mower manual

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Owner's Manual ICRRFTSMRN°I 19.5 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.271821 • Safety • Assembly • Operation Maintenance • Repair Parts _ i_ ":,_::':_!_:_.:: _:::_ :::::.'.':_-_-_:_. :::::::::::::::::::::::::::::::::::::::::::::::::: "_::_:'::::.:_:_ ======================================== .::.:. : ..::-.-...- ::..:..:.:: :_.. ======================== CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman

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Page 1: Mower Manual

Owner's Manual

ICRRFTSMRN°I19.5HPELECTRIC START42" MOWERAUTOMATIC

LAWN TRACTOR

Model No.917.271821

• Safety• Assembly• Operation• Maintenance

• Repair Parts

_ i_ ":,_::':_!_:_.:: _:::_ :::::.'.':_-_-_:_. :::::::::::::::::::::::::::::::::::::::::::::::::: "_::_:'::::.:_:_ ========================================.::.:. : ..::-.-...- ::..:..:.:: :_.. ========================

CAUTION:

Read and follow all SafetyRules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179Visit our Craftsman website:www.sears.com/craftsman

Page 2: Mower Manual

Warranty ............................................... 2Safety Rules ......................................... 3Product Specifications .......................... 6Assembly .............................................. 8Operation ............................................ 12Maintenance Schedule ...................... 19

Maintenance ....................................... 19Service and Adjustments .................... 23Storage ............................................... 29Troubleshooting ................................. 30Repair Parts ........................................ 34Parts Ordedng ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubdcated and tuned up according to the instructions in the owner'smanual, Sears will repair or replace, free of charge, any parts found to be defective inmatedal or workmanship. Warranty service is available free of charge by returning yourCraftsman dding equipment to your nearest Sears Service Center. In-home warrantyservice is available but a trip charge will apply. This warranty applies only while thisproduct is in the United States.

This Warranty does not cover:• Expendable items which become worn dudng normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impactingobjects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,electrical and mechanical damage caused by improper storage, failure to use theproper grade and amount of engine oil, failure to keep the deck clear of flammabledebris, or the failure to maintain the equipment according to the instructions con-tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within thirty (30) days of itspurchase date.

• Riding equipment used for commercial or rental purposes. A product is "used forcommercial purpose" if is used for any purpose other than single family householddwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this ridingequipment proves defective in material or workmanship and our testing determines thebattery will not hold a charge, Sears will replace the battery at no charge. Warrantyservice is available free of charge by returning your Craftsman riding equipment toyour nearest Sears Service Center. In-home warranty service is available but a tripcharge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOMEWARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights whichmay vary from state to state.

Seam, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

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IMPORTANT: This cutting machine is capable of amputating hands and feet andthrowing objects. Failure to observe the following safety instructions could resur[ inserious injury or death.I. GENERAL OPERATION

• Read, understand, and follow allinstructionsIn the manual and on themachine before starting.

• Only allow responsible adults, who arefamiliar with the instructions, to operatethe machine.

• Clear the area of objects such as rooks,toys, wire, etc., which could be pickedup and thrown by the blade.

• Be sure the area is clear of other peoplebefore mowing. Stop machine if anyoneenters the area.

• Never carry passengers.• Do not mow in reverse unless absolutely

necessary. Always look down andbehind before and while backing.

• Be aware of the mower dischargedirection and do not point it at anyone.Do not operate the mower without eitherthe entire grass catcher or the guard inplace.

• Slow down before turning.• Never leave a running machine

unattended. Always turn off blades, setparking brake, stop engine, and removekeys before dismounting.

• Turn off blades when not mowing.• Stop engine before removing grass

catcher or unclogging chute.• Mow only in daylight or good artificial

light.• Do not operate the machine while under

the influence of alcohol or drugs.• Watch for traffic when operating near or

crossing roadways.• Use extra care when loading or unload-

ing the machine into a trailer or truck.• Data indicates that operators, age 60

years and above, are involved in a largepementage of riding mower-relatedinjuries. These operators shouldevaluate their ability to operate the ridingmower safely enough to protect them-selves and others from serious injury.

• Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and bum. Donot allow the mower deck to plow leavesor other debris which can cause build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool beforestorage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can re-salt in severe injury or death. All slopesrequire extra caution, ff you cannot beck upthe slope or if you feel uneasy on it, do notmow it.DO:• Mow up and down slopes, not across.• Remove obstacles such as rocks, tree

limbs, etc.• Watch for holes, ruts,or bumps. Uneven

terrain could overturn the machine. Taftgrass can hide obstacles.

• Use slow speed. Choose a low gear sothat you will not have to stop or shiftwhile on the slope.

• Follow the manufacturer's recommenda-tions for wheel weights or counter-weights to improve stability.

• Use extra care with grass catchers orother attachments. These can changethe stability of the machine.

• Keep all movement on the slopes slowand gradual Do not make suddenchanges in speed or direction.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage the bladesand proceed slowly straight down theslope.

DO NOT:• Do not turn on slopes unless necessary,

and then, turn slowly and graduallydownhill, If possible.

• Do notmow near drop-offs, ditches, orembankments. The mower couldsuddenly turn over if a wheel is over theedge of a cliff or ditch, or if an edgecaves in.

• Do notmow on wet grass. Reducedtraction could cause sliding.

• Do not try to stabilize the machine byputting your foot on the ground.

• Do not use grass catcher on steepslopes.

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III. CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to themachine and the mowing activity. Neverassume that children will remain whereyou last saw them.• Keep children out of the mowing area

and under the watchful care of anotherresponsible adult.

• Be alert and tum machine off if childrenenter the area.

• Before and when backing, look behindand down for small children.

• Never carry children. They may fall offand be seriously injured or interferewith safe machine operation.

• Never allow children to operate themachine.

• Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may obscure vision.

IV. SERVICE

• Use extra care in handling gasolineand other fuels. They are flammabteand vapors are explosive.- Use only an approved container.- Never remove gas cap or add fuel

with the engine running. Allowengine to cool before refueling. Donot smoke.

-Never refuel the machine indoors.- Never store the machine or fuel

container inside where there is anopen flame, such as a water heater.

• Never run a machine inside a closedarea.

• Keep nuts and bolts, especially bladeattachment bolts, tight and keepequipment in good condition.

• Never tamper with safety devices.Check their proper operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage. Allow machine to cool beforestoring.

• Stop and inspect the equipment if youstrike an object. Repair, if necessary,before restarting.

• Never make adjustments or repairswith the engine running.

• Grass catcher components are subjectto wear, damage, and deterioration,which could expose moving parts orallow objects to be thrown. Frequentlycheck components and replace withmanufacturer's recommended parts,when necessary.

• Mower blades are sharp and can cut.Wrap the blade(s) or wear gloves, anduse extra caution when servicing them.

• Check brake operation frequently.Adjust and service as required.

• Be sure the area is clear of otherpeople before mowing. Stop machine ifanyone enters the area.

• Never carry passengers or childreneven with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing.

• Never carry children. They may fall offand be seriously injured or interferewith safe machine operation.

• Keep children out of the mowing areaand under the watchful care of anotherresponsible adult.

• Be alert and tum machine off if childrenenter the area.

• Before and when backing, look behindand down for small children.

• Mow up and down slopes (15 ° Max),not across.

• Remove obstacles such as rocks, treelimbs, etc.

• Watch for holes, ruts, or bumps.Uneven terrain could overturn themachine. Tall grass can hide obstacles.

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Page 5: Mower Manual

• Use slow speed. Choose a low gear sothat you will not have to stop or shiftwhile on the slope.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage theblades and proceed slowly straightdown the slope.

• If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.

• Do not turn on slopes unless neces-sary, and then, turn slowly and gradu-ally downhill, if possible.

_,Look for this symbol to point outimportant safety precautions. It meansCAUTIONII! BECOMEALERTll! YOURSAFETY IS INVOLVED.

_, CAUTION: In order to preventaccidental starting when setting up,transporting, adjusting or making repairs,always disconnect spark plug wire andplace wire where it cannot contact sparkplug.

CAUTION: Do not coast down a hillin neutral, you may lose control of thetractor.

,_ CAUTION: Tow only the attachmentsthat are recommended by and complywith specifications of the manufacturer ofyour tractor. Use common sense whentowing. Operate only at the lowestpossible speed when on a slope. Tooheavy of a load, while on a slope, isdangerous. Tires can lose traction withthe ground and cause you to lose controlof your tractor.

_IbWARNING: Engine exhaust, some ofits constituents, and certain vehiclecomponents contain or emit chemicalsknown to the State of California to causecancer and birth defects or other repro-ductive harm.

_,WARNING: Battery posts, terminalsand related accessodes contain lead andlead compounds, chemicals known to theState of California to cause cancer andbirth defects or other reproductive harm.Wash hands after handling.

