motor jikov slévárna · motor jikov slévárna is focused on the serial production of grey and...
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MOTOR JIKOV Slévárna is focused on the serial production of
grey and ductile iron castings for important industrial companies all
over the world. We also provide top quality high pressure and low
pressure die-castings and technologically demanding Al and
Zn castings for the automotive, textile and consumer industries.
www.motorjikov.com
MOTOR JIKOVSlévárna
ORGANISATIONALSTRUCTURE
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MOTOR JIKOVSlévárna
MOTOR JIKOVSlévárna
Iron Foundry DivisionRadek Mach
Die-casting DivisionVladimír Kubeš
Technical DepartmentIvan Hotový
ProductionMartin Veselý
Purchase and QualityPavel Čížek
SaleGabriela Ciglerová
Technical DepartmentRadek Hrabánek
ProductionBogdan Czepiec
SaleJan Kocourek
PurchasePavel Čížek
QualityRobert Fišer
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PRODUCTION AND BUSINESS
STRATEGIES
Complex engineering projectsThe main lines of business of MOTOR JIKOV GROUP Foundry have been
machining, assembling and supporting processes, in particular for the automotive and consumer industries.
. Al/Zn high‐p ressure castings
. Al low‐pressure castings
. Grey iron castings
. Ductile i ron castings
. CNC, NC turnin g, millin g, grindin g, honing
. Material: metallurgical, Al, commercial steel,stainless steel, carbon steel, Al all oys, Cu,cast iron, pla stics, castings, forgings
. Subassemblies or assemblies, includingtesting
. Assemblies of ri veting tools, pedals, l awn mowers, compressors, CNG vehiclerefuelling appliances, p ressure regulators
. Casting development, 3D model, filling simulation
. Development and production of patterns
. Development and production of die‐casting and trimmingtools
. Fixtures, single‐purpose assembly, testing and machining machines and lines
. Surface treatment and heat treatment
. Testing and measuring equipment
Foundryindustry
Machining
Assemblies Supportprocesses
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MOTOR JIKOV Slévárna a.s. Kněžskodvorská 2277/26 370 04 České Budějovice
Czech Republic
www.motorjikov.com
Iron Foundry DivisionT: +420 389 016 485 F: +420 389 016 484
Die-casting DivisionT: +420 389 016 414 F: +420 389 016 446
CZECHREPUBLIC
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OURPARTNERS
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IRON FOUNDRY DIVISION
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MAIN ECONOMICINDICATORS
Iron FoundryDivision
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TOP CUSTOMERS
2014
Iron FoundryDivision
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SALES BY TERRITORIES
Iron FoundryDivision
Sales in 2014EUR 8 mil.
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SHAREDUCTILE/GREY
IRON2014
Iron FoundryDivision
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SALES BY INDUSTRY
Iron FoundryDivision
Sales in 2014EUR 8 mil.
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Technology
Melting/ Melting shop
Two EGES 3 MW medium frequency induction MELT & HOLD melting furnaces (volume 2 x 4 tons, melting output of 6.1 tons per hour).Material charging is secured using a vibration cart common for both furnaces.
MouldingFrameless moulding line DISAMATIC 2013 LP/PLC-B, vertical parting line, with sizes of sand moulds ranging from 535 x 650 x 120–360 mm.
Technical capacity of up to 300 moulds per hour based on the type of casting and presence of cores; sand mixture is prepared in 2 mixers with a capacity of 1–1.2 tons using reversible sand cooling.
DISA DTC-2 blasting machine with polygonal drum.
Production of cores
4 “Schalco“ (hot box) machines; we purchase the core mixture.
IRON FOUNDRY DIVISION
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Cast materials
EN GJL 150, EN GJL 200, EN GJL 250, EN GJL 300EN GJS 400-12, EN GJS 500-7, EN GJS 600-3, EN GJS 700-2Optimum weight of castings is 0.5 – 20 kg. Maximum casting size is limited by mould dimensions
Technical specifications for cooperation
Data processing: 3D documentation.Pattern shop: drawing documentation, production of epoxy and metal patterns (core boxes) based on the provided standard or 3D data.Pattern production: mostly outsourced; MOTOR JIKOV Slévárna takes care of the layout and gating system, while the inlet simulation is outsourced if required.
Quality control according to technological flow
S SPECTROMAX, SPECTRO A.I. Kleve spectrometer.NEOPHOT 32, Carl Zeiss Jena metallographic microscope.Hardness testers – BRINELL, ROCKWELL, WICKERS.EDZ 20, VEB WPM Leipzig tensile testing machine.DMV DL, Krautkramer ultrasonic thickness gauge.
IRON FOUNDRY DIVISION
Technology
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Chemical and mechanical analyses
The chemical analysis Spectrometer is situated directly at the melting furnace. The laboratory is used to make attestation.Hardness measuring- 2 gauges at the output inspection and in the laboratory,tensile testing machine, microscope and quantometer.The X-ray check is carried out at one of the companies of the MOTOR JIKOV GROUP.
Machining, surface and heat treatment
We secure everything within the MJG holding or externallyaccording to customer specifications, endeavouring to deliver a complex product.
IRON FOUNDRY DIVISION
Technology
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Certification
The companies are certified according to internationally
accepted standards by TÜV NORD CERT GmbH.
