motor starters, soft starters and load feeders · 2012. 6. 12. · 7/4 siemens industry, inc....

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7/1 Siemens Industry, Inc. Industrial Controls Catalog 3RW30 3RW44 Class 73/74 3RW40 Contents Pages Introduction. 7/2 For Operation in the Control Cabinet 3RW Soft Starters General.data . 7/3 3RW30 for standard applications Overview. 7/4 Application. 7/4 Selection.and.ordering.data. 7/5 Accessories. 7/6 Application.examples . 7/7 Function. 7/43 Technical.specifications. 7/44.-.7/53 Dimensional.drawings. 7/90 Schematics . 7/95 3RW40 for standard applications Overview. 7/8 Application. 7/8 Selection.and.ordering.data. 7/9.-.7/11 Accessories. 7/12.-.7/13 Application.examples . 7/14 Function. 7/54 Technical.specifications. 7/55.-.7/68 Dimensional.drawings. 7/91 Schematics . 7/96.-.7/97 3RW44 for high-feature applications Configuration. 7/15 Overview. 7/16 Application. 7/16 Selection.and.ordering.data. 7/17.-.7/19 Sirius.ES.engineering.software. 7/20.-.7/24 Accessories. 7/25.-.7/26 Application.examples . 7/27.-.7/29 Function. 7/69 Technical.specifications. 7/70.-.7/89 Dimensional.drawings. 7/92.-.7/93 Schematics . 7/98.-.7/101 Class 73/74 Enclosed Softstarter applications Overview. 7/30 Application. 7/30 Selection.and.ordering.data. 7/31.-.7/41 Factory.Modifications . 7/42 Dimensional.drawings. 7/94 Schematics . 7/102 Motor Starters, Soft Starters and Load Feeders

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  • 7/1Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: Siemens / Industrial Controls Previous folio: 6/1

    3RW30

    3RW44

    Class 73/74

    3RW40

    Contents Pages

    Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/2

    ForOperationintheControlCabinet3RWSoftStartersGeneral.data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/3

    3RW30forstandardapplicationsOverview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/4Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/4Selection.and.ordering.data. . . . . . . . . . . . . . . . . . . . . . . . 7/5Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/6Application.examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/7Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/43Technical.specifications. . . . . . . . . . . . . . . . . . . . . 7/44.-.7/53Dimensional.drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . 7/90Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/95

    3RW40forstandardapplicationsOverview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/8Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/8Selection.and.ordering.data. . . . . . . . . . . . . . . . . . . 7/9.-.7/11Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/12.-.7/13Application.examples . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/14Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/54Technical.specifications. . . . . . . . . . . . . . . . . . . . . 7/55.-.7/68Dimensional.drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . 7/91Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/96.-.7/97

    3RW44forhigh-featureapplicationsConfiguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/15Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/16Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/16Selection.and.ordering.data. . . . . . . . . . . . . . . . . . 7/17.-.7/19Sirius.ES.engineering.software. . . . . . . . . . . . . . . 7/20.-.7/24Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/25.-.7/26Application.examples . . . . . . . . . . . . . . . . . . . . . . 7/27.-.7/29Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/69Technical.specifications. . . . . . . . . . . . . . . . . . . . . 7/70.-.7/89Dimensional.drawings. . . . . . . . . . . . . . . . . . . . . . 7/92.-.7/93Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/98.-.7/101

    Class73/74EnclosedSoftstarterapplicationsOverview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/30Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/30Selection.and.ordering.data. . . . . . . . . . . . . . . . . . 7/31.-.7/41Factory.Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/42Dimensional.drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . 7/94Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/102

    Motor Starters, Soft Starters and Load Feeders

  • 7/2 Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/2 & SF 16-162

    Overview

    desolcnE 47/37 ssalC44WR304WR303WR3Order No. Page

    For operation in the control cabinet3RW soft starters for standard applications

    • Application areas- Fans- Building/construction machines- Escalators- Air conditioning systems- Assembly lines- Operating mechanisms

    - Pumps- Presses- Transport systems- Fans- Compressors and coolers

    3RW30 soft starters • SIRIUS 3RW30 soft starters for soft starting and smooth ramp-down of three-phase asynchronous motors

    • Performance range of up to 75 Hp (at 460 V)

    3RW30

    3RW40 soft starters • SIRIUS 3RW40 soft starters with the integral functions - Solid-state motor overload and intrinsic device protection and - Adjustable current limiting

    for the soft starting and stopping of three-phase asynchronous motors • Performance range of up to 300 Hp (at 460 V)

    3RW40

    3RW soft starters for high-feature applications• Application areas

    - Pumps- Compressors- Industrial refrigerating systems- Conveying systems- Machine tools

    - Fans- Cooling systems- Water transport- Hydraulics- Mills

    3RW44 soft starters • In addition to soft starting and soft ramp-down, the solid-state SIRIUS 3RW44 soft starters provide numerous functions for higher-level requirements

    • Performance range - Up to 900 Hp (at 460 V) in inline circuit and - Up to 1600 Hp (at 460 V) in inside-delta circuit

    3RW44

    For enclosed applicationsEnclosures in NEMA 1, 3, 4, & 12 typesUL/CSA listed

    • Complete starter includes 3RW40 or 3RW44 and CPT

    • Performance Range of up to 600 Hp (at 460 V)

    Class 73/74

    • Combination options include circuit breaker or fusible disconnect

    • Application areas:- Compressors- Pumps- Stamping presses- Cooling towers- Molding and extruding- Chippers and debarkers

    - Lumber processing- Pulp & paper processing- Conveyors- Textiles- HVAC

    Motor Starters, Soft Starters and Load Feeders

    Introduction

    7/4

    7/8

    7/16

    7/82

  • 7/3Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/4

    Overview

    The advantages of the SIRIUS soft starters at a glance:• Soft starting and smooth ramp-down1)• Stepless starting• Reduction of current peaks• Avoidance of mains voltage fluctuations during starting• Reduced load on the power supply network

    • Reduction of the mechanical load in the operating mechanism• Considerable space savings and reduced wiring compared

    with conventional starters• Maintenance-free switching• Very easy handling• Fits perfectly in the SIRIUS modular system

    Function is available; -- Function is not available.1) Only soft starting available for 3RW30.2) Optional up to size S3 (device variant).3) Available for 3RW40 2. to 3RW40 4.; optional for 3RW40 5. and 3RW40 7..4) Calculate soft starter and motor with size allowance where required.5) Not possible in inside-delta circuit.

    6) Trace function with Soft Starter ES software.7) Actual motor start times are load dependent.

    You can find further information on the Internet at: www.usa.siemens.com/softstarters

    SIRIUS 3RW30 SIRIUS 3RW40 SIRIUS 3RW44Standard applications Standard applications High-Feature applications

    Rated current up to 50 °C A 3 ... 98 11 ... 385 26 ... 1076Rated operational voltage 096...002006...002084...002VMotor rating at 460 V• Inline circuit Hp 1.5 ... 75 7.5 ... 300 15 ... 900• Inside-delta circuit Hp -- -- 22 ... 1600 Ambient temperature 06+...006+...52-06+...52-C°

    Soft starting/ramp-down 1)

    Voltage rampStarting/stopping voltage % 40 ... 100 40 ... 100 20 ... 100

    Starting and ramp-down time7) 063...102...002...0s

    Torque control -- --Starting/stopping torque 001...02----%Torque limit % -- -- 20 ... 200Ramp time 063...1----s

    Integral bypass contact systemIntrinsic device protection --Motor overload protection --Thermistor motor protection -- 2)

    Integrated remote RESET -- 3)

    Adjustable current limiting --Inside-delta circuit -- --Breakaway pulse ----Creep speed in both directions of rotation -- --Pump ramp-down ---- 4)

    DC braking -- -- 4) 5)

    Combined braking ---- 4) 5)

    Motor heating -- --Communication )lanoitpo( PDSUBIFORP htiW----External display and operator module -- -- (optional)Operating measured value display ----Error logbook -- --Event list ----Slave pointer function -- --Trace function ---- 6)

    Programmable control inputs and outputs -- --Number of parameter sets 31 1Parameterization software (Soft Starter ES) -- --Power semiconductors (thyristors) 2 controlled phases 2 contro oc 3sesahp dell ntrolled phasesScrew terminalsSpring-type terminalsUL/CSACE markingSoft starting under heavy starting conditions -- -- 4)

    Configuring support Win-Soft Starter, Electronic Application Selector, Technical Assistance Tel.: 1-800-333-7421

    For Operation in the Control Cabinet3RW Soft Starters

    General Data

  • 7/4 Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/5

    Overview

    The SIRIUS 3RW30 soft starters reduce the motor voltage through variable phase control and increase it in ramp-like mode from a selectable starting voltage up to mains voltage. During starting, these devices limit the torque as well as the current and prevent the shocks which arise during direct starts or wye-delta starts. In this way, mechanical loads and mains voltage dips can be reliably reduced.

    Soft starting reduces the stress on the connected equipment and results in lower wear and therefore longer periods of trouble-free production. The selectable start value means that the soft starters can be adjusted individually to the requirements of the application in question and unlike wye-delta starters are not restricted to two-stage starting with fixed voltage ratios.1)

    The SIRIUS 3RW30 soft starters are characterized above all by their small space requirements. Integrated bypass contacts mean that minimal power loss is used at the power semiconduc-tors (thyristors) after the motor has started up. This cuts down on heat losses, enabling a more compact design and making exter-nal bypass circuits superfluous.

    Various versions of the SIRIUS 3RW30 soft starters are available:• Standard version for fixed-speed three-phase motors, sizes

    S00, S0, S2 and S3, with integrated bypass contact system• Version for fixed-speed three-phase motors in a 22.5 mm

    enclosure without bypass

    Soft starters rated up to 75 Hp (at 460 V) for standard applica-tions in three-phase networks are available. Extremely small sizes, low power losses and simple start-up are just three of the many advantages of this soft starter.

    1) Actual motor start times are load dependent.

    Application

    The 3RW30 soft starters are suitable for soft starting of three-phase asynchronous motors.

    Due to two-phase control, the current is kept at minimum values in all three phases throughout the entire starting time. Due to continuous voltage influencing, current and torque peaks, which are unavoidable in the case of wye-delta starters, for instance, do not occur.

    Application areas • Pumps• Heat pumps• Hydraulic pumps• Presses• Conveyors• Roller conveyor• Screw conveyors

    For Operation in the Control Cabinet3RW Soft Starters3RW30 for standard applications

  • 7/5Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/6

    Selection and ordering data

    1) Stand-alone installation.2) Power connection: screw terminals.

    Note:Selection of the soft starter depends on the rated motor current.

    The SIRIUS 3RW30 solid-state soft starters are designed for easy starting conditions. JLoad < 10 x JMotor. In the event of deviating conditions or increased switching frequency, it may be necessary to choose a larger device. Siemens recommends the use of the selection and simulation program Win-Soft Starter. For information about rated currents for ambient temperatures > 40 °C, see technical specifications

    3RW30 18-1BB14 3RW30 28-1BB14 3RW30 38-1BB14 3RW30 47-1BB14 3RW30 03-2CB54

    Ambient temperature 40 °C Ambient temperature 50 °C Size Order No. ListPrice $per PU

    PS* Weight per PU approx.