5

Page 6: Mower Manual

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONSCAPACITY UNLEADEDANDTYPE: REGULAR

OILTYPE SAE 30API-SF-SJ): (ABOVE 32°F)

SAE 5W-30(BELOW 32°F)3.0PINTS

CHAMPIONRJ19LM OR J19LM

FORWARD: 5.5REVERSE: 2.4

FRONT: 14 PSIREAR: 10 PSI

3AMPS BATTERY5 AMPS HEADLIGHTS

AMP/HR: 30MIN. CCA: 240CASE SIZE:U1R

27-35 FT. LBS

OIL CAPACITY:

SPARK PLUG:GAP: .030")

GROUNDISPEED (MPH):

TIREPRESSURE:

CHARGINGSYSTEM:

BAI-FERY:

BLADE BOLTTORQUE:

CONGRATULATIONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to giveyou the best possible dependability andperformance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.

Please read and retain this manual. Theinstructions will enable you to assembleand maintain your tractor properly.Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on thisproduct. Contact your nearest Searsstore for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in maintain-

ing, caring for and using your tractor.• Follow the instructions under "Mainte-

nance" and "Storage" sections of thisowner's manual.

AWARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near anyunimproved forest-covered, brush-covered or grass-covered land unless theengine's exhaust system is equipped witha spark arrester meeting applicable localor state laws (if any). If a spark arrester isused, it should be maintained in effectiveworking order by the operator.In the state of California the above isrequired by law (Section 4442 of theCalifornia Public Resources Code).Other states may have similar laws.Federal laws apply on federal lands. Aspark arraster for the muffler is availablethrough your nearest Sears servicecenter (See REPAIR PARTS section ofthis manual).

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Page 7: Mower Manual

Steering Wheel

sd_:ri_gAdapter

SteeringExtension

SteeringSleeve Shaft

,oi (1) Hex Bolt

3/8-16 x 1

SWhteering

eel

nsert

o /@(W1)asLarge Flat __',_ L71ck.__

Seat

_ilsher

17/32 x 1-3/16 x 12 Gauge

(1) Knob _

Video CassetteKeys

iI

(2) Keys

(1) Oil Drain TubeFor Future Use

Slope Sheet

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Page 8: Mower Manual

Your new tractor has been assembled at the factory with exception of those parts leftunassembled for shipping purposes. To ensure safe and proper operation of yourtractor all parts and hardware you assemble must be tightened securely. Use thecorrect tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.(1) 9/16" wrench (1) Pliers(2) 1/2" wrench (1) Utility knife(1) "13rapressure

drive ratchet gaugeWhen right or left hand is mentioned inthis manual, it means when you are in theoperating position (seated behind thesteering wheel).

TO REMOVE TRACTOR FROMCARTON

UNPACK CARTON1. Remove all accessible loose parts

and parts cartons from carton.2. Cut, from top to bottom, along lines on

all four comers of carton, and laypanels flat.

3. Check for any additional loose partsor cartons and remove.

BEFORE REMOVING TRACTORFROM SKIDATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT ANDBOOT1. Slide extension shaft onto lower

steering shaft. Align mounting holesin extension and lower shafts andinstall 5/16 hex bolt and Iocknut.Tighten securely.

IMPORTANT: Tighten bolt and nutsecurely to 18-22 ft. Ibs torque.2. Place tabs of steering boot over tab

slots in dash and push down tosecure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor sothey are pointing straight forward.

4. Remove steering wheel adapter fromsteering wheel and slide adapter ontosteering shaft extension.

5. Position steering wheel so cross barsare horizontal (left to right) and slideinside boot and onto adapter.

6. Assemble large flat washer, 3/8 lockwasher, 3/8 hex bolt and tightensecurely.

7. Snap steering wheel insert into centerof steering wheel.

8. Remove protective materials fromtractor hood and grill.

IMPORTANT: Check for and remove anystaples in skid that may puncture tirewhere tractor is to roll off skid.

[_ __...- Steering

=_- Wheel Insert

Hex Bolt

_Lock Washerf/,_,..._ _"_ _'-"-- Large Flat

) WasherSteering _-_.,,,."-,----'_Wheel f _ Boot

HOW TO SET UP YOUR TRACTOR

8

CHECK BATTERY

1. Lift hood to raised position.NOTE: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BAI-rERY" in Maintenancesection of this manual for charginginstructions).

=,_-_::._d._.,-° .... --,•÷* f *

.o-" ,,-" ,o" Label

,.:......

Page 9: Mower Manual

INSTALL SEAT

Adjust seat before tightening adjustmentknob.1. Remove adjustment knob and flat

washer securing seat to cardboardpacking and set aside for assembly ofseat to tractor.

2. Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.

3. Place seat on seat pan so head ofshoulder bolt is positioned over largeslotted hole in pan.

4. Push down on seat to engageshoulder bolt in slot and pull seattowards rear of tractor.

5. Pivot seat and pan forward andassemble adjustment knob and flatwasher loosely. Do not tighten.

6. Lower seat into operating position andsit in seat.

7. Slide seat until a comfortable positionis reached which allows you to pressclutch/brake pedal all the way down.

8. Get off seat without moving itsadjusted position.

8. Raise seat and tighten adjustmentknob securely.

Seat

Bolt

Flat Washer

Adjustme/nt Knob

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location andfunction of controls)

1. Press lift lever plunger and raiseattachment lift lever to its highestposition.

2. Release parking brake by depressingclutch/brake pedal.

3. Place freewheel control in freewheel-ing position to disengage transmis-sion (See =TO TRANSPORT" in theOperation section of this manual).

4. Roll tractor forward off skid.5. Remove banding holding deflector

shield up against tractor.TO DRIVE TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)_I=WARNING: Before starting, read,understand and follow all instructions inthe Operation section of this manual. Besure tractor is in a well-ventilated area.Be sure the area in front of tractor isclear of other people and objects.1. Be sure all the above assembly steps

have been completed.2. Check engine oil level and fill fuel

tank with gasoline.3. Place freewheel control in "transmis-

sion engaged" position.4. Sit on seat in operating position,

depress clutch/brake pedal and setthe parking brake.

5. Place motion control lever in neutral(N) position.

6. Press lift lever plunger and raiseattachment lift lever to its highestposition.

7. Start the engine. After engine hasstarted, move throttle control to idleposition.

8. Release parking brake.9. Slowly move the motion control lever

forward and slowly drive tractor offskid.

10.Apply brake to stop tractor, setparking brake and place motioncontrol lever in neutral position.

11 .Tum ignition key to "OFF" position.Continue with the instructions that follow.

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Page 10: Mower Manual

CHECK TIRE PRESSUREThe tires on your tractor were overlnfletedat the factory for shipping purposes.Correct tire pressure is important for bestcutting performance.• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" sectionof this manual.

CHECK DECK LEVELNESSFor best cutting results, mower housingshould be properly leveled. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

CHECK FOR PROPER POSITION OFALL BELTSSee the figures that are shown forreplacing motion and mower blade drivebelts in the Service and Adjustmentssection of this manual. Verify that thebelts are routed correctly.CHECK BRAKE SYSTEMAfter you learn how to operate yourtractor, check to see that the brake isproperly adjusted. See "TO ADJUSTBRAKE" in the Service end Adjustmentssection of this manuel.

INSTALL MULCHER PLATE

(ff previously removed)1. F_ise and hold deflector shield in

upright position.2. Place front of mulcher plate over front

of mower deck opening end slide intoplace, as shown.

3. Hook front latch into hole on front ofmower deck.

4. Hook rear latch into hole on beck ofmower deck.

CAUTION: Do not remove deflectorshield from mower. Raise and hold shieldwhen attaching mulcher plate and allow itto rest on plate while in operation.

DeflectorMulcherPlale

LatchHooks

TO CONVERT TO BAGGING ORDISCHARGING

Simply remove mulcher plate and store ina safe place. Your mower is now ready fordischarging or installation of optionalgrass catcher accessory.NOTE: It is not necessary to changeblades. The mulcher blades are de-signed for discharging and bagging also.

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t/CHECKLIST

BEFORE YOU OPERATE AND ENJOYYOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BESTPERFORMANCE AND SATISFACTIONFROM THIS QUALITY PRODUCT.PLEASE REVIEWTHE FOLLOWINGCHECKLIST:J All assembly instructions have been

completed.,/No remaining loose parts in carton.•/ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).,/Seat is adjusted comfortably and

tightened securely.,/All tires are properly inflated. (For

shipping purposes, the tires wereoverinflated at the factory).

#' Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

,/Check mower and drive belts. Be surethey are routed properly around pulleysand inside all belt keepers.

,/' Check wiring. See that all connectionsare still secure and wires are properlyclamped.

