motortech ignition coils
DESCRIPTION
Updated information about motortech ignition coilsTRANSCRIPT
REV.
07/
2012
P/N
01.
15.0
15-E
N
MOTORTECH IGNITION COILSMotCoils
IGNITION COILS 2013HIGH PERFORMANCE
FOR ALL APPLICATIONS
2
INNOVATIVE DESIGNMOTORTECH is an international developer and manufacturer of ignition components, mixture control and engine management systems as well as other accessories for the global industry of stationary gas engines.
MOTORTECH is a global player with focus on research and development, e.g. ignition of alternative combustibles such as biogas with simultaneous emission reduction.
Alone in our headquarter in Celle (Germany) 35 engineers research and develop permanently to increase efficiency as well as stability and productivity of gas engines. A powerful technological symbiosis is the result of a long and close cooperation with almost all well-known engine manufacturers; this guarantees our costumers always the most innovative products for "their" gas engines.
3
QUALITY PRODUCTIONThe demand for more specialized coils has forced MOTORTECH to design and manufacture its own ignition coil product lines. From standard EPOXY molded coils to shell type high energy coils and very special shielded and CSA certified versions, there is a wide variety of coils “Made in Europe“ available through the global product distribution network.
Lean burn gas engines, high voltage measuring (ASC – Auto Spark Control / MOST – MOTORTECH Output Stage Technology) or indicating systems (spark reference system) – all require very special coil characteristics. Not only the design but also the manufacturing processes are important.
MOTORTECH coils today are manufactured in a semi automated process under vacuum and together with modern high speed winding equipment it is ensured that one coil is like the other. Designed for the toughest applications and built to last.
4
The new generation of economically attractive MOTORTECH ignition controllers convinces with future-oriented electronics for more power and a significantly higher degree of efficiency.High ignition energy, accurate spark timing and diversified online diagnostics improve engine efficiency, spark plug life and availability of the equipment while even the strictest emission regulations are met.
THE NEW MOTORTECH Ignition Controller Generation with MOST
MOST CDI
100
50
100 200 300 400 500 600 700 800
variable
variable
Seco
ndar
y Cu
rren
t [m
A]
∙ Adjustable spark duration at different high voltage levels
∙ Constant spark intensity
Ignition coils are getting more and more important in modern ignition systems for stationary gas engines. There-fore MOTORTECH has developed a series of new high tech ignition coils. They are especially designed to supplement the new generation of MOTORTECH ignition controllers with MOST technology and are manufactured in the German production facility. These ignition coils guarantee optimal performance, especially when alternative combustibles with alternating or relatively low fuel value (e.g., biogas, mine gas, wood gas, sewage gas, landfill gas etc.) are used.
New “HIGH PERFORMANCE” system Ignition Coils are the perfect choice for MOST technology
MOST* – MOTORTECH OUTPUT STAGE TECHNOLOGY
* Patent pending
5
NON CSA CERTIFIED IGNITION COILS
6
NON CSA CERTIFIED IGNITION COILS
New design
M6 or female high voltage terminal
Available for ASC and MOST
Standard mounting dimensions
Fibre-reinforced rigid housing
7
P/N 06.50.100 06.50.102 06.50.104 06.50.105
Supersedes
Equivalent to
Color red red blue blue
Primary Termination #10-32 UNF studs #10-32 UNF studs #10-32 UNF studs #10-32 UNF studs
High Voltage Termination M6 female M6 female
Polarity (-) ground (-) ground (-) ground (-) ground
Max. Secondary Service Voltage 45 kV 45 kV 45 kV 45 kV
Spark Duration > 800 µs 1) / programmable via MOST 4)
> 800 µs 1) / programmable via MOST 4) programmable via MOST 4) programmable via MOST 4)
Coil Efficiency Index2) 100 100 132 132
ASC3) Compatible X X not applicable not applicable
MOST4) Compatible X X X X
Compatible Ignition Controller MIC500/MIC850/MIC4 MIC500/MIC850/MIC4 MIC4 MIC4
1) Based on measurement with MIC850 ignition controller − 180 mJ primary energy, @ 10 kV breakdown voltage.2) Based on measurement with MIC4 ignition controller − secondary vs. primary energy − spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100.3) ASC − Auto Spark Control used in MOTORTECH ignition controllers.4) MOST − MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
Ignition coils are becoming more and more important in mo-dern, up to date ignition systems. MOTORTECH made it its busi-ness to develop a series of new high performance ignition coils produced in the German facility and specially designed for use with newest technologies of MOTORTECH ignitions controllers:
• Ideallysuitedforignitionofalternativefuelssuchasbiogas• ApplicableforASC–AutomaticSparkControlof
MOTORTECH MIC850 ignition controller•ApplicableforMOST–MOTORTECHOutputStageTechnology
of MOTORTECH MIC4 ignition controller
Standard Version – New MOTORTECH Style
Spule retusche!!!
8
NON CSA CERTIFIED IGNITION COILS
Standard mounting dimensions
Corrosion-proof mounting bracket
Available for ASC
M6 terminal for solid connection to high tension lead
Fibre-reinforced rigid housing
9
A large amount of different EPOXY ignition coils with different ignition characteristics is available for non-shielded applications. A variety of short and long duration ignition coils with female, male (SAE) or even screw type of spark plug lead termination allows the operator to pick the best for his application. MOTORTECH ignition coils are made to the highest quality standards. A constant improvement of the manufacturing process has led to a product line that is unique
when it comes to life time and repeatability of high voltage pattern and performance.The standard MOTORTECH Style ignition coils come with a screw type terminal which guarantees a solid connection to the high tension lead. Different versions for use with MOTORTECH ignition controllers (includes support of ASC – Automatic Spark Control of MIC850 series) or other manufacturers are available.