    Ratedopera-tional cur-rent Ie1)

    Rated power of induc-tion motors for rated operational voltage Ue

    Ratedopera-tional cur-rent Ie1)

    Rated power of induction motors for rated operational voltage Ue

    230 V 400 V 500 V 200 V 230 V 460 V 575 V

    A kW kW kW A hp hp hp hp

    Rated operational voltage Ue 200 ... 480 V• With screw terminals

    3.6 0.75 1.5 -- 3 0.5 0.5 1.5 -- S00 3RW30 13-1BB@4 1 unit 0.5806.5 1.5 3 -- 4.8 1 1 3 -- S00 3RW30 14-1BB@4 1 unit 0.5809 2.2 4 -- 7.8 2 2 5 -- S00 3RW30 16-1BB@4 1 unit 0.58012.5 3 5.5 -- 11 3 3 7.5 -- S00 3RW30 17-1BB@4 1 unit 0.58017.6 4 7.5 -- 17 3 3 10 -- S00 3RW30 18-1BB@4 1 unit 0.580• With spring-type terminals

    3.6 0.75 1.5 -- 3 0.5 0.5 1.5 -- S00 3RW30 13-2BB@4 1 unit 0.5806.5 1.5 3 -- 4.8 1 1 3 -- S00 3RW30 14-2BB@4 1 unit 0.5809 2.2 4 -- 7.8 2 2 5 -- S00 3RW30 16-2BB@4 1 unit 0.58012.5 3 5.5 -- 11 3 3 7.5 -- S00 3RW30 17-2BB@4 1 unit 0.58017.6 4 7.5 -- 17 3 3 10 -- S00 3RW30 18-2BB@4 1 unit 0.580• With screw terminals

    25 5.5 11 -- 23 5 5 15 -- S0 3RW30 26-1BB@4 1 unit 0.69032 7.5 15 -- 29 7.5 7.5 20 -- S0 3RW30 27-1BB@4 1 unit 0.69038 11 18.5 -- 34 10 10 25 -- S0 3RW30 28-1BB@4 1 unit 0.690• With spring-type terminals

    25 5.5 11 -- 23 5 5 15 -- S0 3RW30 26-2BB@4 1 unit 0.69032 7.5 15 -- 29 7.5 7.5 20 -- S0 3RW30 27-2BB@4 1 unit 0.69038 11 18.5 -- 34 10 10 25 -- S0 3RW30 28-2BB@4 1 unit 0.690• With screw-type or spring-type terminals

    45 11 22 -- 42 10 15 30 -- S2 3RW30 36-@BB@4 1 unit 1.20063 18.5 30 -- 58 15 20 40 -- S2 3RW30 37-@BB@4 1 unit 1.20072 22 37 -- 62 20 20 40 -- S2 3RW30 38-@BB@4 1 unit 1.200• With screw-type or spring-type terminals

    80 22 45 -- 73 20 25 50 -- S3 3RW30 46-@BB@4 1 unit 1.710106 30 55 -- 98 30 30 75 -- S3 3RW30 47-@BB@4 1 unit 1.710Order No. supplement for connection types

    • With screw terminals 1• With spring-type terminals2) 2

    Order No. supplement for rated control supply voltage Us• 24 V AC/DC 0• 110 ... 230 V 1

    Soft starters for easy starting conditions and high switching frequency, rated operational voltage Ue 200 ... 400 V, rated control supply voltage Us 24 ... 230 V AC/DC3 0.55 1.1 -- 2.6 0.5 0.5 -- -- 22.5 mm

    • With screw terminals 3RW30 03-1CB54 1 unit 0.207• With spring-type terminals 3RW30 03-2CB54 1 unit 0.188

    For Operation in the Control Cabinet3RW Soft Starters

    3RW30 for standard applications

    (see technical information on page 7/43).

  • 7/6 Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/7

    Accessories

    1) The operating instructions are included in the scope of supply.

    For soft starters Motor starter protectors Order No. List Price $ per PU

    PS* Weight per PU approx.

    Type Size Size

    kgAuxiliary terminals

    Auxiliary terminals, 3-pole

    3RW30 4. S3 3RT19 46-4F 1 unit 0.035Covers for soft starters

    Terminal covers for box terminals Additional touch protection to be fitted at the box termi-nals (2 units required per device)

    3RW30 3. S2 3RT19 36-4EA2 1 unit 0.0203RW30 4. S3 3RT19 46-4EA2 1 unit 0.025

    Terminal covers for cable lugs and busbar connectionsFor complying with the phase clearances and as touch protection if box terminal is removed (2 units required per contactor)

    3RW30 4. S3 3RT19 46-4EA1 1 unit 0.040

    Link modules to motor starter protectors3RW30 13, 3RW30 14, 3RW30 16, 3RW30 17, 3RW30 18

    S00 S0 3RA19 21-1A 10 units 0.028

    3RW30 26 S0 S0 3RA19 21-1A 10 units 0.028

    3RW30 36 S2 S2 3RA19 31-1A 5 units 0.033

    3RW30 46, 3RW30 47

    S3 S3 3RA19 41-1A 5 units 0.072

    Operating instructions1)

    For soft starters

    3RW30 1. 3RW30 2.3RW30 3. 3RW30 4.

    S00S0S2S3

    3ZX10 12-0RW30-2DA1

    Version FunctionalityFunctions

    Order No. List Price $per PU

    Weight per PU approx.

    kgCovers and push-in lugs (only for 3RW30 03)

    3RP1 902

    3RP1 903

    Sealable covers For securing against unauthorized adjust-ment of setting knobs

    3RP1 902 5 units 0.004

    Push-in lugs For screw fixing

    3RP1 903 10 units 0.002

    For Operation in the Control Cabinet3RW Soft Starters3RW30 for standard applications

  • 7/7Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/8

    More information

    Application examples for normal starting (Class 10)

    Note:These tables present sample set values and device sizes. They are intended only for the purposes of information and are not binding. The set values depend on the application in question and must be optimized during start-up. Actual start times are load dependent.The soft starter dimensions should be checked where necessary with the Win-Soft Starter software or with the help of Technical Assistance.

    Configuration

    The 3RW solid-state motor controllers are designed for easy starting conditions. In the event of deviating conditions or in-creased switching frequency, it may be necessary to choose a larger device. For accurate dimensioning, use the Win-Soft Starter selection and simulation program.

    If necessary, an overload relay for heavy starting must be se-lected where long starting times are involved. PTC sensors are recommended.

    In the motor feeder between the SIRIUS 3RW soft starter and the motor, no capacitive elements are permitted (e. g. no reactive-power compensation equipment). In addition, neither static sys-tems for reactive-power compensation nor dynamic PFC (Power Factor Correction) must be operated in parallel during starting and ramp-down of the soft starter. This is important to prevent faults arising on the compensation equipment and/or the soft starter.

    All elements of the main circuit (such as fuses, controls and over-load relays) should be dimensioned for direct starting, following the local short-circuit conditions. Fuses, controls and overload relays must be ordered separately. Please observe the maxi-mum switching frequencies specified in the technical specifications.

    Note:When induction motors are switched on, voltage drops normally appear on starters of all types (direct starters, wye-delta starters, soft starters). The infeed transformer must always be dimen-sioned such that the voltage dip when starting the motor remains within the permissible tolerance. If the infeed transformer is di-mensioned with only a small margin, it is best for the control volt-age to be supplied from a separate circuit (independently of the main voltage) in order to avoid the potential switching off of the soft starter.

    Power electronics schematic circuit diagram

    A bypass contact system is already integrated in the 3RW30 soft starter and therefore does not have to be ordered separately.

    Status graphs

    Win-Soft Starter selection and simulation program

    With this software, you can simulate and select all Siemens soft starters, taking into account various parameters such as mains properties, motor and load data, and special application requirements.

    The software is a valuable tool, which makes complicated, lengthy manual calculations for determining the required soft starters superfluous.

    The Win-Soft Starter selection and simulation program can be downloaded from: http://www.siemens.de/sanftstarter > Software

    More information can be found on the Internet at: http://www.sea.siemens.com/softstarters

    Normal starting Class 10 (up to 20 s with 300 % In motor),The soft starter rating can be selected to be as high as the rating of the motor used.

    Application Conveyor belt Roller conveyor Compressor Small fan Pump Hydraulic pump

    Starting parameters

    • Voltage ramp and current limiting- Starting voltage % 70 60 50 40 40 40- Starting time s 10 10 20 20 10 10

    NS

    B0_

    0194

    0

    T1

    L1

    T2

    L2

    T3

    L3

    NS

    B0_

    0194

    1

    t

    t

    UU

    U

    N

    S

    ON 13/14

    t R on

    t R on

    For Operation in the Control Cabinet3RW Soft Starters

    3RW30 for standard applications

  • 7/8 Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/9

    For Operation in the Control Cabinet3RW Soft Starters3RW40 for standard applications

    Overview

    SIRIUS 3RW40 soft starters have all the same advantages as the 3RW30 soft starters. The SIRIUS 3RW40 soft starters are characterized above all by their small space requirements. Integrated bypass contacts mean that minimal power is used at the power semiconductors (thyristors) after the motor has started up. This cuts down on heat losses, enabling a more compact design and making exter-nal bypass circuits superfluous. At the same time this soft starter comes with additional inte-grated functions such as adjustable current limiting, motor over-load and intrinsic device protection, and optional thermistor mo-tor protection on some models. Internal intrinsic device protection prevents the thermal over-loading of the thyristors and the power section defects this can cause. As an option the thyristors can also be protected by semiconductor fuses from short-circuiting. Thanks to integrated status monitoring and fault monitoring, this compact soft starter offers many different diagnostics options. Up to four LEDs and relay outputs permit differentiated monitor-ing and diagnostics of the operating mechanism by indicating the operating state as well as for example mains or phase failure, missing load, non-permissible tripping time/class setting, ther-mal overloading or device faults.Soft starters rated up to 300 Hp (at 460 V) for standard applica-tions in three-phase systems are available. Extremely small sizes, low power losses and simple start-up are just three of the many advantages of the SIRIUS 3RW40 soft starters.

    "Increased safety" type of protection EEx e according to ATEX directive 94/9/EC

    The 3RW40 soft starter sizes S0 to S12 are suitable for the start-ing of explosion-proof motors with "increased safety" type of pro-tection EEx e. See "Appendix" –> "Standards and approvals" –> "Type over-view of approved devices for potentially explosive areas (ATEX explosion protection)".

    Application

    The SIRIUS 3RW40 solid-state soft starters are suitable for soft starting and stopping of three-phase asynchronous motors.Due to two-phase control, the current is kept at minimum values in all three phases throughout the entire starting time and dis-turbing direct current components are eliminated in addition. This not only enables the two-phase starting of motors up to 300 Hp (at 460 V) but also avoids the current and torque peaks which occur e. g. with wye-delta starters.