J Before driving tractor, be sure free-wheel control is in drive position.

WHILE LEARNING HOWTO USE YOURTRACTOR, PAY EXTRAATTENTION TOTHE FOLLOWING IMPORTANT ITEMS:,/Engine oil is at proper level.4' Fuel tank is filled with fresh, clean,

regular unleaded gasoline.•/ Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

•/ Be sure brake system is in safeoperating condition.

,/It is important to purge the transmissionbefore operating your tractor for the firsttime. Follow proper starting andtransmission purging instructions (See"30 START ENGINE" and "PURGETRANSMISSION" in the Operationsection of this manual).

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These symbols may appear on your tractor or in literature supplied with the product.Learn and understand their meaning.

BA'FrERV CAUTION OR REVERSE FORWARD FAST SLOWWARNING

ENG,NEONE.G,NEOFFO.LRRESSUREL,GHTSO.O%._MP i4"

fl ® c2 mFUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

H LA'rI'ACHMENT REVERSE

CLUTCH ENGAGEDNEUTRAL HIGH LOW PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDSATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

'_._.... ._._._.:

DANGER, KEEP HANDS AND FEET AWAY

12

FREE WHEEL(AutomaticModelsonly)

Page 13: Mower Manual

KNOWYOUR TRACTORREAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR

Compare the illustrations with your tractor to familiadze yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

Attachment IgnitionClutch Lever

Light Switch

LeverChoke Plunger

Throttle

Clutch/Brake Pedal

Lilt Lever

HeightAdjustmentIndicator

Free WheelControl Brake Lever

MotionControlLever

Our tractors conform to the safety standards of theAmerican National Standards Institute.

AMMETER - Indicates charging (+) ordischarging (-) of battery.A'n'ACHMENT CLUTCH LEVER - Usedto engage the mower blades, or otherattachments mounted to your tractor.A'I-rACHMENT LIFT LEVER - Used toraise, lower, and adjust the mower deckor other attachments mounted to yourtractor.

CHOKE CONTROL - Used when startinga cold engine.CLUTCWBRAKE PEDAL - Used fordeclutching and braking the tractor andstarting the engine.MOTION CONTROL LEVER - Selects thespeed and direction of tractor.

FREEWHEEL CONTROL - Disengagestransmission for pushing or slowlytowing the tractor with the engine off.IGNITION SWITCH - Used for startingand stopping the engine.LIFT LEVER PLUNGER - Used torelease attachment lift lever whenchanging its position.LIGHT SWITCH - Turns the headlights onand off.PARKING BRAKE LEVER - Locksclutch/brake pedal into the brakeposition.THROTrLE CONTROL - Used to controlengine speed.

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The operation of any tractor can result in foreign objects thrown into theeyes, which can result in severe eye damage. Always wear safetyglasses or eye shields while operating your tractor or performing anyadjustments or repairs. We recommend a wide vision safety mask overspectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operator toleave the seat without first setting theparking brake will shut off the engine.1. Depress clutch/brake pedal into full

"BRAKE" position and hold.2. Place parking brake lever in "EN-

GAGED" position and releasepressure from clutch/brake pedal.Pedal should remain in "BRAKE"position. Make sure parking brakewill hold tractor secure.

Choke

Control -_.Throttle

Control-_Clutch/__.Brake "-_

"Disengaged"Position

Attachment Clutch Lever

=Brake"Position

iEngaged" Position

j Ignition Keyt "Disengaged"

Position

Motion Control

"Engaged"Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-ment clutch lever to "DISENGAGED"position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N)position.

IMPORTANT; The motion control leverdoes not return to neutral (N) positionwhen the clutclVbrake pedal is de-pressed.ENGINE -

• Move throttle control to slow position.NOTE: Failure to move throttle control toslow position and allowing engine to idlebefore stopping may cause engine to"backfire".• Turn ignition key to "OFF" position and

remove key. Always remove key whenleaving tractor to prevent unauthorizeduse.

• Never use choke to stop engine.IMPORTANT: Leaving the ignition switchin any position other than "OFF" willcause the battery to be discharged,(dead).NOTE: Under certain conditions whentractor is standing idle with the enginerunning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine whenstopping tractor on grass areas.

_CAUTION: Always stop tractorcompletely, as described above, beforeleaving the operator's position; to emptygrass catcher, etc.TO USE THROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full

throttle reduces the battery chargingrate.

• Full throttle offers the best bagging andmower performance.

TO USE CHOKE CONTROL

Use choke control whenever you arestarting a cold engine. Do not use to starta warm engine.• To engage choke control, pull knob

out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the motion control lever.1. Start tractor with motion control lever in

neutral (N) position.2. Release parking brake.3, Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift leverdetermines the cutting height.• Grasp lift lever.• Press plunger with thumb and move

lever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights aremeasured from the ground to the bladetip with the engine not running.

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These heightsare approximate and mayvary depending upon soil conditions,height of grass and types of grass beingmowed.• The average lawn should be cut to

approximately 2-1/2 inches during thecool season and to over 3 inchesduring hot months. For healthier andbetter looking lawns, mow often andafter moderate growth.

• For best cutting performance, grassover 6 inches in height should bemowed twice. Make the first cutrelatively high; the second to desiredheight.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjustedwhen they are slightly off the groundwhen mower is at the desired cuttingheight in operating position. Gaugewheels then keep the deck in properposition to help prevent scalping in mostterrain conditions.NOTE: Adjust gauge wheels with tractoron a flat level surface.1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CU-I-rlNGHEIGHT" in the Operation section ofthis manual).

2. With mower in desired height of cutposition, gauge wheels should beassembled so they are slightly off theground. Install gauge wheel inappropriate hole with shoulder bolt,3/8 washer, and 3/8-16 Iocknut andtighten securely.

3. Repeat for opposite side installinggauge wheel in same adjustmenthole.

3/8-16

Locknut_

GaugeWheelMounting

Brac k_8 Washe r "_'_ ff"JJ_ yShoulder---""- _ _(" BoltGauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attempt bythe operator to leave the seat with theengine running and the attachmentclutch engaged will shut off the engine.1. Select desired height of cut.2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -disengage attachment clutch control.ACAUTION: Do not operate the mowerwithout either the entire grass catcher, onmowers so equipped, or the deflectorshield in place.

AttachmentClutchLever=Engaged" Position

LiftLever HighPosition

/:::_"_- LowPosition

Shield

TO OPERATE ON HILLS

ACAUTION: Do not drive up or downhills with slopes greater than 15° and donot drive across any slope.• Choose the slowest speed before

starting up or down hills.• Avoid stopping or changing speed on

hills.• If slowing is necessary, move throttle

control lever to slower position.• If stopping is absolutely necessary,

push clutch/brake pedal quickly tobrake position and engage parkingbrake.

• Move motion control lever to neutral(N) position.

IMPORTANT: The motion control leverdoes not return to neutral (N) positionwhen the clutch/brake pedal is de-pressed.• To restart movement, slowly release

parking brake and clutch/brake pedal.• Slowly move motion control lever to

slowest setting.• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, besure to disengage transmission byplacing freewheel control in freewheelingposition. Free wheel control is located atthe rear drawbar of tractor.

1. Raise attachment lift to highestposition with attachment lift control.

2. Pull freewheel control out and downinto the slot and release so it is held in

the disengaged position.

15

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• Do not push or tow tractor at more thantwo (2) MPH.

• To reengage transmission, reverseabove procedure.

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).

TOWING CARTS AND OTHERATTACHMENTS

Tow only the attachments that arerecommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Too heavy of a load, while on a slope, isdangerous. "]ires can lose traction withthe ground and cause you to lose controlof your tractor.

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVEL

The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level

ground.2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screwcap tight, wait for a few seconds,remove and read oil level. If neces-sary, add oil until =FULL" mark ondipstick is reached. Do not overfill.

• For cold weather operation you shouldchange oil for easier starting (See "OILVISCOSITY CHART" in the Mainte-nance section of this manual).

• To change engine oil, see the Mainte-nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regularunleaded gasoline with a minimum of87 octane. (Use of leaded gasolinewill increase carbon and lead oxidedeposits and reduce valve life). Do notmix oil with gasoline. Purchase fuel inquantities that can be used within 30days to assure fuel freshness.

IMPORTANT: When operating intemperatures below 32°F(0°C), use fresh,clean winter grade gasoline to helpinsure good cold weather starting.

_WARNING: Experience indicates thatalcohol blended fuels (called gasohol orusing ethanol or methanol) can attractmoisture which leads to separation andformation of acids during storage. Acidicgas can damage the fuel system of anengine while in storage. To avoid engineproblems, the fuel system should beemptied before storage of 30 days orlonger. Drain the gas tank, start theengine and let it run until the fuel linesand carburetor are empty. Use fresh fuelnext season. See Storage Instructions foradditional information. Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur.