P/N 06.50.003 06.50.060
Supersedes 06.50.007
Equivalent to
Color black black
Primary Termination #10-32 UNF studs #10-32 UNF studs
High Voltage Termination M6 M6
Polarity (-) ground (-) ground
Max. Secondary Service Voltage 45 kV 45 kV
Spark Duration 800 µs 1) 370 µs 2)
Coil Efficiency Index3) 98 not applicable
ASC4) Compatible X not applicable
MOST5) Compatible not applicable not applicable
Compatible Ignition Controller MIC500/MIC850 MIC500/ALT I/ALT III/ ALT V/CD1/CD200/
DISN/CPU90/CPU95/ CEC
1) Based on measurement with MIC850 ignition controller − 180 mJ primary energy, @ 10 kV breakdown voltage.2) Based on measurement with CPU95 ignition controlle − energy level E3 @ 10 kV breakdown voltage. 3) Based on measurement with MIC4 ignition controller − secondary vs. primary energy − spark intensity @ 70 mA, maintaining voltage @ 1 kV.
Ignition coil P/N 06.50.100 defined as 100. 4) ASC − Auto Spark Control used in MOTORTECH ignition controllers. 5) MOST − MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
Standard Version – MOTORTECH Style
10
NON CSA CERTIFIED IGNITION COILS
Standard mounting dimensions
Supports “Spark Reference” high voltage indication system
Standard female connection
NON CSA CERTIFIED IGNITION COILS
Corrosion-proof mounting bracket
Fibre-reinforced rigid housing
11
For existing installations with ALTRONIC® ignition coils, MOTORTECH offers a series of replacement products. The ignition coils are designed to have the same characteristics in regards of standard and extended duration as well as the
electrical characteristics to function with the ALTRONIC® patented “Spark Reference“ high voltage indication system. See chart below for cross reference numbers.
P/N 06.50.053 06.50.054 06.50.055 06.50.103
Supersedes
Equivalent to 291001 591010 501061 591040
Color black red blue black
Primary Termination #10-32 UNF studs #10-32 UNF studs #10-32 UNF studs #10-32 UNF studs
High Voltage Termination female female female male
Polarity (+) ground (-) ground (-) ground (-) ground
Max. Secondary Service Voltage 45 kV 45 kV 45 kV 45 kV
Spark Duration 780 µs 1) 445 µs 2) 420 µs 2) 650 µs 2)
Coil Efficiency Index3) not applicable not applicable not applicable not applicable
ASC4) Compatible not applicable not applicable not applicable not applicable
MOST5) Compatible not applicable not applicable not applicable not applicable
Compatible Ignition Controller ALT II/DIS/CPU2000
MIC500/ALT I/ALT III/ALT V/CD1/CD200/CD200D/DISN/CPU90/CEC
MIC500/ALT I/ALT III/ALT V/CD1/CD200/CD200D/DISN/CPU90/CPU95/CEC
ALT I/ALT III/ALT V/CD1/CD200/CD200D/CPU90/CEC
1) Based on measurement with MIC850 ignition controller − 180 mJ primary energy, @ 10 kV breakdown voltage. 2) Based on measurement with CPU95 ignition controlle − energy level E3 @ 10 kV breakdown voltage. 3) Based on measurement with MIC4 ignition controller − secondary vs. primary energy − spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. 4) ASC − Auto Spark Control used in MOTORTECH ignition controllers. 5) MOST − MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
Standard Version – ALTRONIC® Style
12
Fully compatible with original ignition coils
Available for G3400 and G3500 series engines (non CSA applications)
NON CSA CERTIFIED IGNITION COILS
Reinforced design
Spark plug extension made of high quality Teflon
Innovative spring-loaded spark plug terminal inside (patented design)
Improved design eliminates the need for a metal ring
Supports CATERPILLAR® ignition systems
13
The rising demand for specialized ignition coils has led MOTORTECH to the decision to design a new series of ignition coils, specially made for use with CATERPILLAR® gas engines.
•Compatiblewithoriginalignitioncoils•SupportCATERPILLAR® ignition systems•MadeinEurope
P/N 06.50.141 06.50.143 06.50.151 06.50.153
Supersedes
Equivalent to232-6348, 165-1591,131-3277, 129-8802,108-0615
232-6352, 213-7443 232-6346, 165-1589,124-0749 232-6350
Color nature nature nature nature
Primary Termination 2 pinAutomotive Style
2 pinAutomotive Style
2 pinAutomotive Style
2 pinAutomotive Style
High Voltage Termination female female female female
Polarity (-) ground (-) ground (-) ground (-) ground
Max. Secondary Service Voltage 35 kV 35 kV 35 kV 35 kV
Spark Duration 810 µs 1) 810 µs 1) 810 µs 1) 775 µs 1)
Coil Efficiency Index2) not applicable not applicable not applicable not applicable
ASC3) Compatible not applicable not applicable not applicable not applicable
MOST4) Compatible not applicable not applicable not applicable not applicable
Compatible Ignition Controller EIS Ignition EIS Ignition EIS Ignition ADEM
Control System
ApplicationG3400 Series – Standard Cylinder Head – Non CSA
G3400 Series – Tall Cylinder Head – Non CSA
G3500 Series – Non CSA
G3500 Series – Non CSA
1) Based on measurement with MIC850 ignition controller – 180 mJ primary energy, @ 10 kV breakdown voltage.2) Based on measurement with MIC4 ignition controller – secondary vs. primary energy – spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. 3) ASC – Auto Spark Control used in MOTORTECH ignition controllers. 4) MOST – MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
For CATERPILLAR® G3400 & G3500 Series Gas Engines (Non CSA Applications)
NON CSA CERTIFIED IGNITION COILS
NEW
14
NON CSA CERTIFIED IGNITION COILS
Fully compatible with original ignition coils
Available for G3400 and G3500 series engines (CSA applications)
Reinforced design
Spark plug extension made of high quality Teflon
Innovative spring-loaded spark plug terminal inside (patented design)
Supports CATERPILLAR® ignition systems
15
NON CSA CERTIFIED IGNITION COILS
Similar to the ignition coils on page 13 with regard to design and quality but suitable for CSA applications.