    Application areas • Pumps• Heat pumps• Hydraulic pumps• Presses• Conveyors• Roller conveyor• Screw conveyors• Escalators• Small fans• Centrifugal blowers• Bow thrusters• Stirrers• Extruders• Lathes• Milling machines

  • 7/9Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/10

    For Operation in the Control Cabinet3RW Soft Starters

    3RW40 for standard applications

    Selection and ordering data

    1) Stand-alone installation without auxiliary fan.2) Power connection: screw terminals.

    Note:Selection of the soft starter depends on the rated motor current. The SIRIUS 3RW40 solid-state soft starters are designed for easy starting conditions. JLoad < 10 x JMotor. In the event of de-viating conditions or increased switching frequency, it may be necessary to choose a larger device. Siemens recommends the use of the selection and simulation program Win-Soft Starter. For information about rated currents for ambient temperatures other

    Ambient temperature 50 °C Size Order No. ListPrice $ per PU

    PS* Weight per PU approx.Rated

    operational current Ie1)

    Rated power of induction motors for rated operational voltage Ue

    200 V 230 V 460 V 575 V

    A hp hp hp hp kg

    Rated operational voltage Ue 200 ... 480 V• With screw terminals

    11 3 3 7.5 -- S0 3RW40 24-1BB@4 1 unit 0.77023 5 5 15 -- S0 3RW40 26-1BB@4 1 unit 0.77029 7.5 7.5 20 -- S0 3RW40 27-1BB@4 1 unit 0.77034 10 10 25 -- S0 3RW40 28-1BB@4 1 unit 0.770• With spring-type terminals

    11 3 3 7.5 -- S0 3RW40 24-2BB@4 1 unit 0.77023 5 5 15 -- S0 3RW40 26-2BB@4 1 unit 0.77029 7.5 7.5 20 -- S0 3RW40 27-2BB@4 1 unit 0.77034 10 10 25 -- S0 3RW40 28-2BB@4 1 unit 0.770• With screw or spring-type terminals

    42 10 15 30 -- S2 3RW40 36-@BB@4 1 unit 1.35058 15 20 40 -- S2 3RW40 37-@BB@4 1 unit 1.35062 20 20 40 -- S2 3RW40 38-@BB@4 1 unit 1.350• With screw or spring-type terminals

    73 20 25 50 -- S3 3RW40 46-@BB@4 1 unit 1.90098 30 30 75 -- S3 3RW40 47-@BB@4 1 unit 1.900Rated operational voltage Ue 400 ... 600 V• With screw terminals

    11 -- -- 7.5 10 S0 3RW40 24-1BB@5 1 unit 0.77023 -- -- 15 20 S0 3RW40 26-1BB@5 1 unit 0.77029 -- -- 20 25 S0 3RW40 27-1BB@5 1 unit 0.77034 -- -- 25 30 S0 3RW40 28-1BB@5 1 unit 0.770• With spring-type terminals

    11 -- -- 7.5 10 S0 3RW40 24-2BB@5 1 unit 0.77023 -- -- 15 20 S0 3RW40 26-2BB@5 1 unit 0.77029 -- -- 20 25 S0 3RW40 27-2BB@5 1 unit 0.77034 -- -- 25 30 S0 3RW40 28-2BB@5 1 unit 0.770• With screw or spring-type terminals

    42 -- -- 30 40 S2 3RW40 36-@BB@5 1 unit 1.35058 -- -- 40 50 S2 3RW40 37-@BB@5 1 unit 1.35062 -- -- 40 60 S2 3RW40 38-@BB@5 1 unit 1.350• With screw or spring-type terminals

    73 -- -- 50 60 S3 3RW40 46-@BB@5 1 unit 1.90098 -- -- 75 75 S3 3RW40 47-@BB@5 1 unit 1.900Order No. supplement for connection types• With screw terminals 1• With spring-type terminals2) 2Order No. supplement for rated control supply voltage Us• 24 V AC/DC 0• 110 ... 230 V AC/DC 1

    41BB1-74 04WR341BB1-83 04WR341BB1-82 04WR3

    than 50°C, see technical information on page 7/55

  • 7/10 Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/11

    For Operation in the Control Cabinet3RW Soft Starters3RW40 for standard applications

    1) Stand-alone installation without auxiliary fan.2) Power connection: screw terminals.

    Note:Selection of the soft starter depends on the rated motor current. The SIRIUS 3RW40 solid-state soft starters are designed for easy starting conditions. JLoad < 10 x JMotor. In the event of de-viating conditions or increased switching frequency, it may be necessary to choose a larger device. Siemens recommends the use of the selection and simulation program Win-Soft Starter. For information about rated currents for ambient temperatures

    Ambient temperature 50 °C Size Order No. ListPrice $ per PU

    PS* Weight per PU approx.Rated

    operational current Ie1)

    Rated power of induction motors for rated operational voltage Ue

    200 V 230 V 460 V 575 V

    A hp hp hp hp kg

    Rated operational voltage Ue 200 ... 480 V, with thermistor motor protection, rated control supply voltage Us 24 V AC/DC• With screw terminals

    11 3 3 7.5 -- S0 3RW40 24-1TB04 1 unit 0.77023 5 5 15 -- S0 3RW40 26-1TB04 1 unit 0.77029 7.5 7.5 20 -- S0 3RW40 27-1TB04 1 unit 0.77034 10 10 25 -- S0 3RW40 28-1TB04 1 unit 0.770• With spring-type terminals

    11 3 3 7.5 -- S0 3RW40 24-2TB04 1 unit 0.77023 5 5 15 -- S0 3RW40 26-2TB04 1 unit 0.77029 7.5 7.5 20 -- S0 3RW40 27-2TB04 1 unit 0.77034 10 10 25 -- S0 3RW40 28-2TB04 1 unit 0.770• With screw or spring-type terminals

    42 10 15 30 -- S2 3RW40 36-@TB04 1 unit 1.35058 15 20 40 -- S2 3RW40 37-@TB04 1 unit 1.35062 20 20 40 -- S2 3RW40 38-@TB04 1 unit 1.350• With screw or spring-type terminals

    73 20 25 50 -- S3 3RW40 46-@TB04 1 unit 1.90098 30 30 75 -- S3 3RW40 47-@TB04 1 unit 1.900Rated operational voltage Ue 400 ... 600 V,with thermistor motor protection, rated control supply voltage Us 24 V AC/DC• With screw terminals

    11 -- -- 7.5 10 S0 3RW40 24-1TB05 1 unit 0.77023 -- -- 15 20 S0 3RW40 26-1TB05 1 unit 0.77029 -- -- 20 25 S0 3RW40 27-1TB05 1 unit 0.77034 -- -- 25 30 S0 3RW40 28-1TB05 1 unit 0.770• With spring-type terminals

    11 -- -- 7.5 10 S0 3RW40 24-2TB05 1 unit 0.77023 -- -- 15 20 S0 3RW40 26-2TB05 1 unit 0.77029 -- -- 20 25 S0 3RW40 27-2TB05 1 unit 0.77034 -- -- 25 30 S0 3RW40 28-2TB05 1 unit 0.770• With screw or spring-type terminals

    42 -- -- 30 40 S2 3RW40 36-@TB05 1 unit 1.35058 -- -- 40 50 S2 3RW40 37-@TB05 1 unit 1.35062 -- -- 40 60 S2 3RW40 38-@TB05 1 unit 1.350• With screw or spring-type terminals

    73 -- -- 50 60 S3 3RW40 46-@TB05 1 unit 1.90098 -- -- 75 75 S3 3RW40 47-@TB05 1 unit 1.900Order No. supplement for connection types• With screw terminals 1• With spring-type terminals2) 2

    40BT1-74 04WR340BT1-83 04WR340BT1-82 04WR3

    > 40° C, see technical information on page 7/55

  • 7/11Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/12

    1) Stand-alone installation.2) Power connection: busbar connection. 3) Control by way of the internal 24 V DC supply and direct control by means

    of PLC possible.

    Note:Selection of the soft starter depends on the rated motor current. The SIRIUS 3RW40 solid-state soft starters are designed for easy starting conditions. JLoad < 10 x JMotor. In the event of de-viating conditions or increased switching frequency, it may be necessary to choose a larger device. Siemens recommends the use of the selection and simulation program Win-Soft Starter. For information about rated currents for ambient temperatures

    Ambient temperature 50 °C Size Order No. ListPrice $per PU

    PS* Weight per PU approx.Rated

    operational current Ie1)

    Rated power of induction motors for rated operational voltage Ue

    200 V 230 V 460 V 575 V

    A hp hp hp hp kg

    Rated operational voltage Ue 200 ... 460 V• With screw or spring-type terminals

    117 30 40 75 -- S6 3RW40 55-@BB@4 1 unit 4.900145 40 50 100 -- 3RW40 56-@BB@4 1 unit 6.900• With screw or spring-type terminals

    205 60 75 150 -- S12 3RW40 73-@BB@4 1 unit 8.900248 75 100 200 -- 3RW40 74-@BB@4 1 unit 8.900315 100 125 250 -- 3RW40 75-@BB@4 1 unit 8.900385 125 150 300 -- 3RW40 76-@BB@4 1 unit 8.900Rated operational voltage Ue 400 ... 600 V• With screw or spring-type terminals

    117 -- -- 75 100 S6 3RW40 55-@BB@5 1 unit 4.900145 -- -- 100 150 3RW40 56-@BB@5 1 unit 6.900• With screw or spring-type terminals

    205 -- -- 150 200 S12 3RW40 73-@BB@5 1 unit 8.900248 -- -- 200 250 3RW40 74-@BB@5 1 unit 8.900315 -- -- 250 300 3RW40 75-@BB@5 1 unit 8.900385 -- -- 300 400 3RW40 76-@BB@5 1 unit 8.900Order No. supplement for connection types2)

    • With screw terminals 6• With spring-type terminals 2Order No. supplement for the rated control supply voltage Us3)

    • 115 V AC 3• 230 V AC 4

    44BB6-67 04WR344BB6-65 04WR3

    For Operation in the Control Cabinet3RW Soft Starters

    3RW40 for standard applications

    > 40° C, see technical information on page 7/55

  • 7/12 Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/13

    For Operation in the Control Cabinet3RW Soft Starters3RW40 for standard applications

    Accessories

    1) Remote RESET already integrated in the 3RW40 2. to 3RW40 4. soft starters.

    For soft starters Version Order No. ListPrice $per PU

    PS* Weight per PU approx.

    Type Size

    kgBox terminal blocks for soft starters

    For round and flat wires

    3RW40 5. S6 • Up to 70 mm2 3RT19 55-4G 1 unit 0.230• Up to 120 mm2 3RT19 56-4G 1 unit 0.260

    3RW40 7. S12 • Up to 240 mm2 3RT19 66-4G 1 unit 0.676

    Auxiliary terminalsAuxiliary terminals, 3-pole

    3RW40 4. S3 3RT19 46-4F 1 unit 0.035Covers for soft starters

    Terminal covers for box terminals

    Additional touch protection to be fitted at the box terminals (2 units required per device)

    3RW40 3. S2 3RT19 36-4EA2 1 unit 0.0203RW40 4. S3 3RT19 46-4EA2 1 unit 0.025

    3RW40 5. S6 3RT19 56-4EA2 1 unit 0.0303RW40 7. S12 3RT19 66-4EA2 1 unit 0.040

    Terminal covers for cable lugs and busbar connections

    3RW40 4. S3 For complying with the phase clear-ances and as touch protection if box terminal is removed (2 units required per contactor)

    3RT19 46-4EA1 1 unit 0.040

    3RW40 5. S6 3RT19 56-4EA1 1 unit 0.0703RW40 7. S12 3RT19 66-4EA1 1 unit 0.130

    Sealing covers

    3RW40 2. to 3RW40 4.