_0=CAUTION: Fill to bottom of gas. tankfiller neck. Do not ovenill. Wipe on anyspilled oil or fuel. Do not store, spill oruse gasoline near an open flame.

TO START ENGINE

When startingthe enginefor the firsttime orifthe engine has run out of fuel, itwilltakeextracrankingtime to move fuel from thetank to the engine.1. Be sure freewheel control is in the

transmission engaged position.2. Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.

3. Place motion control lever in neutral(N) position.

4. Move attachment clutch to "DISEN-GAGED" position.

5. Move throttle control to fast position6. Pull choke control out for a cold

engine start attempt. For a warmengine start attempt the choke controlmay not be needed.

NOTE: Beforestarting,read the warm andcold starlingproceduresbelow.7. Insert key into ignition and turn key

clockwise to "START" position andrelease key as soon as engine starts.Do not run starter continuously formore than fifteen seconds per minute.If the engine does not start afterseveral attempts, push choke controlin, wait a few minutes and try again. Ifengine still does not start, pull thechoke control out and retry.

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WARM WEATHER STARTING (50° F andabove)8. When engine starts, slowly push

choke control in until the enginebegins to run smoothly. If the enginestarts to run roughly, pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly.

• The attachmentsand grounddrivecannow bo used.Iftheenginedoes notacseptthebad,restarttheengineand allowittowarm up for one minute usingthe chokeas described above.

COLD WEATHER STARTING (50° F andbelow)8. When engine starts, slowly push

choke control in until the enginebegins to run smoothly. Continue topush the choke control in small stepsallowing the engine to accept smallchanges in speed and load, until thechoke control is fully in. If the enginestarts to run roughly, pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly. This may require an enginewarm-up period from several secondsto several minutes, depending on thetemperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,the transmission should be warmed up asfollows:1. Be sure the tractor is on level ground.2. Place the motion control lever in

neutral. Release the parking brakeand let the clutch/brake slowly returnto operating position.

3. Allow one minute for transmission towarm up. This can be done during theengine warm up period.

• The attachments can be used duringthe engine warm-up period after thetransmission has been warmed up andmay require the choke control be

pulled out slightly.NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance.See "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual.

PURGE TRANSMISSION

_ILCAUTION: Never engage or disengagefreewheel lever while the engine isrunning.To ensure proper operation and perfor-mance, it is recommended that thetransmission be purged before operatingtractor for the first time. This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractor.IMPORTANT: Should your transmissionrequire removal for service or replacement,it should be purged after reinstallationbefore operating the tractor.1. Place tractor safely on level surface

with engine off and parking brake set.2. Disengage transmission by placing

freewheel control in freewheelingposition (See "TO TRANSPORT" inthis section of manual).

3. Sitting in the tractor seat, start engine.After the engine is running, movethrottle control to slow position. Withmotion control lever in neutral (N)position, slowly disengage clutch/brake pedal.

4. Move motion control lever to fullforward position and hold for five (5)seconds. Move lever to full reverseposition and hold for five (5) seconds.Repeat this procedure three (3) times.

NOTE: During this procedure there will beno movement of drive wheels. The air isbeing removed from hydraulic drivesystem.5. Move motion control lever to neutral

(N) position. Shut- off engine and setparking brake.

6. Engage transmission by placingfreewheel control in driving position(See "TO TRANSPORT" in this sectionof manual).

7. Sitting in the tractor seat, start engine.After the engine is running, movethrottle control to half (1/2) speed. Withmotion control lever in neutral (N)position, slowly disengage clutch/brake pedal.

8. Slowly move motion control leverforward, after the tractor movesapproximately five (5) feet, slowlymove motion control lever to reverseposition. After the tractor movesapproximately five (5) feet return themotion control lever to the neutral (N)position. Repeat this procedure withthe motion control lever three (3)times.

Your tractor is now purged and now readyfor normal operation.

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Page 18: Mower Manual

MOWING TIPS

• Mower should be propedy leveled forbest mowing performance. See =TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

• The left hand side of mower should beused for trimming.

• Drive so that clippings are dischargedonto the area that has been cut. Havethe cut area to the right of the tractor.This will result in a more even distdbu-tion of clippings and more uniformcutting.

• When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or tworounds, mow in the opposite directionmaking left hand turns until finished.

• If grass is extremely tall, it should bemowed twice to reduce load andpossible fire hazard from dried dip-pings. Make first cut relatively high; thesecond to the desired height.

• Do not mow grass when it is wet. Wetgrass will plug mower and leaveundesirable clumps. Allow grass to drybefore mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of theattachment being used.

f

1¢ --

MULCHING MOWING TIPS

IMPORTANT: For best performance,keep mower housing free of built-upgrass and trash. Clean after each use.• The special mulching blade will recut

the grass clippings many times andreduce them in size so that as they fallonto the lawn they will disperse into thegrass and not be noticed. Also, themulched grass will biodegrade quicklyto provide nutrients for the lawn.Always mulch with your highest engine(blade) speed as this will provide thebest recutting action of the blades.

• Avoid cutting your lawn when it is wet.Wet grass tends to form clumps andinterferes with the mulching action.The best time to mow your lawn is theearly afternoon. At this time the grasshas dried and the newly cut area willnot be exposed to the direct sun.

• For best results, adjust the mowercutting height so that the mower cuts offonly the top one-third of the grassblades. For extremely heavy mulching,reduce your width of cut on each passand mow slowly.

• Certain types of grass and grassconditions may require that an area bemulched a second time to completelyhide the clippings. When doing asecond cut, mow across or perpendicu-lar to the first cut path.

• Change your cutting pattem from weekto week. Mow north to south one weekthen change to east to west the nextweek. This will help prevent mattingand graining of the lawn.

Max 1/3"

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Page 19: Mower Manual

FILL iN DATES

Check Brake Operation _Check Tire Pressure

Check Operator presence andT _InterlockSystemsR CheckforLooseFasteners If 1_7 I_

A Sharpe_Replace MowerBlades i4

T Lubr_ationChart t,/0 Check BatteP/LevelR Clean BattePjandTe_m_els I_

CheckTra_axle Cooling fl_

Adjust Blade Belt(s) T_sion II_s

AdjustMotion DriveBelt(s)Tension l_s

Check_in. Oilu,_,l i/Q1ange Engine Oil 1_12:.

E C_n Air Filter 1#/2

N CleanAir Screen I_

G Inspect Muffler/Spark Armster ql_Replace Oil Filter (if equipped) ll_T.2

EN Ctean EngineCoolingFins !11_2

ReplaceSpark Plug It_ V'

ReplaceAir Filterpaper Cartridge _z

Replace Fuel Filter

t - C_nge n_xe ot;en_._eerCem_r_unde(a heavyIo_1 o¢inhigharn_entter_eratureL 5. ffequipped_ _ustaUe syster_.2. S_r_ n_rDo_en whenopera_ Jn_,/_ _ty co_i_o_s. 6 oNo(requ_d #eqt_ppedwhhrn_en_ce- fTeeb_tte_.3- If _qtipped withc4filter,_ge _ _vmy50 houn_ 7- T_tm_ _t a_e i_w_bo_to 35ft.-I_, maxi._um.4- Repl,_:e_de_ rn_ o_n whenrnow;n_insar_ sdl. Dono(ovm'_'_en.

GENERAL RECOMMENDATIONSThe warranty on thistractor does not coveritems that have been subjected to operatorabuse or negligence. To receive full valuefrom the warranty, operator must maintaintractor as instructed in this manual.Some adjustments will need to be madeperiodically to properly maintain yourtractor.All adjustments in the Service andAdjustments section of this manual shouldbe checked at least once each season.• Once a year you should replace the

spark plug, clean or replace air filter, andcheck blades and belts for wear. A newspark plug and clean air filter assureproper air-fuel mixture and help yourengine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.2. Check brake operation.3. Check tire pressure.4. Check operator presence and

interlock systems for proper operation.5. Check for loose fasteners.

LUBRICATION CHART

(_ SrZerk t'.-7' Zerk

(_Front WheelBearingZerk

(_Engine ,.

(_General Purpose Grease

ng Zerk

i

_)Refer to Maintenance =Engine" Section

IMPORTANT: Do not oil or grease thepivot points which have special nylonbeerings. Viscous lubricants will attractdust and dirt that will shorten the life ofthe self-lubricating bearings. If you feelthey must be lubricated, use only a dry,powdered graphite type lubricantsparingly.