P/N 06.50.142 06.50.144 06.50.152 06.50.154
Supersedes
Equivalent to 232-6349, 165-1592,122-8070 232-6353, 213-7444 232-6347, 165-1590 259-2078
Color nature nature nature nature
Primary Termination 2 pinAutomotive Style
2 pinAutomotive Style
2 pinAutomotive Style
2 pinAutomotive Style
High Voltage Termination female female female female
Polarity (-) ground (-) ground (-) ground (-) ground
Max. Secondary Service Voltage 35 kV 35 kV 35 kV 35 kV
Spark Duration 810 µs 1) 810 µs 1) 810 µs 1) 775 µs 1)
Coil Efficiency Index2) not applicable not applicable not applicable not applicable
ASC3) Compatible not applicable not applicable not applicable not applicable
MOST4) Compatible not applicable not applicable not applicable not applicable
Compatible Ignition Controller EIS Ignition EIS Ignition EIS Ignition ADEM
Control System
Application G3400 Series – Standard Cylinder Head – CSA
G3400 Series – Tall Cylinder Head – CSA G3500 Series – CSA G3500 Series – CSA
1) Based on measurement with MIC850 ignition controller – 180 mJ primary energy, @ 10 kV breakdown voltage. 2) Based on measurement with MIC4 ignition controller – secondary vs. primary energy – spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. 3) ASC – Auto Spark Control used in MOTORTECH ignition controllers. 4) MOST – MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
For CATERPILLAR® G3400 & G3500 Series Gas Engines (CSA Applications)NEW
16
NON CSA CERTIFIED IGNITION COILS
Fully compatible with original ignition coilsAvailable for G3600 and
G3520C series engines
Reinforced design
Spark plug extension made of high quality Teflon
Innovative spring-loaded spark plug terminal inside (patented design)
Supports CATERPILLAR® ignition systems
17
NON CSA CERTIFIED IGNITION COILS
Similar to the ignition coils on page 13 with regard to design and quality. Come with flange, for a save installation and to fit on CATERPILLAR® G3520C & G3600 series and
Perkins® 4016 gas engines.The spark plug extensions are made of high-quality TeflonTM for high dielectric strength.
P/N 06.50.161 06.50.111
Supersedes
Equivalent to 310-3180 837/9,10000-06176
Color nature nature
Primary Termination 3 pin MIL Style 2 pinAutomotive Style
High Voltage Termination female female
Polarity (-) ground (-) ground
Max. Secondary Service Voltage 35 kV 35 kV
Spark Duration 775 µs 1) 810 µs 1)
Coil Efficiency Index2) not applicable not applicable
ASC3) Compatible not applicable not applicable
MOST4) Compatible not applicable not applicable
Compatible Ignition Controller ADEM Control System ADEM Control System
Application G3520C and G3600 Series Perkins 4016
1) Based on measurement with MIC850 ignition controller – 180 mJ primary energy, @ 10 kV breakdown voltage.2) Based on measurement with MIC4 ignition controller – secondary vs. primary energy – spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100.3) ASC – Auto Spark Control used in MOTORTECH ignition controllers.4) MOST – MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
For CATERPILLAR® G3520C & G3600 Series and Perkins® 4016 Gas Engines (Non CSA Applications)NEW
18
IGNITION COILS – ACCESSORIES
Non CSA Certified Ignition Coils – Accessories – Boots for MOTORTECH Ignition Coils
Ignition Coil Side Outlet Ignition Coil 06.50. ...
P/N Figure Primary Secondary 90 ° 180 ° 003 053 054 055 060 100 102 103 104 105
06.80.037 1 x x x x x x x
06.84.082 2 x x x x x x
06.84.021 3 x x x1)
06.80.005 4 x x x x x x x
06.84.083 5 x x x x
06.80.006 6 x x x x
06.84.006 7 x x x x x x x
1) Two boots needed for each ignition coil.
Different ignition coil styles require different boots to seal the primary or secondary terminals. MOTORTECH boots are all made from highest grade of silicone (482 °F / 250 °C). The boots will remain soft and flexible over a long time and
protect the operator from touching any low or high voltage terminations. The boots also ensure that the critical areas stay clean and dry even in the worst environment.
Non CSA Certified Ignition Coils – Accessories – Boots for ALTRONIC® Ignition Coils
Outlet
P/N Figure Description 90 ° 180 ° Ignition Coil
06.80.037 1 boot, primary side x 291001 / 591010 / 501061
06.80.036 2 boot, primary side x 291001 / 591010 / 501061
1 2 3 4 5
1 2
7 8
19
Non CSA Certified Ignition Coils – Accessories – Secondary Connections
Ignition Coil 06.50. ...