    S0,S2,S3

    3RW49 00-0PB10 1 unit 0.005

    3RW40 5. and3RW40 7.

    S6,S12

    3RW49 00-0PB00 1 unit 0.010

    Modules for RESET1)

    Modules for remote RESET, electrical

    Operating range 0.85 ... 1.1 x Us,power consumption 80 VA AC, 70 W DC, ON period 0.2 s ... 4 s, switching frequency 60/h

    3RW40 5. and3RW40 7.

    S6,S12

    • 24 ... 30 V AC/DC 3RU19 00-2AB71 1 unit 0.066• 110 ... 127 V AC/DC 3RU19 00-2AF71 1 unit 0.067• 220 ... 250 V AC/DC 3RU19 00-2AM71 1 unit 0.066

    Mechanical RESET comprising

    3RW40 5. and3RW40 7.

    S6,S12

    • Resetting plungers, holders and formers

    3RU19 00-1A 1 unit 0.038

    • Suitable pushbutton IP65, Ø 22 mm, 12 mm stroke

    3SB30 00-0EA11 1 unit 0.020

    • Extension plunger 3SX13 35 1 unit 0.004

    Cable releases with holder for RESET

    For Ø 6.5 mm holes in the control panel; max. control panel thickness 8 mm

    3RW40 5. and3RW40 7.

    S6,S12

    • Length 400 mm 3RU19 00-1B 1 unit 0.063• Length 600 mm 3RU19 00-1C 1 unit 0.073

  • 7/13Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/14

    For Operation in the Control Cabinet3RW Soft Starters

    3RW40 for standard applications

    1) The operating instructions are included in the scope of supply.

    They are also available on the Internet at: www.usa.siemens.com/softstarters

    Spare parts

    For soft starters Motor starter protectors

    Size

    Order No. ListPrice $per PU

    PS* Weight per PU approx.

    Type Size

    kgLink modules to motor starter protectors

    3RW40 24, 3RW40 26

    S0 S0 3RA19 21-1A 10 units 0.028

    3RW40 36 S2 S2 3RA19 31-1A 5 units 0.033

    3RW40 46, 3RW40 47

    S3 S3 3RA19 41-1A 5 units 0.072

    Fans (to increase switching frequency and for device mounting in positions different from the normal position)

    3RW40 2. S0 3RW49 28-8VB00 1 unit 0.010

    3RW40 3., 3RW40 4.

    S2,S3

    3RW49 47-8VB00 1 unit 0.020

    Operating instructions1)

    For soft starters

    3RW40 2.3RW40 3. 3RW40 4.

    S0S2S3

    3ZX10 12-0RW40-1AA1

    3RW40 5. 3RW40 7.

    S6S12

    3ZX10 12-0RW40-2DA1

    For soft starters Version Order No. ListPrice $per PU

    PS* Weight per PU approx.

    Type Size Rated control supply voltage Us

    kg

    FansFans

    3RW40 5.-.BB3. S6 115 V AC 3RW49 36-8VX30 1 unit 0.3003RW40 5.-.BB4. S6 230 V AC 3RW49 36-8VX40 1 unit 0.300

    3RW40 7.-.BB3. S12 115 V AC 3RW49 47-8VX30 1 unit 0.5003RW40 7.-.BB4. S12 230 V AC 3RW49 47-8VX40 1 unit 0.500

  • 7/14 Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/15

    For Operation in the Control Cabinet3RW Soft Starters3RW40 for standard applications

    More information

    Application examples for normal starting (Class 10)

    Application examples for heavy starting (Class 20)

    Note:These tables present sample set values and device sizes. They are intended only for the purposes of information and are not binding. The set values depend on the application in question and must be optimized during start-up. Actual start times are load dependent.

    The soft starter dimensions should be checked where necessary with the Win-Soft Starter software or with the help of Technical Assistance.

    Normal starting Class 10 (up to 20 s with 350 % In motor),The soft starter rating can be selected to be as high as the rating of the motor used.

    Application Conveyor belt Roller conveyor Small fan Pump Hydraulic pump

    Starting parameters

    • Voltage ramp and current limiting- Starting voltage % 70 60 40 40 40- Starting time s 10 10 10 10 10- Current limit value 5 x IM 5 x IM 4 x IM 4 x IM 4 x IM

    Ramp-down time s 5 5 0 10 0

    Heavy starting Class 20 (up to 40 s with 350 % In motor),The soft starter has to be selected at least one rating class higher than the motor used.

    Application Stirrer Centrifuge

    Starting parameters

    • Voltage ramp and current limiting- Starting voltage % 40 40- Starting time s 20 20- Current limit value 4 x IM 4 x IM

    Ramp-down time 0 0

  • 7/15Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/16

    For Operation in the Control Cabinet3RW Soft Starters

    3RW40 for standard applications

    Configuration

    The 3RW solid-state soft starters are designed for easy starting conditions. In the event of severe conditions or increased switching frequency, it may be necessary to choose a larger de-vice. For accurate dimensioning, use the Win-Soft Starter selec-tion and simulation program.Where long starting times are involved, the integrated solid-state overload relay for heavy starting should not be disconnected. PTC sensors are recommended. This also applies for the smooth ramp-down because during the ramp-down time an additional current loading applies in contrast to free ramp-down. In the case of high switching frequencies in S4 mode, Siemens recommends the use of PTC sensors. For corresponding device versions with integrated thermistor motor protection or separate thermistor evaluation devices see Industrial Controls catalog Chapter 11 “Function Relays, Interfaces and Converters“.In the motor feeder between the SIRIUS 3RW soft starter and the motor, no capacitive elements are permitted (e. g. no reactive-power compensation equipment, PFC capacitors). In addition, neither static systems for reactive-power compensation nor dy-namic PFC (Power Factor Correction) must be operated in par-allel during starting and ramp-down of the soft starter. This is im-portant to prevent faults arising on the compensation equipment and/or the soft starter.All elements of the main circuit (such as fuses and controls) should be dimensioned for direct starting, following the local short-circuit conditions. Fuses, controls and overload relays must be ordered separately. Please observe the maximum switching frequencies specified in the technical specifications.

    Note:When induction motors are switched on, voltage drops normally appear on starters of all types (direct starters, wye-delta starters, soft starters). The infeed transformer must always be dimen-sioned such that the voltage dip when starting the motor remains within the permissible tolerance. If the infeed transformer is di-mensioned with only a small margin, it is best for the control volt-age to be supplied from a separate circuit (independently of the main voltage) in order to avoid the potential switching off of the soft starter.

    Power electronics schematic circuit diagram

    A bypass contact system and solid-state overload relay are al-ready integrated in the 3RW40 soft starter and therefore do not have to be ordered separately.

    1) Un = Full Voltage2) Us = Starting (Initial) Voltage3) tR = Time Running4) Ie = Rated operational current

    Status graphs1)

    Win-Soft Starter selection and simulation program

    With this software, you can simulate and select all Siemens soft starters, taking into account various parameters such as mains properties, motor and load data, and special application requirements.

    The software is a valuable tool, which makes complicated, lengthy manual calculations for determining the required soft starters superfluous.

    The Win-Soft Starter selection and simulation program can be downloaded from: www.usa.siemens.com/softstarters

    www.usa.siemens.com/softstarters

    > Software

    More information can be found on the Internet at:

    L1

    NS

    B0_

    0014

    85a

    L2 L3

    T1 T2 T3

  • 7/16 Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/17

    For Operation in the Control Cabinet3RW Soft Starters3RW44 for high-feature applications

    Overview

    In addition to soft starting and soft ramp-down, the solid-state SIRIUS 3RW44 soft starters provide numerous functions for higher-level requirements. They cover a performance range up to 900 Hp (at 460 V) in the inline circuit and up to 1600Hp (at 460 V) in the inside-delta circuit.

    The SIRIUS 3RW44 soft starters are characterized by a compact design for space-saving and clearly arranged control cabinet layouts. For optimized motor starting and stopping the innova-tive SIRIUS 3RW44 soft starters are an attractive alternative with considerable savings potential compared to applications with a frequency converter. The new torque control and adjustable cur-rent limiting enable the High-Feature soft starters to be used in nearly every conceivable task. They guarantee the reliable avoidance of sudden torque applications and current peaks dur-ing motor starting and stopping. This creates savings potential when calculating the size of the switchgear and when servicing the machinery installed. Whether it’s for inline circuits or inside-delta circuits – the SIRIUS 3RW44 soft starter offers savings es-pecially in terms of size and equipment costs.

    The bypass contacts already integrated in the soft starter by-pass the thyristors after a motor ramp-up is detected. This re-sults in a further reduction in the heat loss occuring during oper-ation of the soft starter.

    Combinations of various starting, operating and ramp-down possibilities ensure an optimum adaptation to the application-specific requirements. Operation and commissioning can be performed with the menu-controlled keypad and a menu-prompted, multi-line graphical display with background lighting. The optimized motor ramp-up and ramp-down can be effected quickly, easily and reliably by means of just a few settings with a previously selected language. Four-key operation and plain-text displays for each menu point guarantee full clarity at every mo-ment of the parameterization and operation.

    Applicable standards• IEC 60947-4-2• UL/CSA

    Soft Starter ES parameterization software

    Soft Starter ES software is used for the parameterization, moni-toring and service diagnostics of SIRIUS 3RW44 High Feature soft starters.

    Application

    The SIRIUS 3RW44 solid-state soft starters are suitable for the torque-controlled soft starting and smooth ramp-down as well as braking of three-phase asynchronous motors.

    Application areas, e. g.• Pumps• Fans• Compressors• Water transport• Conveying systems and lifts• Hydraulics• Machine tools• Mills• Saws• Crushers• Mixers• Centrifuges• Industrial cooling and refrigerating systems

  • 7/17Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/18

    For Operation in the Control Cabinet3RW Soft Starters

    3RW44 for high-feature applications

    For inside delta selection, see page 7/75.

    Selection and ordering data

    1) Control by way of the internal 24 V DC supply and direct control by means of PLC possible.

    2)

    Note:Soft starter selection depends on the rated motor current.

    The 3RW44 solid-state soft starters are designed for normal starting (Class 10). (Inertia load of the overall operating mecha-nism JLoad 40 °C and switching frequency.