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TRACTORAlways observe safety rules whenperforming any maintenance.BRAKE OPERATIONIf tractor requires more than six (6) feetstopping distance at high speed inhighest gear, then brake must be ad-justed. (_ee "TO ADJUST BRAKE" in theService and Adjustments section of thismanual).TIRES

• Maintain proper air pressure in all tires(See "PRODUCT SPECIFICATIONS"section of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemicals which can harmrubber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlocksystems are working propedy. If yourtractor does not function as described,repair the problem immediately.• The engine should not start unless the

clutch/brake pedal is fully depressedand attachement clutch control is in thedisengaged position.

• When the engine is running, anyattempt by the operator to leave theseat without first setting the parkingbrake should shut off the engine.

• When the engine is running and theattachment clutch is engaged, anyattempt by the operator to leave theseat should shut off the engine.

• The attachment clutch should neveroperate unless the operator is in theseat.

BLADE CAREFor best results mower blades must bekept sharp. Replace bent or damagedblades.BLADE REMOVAL

1. Raise mower to highest position toallow access to blades.

2. Remove hex bolt, lock washer and flatwasher securing blade.

3. Install new or resharpened blade withtrailing edge up towards deck asshown.

IMPORTANT" To ensure proper assembly,center hole in blade must align with staron mandrel assembly.

4. Reassemble hex bolt, lock washerand flat washer in exact order asshown.

5. Tighten bolt securely (27-35 Ft. Lbs.torque).

IMPORTANT: Blade bolt is grade 8 heat

treated. Mandrel AssemblyTrailing Edge Up

Blade Center

Flat Washer_._._/,_,,_ _-

Lock Wash_'_.__

_--Hex Bolt (Grade)

\Star

*A Grade 8 heat treatedboltcan be identifiedby sixlineson the bolthead.

TO SHARPEN BLADENOTE: We do not recommend sharpen-ing blade - but if you do, be sure theblade is balanced.Care should be taken to keep the bladebalanced. An unbalanced blade willcause excessive vibration and eventualdamage to mower and engine.• The blade can be sharpened with a file

or on a grinding wheel. Do not attemptto sharpen while on the mower.

• To check blade balance, you will needa 5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone bal-ancer, follow the instructions suppliedwith balancer.)

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade on to an unthreaded

portion of the steel bolt or pin and holdthe bolt or pin parallel with the ground.If blade is balanced, it should remain ina horizontal position. If either end ofthe blade moves downward, sharpenthe heavy end until the blade isbalanced.

5/8" Bolt or

Blade

Ce_erH_e

BATTERY

Your tractor has a battery charging systemwhich is sufficient for normal use. How-ever, periodic charging of the battery withan automotive charger will extend its life.• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.

20 • Recharge at 6-10 amperes for 1 hour.

Page 21: Mower Manual

NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte isnot necessary.TO CLEAN BA'I-rERY AND TERMINALS

Corrosion and dirt on the battery andterminals can cause the battery to =leak"power.1. Remove terminal guard.2. Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

3. Rinse the battery with plain water anddry.

4. Clean terminals and battery cableends with wire brush until bright.

5. Coat terminals with grease or petro-leum jelly.

6. Reinstall battery (See "REPLACINGBA'I-I'ERY" in the SERVICE ANDADJUSTMENTS section of thismanual).

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.TRANSAXLE COOLING

The transmission fan and cooling finsshould be kept clean to assure propercooling.Do not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot. To prevent possibledamage to seals, do not use highpressure water or steam to cleantransaxle.• Inspect cooling fan to be sure fan

blades are intact and clean.• Inspect cooling fins for dirt, grass

clippings and other materials. Toprevent damage to seals, do not usecompressed air or high pressuresprayer to clean cooling fins.

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxlo. Should thetransaxle ever leak or require servicing,contact your nearest authorized servicecenter/department.ENGINE

LUBRICATION

Only use high quality detergent oil ratedwith API service classification SF-SJ.Select the oil's SAE viscosity gradeaccording to your expected operatingtemperature.

NOTE: Although multi-viscosity oils(5W30, 10W30 etc.) improve starting incold weather, these multi-viscosity oilswill result in increased oil consumptionwhen used above 32°F. Check yourengine oil level more frequently to avoidpossible engine damage from runninglow on oil.Change the oil after every 25 hours ofoperation or at least once a year if thetractor is not used for 25 hours in oneyear.Check the crankcase oil level beforestarting the engine and after each eight(8) hours of operation. "lighten oil fill cap/dipstick securely each time you check theoil level.TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SF-SJ.• Be sure tractor is on level surface.• Oil will drain more freely when warm.• Catch oil in a suitable container.1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the enginewhen changing oil.

2. Remove cap from end of drain valveand install the drain tube onto thefitting.

3. Unlock drain valve by pushing inwardslightly and turning counterclockwise.

4. To open, pull out on the drain valve.5. After oil has drained completely, close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.

6. Remove the drain tube and replacethe cap onto to the end of the drainvalve.

7. Refill engine with oil through oil filldipstick tube. Pour slowly. Do notoverfill. For approximate capacity see"PRODUCT SPECIFICATIONS"section of this manual.

8. Use gauge on oil fill cap/dipstick forchecking level. Be sure dipstick cap istightened securely for accuratereading. Keep oil at "FULL" line ondipstick.

21

Page 22: Mower Manual

Oil Drain Valve

Closed andLocked A_'_ I 41_

Position _Drain

Cap _Tube

CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt andstubborn dded gum fibers.ENGINE COOLING FINS

Remove any dust, dirt or oil from enginecooling fins to prevent engine damagefrom overheating. Air guide covers mustbe removed. Remove side panels andhood (See "TO REMOVE HOOD ANDGRILL ASSEMBLY" in the Service andAdjustments section of this manual).

Top Air

Guide Cover __,,EngineCooling Fins

Air GuideCover(Both Sides)

AIR FILTER

Your engine will not run properly using adirty air filter. Clean the foam pre-cleanerafter every 25 hours of operation or everyseason. Service paper cartridge every 100hours of operation or every season,whichever occurs first.Service air cleaner more often under dustyconditions.1. Remove knob(s) and cover.TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner oft cartridge.3. Wash it in liquid detergent and water.4. Squeeze it dry in a clean cloth.5. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze toremove excess oil.

NOTE: If very dirty or damaged, replacepre-cleaner.6. Reinstall pre-cleaner over cartridge.7. Reinstall cover and secure with

knob(s).TO SERVICE CARTRIDGE

1. Remove wing nuts and cartridgeplate. 22

2. Carefully remove cartridge to preventdebris from entering carburetor.

3. Clean cartridge by tapping gently onflat surface.

NOTE: If very dirty or damaged, replacecartridge.4. Reinstall cartridge plate, wing nuts,

precleaner, cover and secure withknob(s).

IMPORTANT: Petroleum solvents, such askerosene, are not to be used to clean thecartridge. They may cause detedoration ofthe cartridge. Do not oil cartridge. Do notuse pressurized air to clean or drycartridge.

Wing Cartridge Plate

Pre-C

Air Screen

MUFFLER

Inspect and replace corroded muffler andspark arrester (if equipped) as it couldcreate a fire hazard and/or damage.SPARK PLUGS

Replace spark plugs at the beginning ofeach mowing season or after every 100hours of operation, whichever occurs first.Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced onceeach season. If fuel filter becomesclogged, obstructing fuel flow to carbure-tor, replacement is required.1. With engine cool, remove filter and

plug fuel line sections.2. Place new fuel filter in position in fuel

line with arrow pointing towardscarburetor.

3. Be sure there are no fuel line leaksand clamps are properly positioned.

4. Immediately wipe up any spilledgasoline.

Clamp_

Fuel Filter/_ _

Page 23: Mower Manual

CLEANINGClean engine, battery, seat, finish, etc.

i of all matter.foreignKeep finished surfaces and wheelsfree of all gasoline, oil, etc.

• Protect painted surfaces with automo-tive type wax.

We do not recommend using a gardenhose to clean your tractor unless theelectdcal system, muffler, air filter andcarburetor are covered to keep water out.Water in engine can result in a shortenedengine life.

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:1. Depress clutch/brake pedal fully and set parking brake.2. Place motion control lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4, Turn ignition key =OFF" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTORTO REMOVE MOWERMower will be easier to remove from theright side of tractor.1. Place attachment clutch in "DISEN-

GAGED" position.2. Move attachment lift lever forward to

lower mower to its lowest position.3. Roll belt off engine pulley.4. Remove small retainer spdng, and lift

clutch spring off pulley bolt.5. Remove large retainer spdng, slide

collar off and push housing guide outof bracket.

6. Disconnect anti-swaybar from chassisbracket by removing retainer spdng.

7. Disconnect suspension arms fromrear deck brackets by removingretainer springs.

8. Disconnect front links from deck byremoving retainer springs.

9. Raise lift lever to raise suspensionarms. Slide mower out from undertractor.

IMPORTANT: If an attachment other thanthe mower deck is to be mounted on thetractor, remove the front links and hookthe clutch spring Into square hole inframe.TO INSTALL MOWER1. Raise attachment lift lever to its

highest position.2. Slide mower under tractor with

discharge guard to right side of tractor.3. Lower lift lever to its lowest position.4. Install mower in reverse order of

removal instructions.