ISO/TS 16949:2009 EN ISO 9001 : 2008
IRON FOUNDRY DIVISION
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The Iron Foundry is equipped to produce castings weighing from
0.5 to 20 kg Portfolio of castingsPortfolio of castings
Golf cart axle elementsGearbox hubs
IRON FOUNDRY DIVISION
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The Iron Foundry is equipped to produce castings weighing from
0.5 to 20 kg Hub bearing housingCardan
Fender holdersAxle components
IRON FOUNDRY DIVISION
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DIE-CASTINGDIVISION
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MAIN ECONOMICINDICATORS
Die-CastingDivision
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SALES BY INDUSTRY
Die-CastingDivision
Sales in 2014EUR 15.7 mil.
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Al die-castingHigh-pressure die-casting machinery
1x Bühler B 320,1x Bühler SD/42C1x Müller Weingarten 5502x COLOSIO PFO 5601x Bühler SC 661x Müller Weingarten 10001x COLOSIO PFO 1000
Low-pressure die-casting machinery
1x KURTZ AL16-12SR1x LPM BPS800-SX
Zn die-castingHigh-pressure die-casting machinery
1x Frech DAW 20t1x Frech DAW 63t1x Frech DAW 80t1x Frech DAW 125t1x Frech DAW 160t1x Frech DAW 200t1x Frech DAW 315tCNC machining - CHIRON FZ08 W, FZ12 W, FZ15 W, DZ15 WSilicone sealing application – specialised automated work placeAssemblies and testing – assemblies, leak tests, function testsHeat treatment - Realistic continuous hardening and tempering line for T4-T6 heat treatment.
DIE-CASTINGDIVISION
Technology
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Aluminium and Zinc high pressure die-castingAl castings up to the weight of 7 kg and Zn castings up to the weight of 3.5 kg, max. tooling dimensions 1600 x 1200 x 1000 mm
Machined materials
Aluminium alloysAl 226 (EN 1706 EN AC-46000, DIN 1725-226 AlSi9Cu3, AA A380.0, JIS H 5302 ADC12) Al 231 (EN 1706 AC-47100, DIN 1725-231 AlSi12Cu1, JIS H 5302 ADC1C)
Zinc alloysZ400 (EN 12844 ZPO400, DIN 1743-2 Z400 (ZnAl4)), Z410 (EN 12844 ZPO410, DIN 1743-2 Z410 (ZnAl4Cu1)), Z430 (EN 12844 ZPO430, DIN 1743-2 Z430 (ZnAl4Cu3))
Finishing and following processingtrimming using hydraulic presses 3 - 28 t, vibrationtumbling using Rösler machinery, blasting using SCHLICK shot blast machine, suspension blasting, heat treatment
Quality controlIMPACT 3D measuring device (450 x 550 x 350), Wenzel 3D measuring device (800 x 1 500 x 700), SEIFERT 225 Kv X-ray, MITUTOYO CV 500 profile meter,SPECTROMAX quantometer, NEOPHOT 32 microscope
Cooperationgalvanisation and painting, impregnation, thermal pointing, production of tooling, trimming equipment, machining and assemblyfixtures, production of special equipment and single-purpose machinery
TVC – technologicaldevelopment centre
Development of technological procedures and automated workplace
concepts for the production of high-pressure aluminium castings with
automatic operation and minimum production times.
DIE-CASTINGDIVISION
Technology
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Low-pressuredie-casting
Production possibilities
Al low-pressure die-casting
Castings from 0.1 to 20 kg, max. dimensionof ingot moulds 1600x1200x1000 mmFurnace volume max. 800 kgAverage time of casting cycle 4-6 minutes
MaterialAluminiumCurrently used:EN AB 42100 - AlSi7Mg0.3
For new projects we can process:Silumin – aluminium and silicon alloys (AlSi, AlSi7Mg, AlSi10Mg)Aluminium and copper alloys (AlSi9Cu)
Low-pressure die-casting machine KURTZ AL16-12SRLPM BPS800-SX
Heat treatmentThe Realistic continuous hardening and tempering line for T4-T6 heat treatment.
DIE-CASTINGDIVISION
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Certification
The companies are certified according to internationally
accepted standards by TÜV NORD CERT GmbH.
ISO/TS 16949 : 2009 ISO/TS 16949 : 2009 dodatek
EN ISO 9001 : 2008 EN ISO 14001 : 2004
DIE-CASTINGDIVISION
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The essential part of production is intended for the international automotive and
consumer industries. Cylinder H560 Flange assembly
DIE-CASTINGDIVISION
Crankshaft holder Gearbox cover
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Spacer for truck tanks
Stroke cylinder Support arm
Spacer for truck tanks
Low pressuredie-casting
Production is intended for international automotive industry.
DIE-CASTINGDIVISION
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Assembly shop floor in Nové Hrady
The company has extended its production capacities by passenger
car window control assemblies for foreign customers.
DIE-CASTINGDIVISION
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Daimler Lamborghini
Audi VW
We specialize in producing very demanding castings – assemblies
for automotive industry.
DIE-CASTINGDIVISION
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Gearbox bodyfor wipers
Belt idler pulleys
Car boot lock
Window control assembly
Mirror holders
Belt idler pulleys
Bracket of LED headlight
PASSENGERCAR
We produce a wide range of components for passenger cars of
leading global brands.
Oil pump cover
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Air compressor JIKOV 4192
Retarder housingValve housing
Gear box component Spring brake cylinderJIKOV 4463
Hydraulic casing
Flange pipeassembly
Rocker cover up assembly
Side cover assembly
TRUCK
We produce a wide range of components for trucks and
commercial vehicles of global brands.
Tank holder
MOTOR JIKOV Slévárna a.s. Kněžskodvorská 2277/26 370 04 České Budějovice
www.motorjikov.com
THANK YOU FOR ATTENTION