    3RW44 27-1BC44 3RW44 36-6BC44 3RW44 47-6BC44 3RW44 58-6BC44 3RW44 66-6BC44

    Ambient temperature 50 °C Order No. ListPrice $per PU

    PS* Weight per PU approx.Rated

    operational current Ie

    Rated power of induction motors for rated operational voltage Ue

    200 V 230 V 460 V 575 V

    A hp hp hp hp kg

    Inline circuits2), rated operational voltage 200 ... 460 V26 7.5 7.5 15 -- 3RW44 22-@BC@4 1 unit 6.50032 10 10 20 -- 3RW44 23-@BC@4 1 unit 6.50042 10 15 25 -- 3RW44 24-@BC@4 1 unit 6.50051 15 15 30 -- 3RW44 25-@BC@4 1 unit 6.50068 20 20 50 -- 3RW44 26-@BC@4 1 unit 6.50082 25 25 60 -- 3RW44 27-@BC@4 1 unit 6.500Order No. supplement for connection types

    • With spring-type terminals 3• With screw terminals 1

    100 30 30 75 -- 3RW44 34-@BC@4 1 unit 7.900117 30 40 75 -- 3RW44 35-@BC@4 1 unit 7.900145 40 50 100 -- 3RW44 36-@BC@4 1 unit 7.900

    180 50 60 125 -- 3RW44 43-@BC@4 1 unit 11.500215 60 75 150 -- 3RW44 44-@BC@4 1 unit 11.500280 75 100 200 -- 3RW44 45-@BC@4 1 unit 11.500315 100 125 250 -- 3RW44 46-@BC@4 1 unit 11.500385 125 150 300 -- 3RW44 47-@BC@4 1 unit 11.500

    494 150 200 400 -- 3RW44 53-@BC@4 1 unit 50.000551 150 200 450 -- 3RW44 54-@BC@4 1 unit 50.000615 200 250 500 -- 3RW44 55-@BC@4 1 unit 50.000693 200 250 550 -- 3RW44 56-@BC@4 1 unit 50.000780 250 300 600 -- 3RW44 57-@BC@4 1 unit 50.000850 300 350 700 -- 3RW44 58-@BC@4 1 unit 50.000

    970 350 400 800 -- 3RW44 65-@BC@4 1 unit 78.0001076 350 400 900 -- 3RW44 66-@BC@4 1 unit 78.000Order No. supplement for connection types

    • With spring-type terminals 2• With screw terminals 6

    Order No. supplement for the rated control supply voltage Us1)

    • 115 V AC 3• 230 V AC 4

  • 7/18 Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/19

    For Operation in the Control Cabinet3RW Soft Starters3RW44 for high-feature applications

    For inside delta selection, see page 7/75.

    1) Control by way of the internal 24 V DC supply and direct control by means of PLC possible.

    2)

    Note:Soft starter selection depends on the rated motor current.

    The 3RW44 solid-state soft starters are designed for normal starting (Class 10). (Inertia load of the overall operating mecha-nism JLoad 40 °C and switching frequency.

    Ambient temperature 50 °C Order No. ListPrice $per PU

    PS* Weight per PU approx.Rated

    operational current Ie

    Rated power of induction motors for rated operational voltage Ue

    200 V 230 V 460 V 575 V

    A hp hp hp hp kg

    Inline circuits2), rated operational voltage 400 ... 600 V26 -- -- 15 20 3RW44 22-@BC@5 1 unit 6.50032 -- -- 20 25 3RW44 23-@BC@5 1 unit 6.50042 -- -- 25 30 3RW44 24-@BC@5 1 unit 6.50051 -- -- 30 40 3RW44 25-@BC@5 1 unit 6.50068 -- -- 50 50 3RW44 26-@BC@5 1 unit 6.50082 -- -- 60 75 3RW44 27-@BC@5 1 unit 6.500Order No. supplement for connection types

    • With spring-type terminals 3• With screw terminals 1

    100 -- -- 75 75 3RW44 34-@BC@5 1 unit 7.900117 -- -- 75 100 3RW44 35-@BC@5 1 unit 7.900145 -- -- 100 125 3RW44 36-@BC@5 1 unit 7.900

    180 -- -- 125 150 3RW44 43-@BC@5 1 unit 11.500215 -- -- 150 200 3RW44 44-@BC@5 1 unit 11.500280 -- -- 200 250 3RW44 45-@BC@5 1 unit 11.500315 -- -- 250 300 3RW44 46-@BC@5 1 unit 11.500385 -- -- 300 400 3RW44 47-@BC@5 1 unit 11.500

    494 -- -- 400 500 3RW44 53-@BC@5 1 unit 50.000551 -- -- 450 550 3RW44 54-@BC@5 1 unit 50.000615 -- -- 500 600 3RW44 55-@BC@5 1 unit 50.000693 -- -- 550 700 3RW44 56-@BC@5 1 unit 50.000780 -- -- 600 800 3RW44 57-@BC@5 1 unit 50.000850 -- -- 700 850 3RW44 58-@BC@5 1 unit 50.000

    970 -- -- 800 1000 3RW44 65-@BC@5 1 unit 78.0001076 -- -- 900 1100 3RW44 66-@BC@5 1 unit 78.000Order No. supplement for connection types

    • With spring-type terminals 2• With screw terminals 6

    Order No. supplement for the rated control supply voltage Us1)

    • 115 V AC 3• 230 V AC 4

  • 7/19Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 6/20

    For Operation in the Control Cabinet3RW Soft Starters

    3RW44 for high-feature applications

    1) Control by way of the internal 24 V DC supply and direct control by means of PLC possible.

    Note:Soft starter selection depends on the rated motor current.

    The 3RW44 solid-state soft starters are designed for normal starting (Class 10). (Inertia load of the overall operating mecha-nism JLoad 40 °C and switching frequency.

    Ambient temperature 50 °C Order No. ListPrice $per PU

    PS* Weight per PU approx.Rated

    operational current Ie

    Rated power of induction motors for rated operational voltage Ue

    200 V 230 V 460 V 575 V

    A hp hp hp hp kg

    Inline circuits, rated operational voltage 400 ... 690 V26 -- -- 15 20 3RW44 22-@BC@6 1 unit 6.50032 -- -- 20 25 3RW44 23-@BC@6 1 unit 6.50042 -- -- 25 30 3RW44 24-@BC@6 1 unit 6.500

    51 -- -- 30 40 3RW44 25-@BC@6 1 unit 6.50068 -- -- 50 50 3RW44 26-@BC@6 1 unit 6.50082 -- -- 60 75 3RW44 27-@BC@6 1 unit 6.500

    Order No. supplement for connection types

    • With spring-type terminals 3• With screw terminals 1

    100 -- -- 75 75 3RW44 34-@BC@6 1 unit 7.900117 -- -- 75 100 3RW44 35-@BC@6 1 unit 7.900145 -- -- 100 125 3RW44 36-@BC@6 1 unit 7.900

    180 -- -- 125 150 3RW44 43-@BC@6 1 unit 11.500215 -- -- 150 200 3RW44 44-@BC@6 1 unit 11.500280 -- -- 200 250 3RW44 45-@BC@6 1 unit 11.500

    315 -- -- 250 300 3RW44 46-@BC@6 1 unit 11.500385 -- -- 300 400 3RW44 47-@BC@6 1 unit 11.500

    494 -- -- 400 500 3RW44 53-@BC@6 1 unit 50.000551 -- -- 450 550 3RW44 54-@BC@6 1 unit 50.000615 -- -- 500 600 3RW44 55-@BC@6 1 unit 50.000

    693 -- -- 550 700 3RW44 56-@BC@6 1 unit 50.000780 -- -- 600 800 3RW44 57-@BC@6 1 unit 50.000850 -- -- 700 850 3RW44 58-@BC@6 1 unit 50.000

    970 -- -- 800 1000 3RW44 65-@BC@6 1 unit 78.0001076 -- -- 900 1100 3RW44 66-@BC@6 1 unit 78.000

    Order No. supplement for connection types

    • With spring-type terminals 2• With screw terminals 6

    Order No. supplement for the rated control supply voltage Us1)

    • 115 V AC 3• 230 V AC 4

  • 7/20 Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio: LV1 12/2

    Planning and Configuration with SIRIUS

    Introduction

    Overview

    SIRIUS ES engineering software (E-SW)

    The programs of the SIRIUS ES software family enable:

    • Clearly arranged configuring of device functions and their pa-rameters – online and offline

    • Efficient diagnostics functions and display of the most impor-tant measured values

    • Time savings through shorter startup times.

    The SIRIUS ES programs such as Motor Starter ES, Soft Starter ES and SIMOCODE ES are available in three ver-sions which differ in user-friendliness, scope of functions and price (for details see the descriptions of the individual products).

    1) Depending on SIRIUS ES program.

    Application

    In addition to device-specific parameterization, the programs of the SIRIUS ES software family also provide the following func-tionality in a uniform look and feel. These functions are available in many SIRIUS ES programs.

    • Standards-conform printoutsThe programs of the SIRIUS ES software family greatly simplify machine documentation. Parameterization printouts accord-ing to EN ISO 7200 are possible. The elements to be printed are easy to select and compile as required.

    • Easy creation of parameter templatesParameter templates can be created for devices and applica-tions with only minimum differences in their parameters. These templates contain all the parameters which are needed for the parameterization. In addition it is possible to specify which of these parameters are fixed and which can be customized, e. g. by the startup engineer.

    • Group functionFor the user-friendly parameterization of numerous devices or applications of the same type, the programs of the SIRIUS ES software family offer a group function which enables the pa-rameterization of several devices to be read out or written through PROFIBUS. In conjunction with templates it is even possible to selectively adapt the same parameters in any number of parameterizations.

    • Teleservice through MPIThe premium versions of the SIRIUS ES software families sup-port the use of MPI Teleservice (comprising the Teleservice software and various Teleservice adapters) for remote diag-nostics of the devices. This facilitates diagnostics and mainte-nance and it shortens response times for service purposes.

    SIRIUS ES Basic Standard PremiumLocal interface on the device (system interface)Basic functions for parameteriz-ing the devices• Parameter assignment

    • Operating

    • Diagnostics

    • Test

    Standard functionality• Parameterizing with the

    integrated graphics editor1)--

    • Creating typicals --

    • Exporting parameters --

    Complete functionality• Group functions -- --

    • S7 Routing -- --

    • Teleservice through MPI -- --

    • STEP7 Object Manager -- --

    PROFIBUS interface -- --

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    Siemens / Industrial Controls Previous folio: LV1 12/3

    Planning and Configuration with SIRIUS

    Introduction

    Efficient engineering and startup with graphic interfaces and diagnostics options

    Types of delivery and license

    The programs of the SIRIUS ES software family are available as follows:

    • Floating license – the license for any one user at any one time- Authorizes any one user- Independent of the number of installations (unlike the single

    license which is allowed to be installed once only)- Only the actual use of the program has to be licensed- Trial license (free use of all program functions for 14 days for

    test and evaluation purposes, included on every product CD, available in the download file of the SIRIUS ES program in the Service&Support portal).

    Following delivery versions are available in addition for the pro-grams of the SIRIUS ES software family:

    • Upgrade Upgrade from an old to a new version with expanded func-tions, e. g. upgrade from Motor Starter ES 2006 to Motor Starter ES 2007

    • PowerpackSpecial pack for switching within the same software version to a more powerful version with more functionality, e. g. Powerpack Motor Starter ES 2007 for switching from Standard to Premium

    • Software Update ServiceTo keep you up to date at all times we offer a special service which supplies you automatically with all service packs and upgrades

  • 7/22 Siemens Industry, Inc.Industrial Controls Catalog

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    Planning and Configuration with SIRIUS

    Soft Starter ES

    Overview

    Easy and clearly arranged parameter setting of the 3RW44 soft starter with Soft Starter ES 2007

    Graphic presentation of measured values with the trace function (oscillo-scope function) of Soft Starter ES 2007 Standard and Premium

    Soft Starter ES 2007

    The Soft Starter ES software permits the quick and easy param-eterization, monitoring and diagnostics of SIRIUS 3RW44 High Feature soft starters for service purposes. The device parame-ters can be configured directly on the PC and transferred to the soft starter through a serial cable or an optional PROFIBUS inter-face.