Small Retainer Spdng

Clutch

i"

Square Hole

Retainer

Link

SpringsSides)

Housing G

Large Retainer BracketSpring

23

Page 24: Mower Manual

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parkedon level ground or driveway, Make suretires are propedy inflated (See "PROD-UCT SPECIFICATIONS" section of thismanual), if tires are over orundednflated, you will not properlyadjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.• At the midpoint of both sides of mower,

measure height from bottom edge ofmower to ground. Distance "A" onboth sides of mower should be thesame or within 1/4" of each other.

• If adjustment is necessary, makeadjustment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE:Each full turn of adjustment nutwill change mower height about 1/8".• Recheck measurements after adjust-

ing.Bottom edge of Bottom edge of

mower__und

on Arm

Lift Unk A_

FRONT-TO-BACKADJUSTMENT

IMPORTANT: Deck must be level side-toside. If the following front-to-backadjustment is necessary, be sure toadjust both front links equally so mowerwill stay level side-to-side.To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is inits highest position.Check adjustment on right side of tractor.Measure distance "D" directly in frontand behind the mandrel at bottom edgeof mower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower loosen nut "E"on both front links an equal number ofturns.

• When distance "D" is 1/8" to 1/2" lowerat front than rear, tighten nuts "F"against trunnion on both front links.

• To raise front of mower, loosen nut "F"from trunnion on both front links.Tighten nut "E" on both front links anequal number of tums.

• When distance "D" is 1/8" to 1/2" lowerat front than rear, tighten nut "F' againsttrunnion on both front links.

• Recheck side-to-side adjustment.

_"x'xX l" o .?/Mandrel

Both Front Links Should be Equal in Length

Nut "E"

Front Links

TO REPLACE MOWER BLADE DRIVEBELT

The mower blade drive belt may bereplaced without toots. Park the tractor onlevel surface. Engage parking brake.

BELT REMOVAL-

1. Remove mower from tractor (See "TOREMOVE MOWER" in this section ofthis manual).

2. Work belt off both mandrel pulleys andidler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -4. install new belt in reverse order of

removal.5. Make sure belt is in all pulley grooves

and inside all belt guides.6. Install mower in reverse order of

removal instructions.

24

Page 25: Mower Manual

Mandrel Idler Pulleys

MandrelPulley

TO ADJUST BRAKE

Your tractor is equipped with an adjustablebrake system which is mounted on theside of the transaxle.If tractor requires more than six (6) feetstopping distance at high speed in highestgear on a level dry concrete or pavedsurface, then brake must be adjusted.1. Depress clutctvbreke pedal and

engage parking brake.2. Measure distance between brake

operating arm and nut "A" on brake rod.3. If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distancebecomes 1-9/16". RetJghtenjam nutagainst nut "A".

4. Road test tractor for proper stoppingdistance as stated above. Readjust ifnecessary. If stopping distance is stillgreater than six (6) feet in highest gear,further maintenance is necessary.Contact a Sears or other qualifiedservice center.

With Parking Brake"Engaged"

Arm

Do not touch this nut. If further brake adjustrnent isnecessary contact a Sears or other qualified servicecenter.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottomside of left footrest.1. Remove mower (See =TO REMOVE

MOWER" in this section of thismanual.)

2. Remove belt from stationary idler andclutching idler.

.

.

5.

Pull belt slack toward rear of tractor.Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades.Pull belt toward front of tractor andremove downward from aroundengine pulley.Install new belt by reversing aboveprocedure.

Engine Pulley --

Clutching Idler

Stationary Idler J

TransmissionInput Pulley _ ".:-:.....

TRANSAXLE MOTION CONTROLLEVER NEUTRAL ADJUSTMENT

The motion control lever has been presetat the factory and adjustment should notbe necessary.1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.2. Start engine and move motion control

lever until tractor does not moveforward or backward.

3. Hold motion control lever in that

position and turn engine off.4. While holding motion control lever in

place, loosen the adjustment bolt.5. Move motion control lever to the

neutral (N) (lock gate) position.6. Tighten adjustment bolt securely.NOTE: If additional clearance is needed

to get to adjustment bolt, move mowerdeck height to the lowest position.After above adjustment is made, if thetractor still creeps forward or backwardwhile motion control lever is in neutralposition, follow these steps:1. Loosen the adjustment bolt.2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying tocreep.

3. Tighten adjustment bolt securely.4. Start engine and test.5. If tractor still creeps, repeat above

steps until satisfied.

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Page 26: Mower Manual

Motion ControlLever

Neutral Lock Gale

Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE-MENT

Should your transmission requireremoval for service or replacement, itshould be purged after reinstallation andbefore operating the tractor. See =PURGETRANSMISSION" in the Operationsection of this manual.

TO ADJUST STEERING WHEELALIGNMENT

If steering wheel crossbars are nothorizontal (left to right) when wheels arepositioned straight forward, removesteering wheel and reassemble perinstructions in the Assembly section ofthis manual.FRONT WHEEL TOE-IN/CAMBERThe front wheel toe-in and camber arenot adjustable on your tractor. If damagehas occurred to affect the front wheel toe-in or camber, contact a Sears or otherqualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.2. Remove axle cover, retaining ring and

washers to allow wheel removal (rearwheel contains a square key - Do notlose).

3. Repair tire and reassemble.NOTE: On rear wheels only: aligngrooves in rear wheel hub and axle.Insert square key.4. Replace washers and snap retaining

ring securely in axle groove.5. Replace axle cover.NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.

Retaining F ' Washers

Axle C°ver _m_O )Square Key _ ,

(Rear Wheel Only)---- -----_

TO START ENGINE WITH A WEAKBA'n'ERYA CAUTION: Lead-acid batteriesgenerate explosive gases. Keep sparks,flame and smoking materials away frombatteries. Always wear eye protectionwhen around batteries.If your battery is too weak to start theengine, it should be recharged. (See"BAI-rERY" in the MAINTENANCEsection of this manual).If "jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: Your tractor is equippedwith a 12 volt negative grounded system.The other vehical must also be a 12 voltnegative grounded system. Do not useyour tractor battery to start other vehicles.

TO A'R'ACH JUMPER CABLES -1. Connect each end of the RED cable to

the POSITIVE (+) terminal of eachbattery, taking care not to shortagainst chassis.

2. Connect one end of the BLACK cableto the NEGATIVE (-) terminal of fullycharged battery.

3. Connect the other end of the BLACKcable to good CHASSIS GROUND,away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -1. BLACK cable first from chassis and

then from the fully charged battery.2. RED cable last from both batteries.

"Positive" (+) "Negative" (-)

OL.H.

PanelBolt

REPLACING BATTERY

A CAUTION: Do not short batteryterminals by allowing a wrench of anyether object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatchbands, rings, etc.

26

Page 27: Mower Manual

Positive terminal must be connected firstto prevent sparking from accidentalgrounding.1. Lift hood to raised position.2. Remove terminal guard.3. Disconnect BLACK battery cable then

RED battery cable and carefullyremove battery from tractor.

4. Install new battery with terminals insame position as old battery.

5. Reinstall terminal guard.6. First connect RED battery cable to

positive (+) battery terminal with hexbolt and keps nut as shown. Tightensecurely.

7. Connect BLACK grounding cable tonegative (-) battery terminal withremaining hex bolt and keps nut.Tighten securely ENGINE

8. Close terminal access doors.9. Close hood.

KepsTerminal HexAccess "Bolt

Door _ ;" Positive,, (Red)

Terminal CableGuard Negative

(Black) Cable

TO REPLACE HEADLIGHT BULB1. Raise hood.2. Pull bulb holder out of the hole in the

backside of the gdll.3. Replace bulb in holder and push bulb

holder securely back into the hole inthe backside of the grill.

4. Close hood.INTERLOCKS AND RELAYS

Loose or damaged wiring may cause yourtractor to run poorly,stop running, orprevent it from starting.• Check wiring. See electrical wiring

diagram in the Repair Parts section.TO REPLACE FUSE

Replace with 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.