P/N Figure Description 003 053 054 055 060 100 102 103 104 105
06.80.030 1 coil terminal, 180°, 1 kΩ resistor, requires P/N 06.80.126 x x x x x
06.80.091 2 coil terminal, 180°, requires P/N 06.80.126 x1) x x1)
06.80.108 3 crimp terminal base x x x x
06.80.116 4 crimp terminal, 90°, requires P/N 06.80.108 x x
06.80.116-180 5 crimp terminal, 180°, requires P/N 06.80.108 x x
06.80.126 6 crimp terminal base x x x x1) x x x1) x
06.84.024 7 coil terminal, 90°, including terminal P/N 02.85.920 x
06.84.025 8 coil terminal, 180°, including terminal P/N 02.85.920 x
22.80.009 9 coil terminal, 90°, 1 kΩ resistor, requires P/N 06.80.126 x x
1) When using SAE contact pin P/N 06.51.223.
1 2 3 4 5 6 7 8 9
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
Non CSA Certified Ignition Coils – Accessories
Ignition Coil 06.50. ...
P/N Figure Description 003 053 054 055 060 100 102 103 104 105
06.51.223 1 SAE contact pin x x
06.90.264 2 accessory kit incl. fastening screws and nuts x x x x
1 2
20
IGNITION COILS – ACCESSORIES
Repair Kits for CATERPILLAR® G3400 and G3500 Series Ignition Coils
P/N Description Fits Ignition Coil P/N Extension Length Extension Diameter
06.80.741 ignition coil repair kit 06.50.141 95 mm 30 mm
06.80.742 ignition coil repair kit 06.50.142 97 mm 30 mm
06.80.743 ignition coil repair kit 06.50.143 107 mm 30 mm
06.80.744 ignition coil repair kit 06.50.144 109 mm 30 mm
06.80.751 ignition coil repair kit 06.50.151 118 mm 30 mm
06.80.752 ignition coil repair kit 06.50.152 105 mm 30 mm
06.80.753 ignition coil repair kit 06.50.153 112 mm 30 mm
06.80.754 ignition coil repair kit 06.50.154 105 mm 30 mm
Spark Plug Extension for CATERPILLAR® G3520C and G3600 Ignition Coil
P/N Description Resistance KΩ Fits Ignition Coil P/N Extension Length Extension Diameter Equivalent to
06.80.459H spark plug extension 0 06.50.161 248 mm 26 mm 283-5271
When MOTORTECH integral ignition coils have replaced the existing ALTRONIC® product, special Teflon® grommets for the CATERPILLAR® G3300, G3400 and WAUKESHA® VHP series
can be ordered. These grommets properly seal the spark plug well from any rain or dirt to enter and they also support the long ignition coils and prevent them from vibrating.
CSA Certified Ignition Coils – Accessories – Teflon Grommets
P/N Description Integral Ignition Coil Type Engine Make and Model
06.84.060 Teflon® grommet standard / high energy CATERPILLAR® G3300 series
06.84.061 Teflon® grommet standard / high energy CATERPILLAR® G3400 series
06.84.069 Teflon® grommet standard / high energy WAUKESHA® VHP series
CSA Certified Ignition Coils – Accessories – Teflon Grommets
P/N Description Integral Ignition Coil Type Engine Make and Model
06.84.060 Teflon® grommet standard / high energy CATERPILLAR® G3300 series
06.84.061 Teflon® grommet standard / high energy CATERPILLAR® G3400 series
06.84.069 Teflon® grommet standard / high energy WAUKESHA® VHP series
The repair kits are specially designed to fit ignition coils made by MOTORTECH. All kits come with:
•Sparkplugextensionmadeofhigh-qualityTeflonTM for high dielectric strength (spark plug seal included)
•Innovativespring-loadedsecondaryterminal (patented design)
•Lipseal
Repair Kits for CATERPILLAR® Ignition Coils
21
CSA CERTIFIED IGNITION COILS
22
CSA CERTIFIED IGNITION COILS
Full five threads to meet CSA requirements
3 pin MIL connector
Compression proof
Standard mounting dimensions
Class I, Division 2, Group D; T4 (USA)
Lighter than conventional externally mounted ignition coils
Available for ASC and MOST
Fibre-reinforced rigid housing
Class I, Division 2, Groups C and D; T4 (Canada)
23
The Igniter Assy ignition coil is one of MOTORTECH's latest developments. Potted in a special fibre-reinforced housing, this special and lighter ignition coil offers a higher level of secondary voltage as conventionally shielded ignition coils and still meets CSA requirements for hazardous locations.A variety of different ignition coils allows offering the right solution to work with a specific or existing ignition controller.• Standardlyavailablewith3pinprimaryconnector• Interchangeablewithexistingignitioncoilsmakes
conversions easy• Assemblyofignitioncoilandspecialextendedbarrelspark
plug meets CSA requirements• ApplicableforASC–AutomaticSparkControlof
MOTORTECH MIC850 ignition controller• ApplicableforMOST–MOTORTECHOutputStageTechnology
of MOTORTECH MIC4 ignition controller
P/N 95.09.200 95.09.204 95.09.253 95.09.254 95.09.255
Supersedes
Equivalent to
Color blue blue blue blue blue
Primary Termination 3 pin MIL Style 3 pin MIL Style 3 pin MIL Style 3 pin MIL Style 3 pin MIL Style
High Voltage Termination female female female female female
Polarity (-) ground (-) ground (+) ground (-) ground (-) ground
Max. Secondary Service Voltage 45 kV 45 kV 45 kV 45 kV 45 kV
Spark Duration 745 µs 1) / programmable via MOST 5) programmable via MOST 5) 770 µs 1) 490 µs 2) 435 µs 2)
Coil Efficiency Index3) 118 132 not applicable not applicable not applicable
ASC4) Compatible X not applicable not applicable not applicable not applicable
MOST5) Compatible X X not applicable not applicable not applicable
Compatible Ignition Controller
MIC500/MIC850/MIC4 MIC4 ALT II/DIS/CPU2000