    The advantages of Soft Starter ES:• Clearly arranged configuring of device functions and their pa-

    rameters – online and offline• Effective diagnostics functions on the soft starter and display

    of the most important measured values• Trace function (oscilloscope function) for recording measured

    values and events (in the Soft Starter ES Standard and Pre-mium software versions).

    Efficient engineering with new program versions

    The Soft Starter ES software program is available in three ver-sions which differ in their user-friendliness, scope of functions and price.

    1) Templates with Service Pack 1 and higher.

    More functions

    • Standards-conform printoutsThe software tool greatly simplifies machine documentation. Parameterization printouts according to EN ISO 7200 are pos-sible. The elements to be printed are easy to select and com-pile as required.

    • Easy creation of parameter templatesParameter templates can be created for devices and applica-tions with only minimum differences in their parameters. These templates contain all the parameters which are needed for the parameterization. In addition it is possible to specify which of these parameters are fixed and which can be adapted, e. g. by the startup engineer.

    • Group functionFor the user-friendly parameterization of numerous devices or applications of the same type, the programs of the SIRIUS ES software family offer a group function which enables the pa-rameterization of several devices to be read out or written through PROFIBUS. In conjunction with typicals it is even pos-sible to selectively adapt the same parameters in any number of parameterizations.

    • Teleservice through MPIThe Soft Starter ES Premium version supports the use of MPI Teleservice (comprising the Teleservice software and various Teleservice adapters) for remote diagnostics of the devices. This facilitates diagnostics and maintenance, and it shortens response times for service purposes.

    Soft starters ES Basic Standard PremiumAccess through the local interface on the deviceParameter assignmentOperatingDiagnosticsCreating templates -- 1)

    Exporting parameters --Comparison functions --Standards-conform printout according to EN ISO 7200

    --

    Service data (slave pointer, statistics data)

    --

    Access through PROFIBUS -- --

    Group functions -- --

    Teleservice through MPI -- --

    S7 Routing -- --

    STEP7 Object Manager -- --

  • 7/23Siemens Industry, Inc.Industrial Controls Catalog

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    Siemens / Industrial Controls Previous folio: LV1 12/5

    Planning and Configuration with SIRIUS

    Soft Starter ES

    Types of delivery and license

    Soft Starter ES is available as follows: • Floating license – the license for any one user at any one time

    - Authorizes any one user- Independent of the number of installations (unlike the single

    license which is allowed to be installed once only)- Only the actual use of the program has to be licensed- Trial license (free use of all program functions for 14 days for

    test and evaluation purposes, included on every product CD, available in the download file of the SIRIUS ES program in the Service&Support portal).

    Following delivery versions are available in addition for Soft Starter ES 2007:• Upgrade

    Upgrade from an old to a new version with expanded func-tions, e. g. upgrade from Soft Starter ES 2006 to Soft Starter ES 2007

    • PowerpackSpecial pack for switching within the same software version to a more powerful version with more functionality, e. g. Powerpack Soft Starter ES 2007 for switching from Standard to Premium

    • Software Update ServiceTo keep you up to date at all times we offer a special service which supplies you automatically with all service packs and upgrades

    New licensing procedure

    To make licensing easier, the three versions of Soft Starter ES are available with immediate effect with the following license:

    14 day trial license for Premium functions:for test and evaluation purposes, included on every product CD, available also in the download file of the SIRIUS Soft Starter ES 2007 program at www.sea.siemens.com/softstarters.

    System requirements

    1) SIRIUS 3RW44 with firmware version ≥ *E04*. Installed in starters delivered after December 2005.

    2) SIRIUS 3RW44 with firmware version ≥ *E06*. Installed in starters delivered after May 2006.

    3) Windows Vista Ultimate 32/ Business 32 from Soft Starter ES 2007+SP1.

    Selection and ordering data

    Parameterization and service software for SIRIUS 3RW44 soft starters• Can be run under WIN 2000/WIN XP PROF/Windows Vista Ultimate 32/Business 32• Without PC cable

    Soft Starter ES 2007 parameterization, start-up and diagnostics software for the SIRIUS 3RW44 soft starter

    Basic/Standard Premium

    Firmware version ≥ *E04* 1) Firmware version ≥ *E06* 2)

    Operating system Windows 2000 (Service Pack 3 or 4), Windows XP Professional (Service Pack 2), Windows Vista Ultimate 32/ Business 323)

    Processor ≥ Pentium 800 MHz/≥ 1 GHz (Windows Vista)

    RAM ≥ 512 MB/≥ 1 GB (Windows Vista)

    Free space on hard disk ≥ 150 MB

    CD-ROM/DVD drive Yes (only when installing from CD)

    Serial interface (COM) Yes

    PC cable/parameterization cable/connection cable Yes

    PROFIBUS communication module (optional) -- Yes

    Version Order No. ListPrice $per PU

    PS* Weight per PU approx.

    kg

    Soft Starter ES 2007 BasicFloating license for one user

    E-SW, software and documentation on CD, 3 languages (German/English/French), communication through system interface

    • License key on USB stick, Class A, including CD 3ZS1 313-4CC10-0YA5 1 unit 0.230

    Soft Starter ES 2007 StandardFloating license for one user

    E-SW, software and documentation on CD, 3 languages (German/English/French), communication through system interface

    • License key on USB stick, Class A, including CD 3ZS1 313-5CC10-0YA5 1 unit 0.230

  • 7/24 Siemens Industry, Inc.Industrial Controls Catalog

    7/24 Siemens Industry, Inc.Industrial Controls Catalog

    Planning and Configuration with SIRIUS

    Soft Starter ES

    Version Order No. ListPrice $per PU

    PS* Weight per PU approx.

    kg

    Upgrade for Soft Starter ES 2006Floating license for one user,E-SW, software and documentation on CD, license key on USB stick, Class A, 3 languages (German/English/French), communication through the system interface

    3ZS1 313-5CC10-0YE5 1 unit 0.230

    Powerpack for Soft Starter ES 2007 BasicFloating license for one user,E-SW, software and documentation on CD, license key on USB stick, Class A, 3 languages (German/English/French), communication through the system interface

    3ZS1 313-5CC10-0YD5 1 unit 0.230

    Software Update Service For 1 year with automatic extension, assuming the current software version is in use, E-SW, software and documentation on CD, communication through the system interface

    3ZS1 313-5CC10-0YL5 1 unit 0.230

    Soft Starter ES 2007 PremiumFloating license for one userE-SW, software and documentation on CD, 3 languages (German/English/French), communication through system interface or PROFIBUS

    • License key on USB stick, Class A, including CD 3ZS1 313-6CC10-0YA5 1 unit 0.230Upgrade for Soft Starter ES 2006Floating license for one user,E-SW, software and documentation on CD, license key on USB stick, Class A, 3 languages (German/English/French), communication through the system interface or PROFIBUS

    3ZS1 313-6CC10-0YE5 1 unit 0.230

    Powerpack for Soft Starter ES 2007 StandardFloating license for one user,E-SW, software and documentation on CD, license key on USB stick, Class A, 3 languages (German/English/French), communication through the system interface or PROFIBUS

    3ZS1 313-6CC10-0YD5 1 unit 0.230

    Software Update Service For 1 year with automatic extension, assuming the current software version is in use, E-SW, software and documentation on CD, communication through the system interface or PROFIBUS

    3ZS1 313-6CC10-0YL5 1 unit 0.230

    PC cables

    3UF7 940-0AA00-0

    For PC/PG communication with SIRIUS 3RW44 soft startersThrough the system interface, for connecting to

    the serial interface of the PC/PG

    3UF7 940-0AA00-0 1 unit 0.150

    Serial/USB

    Through the system interface, for connecting tothe USB interface of the PC/PG

    3UF7 946-0AA00-0 1 unit 0.150For PC/PG communicationwith SIRIUS 3RW44 soft starters

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    For Operation in the Control Cabinet3RW Soft Starters

    3RW44 for high-feature applications

    Accessories

    Forsoft starters

    Version Order No. ListPrice $per PU

    PS* Weight per PU approx.

    Type kg

    PROFINET communication modules

    3RW49 00-0NC00

    For 3RW44 soft starter integration in thePROFINET network, suitable for deviceswith firmware version E12 or higher

    3RW49 00-0NC00 1 unit 0.320

    External display and operator modules

    3RW49 00-0AC00

    For indicating and operating the functions provided by the soft starter using an externally mounted display and operator module in degree of protection IP54, N1, N12(e. g. in the control cabinet door)

    3RW49 00-0AC00 1 unit 0.320

    Connection cablesFrom the device interface (serial) of the 3RW44 soft starter to the external display and operator module• Length 0.5 m, flat 3UF7 932-0AA00-0 1 unit 0.020• Length 0.5 m, round 3UF7 932-0BA00-0 1 unit 0.050• Length 1.0 m, round 3UF7 937-0BA00-0 1 unit 0.100• Length 2.5 m, round 3UF7 933-0BA00-0 1 unit 0.150

    Box terminal blocks for soft starters

    3RT19

    Box terminal blocks3RW44 2. Included in the scope of supply

    3RW44 3. • Up to 70 mm2 3RT19 55-4G 1 unit 0.230• Up to 120 mm2 3RT19 56-4G 1 unit 0.260

    3RW44 4. • Up to 240 mm2 3RT19 66-4G 1 unit 0.676

    PROFIBUS communication modules

    3RW49 00-0KC00

    3RW49 00-0KC00 1 unit 0.320Modules can be plugged into the soft starters for integrating the starters in the PROFIBUS network with DPV1 slave functionality.On Y-link the soft starter has only DPV0 slavefunctionality.

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    For Operation in the Control Cabinet3RW Soft Starters3RW44 for high-feature applications

    Spare parts

    Forsoft starters

    Version Order No. ListPrice $per PU

    PS* Weight per PU approx.

    Type kg

    2) 3RW44 6. mounting on output side.3) For mounting on front side.

    1) The operating instructions are included in the scope of supply.

    Covers for soft startersTerminal covers for box terminals

    Additional touch protection to be fitted at the box termi-nals (2 units required per device)

    3RW44 2. and 3RW44 3.

    3RT19 56-4EA2 1 unit 0.030

    3RW44 4. 3RT19 66-4EA2 1 unit 0.040

    3RT19 .6-4EA1

    Terminal covers for cable lugs and busbar connections

    3RW44 2. and 3RW44 3.

    3RT19 56-4EA1 1 unit 0.070

    3RW44 4. 3RT19 66-4EA1 1 unit 0.130

    Operating instructions1)

    For 3RW44 soft starters 3ZX10 12-0RW44-1AA1

    Fans

    3RW49

    Fans

    3RW44 2. and 3RW44 3.