TO REMOVE HOOD AND GRILLASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

4. To replace, reverse above procedure.

°ieadlight Wire

tor

Maintenance, repair, or replacement ofthe emission control devices and sys-tems, which are being done at thecustomers expense, may be performedby any non-read engine repair establish-ment or individual. Warranty repairs mustbe performed by an authorized enginemanufacturer's service outlet.TO ADJUST THRO'n'LE CONTROLCABLE

The throttle control has been preset at thefactory and adjustment should not benecessary; Check adjustment as de-scribed below before loosening cable. Ifadjustment is necessary, proceed asfollows:1. With engine not running, move throttle

control lever to fast position.2. Check that swivel is against side of

quarter circle. If it is not, loosen cableclamp screw and pull cable back untilswivel is against quarter circle.Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at thefactory and adjustment should not benecessary. Check adjustment as de-scribed below before loosening cable. Ifadjustment is necessary, proceed asfollows:1. With engine not running, move choke

control (located on dash panel) to fullchoke position.

2. Remove air cleaner cover, filter andcartridge plate to expose carburetorchoke (see "AIR FILTER" in theMaintenance section of this manual).

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Page 28: Mower Manual

3. Choke should be closed. If it is not,loosen casing clamp screw and movechoke cable until choke is completelyclosed. Tighten casing clamp screwsecurely.

4 Reassemble air cleaner.

Clamp

Quarter

Choke Closed

Casing

Screw

TO ADJUST CARBURETOR

The carburetor has been preset at thefactory and adjustment should not benecessary. However, minor adjustmentmay be required to compensate fordifferences in fuel, temperature, altitudeor load.If the carburetor does need adjustment,proceed as follows:In general, turning the mixture screw In(clockwise) decreases the supply of fuelto the engine giving a leaner fuel/airmixture. Turning the mixture screw out(counterclockwise) increases the supplyof fuel to the engine giving a richer fuel/air mixture.IMPORTANT: Damage to the needlesand the seats in carburetor may result ifscrew is tumed in too tight.

PRELIMINARY SE'I-IING -

1. Be sure you have a clean air filter,and the throttle control cable andchoke are adjusted properly (seeabove).

2. With engine off turn idle mixture screwin (clockwise) closing it finger tightand then turn out (counterclockwise)1-1/4 to 1-1/2 turns.

FINAL SE-N'ING -

1. Start engine and allow to warm for fiveminutes. Make final adjustments withengine running and shift/motioncontrol lever in neutral (N) position.

2. With throttle control lever in slowposition, hold throttle lever againstidle speed screw and adjust idlespeed screw to obtain 1200 to 1400RPM.

3. While still holding throttle leveragainst idle speed screw, turn idlemixture screw in (clockwise) untilengine begins to die and then turn out(counterclockwise) until engine runsrough. Turn screw to a point midwaybetween those two positions.

4. Continue to hold throttle lever againstidle speed screw and adjust idlespeed screw to obtain 900 to 1200RPM. Release throttle lever.

ACCELERATION TEST -5. Move throttle control lever from slow to

fast position. If engine hesitates ordies, tum idle mixture screw out(counterclockwise) 1/8 turn. Repeattest and continue to adjust, if neces-sary, until engine acceleratessmoothly.

High speed stop is factory adjusted. Donot adjust - damage may result.IMPORTANT: Never tamper with theengine governor, which is factory set forproper engine speed. Overspeeding theengine above the factory high speedsetting can be dangerous. If you think theengine-governed high speed needsadjusting, contact a Sears or otherqualified service center, which has properequipment and experience to make anynecessary adjustments.

Idle SpeedScrew

Idle MixtureScrew

ThrottleLever

Idle SpeedScrew_

ThrottleLever---_

Screw

28

Page 29: Mower Manual

Immediately prepare your tractor forstorage at the end of the season or if thetractor will not be used for 30 days ormore.

• i, CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flame orspark. Allow the engine to cool beforestodng in any enclosure.

TRACTORRemove mower from tractor for winterstorage. When mower is to be stored fora period of time, clean it thoroughly,remove all dirt, grease, leaves, etc. Storein a clean, dry area.1. Clean entire tractor (See =CLEANING"

in the Maintenance section of thismanual).

2. Inspect and replace belts, if necessary(See belt replacement instructions inthe Service and Adjustments sectionof this manual).

3. Lubricate as shown in the Mainte-nance section of this manual.

4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BA'n'ERY

• Fully charge the battery for storage.• After a period of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage dudng long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see"TO CLEAN BA'rrERY AND TERMI-NALS" in the Maintenance section ofthis manual).

• After cleaning, leave cables discon-nected and place cables where theycannot come in contact with batteryterminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to preventgum deposites from forming in essentialfuel system parts such as carburetor, fuelhose, or tank during storage.

Also, expedance indicates that alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formationof acids dudng storage. Acidic gas candamage the fuel system of and enginewhile in storage.1. Drain the fuel tank.2. Start the engine and let it run until the

fuel lines and carburetor are empty.• Never use engine or carburetor cleaner

products in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.NOTE: Fuel stabilizer is an acceptablealtemative in minimizing the formation offuel gum deposits dudng storage. Addstabilizer to gasoline in fuel tank orstorage container. Always follow the mixratio found on stabilizer container. Runengine at least 10 minutes after addingstabilizer to allow the stabilizer to reachthe carburetor. Do not drain the gas tankand carburetor if using fuel stabilizer.ENGINE OIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).CYLINDER(S)1. Remove spark plug(s),2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).3. Tum ignition key to "START" position

for a few seconds to distribute oil.4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitableprotective cover that does not retainmoisture. Do not use plastic. Plasticcannot breathe which allows conden-sation to form and will cause yourtractor to rust.

IMPORTANT: Never cover tractor whileengine and exhaust areas are still warm.

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TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

Engine will notturn over

CORRECTIONCAUSE

1. Out of fuel.2. Engine not "CHOKED"

properly.3. Engine flooded. 3.

4. Bad spark plug, 4.5. Dirty air filter. 5.6. Dirty fuel filter. 6.7. Water in fuel. 7.

8. Loose or damaged wiring. 8.9. Carburetor out of adjustment 9.

10. Engine valves out ofadjustment.

1. Dirty air filter. 1.2. Bad spark plug. 2.3. Weak or dead battery. 3.4. Dirty fuel filter. 4.5. Stale or dirty fuel. 5.

6. Loose or damaged wiring. 6.7. Carburetor out of adjustment. 7.

8. Engine valves out of 8.adjustment.

1. Brake pedal not 1.depressed

2, Attachment clutch is 2.engaged.

3, Weak or dead battery. 3.4. Blown fuse. 4.5, Corroded battery terminals. 5.6. Loose or damaged wiring. 6.7. Faulty ignition switch, 7,

8. Faulty solenoid or starter. 8.

9. Faulty operator presence 9.switch(es).

1. Weak or dead battery. 1.2. Corroded battery terminals. 2.3. Loose or damaged wiring. 3.4. Faulty solenoid or starter. 4.

1. Cutting too much grass/too 1.fast.

2. Throttle in "CHOKE" 2.position.

1. Fill fuel tank.2. See "TO START ENGINE"

in Operation section.Wait several minutes beforeattempting to start.Replace spark plug.Clean/replace air filter.Replace fuel filter.Drain fuel tank and carburetor, refill tank with freshgasoline and replace fuelfilter.Check all wiring.See "To Adjust Carburetor"in Service Adjustmentssection.

10. Contact a Sears or otherqualified service center.

Clean/replace air filter.Replace spark plug.Recharge or replace battery.Replace fuel filter.Drain fuel tank and refill withfresh gasoline.Check all wiring.See "To Adjust Carburetor" inService Adjustmentssection.Contact a Sears or otherqualified service center.

Depress brake pedal.

Disengage attachmentclutch.Recharge or replace battery.Replace fuse.Clean battery terminals.Check all wiring.Check/replace ignitionswitch.Check/replace solenoid orstarter.Contact a Sears or otherqualified service center.

Engine clicks but Recharge or replace battery.will not start Clean battery terminals.

Check all wiring.Check/replace solenoid orstarter.

Loss of power Set in "Higher Cut" position/reduce speed.Adjust throttle control.

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TROUBLESHOOTING CHART

CAUSE CORRECTION

3.

PROBLEM

Loss of power(continued)

Excessivevibration

Engine continuesto run when

operator leavesseat withattachmentclutch engaged

Poor cut - uneven

Mower blades willnot rotate

Build-up of grass, leavesand trash under mower.

4. Dirty air filter.5. Low oil level/dirty oil.6. Faulty spark plug,

; 7. Dirty fuel filter.8. Stale or dirty fuel.

! 9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.13.Loose or damaged wiring.14. Carburetor out of

adjustment.

15. Engine valves out ofadjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.3. Loose/damaged part(s).

1. Faulty operator-safetypresence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.3. Buildup of grass, leaves,

and trash under mower.4. Bent blade mandrel.5. Clogged mower deck vent

from build-up of grass,leaves, and trash aroundmandrels.