MIC500/ALT I/ALT III/ALT V/CD1/CD200/CD200D/DISN/CPU90/CEC
MIC500/ALT I/ALT III/ALT V/CD1/CD200/CD200D/DISN/CPU90/CPU95/CEC
1) Based on measurement with MIC850 ignition controller – 180 mJ primary energy, @ 10 kV breakdown voltage.2) Based on measurement with CPU95 ignition controller – energy level E3 @ 10 kV breakdown voltage. 3) Based on measurement with MIC4 ignition controller – secondary vs. primary energy – spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. 4) ASC – Auto Spark Control used in MOTORTECH ignition controllers. 5) MOST - MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
Igniter AssyNEW
24
CSA CERTIFIED IGNITION COILS
Compression proof
3 pin MIL connector
All versions CSA certified
Available for ASC and MOST
Flange surface meets CSA requirements
Class I, Division 2, Group D (USA)Class I, Division 2, Groups C and D (Canada)
25
MOTORTECH makes available the BLUE and RED flanged ignition coil as a replacement for the existing products sold by the engine manufacturers.Same winding configuration as in the standard epoxy ignition coils but molded to a 3-hole steel flange. This allows installation directly on the valve cover and elimi-
nates a high tension lead. 3-pin MILITARY STYLE connector allows for use in hazardous environments. The 3-hole flanges are grinded and polished to meet the surface standard CSA requests. Applicable versions for use with ASC or MOST fea-ture available.
Flange Version
P/N 06.50.034 06.50.035 95.09.100 95.09.133 95.09.134 95.09.135
Supersedes
Equivalent to 591012/69694F 591018/(A)69694G 591012/69694F 591018/
(A)69694G
Color red blue silver silver silver silver
Primary Termination 3 pin MIL Style 3 pin MIL Style 3 pin MIL Style 3 pin MIL Style 3 pin MIL Style 3 pin MIL Style
High Voltage Termination female female female female female female
Polarity (-) ground (-) ground (-) ground (+) ground (-) ground (-) ground
Max. Secondary Service Voltage 45 kV 45 kV 45 kV 45 kV 45 kV 45 kV
Spark Duration 485 µs 1) 400 µs 1) 820 µs 2) / program-mable via MOST5) 770 µs 2) 525 µs 1) 440 µs 1)
Coil Efficiency Index3) not applicable not applicable 119 not applicable not applicable not applicable
ASC4) Compatible not applicable not applicable X not applicable not applicable not applicable
MOST5) Compatible not applicable not applicable X not applicable not applicable not applicable
Compatible Ignition Controller
MIC500/ALT I/ALT III/ ALT V/CD200/CD200D/DISN/CPU90/CPU95/CEC/CAT (163-6164)
MIC500/ALT I/ALT III/ ALT V/CD200/CD200D/DISN/CPU90/CPU95/CEC/CAT (163-6164)
MIC500/MIC850/MIC4
ALT II/DIS/CPU2000
MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90/CPU95/CEC/CAT (163-6164)
MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90/CPU95/CEC/CAT (163-6164)
1) Based on measurement with CPU95 ignition controller – energy level E3 @ 10 kV breakdown voltage. 2) Based on measurement with MIC850 ignition controller – 180 mJ primary energy, @ 10 kV breakdown voltage. 3) Based on measurement with MIC4 ignition controller – secondary vs. primary energy – spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. 4) ASC – Auto Spark Control used in MOTORTECH ignition controllers. 5) MOST – MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
26
CSA CERTIFIED IGNITION COILS
Compression proof
3 pin MIL connector
Available for ASC and MOST
Flange surface meets CSA requirements
Additional BNC connector for high voltage measurement
All versions CSA certified
Class I, Division 2, Group D (USA)Class I, Division 2, Groups C and D (Canada)
27
P/N 95.09.150 95.09.153 95.09.154 95.09.155
Supersedes
Equivalent to 591012/69694F 591018/(A)69694G
Color silver silver silver silver
Primary Termination 3 pin MIL Style 3 pin MIL Style 3 pin MIL Style 3 pin MIL Style
High Voltage Termination female female female female
Polarity (-) ground (+) ground (-) ground (-) ground
Max. Secondary Service Voltage 45 kV 45 kV 45 kV 45 kV
Spark Duration 820 µs 1) / programmable via MOST 5) 770 µs 1) 525 µs 2) 440 µs 2)
Coil Efficiency Index3) 119 not applicable not applicable not applicable
ASC4) Compatible X not applicable not applicable not applicable
MOST5) Compatible X not applicable not applicable not applicable
Compatible Ignition Controller
MIC500/MIC850/MIC4 ALT II/DIS/CPU2000
MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90/CPU95/CEC/CAT (163-6164)
MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90/CPU95/CEC/CAT (163-6164)
1) Based on measurement with MIC850 ignition controller – 180 mJ primary energy, @ 10 kV breakdown voltage. 2) Based on measurement with CPU95 ignition controller – energy level E3 @ 10 kV breakdown voltage. 3) Based on measurement with MIC4 ignition controller – secondary vs. primary energy – spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. 4) ASC – Auto Spark Control used in MOTORTECH ignition controllers. 5) MOST – MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
MOTORTECH flanged ignition coils with diagnostic interface are designed for operators who want to monitor their high voltage traces in a simple way. Measuring high voltage peak (kV) and spark duration (μsec) of all cylinders of an engine with flange coils regularly, will allow easy maintenance of the equipment.
