1/4".
• BRD:seepage6• TRD:seepage6
7/16"
3/8"
1 5/16" 1 5/16"
1/2" gap max
3/8"
1" dia.
1" dia.forwoodor
aluminum doors
forhollowmetal doors
Magnet Switch black(COM)
white(N.O.)red (N.C.)
DOOR FRAME
© Allegion 2018Printed in China
30500Rev.11/18-g
Customer Service1-877-671-7011 www.allegion.com/us
Optional Monitoring Outputs
Door Status Monitor (DSM)
TheoptionalDSMprovidesadrysetofcontactsformonitoring“dooropen"or“doorclosed"conditions.
Magnetic Bond Sensor (MBS)
TheoptionalMBSprovidesadrysetofcontactsformonitoring“doorlocked"or“doorunlocked"conditions.TheMBSmeasuresthemagneticholdingforcebetweenthearmatureandthemagneticcoil.Poormagneticbondistheresultoflowvoltage,foreignmaterialbetweenthesurfacesofthemagneticcoilandarmature,orimproperalignmentofmagnetandarmature.
GRNN.O.
REDN.C.
WHT C
Door open
GRNN.O.
REDN.C.
WHT C
Doorclosed
GRNN.O.
BLUN.C.
BRN C
Poormagneticbond
GRNN.O.
BLUN.C.
BRN C
Goodmagneticbond
Additional Notes: Revision History Revision Description:g > Revised artwork
1. Fold booklet style B C D E F g
060183 061063 021384 062530 065782 077349
MaterialWhite Paper
Edited By Approved By EC Number Release Date
M. Sasso P. Bockelman 077349 11-02-18
Notes1. printed two sides2. printed black3. tolerance ± .134. printed in country may vary5. drawings not to scale
Title
SHEET, INSTALLATION, gF3000Creation Date10-05-10
Number
30500Revision
gCreated ByM. Coleman
Activity3899 Hancock Expwy
Security, CO 80911 © Allegion 2018Software: InDesign CS6
16.500
11.700
BEgINNINg SHEET
FRONT
8.300
11.700
FOLDED SHEET
FRONT