    115 V AC 3RW49 36-8VX30 1 unit 0.300230 V AC 3RW49 36-8VX40 1 unit 0.300

    3RW44 4. 115 V AC 3RW49 47-8VX30 1 unit 0.500230 V AC 3RW49 47-8VX40 1 unit 0.500

    3RW44 5. and 3RW44 6.2)

    115 V AC 3RW49 57-8VX30 1 unit 0.800230 V AC 3RW49 57-8VX40 1 unit 0.800

    3RW44 6.3) 115 V AC 3RW49 66-8VX30 1 unit 0.300230 V AC 3RW49 66-8VX40 1 unit 0.300

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    For Operation in the Control Cabinet3RW Soft Starters

    3RW44 for high-feature applications

    More information

    Application examples for normal starting (Class 10)

    Application examples for heavy starting (Class 20)

    Application examples for very heavy starting (Class 30)

    Note:These tables present sample set values and device sizes. They are intended only for the purposes of information and are not binding. The set values depend on the application in question and must be optimized during start-up. The soft starter dimensions should be checked where necessary with the Win-Soft Starter software or with the help of Technical Assistance.

    1) Actual motor starting times are load dependent.

    Normal starting Class 10 (up to 20 s with 350 % In motor),The soft starter rating can be selected to be as high as the rating of the motor used.

    Application Conveyor belt Roller conveyor Compressor Small fan Pump Hydraulic pump

    Starting parameters1)

    • Voltage ramp and current limiting- Starting voltage % 70 60 50 30 30 30- Starting time s 10 10 10 10 10 10- Current limit value Deactivated Deactivated 4 x IM 4 x IM Deactivated Deactivated

    • Torque ramp- Starting torque 60 50 40 20 10 10- End torque 150 150 150 150 150 150- Starting time 10 10 10 10 10 10

    • Breakaway pulse Deactivated (0 ms) Deactivated (0 ms) Deactivated (0 ms) Deactivated (0 ms) Deactivated (0 ms) Deactivated (0 ms)

    Ramp-down mode Smooth ramp-down

    Smooth ramp-down

    Free ramp-down Free ramp-down Pump ramp-down Free ramp-down

    Heavy starting Class 20 (up to 40 s with 350 % In motor),The soft starter has to be selected one rating class higher than the motor used.

    Application Mixer Centrifuge Milling machine

    Starting parameters1)

    • Voltage ramp and current limiting- Starting voltage % 30 30 30- Starting time s 30 30 30- Current limit value 4 x IM 4 x IM 4 x IM

    • Torque ramp- Starting torque 30 30 30- End torque 150 150 150- Starting time 30 30 30

    • Breakaway pulse Deactivated (0 ms) Deactivated (0 ms) Deactivated (0 ms)

    Ramp-down mode Free ramp-down Free ramp-down Free ramp-down or DC braking

    Very heavy starting Class 30 (up to 60 s with 350 % In motor),The soft starter has to be selected two rating classes higher than the motor used.

    Application Large fan Mill Crushers Circular saw/bandsaw

    Starting parameters1)

    • Voltage ramp and current limiting- Starting voltage % 30 50 50 30- Starting time s 60 60 60 60- Current limit value 4 x IM 4 x IM 4 x IM 4 x IM

    • Torque ramp- Starting torque 20 50 50 20- End torque 150 150 150 150- Starting time 60 60 60 60

    • Breakaway pulse Deactivated (0 ms) 80 %, 300 ms 80 %, 300 ms Deactivated (0 ms)

    Ramp-down mode Free ramp-down Free ramp-down Free ramp-down Free ramp-down

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    Circuit concept

    The SIRIUS 3RW44 soft starters can be operated in two different types of circuit.• Inline circuit

    The controls for isolating and protecting the motor are simply connected in series with the soft starter. The motor is con-nected to the soft starter with three cables.

    • Inside-delta circuit The wiring is similar to that of wye-delta starters. The phases of the soft starter are connected in series with the individual motor windings. The soft starter then only has to carry the phase cur-rent, amounting to about 58 % of the rated motor current (con-ductor current).

    Comparison of the types of circuit

    Inline circuit:Rated current Ie corresponds to the rated motor current In,3 cables to the motor

    Inside-delta circuit:Rated current Ie corresponds to approx. 58 % of the rated motor current In, 6 cables to the motor (as with wye-delta starters)

    Which circuit?

    Using the inline circuit involves the lowest wiring outlay. If the soft starter to motor connections are long, this circuit is preferable. With the inside-delta circuit there is double the wiring complexity but a smaller size of device can be used at the same rating. It is also recommended to use an isolating contactor in series with each motor winding.

    Thanks to the choice of operating mode between the inline cir-cuit and inside-delta circuit, it is always possible to select the most favorable solution.

    The braking function is possible only in the inline circuit.

    Configuration

    The 3RW44 solid-state soft starters are designed for normal starting. In case of heavy starting or increased starting fre-quency, a larger device must be selected.

    For long starting times it is recommended to have a PTC sensor in the motor. This also applies for the ramp-down modes smooth ramp-down, pump ramp-down and DC braking, because during the ramp-down time in these modes, an additional current load-ing applies in contrast to free ramp-down.

    In the motor feeder between the SIRIUS 3RW soft starter and the motor, no capacitive elements are permitted (e. g. no reactive-power compensation equipment). In addition, neither static sys-tems for reactive-power compensation nor dynamic PFC (Power Factor Correction) must be operated in parallel during starting and ramp-down of the soft starter. This is important to prevent faults arising on the compensation equipment and/or the soft starter.

    All elements of the main circuit (such as fuses and controls) should be dimensioned for direct starting, following the local short-circuit conditions. Fuses, controls and overload relays must be ordered separately.

    A bypass contact system and solid-state overload relay are al-ready integrated in the 3RW44 soft starter and therefore do not have to be ordered separately.

    The harmonic component load for starting currents must be taken into consideration for the selection of motor starter protec-tors (selection of release).

    Note:When induction motors are switched on, voltage drops normally appear on starters of all types (direct starters, wye-delta starters, soft starters). The infeed transformer must always be dimen-sioned such that the voltage dip when starting the motor remains within the permissible tolerance. If the infeed transformer is di-mensioned with only a small margin, it is best for the control volt-age to be supplied from a separate circuit (independently of the main voltage) in order to avoid the potential switching off of the soft starter.

    Device interface, PROFIBUS DP communication module, Soft Starter ES parameterizing and operating software

    The 3RW44 electronic soft starters have a PC interface for com-municating with the Soft Starter ES software or for connecting the external display and operator module. If the optional PROFIBUS communication module is used, the 3RW44 soft starter can be integrated in the PROFIBUS network and commu-nicate using the GSD file or Soft Starter ES Premium software.

    Siemens / Industrial Controls Previous folio: LV1 6/26

    For Operation in the Control Cabinet3RW Soft Starters3RW44 for high-feature applications

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    System Manual for SIRIUS 3RW44

    Besides containing all important information on configuring, commissioning and servicing, the manual also contains exam-ple circuits and the technical specifications for all devices. This manual can be downloaded off the internet.

    Win-Soft Starter selection and simulation program

    With this software, you can simulate and select all Siemens soft starters, taking into account various parameters such as mains properties, motor and load data, and special application requirements.

    The software is a valuable tool, which makes complicated, lengthy manual calculations for determining the required soft starters superfluous.

    The Win-Soft Starter selection and simulation program can be downloaded free of charge from: www.usa.siemens.com/softstarters > Software

    More information can be found on the Internet at: www.usa.siemens.com/softstarters

    Siemens / Industrial Controls Previous folio: LV1 6/27

    For Operation in the Control Cabinet3RW Soft Starters

    3RW44 for high-feature applications

  • 7/30 Siemens Industry, Inc.Industrial Controls Catalog

    Overview

    The family of 3RW40 and 3RW44 softstarters are available in stand alone enclosed control designs for smooth starting and stopping of standard NEMA design B three phase inductive mo-tors, thus eliminating physical stresses to the system and load while minimizing starting current. These pre-engineered en-closed designs offer convenience and flexibility in and UL/CSA certified offering. Enclosed styles are available in combination and non-combination configurations through 600HP and system voltages of 200V, 230V, 480V, and 600V.

    The Class 73 offers either the 3RW40 or 3RW44 in a non-combi-nation style offering. These non-combination styles come stan-dard with a choice of Type 1, 3R, 12, 4 NEMA rated enclosure, a control transformer, Sirius softstarter with built-in overload and bypass, line side power terminal block, and a reset pushbutton. The enclosed offering can be powerfully matched with a wide variety of factory modified options such as pushbutton control, pilot lights, metering and other control options such as isolation contactors and emergency start bypass starters. 3RW44 en-closed styles are also available with optional through the door keypad and Profibus communication.

    The Class 74 offering includes all of the features of the Class 73 in a combination style design. Standard options are either a cir-cuit breaker or fusible disconnect providing short circuit protec-tion and soft starting in one package.

    Application

    The Class 73/74 product is a fully enclosed solid state reduced voltage starter designed for a wide variety of industrial applica-tions. The enclosed softstarter offerings are ideal for new as well as existing applications where total motor controls is required.

    Proper selection based on application data is made simple fol-lowing these easy steps:

    - Select proper RVSS by application• Select the 3RW40 versus the 3RW44 using the application

    info provided in the open section of the catalog

    - Select the rating chart for normal starting or sever duty starting• Normal starting is rated at 350% of rated motor current

    IM for 10 seconds and based on starts per hour – repre-sentative of a class 20 application.

    • Severe starting is rated at 350% of rated motor current Im for 20 seconds and based on starts per hour – repre-sentative of a Class 20 application

    - Select model using Motor nameplate data• Identify correct motor voltage column• Select rate current or HP row• Find ordering number under desired enclosure type

    column (e.g. NEMA 1)• Select appropriate system voltage

    - Select factory modification on page 6/401)

    Example:3RW44, N12, CB disconnect, 460V, 200HP with a start/stop and red run light

    Order No.74MT34BFAP A1 FC

    7/30 Siemens Industry, Inc.Industrial Controls Catalog

    Product Category: IEC

    Siemens / Industrial Controls Previous folio: new page

    74 Q T 3 4 B F A T

    ClassType73 = Non-combination74 = Combination

    SizeRating3RW40new 3RW40 3RW44A = 11 A = 117 A = 26B = 23 B = 145 B = 32C= 29 C = 205 C = 42D = 34 D = 248 D = 51E = 42 E = 315 E = 68F = 58 F = 385 F = 82G = 62 G = 100H = 73 H = 117J = 98 J = 145 K = 180 L = 215 M = 280 N = 315 P = 385 Q = 494 R = 551 S = 615 T = 693 W = 780 X = 960 Y = 1040

    ModelTypeR= 3RW40newS = 3RW40T = 3RW44

    Phases3 = 3 phase

    SupplyVoltage6 = 2002 = 2303= 380/4154 = 4605 = 575

    EnclosureTypeB = NEMA 10 = NEMA 12D = NEMA 3RE = NEMA 4W = NEMA 4X SS

    ModBoxTypeF = StandardG = Modified

    ControlVoltageA = None

    EnclosureTypeBlank = NoneP = MCPT = Thermal MagneticF = Fusible

    Product Nomenclature

    For Operation in the Control Cabinet3RW Soft Starters

    Soft starters for enclosed applications

    Some modifications will require a larger ‘Modified’ box than the standard boxe.g. Isolation contactor, space heater, etc. See page 7/42 for instructions.