With a Scope Meter or the new MOTORTECH SparkView* the operator can analyze the trace.
*Coming soon
Flanged Version With Diagnostic Interface
28
CSA CERTIFIED IGNITION COILS
Standard mounting dimensions
¾” or 1” spark plug lead connection
Compression proof
2 or 3 pin MIL connector available
Available for ASC and MOST
Safety belt
Corrosion-proof mounting bracket
Class I, Division 2, Group D (USA)Class I, Division 2, Groups C and D (Canada)
29
Ignition coils are encapsulated in a steel housing with welded lids and meet CSA Class I, Division 2, Group C and D requirements for hazardous areas. Canned ignition coils are available with standard and extended duration characteristics. Standardly available with 3-pin primary and 3/4“ spark plug
lead connector (interchangeable with ALTRONIC® coils). Also available with a more rigid 2-pin primary and a 1“ spark plug lead connector. Applicable versions for use with ASC or MOST feature available.
P/N 95.09.005 95.09.053 95.09.054 95.09.055 95.08.003
Supersedes 95.09.001 95.09.003 95.09.002 95.08.001/95.08.002
Equivalent to 291001-S/10-382080 591010-S 501061-S PPT2477AD/ADL10-382040-1
Color silver silver silver silver silver
Primary Termination 3 pin MIL Style 3 pin MIL Style 3 pin MIL Style 3 pin MIL Style 2 pin MIL Style
High Voltage Termination 3/4"-20 UNEF 3/4"-20 UNEF 3/4"-20 UNEF 3/4"-20 UNEF 1"-20 UNEF
Polarity (-) ground (+) ground (-) ground (-) ground (-) ground
Max. Secondary Service Voltage 28 kV 28 kV 28 kV 28 kV 28 kV
Spark Duration 780 µs 1) / programm-able via MOST5) 770 µs 1) 525 µs 2) 395 µs 2) 770 µs 1) / programm-
able via MOST5)
Coil Efficiency Index3) 109 not applicable not applicable not applicable 111
ASC4) Compatible X not applicable not applicable not applicable X
MOST5) Compatible X not applicable not applicable not applicable X
Compatible Ignition Controller
MIC500/MIC850/MIC4 ALT II/DIS/CPU2000
MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90
MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90/CPU95
MIC500/MIC850/MIC4
1) Based on measurement with MIC850 ignition controller – 180 mJ primary energy, @ 10 kV breakdown voltage.2) Based on measurement with CPU95 ignition controller – energy level E3 @ 10 kV breakdown voltage. 3) Based on measurement with MIC4 ignition controller – secondary vs. primary energy – spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. 4) ASC – Auto Spark Control used in MOTORTECH ignition controllers. 5) MOST - MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
Externally Mounted
30
CSA CERTIFIED IGNITION COILS
Compression proof
3 pin MIL connector
Safety ring
Versions with inner or outer thread available
Stainless steel housing
HEX for easy installation/deinstallation
Class I, Division 2, Group D (USA)Class I, Division 2, Groups C and D (Canada)
31
Integral ignition coils are designed to be mounted directly on a dual threaded spark plug. No spark plug lead is required. Integral ignition coils are mostly used in hazardous app-lications. Ignition coil life is effected by the temperature that is transferred into the ignition coil by the spark plug. On occ- asions where the spark plug leaks high combustion pressure
enters the ignition coil and forces the base coil to blow out of its housing. MOTORTECH has designed a top cover safety ring that will not allow this to happen. Also, the actual ignition coil is located in upper end of the coil housing and is effected less by the temperature (cooler location). Available with 3-pin primary connector (interchangeable with ALTRONIC® coils).
P/N 95.09.030 95.09.031 95.09.040-6 95.09.040-10 95.09.040-12
Supersedes 95.09.010 95.09.011 95.09.012-6 95.09.012-10 95.09.012-12
Equivalent to 591007 591008 591011A 591011B/591011C
Color silver silver silver silver silver
Length 5.82" 5.82" 5.78" 10.15" 12.15"
Primary Termination 3 pin MIL style 3 pin MIL style 3 pin MIL style 3 pin MIL style 3 pin MIL style
Outer Thread 1"-20 UNEF 1"-20 UNEF
Inner Thread 13/16"-20 UNEF 13/16"-20 UNEF 13/16"-20 UNEF
Polarity (-) ground (+) ground (-) ground (-) ground (-) ground
Max. Secondary Service Voltage 28 kV 28 kV 28 kV 28 kV 28 kV
Spark Duration 180 µs 1) 180 µs 1) 180 µs 1) 180 µs 1) 180 µs 1)
Coil Efficiency Index2) not applicable not applicable not applicable not applicable not applicable
ASC3) Compatible not applicable not applicable not applicable not applicable not applicable
MOST4) Compatible not applicable not applicable not applicable not applicable not applicable
Compatible Ignition Controller
MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90/CPU95
ALT II/DIS/CPU2000MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90/CPU95
MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90/CPU95
MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90/CPU95
1) Based on measurement with CPU95 ignition controller – energy level E3 @ 10 kV breakdown voltage.2) Based on measurement with MIC4 ignition controller – secondary vs. primary energy – spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. 3) ASC – Auto Spark Control used in MOTORTECH ignition controllers. 4) MOST – MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
High VoltageTermination
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
Integral Standard Version – 3 Pin Primary Connector Arrangement
32
CSA CERTIFIED IGNITION COILS
13/16”-20 inner thread
2 pin MIL connector
Stainless steel housing
Compression proof
HEX for easy installation/deinstallation
Safety ring
Class I, Division 2, Group D (USA)Class I, Division 2, Groups C and D (Canada)
33
P/N 95.08.030-6 95.08.030-8 95.08.030-10 95.08.030-12
Supersedes 95.08.010-6 95.08.010-8 95.08.010-10 95.08.010-12
Equivalent to PPT2477AA6 PPT2477AA8 PPT2477AA10 PPT2477AA12
Color silver silver silver silver
Length 5.78" 8.15" 10.15" 12.15"
Primary Termination 2 pin MIL style 2 pin MIL style 2 pin MIL style 2 pin MIL style
Outer Thread
Inner Thread 13/16"-20 UNEF 13/16"-20 UNEF 13/16"-20 UNEF 13/16"-20 UNEF
Polarity (-) ground (-) ground (-) ground (-) ground
Max. Secondary Service Voltage 28 kV 28 kV 28 kV 28 kV
Spark Duration 180 µs 1) 180 µs 1) 180 µs 1) 180 µs 1)
Coil Efficiency Index2) not applicable not applicable not applicable not applicable
ASC3) Compatible not applicable not applicable not applicable not applicable
MOST4) Compatible not applicable not applicable not applicable not applicable
Compatible Ignition Controllers MIC500/MIC850 MIC500/MIC850 MIC500/MIC850 MIC500/MIC850
1) Based on measurement with MIC850 ignition controller – 180 mJ primary energy, @ 10 kV breakdown voltage. 2) Based on measurement with MIC4 ignition controller – secondary vs. primary energy – spark intensity @ 70 mA, maintaining voltage @ 1 kV.
Ignition coil P/N 06.50.100 defined as 100. 3) ASC – Auto Spark Control used in MOTORTECH ignition controllers. 4) MOST – MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
High VoltageTermination
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
MOTORTECH standard integral ignition coils are also availa-ble with 2-pin primary connector for use with MOTORTECH
MIC500 and MIC850 series ignition controllers.
Integral Standard Version – 2 Pin Primary Connector Arrangement
34
CSA CERTIFIED IGNITION COILS
Available for ASC and MOST
Safety ring
Versions with inner or outer thread available
High energy
3 pin MIL connector
Stainless steel housing
Compression proof
HEX for easy installation/deinstallation
Class I, Division 2, Group D (USA)Class I, Division 2, Groups C and D (Canada)
35
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
P/N 95.09.050-6 95.09.060-111) 95.09.060-12 95.09.060-14.5
Supersedes 95.09.013-6 95.09.013-1295.09.021-12 95.09.021-14.5
Equivalent to
Color silver silver silver silver
Length 5.50" 11.00" 12.00" 14.50"
Primary Termination 3 pin MIL style 3 pin MIL style 3 pin MIL style 3 pin MIL style
Outer Thread 1"-20 UNEF
Inner Thread 13/16"-20 UNEF 13/16"-20 UNEF 13/16"-20 UNEF 13/16"-20 UNEF
Polarity (-) ground (-) ground (-) ground (-) ground
Max. Secondary Service Voltage 28 kV 28 kV 28 kV 28 kV
Spark Duration 210 µs 2) / programmable via MOST 5)
210 µs 2) / programmable via MOST 5)
210 µs 2) / programmable via MOST 5)
210 µs 2) / programmable via MOST 5)
Coil Efficiency Index3) 79 79 79 79
ASC4) Compatible X X X X
MOST5) Compatible X X X X
Compatible Ignition Controllers MIC500/MIC850/MIC4 MIC500/MIC850/MIC4 MIC500/MIC850/MIC4 MIC500/MIC850/MIC4
1) For use on WAUKESHA VHP-GSI with rain shield. 2) Based on measurement with MIC850 ignition controller – 180 mJ primary energy, @ 10 kV breakdown voltage. 3) Based on measurement with MIC4 ignition controller – secondary vs. primary energy – spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. 4) ASC – Auto Spark Control used in MOTORTECH ignition controllers. 5) MOST - MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
High VoltageTermination
Integral ignition coils are encapsulated in a steel housing to meet CSA requirements. For slow and mid speed engines it is favorable to have more spark energy available. MOTORTECH has a full line of these special ignition coils with 3-pin primary
connector for use with MOTORTECH MIC500, MIC850 and MIC4 series ignition controllers (includes support of ASC and MOST feature) available in different length to meet the appli-cation and spark plug requirement. Safety First!