    1)

  • 7/31Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio:

    a Starter size is dependent on the nameplate Full Load Amps (FLA) rating of the motor. HPs are for reference only. Enclosed ratings are at 40°C

    Starter selection is dependent on type of application. Ie = FLA rating of motor

    OrderingInformation�.Enclosed.devices.should.be.ordered.by.

    the.FLA.of.the.motor .

    �.The.3RW40.is.designed.for.normal.starting.applications ..

    �..For.factory.modifications.see.page.7/42 .�.For.complete.derating.and.application.info.

    see.page.7/58

    �..For.dimensional.drawings.see.page.7/94 .

    Class.73.non-combination.starters.include:b. NEMA.rated.enclosureb. 3RW40.Sirius.softstarter.with.built-in.OL.

    and.bypassb. Control.Circuit.Transformerb. Line.side.power.terminal.blockb. Reset.buttonb. Isolation.Contactor

    Ideal.applications.for.3RW40.enclosed..softstartersb. Fansb. Pumps.b. Easy.starting.loads.starting.in.less.than.

    10.seconds

    Class.73.starters.are.built.to.UL.and.CSA.standards

    3RW40.Enclosed.features:b. Available.in.NEMA.1,12,3R,4,.and.

    4.stainless.steelb. Compact.sizeb. Built-in.Bypass.contactorb. Voltage.ramp.up.and.ramp.downb. Current.limit.adjustment.of.125.-.550%b. Internal.overload.class.10,15,or.20b. Internal.self.protectionb. Fault.monitoringb. Isolation.Contactor

    Rated MAX HPa KW Class 10 Light Duty (350% * Ie for 10s)

    Operating OPEN Style List List List List NEMA 4/4X List Current 200V 230V 460V 575V 380V (Starter Only) NEMA 1 Price $ NEMA 3R Price $ NEMA 12 Price $ NEMA 4 Price $ Stainless.Steel Price $ 11 3 3 7.5 — 6 3RW4024-1BB14 73AR3_BFA 73AR3_DFA 73AR3_0FA 73AR3_EFA 73AR3_WFA 23 5 7.5 15 — 13 3RW4026-1BB14 73BR3_BFA 73BR3_DFA 73BR3_0FA 73BR3_EFA 73BR3_WFA 29 7.5 10 20 — 16 3RW4027-1BB14 73CR3_BFA 73CR3_DFA 73CR3_0FA 73CR3_EFA 73CR3_WFA 34 10 10 25 — 18 3RW4028-1BB14 73DR3_BFA 73DR3_DFA 73DR3_0FA 73DR3_EFA 73DR3_WFA 42 10 15 30 — 23 3RW4036-1BB14 73ER3_BFA 73ER3_DFA 73ER3_0FA 73ER3_EFA 73ER3_WFA 58 15 20 40 — 31 3RW4037-1BB14 73FR3_BFA 73FR3_DFA 73FR3_0FA 73FR3_EFA 73FR3_WFA 62 20 20 40 — 33 3RW4038-1BB14 73GR3_BFA 73GR3_DFA 73GR3_0FA 73GR3_EFA 73GR3_WFA 73 20 25 50 — 39 3RW4046-1BB14 73HR3_BFA 73HR3_DFA 73HR3_0FA 73HR3_EFA 73HR3_WFA 98 30 30 75 — 52 3RW4047-1BB14 73JR3_BFA 73JR3_DFA 73JR3_0FA 73JR3_EFA 73JR3_WFA

    200V 6 6 6 6 6 230V 2 2 2 2 2 380V 3 3 3 3 3 460V 4 4 4 4 4

    EnclosedNon-Combination(StarterOnly)

    3RW40.for.Standard.Applications

    For Operation in the Control Cabinet3RW Soft Starters

    3RW40 Size S0-S3 Non-Combo

  • 7/32 Siemens Industry, Inc.Industrial Controls Catalog

    Siemens / Industrial Controls Previous folio:

    a Starter size is dependent on the nameplate Full Load Amps (FLA) rating of the motor. HPs are for reference only. Enclosed ratings are at 40°C

    Starter selection is dependent on type of application. Ie = FLA rating of motor

    OrderingInformation�.Enclosed.devices.should.be.ordered.by.

    the.FLA.of.the.motor .

    �.The.3RW40.is.designed.for.normal.starting.applications ..

    �..For.factory.modifications.see.page.7/42 .�.For.complete.derating.and.application.info.

    see.page.7/58

    �..For.dimensional.drawings.see.page.7/94 .

    Class.74.non-combination.starters.include:b. NEMA.rated.enclosureb. Circuit.Breaker.disconnect.with.shunt.tripb. 3RW40.Sirius.softstarter.with.built-in.OL.

    and.bypassb. Control.Circuit.Transformerb. Isolation.Contactor

    Ideal.applications.for.3RW40.enclosed..softstartersb. Fansb. Pumps.b. Easy.starting.loads.starting.in.less.than.

    10.seconds

    Class.74.starters.are.built.to.UL.and.CSA.standards

    3RW40.Enclosed.features:b. Available.in.NEMA.1,.12,.3R,.4,.and.

    4.stainless.steelb. Compact.sizeb. Built-in.Bypass.contactorb. Voltage.ramp.up.and.ramp.downb. Current.limit.adjustment.of.125.-.550%b. Internal.overload.class.10,.15,.or.20b. Internal.self.protectionb. Fault.monitoringb. Isolation.Contactor

    Rated MAX HPa KW Class 10 Light Duty (350% * Ie for 10s)

    Operating OPEN Style List List List List NEMA 4/4X List Current 200V 230V 460V 575V 380V (Starter Only) NEMA 1 Price $ NEMA 3R Price $ NEMA 12 Price $ NEMA 4 Price $ Stainless.Steel Price $ 11 3 3 7.5 — 6 3RW4024-1BB14 74AR3_BFAP 74AR3_DFAP 74AR3_0FAP 74AR3_EFAP 74AR3_WFAP 23 5 7.5 15 — 13 3RW4026-1BB14 74BR3_BFAP 74BR3_DFAP 74BR3_0FAP 74BR3_EFAP 74BR3_WFAP 29 7.5 10 20 — 16 3RW4027-1BB14 74CR3_BFAP 74CR3_DFAP 74CR3_0FAP 74CR3_EFAP 74CR3_WFAP 34 10 10 25 — 18 3RW4028-1BB14 74DR3_BFAP 74DR3_DFAP 74DR3_0FAP 74DR3_EFAP 74DR3_WFAP 42 10 15 30 — 23 3RW4036-1BB14 74ER3_BFAP 74ER3_DFAP 74ER3_0FAP 74ER3_EFAP 74ER3_WFAP 58 15 20 40 — 31 3RW4037-1BB14 74FR3_BFAP 74FR3_DFAP 74FR3_0FAP 74FR3_EFAP 74FR3_WFAP 62 20 20 40 — 33 3RW4038-1BB14 74GR3_BFAP 74GR3_DFAP 74GR3_0FAP 74GR3_EFAP 74GR3_WFAP 73 20 25 50 — 39 3RW4046-1BB14 74HR3_BFAP 74HR3_DFAP 74HR3_0FAP 74HR3_EFAP 74HR3_WFAP 98 30 30 75 — 52 3RW4047-1BB14 74JR3_BFAP 74JR3_DFAP 74JR3_0FAP 74JR3_EFAP 74JR3_WFAP

    200V 6 6 6 6 6 230V 2 2 2 2 2 380V 3 3 3 3 3 460V 4 4 4 4 4

    EnclosedCircuitBreakerCombination(StarterWithCircuitBreakerDisconnect)

    3RW40.for.Standard.Applications

    For Operation in the Control Cabinet3RW Soft Starters3RW40Size S0-S3 Circuit Breaker

  • 7/33Siemens Industry, Inc.Industrial Controls Catalog

    a Starter size is dependent on the nameplate Full Load Amps (FLA) rating of the motor. HPs are for reference only. Enclosed ratings are at 40°C

    Starter selection is dependent on type of application. Ie = FLA rating of motor

    OrderingInformation�.Enclosed.devices.should.be.ordered.by.

    the.FLA.of.the.motor .

    �.The.3RW40.is.designed.for.normal.starting.applications ..

    �..For.factory.modifications.see.page.7/42 .�.For.complete.derating.and.application.info.

    see.page.7/58

    �..For.dimensional.drawings.see.page.7/94 .

    Class.73.non-combination.starters.include:b. NEMA.rated.enclosureb. Fusible.Disconnectb. 3RW40.Sirius.softstarter.with.built-in.

    OL.and.bypassb. Control.Circuit.Transformerb. Isolation.Contactor

    Ideal.applications.for.3RW40.enclosed..softstartersb. Fansb. Pumps.b. Easy.starting.loads.starting.in.less.than.

    10.seconds

    Class.74.starters.are.built.to.UL.and.CSA.standards

    3RW40.Enclosed.features:b. Available.in.NEMA.1,.12,.3R,.4,.and.

    4.stainless.steelb. Compact.sizeb. Built-in.Bypass.contactorb. Voltage.ramp.up.and.ramp.downb. Current.limit.adjustment.of.125.-.550%b. Internal.overload.class.10,15,or.20b. Internal.self.protectionb. Fault.monitoringb. Isolation.Contactor

    Rated MAX HPa KW Class 10 Light Duty (350% * Ie for 10s)

    Operating OPEN Style List List List List NEMA 4/4X List Current 200V 230V 460V 575V 380V (Starter Only) NEMA 1 Price $ NEMA 3R Price $ NEMA 12 Price $ NEMA 4 Price $ Stainless.Steel Price $ 11 3 3 7.5 — 6 3RW4024-1BB14 74AR3_BFAF 74AR3_DFAF 74AR3_0FAF 74AR3_EFAF 74AR3_WFAF 23 5 7.5 15 — 13 3RW4026-1BB14 74BR3_BFAF 74BR3_DFAF 74BR3_0FAF 74BR3_EFAF 74BR3_WFAF 29 7.5 10 20 — 16 3RW4027-1BB14 74CR3_BFAF 74CR3_DFAF 74CR3_0FAF 74CR3_EFAF 74CR3_WFAF 34 10 10 25 — 18 3RW4028-1BB14 74DR3_BFAF 74DR3_DFAF 74DR3_0FAF 74DR3_EFAF 74DR3_WFAF 42 10 15 30 — 23 3RW4036-1BB14 74ER3_BFAF 74ER3_DFAF 74ER3_0FAF 74ER3_EFAF 74ER3_WFAF 58 15 20 40 — 31 3RW4037-1BB14 74FR3_BFAF 74FR3_DFAF 74FR3_0FAF 74FR3_EFAF 74FR3_WFAF 62 20 20 40 — 33