Integral High Energy Version – 3 Pin Primary Connector Arrangement
36
CSA CERTIFIED IGNITION COILS
High energy
13/16”-20 inner thread
Compression proof
Stainless steel housing
Supports “Spark Reference” high voltage indication system
3 pin MIL connector
HEX for easy installation/deinstallation
Safety ring
Class I, Division 2, Group D (USA)Class I, Division 2, Groups C and D (Canada)
37
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
P/N 95.09.051-6 95.09.061-111) 95.09.061-12 95.09.061-14.5
Supersedes
Equivalent to
Color silver silver silver silver
Length 5.50" 11.00" 12.00" 14.50"
Primary Termination 3 pin MIL style 3 pin MIL style 3 pin MIL style 3 pin MIL style
Outer Thread 1"-20 UNEF
Inner Thread 13/16"-20 UNEF 13/16"-20 UNEF 13/16"-20 UNEF 13/16"-20 UNEF
Polarity (-) ground (-) ground (-) ground (-) ground
Max. Secondary Service Voltage 28 kV 28 kV 28 kV 28 kV
Spark Duration 480 µs 2) 480 µs 2) 480 µs 2) 480 µs 2)
Coil Efficiency Index3) not applicable not applicable not applicable not applicable
ASC4) Compatible not applicable not applicable not applicable not applicable
MOST5) Compatible not applicable not applicable not applicable not applicable
Compatible Ignition Controllers
MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90/CPU95/CEC/CAT (163-6164)
MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90/CPU95/CEC/ CAT (163-6164)
MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90/CPU95/CEC/ CAT (163-6164)
MIC500/ALT I/ALT III/ALT V/CD200/CD200D/DISN/CPU90/CPU95/CEC/ CAT (163-6164)
1) For use on WAUKESHA VHP-GSI with rain shield. 2) Based on measurement with CPU95 ignition controller – energy level E3 @ 10 kV breakdown voltage. 3) Based on measurement with MIC4 ignition controller – secondary vs. primary energy – spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. 4) ASC – Auto Spark Control used in MOTORTECH ignition controllers. 5) MOST - MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
High VoltageTermination
Integral High Energy Version – 3 Pin Primary Connector Arrangement – ALTRONIC® Compatible
For existing installations with ALTRONIC® ignition controllers, MOTORTECH offers a special series of high energy integral ignition coils with 3-pin primary connector. The ignition coils
are designed to have the electrical characteristics to function with the ALTRONIC® patented “Spark Reference“ high voltage indication system.
38
CSA CERTIFIED IGNITION COILS
Versions with inner or outer thread available
Available for ASC and MOST
Compression proof
High energy
Stainless steel housing
2 pin MIL connector
HEX for easy installation/deinstallation
Safety ring
Class I, Division 2, Group D (USA)Class I, Division 2, Groups C and D (Canada)
39
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
P/N 95.08.040-6 95.08.050-111) 95.08.050-12 95.08.050-14.5
Supersedes 95.08.020-6 95.08.020-1295.08.021-12 95.08.021-14.5
Equivalent to PPT2477AB6 PPT2477AB12
Color silver silver silver silver
Length 5.50" 11.00" 12.00" 14.50"
Primary Termination 2 pin MIL style 2 pin MIL style 2 pin MIL style 2 pin MIL style
Outer Thread 1"-20 UNEF
Inner Thread 13/16"-20 UNEF 13/16"-20 UNEF 13/16"-20 UNEF 13/16"-20 UNEF
Polarity (-) ground (-) ground (-) ground (-) ground
Max. Secondary Service Voltage 28 kV 28 kV 28 kV 28 kV
Spark Duration 210 µs 2) / programmable via MOST 5)
210 µs 2) / programmable via MOST 5)
210 µs 2) / programmable via MOST 5)
210 µs 2) / programmable via MOST 5)
Coil Efficiency Index3) 79 79 79 79
ASC4) Compatible X X X X
MOST5) Compatible X X X X
Compatible Ignition Controllers MIC500/MIC850/MIC4 MIC500/MIC850/MIC4 MIC500/MIC850/MIC4 MIC500/MIC850/MIC4
1) For use on WAUKESHA VHP-GSI with rain shield.2) Based on measurement with MIC850 ignition controller – 180 mJ primary energy, @ 10 kV breakdown voltage.3) Based on measurement with MIC4 ignition controller – secondary vs. primary energy – spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100.4) ASC – Auto Spark Control used in MOTORTECH ignition controllers.5) MOST – MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
High VoltageTermination
Integral High Energy Version – 2 Pin Primary Connector Arrangement
MOTORTECH high energy integral ignition coils are also available with 2-pin primary connector for use with
MOTORTECH MIC500, MIC850 and MIC4 (includes support of ASC and MOST feature) series ignition controllers.
Regardless of which part of the globe we need to travel to.
We know that the stakes are high, and therefore we outperform the others. That is because we want every-thing to run smoothly at your site, everywhere and at any time.
This is entirely in keeping up with our motto: Let us drop everything and work on your problem!
MOTORTECH GmbHHogrevestr. 21-2329223 CellePhone: +49 5141 - 93 99 0Fax: +49 5141 - 93 99 [email protected]
MOTORTECH AMERICAS1400 Dealers AvenueNew Orleans, LA 70123Phone: (504) 355 4212Fax: (504) 355 4217 [email protected]
Distributed by:
P/N 01.15.015-EN | MOTORTECH IGNITION COILS
When Things get hot our Service Team is at your Site quickly.
Office
Distributor
Headquarter
COPYRIGHTThe copyright for any material used in the MOTORTECH publications is reserved. Any duplication or use of objects such as pictures or texts in other electronics or printed publications is not permitted without MOTORTECH´s agreement.
TRADEMARK INFORMATIONMOTORTECH is not a part of nor affiliated with Altronic®, Caterpillar®, Perkins®, Waukesha®. All OEM names and part numbers shown are for reference purpose only. All trademarks, logos, and symbols used or shown in the MOTORTECH publications are exclusive objects to the right of their owners and are used for reference purpose only.
Distribution partner for DENSO spark plugs
REV.
07/
2012
P/N
01.
15.0
15-E
N
MOTORTECH IGNITION COILSMotCoils
IGNITION COILS 2013
HIGH PERFORMANCE
FOR ALL APPLICATIONS