1. Obstruction in clutchmechanism.

2. Worn/damaged mowerdrive belt,

3. Frozen idler pulley.4. Frozen blade mandrel.

3. Clean underside of mowerhousing.

4. Clean/replace air filter.5. Check oil level/change oil.6. Clean and regap or change

spark plug.7. Replace fuel filter.8. Drain fuel tank and refill

with fresh gasoline.9. Drain fuel tank and

carburetor, refill tank withfresh gasoline and replacefuel filter.

10. Connect and tighten sparkplug wire.

11 .Clean engine air screen/fins.

12. Clean/replace muffler.13. Check all wiring.14. See "To Adjust Carburetor"

in Service Adjustmentssection.

15.Contact a Sears or otherqualified service center.

1. Replace blade.Tighten blade bolt.

2. Replace blade mandrel.3. Tighten loose part(s).

Replace damaged parts.

. Check wiring, switches andconnections. If not corrected,contact a Sears or otherqualified service center.

1. Replace blade. Tightenblade bolt.

2. Level mower deck.3. Clean underside of mower

housing.4. Replace blade mandrel.5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.4. Replace blade mandrel.

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_ROBLEM

Poor grassdischarge

"ROUBLESHOO_NG CHART

CAUSE

Headlight(s) notworking(if so equipped)

Battery will notcharge

Loss of drive

Engine "backfires"when turningengine"OFF"

1. Engine speed too slow.

2. Travel speed too fast.

i3. Wet grass,

4. Mower deck not level.5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves andtrash under mower.

8. Mower drive belt worn.9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck ventholes from buildup ofgrass, leaves, and trasharound mandrels.

1. Switch is "OFF".2. Bulb(s) or lamp(s) burned out.3. Faulty light switch.4. Loose or damaged wiring.

5. Blown fuse,

1. Bad battery cell(s).2. Poor cable connections.

3. Faulty regulator(if so equipped).

4. Faulty alternator.

1. Freewheel control in"disengaged" position.

2. Motion drive belt worn,damaged, or broken.

3. Air trapped in transmissionduring shipment orservicing.

. Engine throttle control notset at =SLOW"position for 30 secondsbefore stopping engine.

CORRECTION

1. Place throttle control in=FAST" position.

2. Shift to slower speed.3. Allow grass to dry before

mowing.4. Level mower deck.5. Check tires for proper air

pressure.6. Replace/sharpen blade.

Tighten blade bolt.7. Clean underside of mower

housing.8. Replace mower drive belt.9. Reinstall blades sharp edge

down.10.Replace with blades listed

in this manual.11.Clean around mandrels to

open vent holes.

1. "rum switch "ON".2. Replace bulb(s) or lamp(s).3. Check/replace light switch.4. Check wiring and connec-

tions.5. Replace fuse.

1. Replace battery.2. Check/clean all connec-

tions.3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to"SLOW" position and allowto idle for 30 seconds beforestopping engine.

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TRACTOR -- MODEL NUMBER 917.271821SCHEMATIC

RED

AMMETER(OPTIONAL)

_rrE

IGNmONSWITCH

IGNmDN SWITCH

r POS_//ON C/RCUfT "MAKE"

OFF M*G+A1 NONERUWLIGHT B+AI A2+L

RUN B+A1 NONESTART S +S + A1 NONE

BATTERY

FUSE

--_I

'© 'I I

C-L,:.'_R7B-R_-E(PEDALUP)

BLACK

B(AC_

i (OPTIONAL)I _

Jl _ FUELr

m-utI1_1 LINE 1It

FUEL SHUT-OFF SOLENOID(iF SO EQUIPPED)

O,_ANQE

kAOK

RIED

_O_t _ STARTER

_, BtACX

w,

I v,_rnE

SEAT SWITCH

I- - - :_ - - - 1 I (NOT OCCUPIED)

I _ I 1 I

"' UTCH _c_'" " I GROUNDING

SPARK

(_ IGNITION I r--, PLUG i, ,UNIT _ GAPI (2f2PLUGS ON

TWIN CYL ENGINES), .,

C,_AR Q IN(J _ _ 2fl VOLTS AC MIt_, @ 9,600 RPMAMP KX; O $600 _ {CHARGING SYF_ O_CONNECTED)

s,e_,Acese0o_M_.-.T DIODE ' ALTERNATOR I 'I I

-- 14 VOt.TS AG MIN, O 3_O0 RPM (LIQhTS OFf")

BROWN

HEADLIGHTS

F,

NON-REMOVABLECONNECTIONS

NOTEyOUR TRACTOR ISEQUIPPED WITH A SPECIALALTERNATOR SYSTEM.THE LIGHTS ARE NOTCONNECTED TO THEBATrERY, BUT HAVE THEIROWN ELECTRICAL SOURCE.BECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE ISSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST,

©REMOVABLE

CONNECTIONSWIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FORSERVICING OF UNIT, THEY SHOULD BE REPLACED TOPROPERLY SECURE YOUR WIRING.

33

Page 34: Mower Manual

ELECTRICALTRACTOR -- MODEL NUMBER 917.271821

26

II

I

I

_1

I

I

I

I

I

\

I I /16 ,

I _ I ///i.... 4 \

\ //

I \ jl /

/

\

1

I

--T .... •

I

I

I

34

Page 35: Mower Manual

TRACTOR -- MODEL NUMBER 917.271821ELECTRICAL

KEY PARTNO. NO. DESCRIPTION

1 163465 Battery2 74760412 Bolt, Hex 1/4-20 x 3/48 760,3,,I Tray, Battery10 145211 Bolt, Btr Front 1/4-20 x 7-1/211 150109 Holddown Batter/Front Mount12 145769 Nut, Push Nylon Battery Front 1/416 153664 Switch Interlock Push-In21 166182 Harness, Light Socket (w/4152J)22 4152J Light Bulb24 4799J Cable, Battery25 146148 Cable, Battery26 175158 Fuse27 73510400 Nut Keps Hex 1/4-20 Unc28 145491 Cable, Ground29 121305X Switch, Seat30 175566 Switch, Ignition33 140403 Key, Molded40 170217 Harness, Ignitloo41 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/242 131563 Cover,Terminal43 175141 Solenoid45 121433X Ammeter Rectangular 6 Amp52 141940 Protection Wire Loop (Hour Meter)55 17490508 Screw Thdro_ 5/16-18 x 1/2

NOTE: Allcomponent dimensions given in U.S. Inches1 inch = 25.4 mm

35

Page 36: Mower Manual

TRACTOR-- MODEL NUMBER 917.271821CHASSIS AND ENCLOSURES

28

53

207

55

6O

743

37

14

36

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TRACTOR - - MODEL NU MBER 917.271821CHASSIS AND ENCLOSURES

KEY PARTNO. NO. DESCRIPTION1 1746192 1765543 170606125 1552729 168337X01310 STD53371011 15592712 14566013 172107X01014 1749060817 144983X55818 126938X20 15643723 124O28X25 1913131226 5q'DS4143728 156725X55829 155217X59930 164919X55831 13997637 1749050838 16983451 7380040052 1909141653 14520154 16146455 14520257 STD55250758 14O54760 7214060664 15479874 STD541437142 165867143 154966144 154207145 156524159 155123X428206 170165207 17670508208 17670608212 165919- - 547gj

ChassisDrav/oarScrew 3/8-16 x 3/4BumperHood,/DashDashBolt, Carriage 3/8-16 x 1Panel, Dash, LI-IClipTlnnsrman Grille P/LPanel, Dash, RHScraw Thdrol 3/8-16 x 1/2Hood AssemblyBumber HoodPlate Mtg Batter/Fuel TankBushing, Snap, Nylon, Fuel UnsWasher 13/32 x 13/16 x 12 GaugeLocknut, Hex, with Insert 3/8-16 UNCGrU_eLens, GrilleFender/FootrestBracket, Fonder/SupportScrew, ThdroL 5/16-18 x 1/2TYTPivot Bracket Assembly, LH, Mower, RearNut Lock W/Insert 1/4 - 20 UNCWasher 9/32 X 7/8 X 16 Ga.Bracket Grille Pickoff LHScrew, Hex Wshd #8-18 x 7/8Bracket Gdllo Pickoff RHBolt FinHex 1/4-20 UNC X.75Air DuctBolt Rdhd Sqnk 3/8-16 UNC x 3/4Dash LowerSTLTNut Crownlock3/8-16 UNCPlate Roinfomement STLTBracket Swaybar ChassisBracket Footrest STLTRod Pivot Chassis/HoodCupholderBoltShoulder 5/16-18TTScrew Thdrol 5/16-18 x 1/2Screw Thdml 3/8-16 x 1/2Insert, LensPlug Button

NOTE: AJIcomponent dimensions given in U.S. inches1 inch = 25.4 mm

37

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TRACTOR-- MODEL NUMBER 917.271821GROUND DRIVE

57

126

62 120_36

3O

26 16 2 /

519 _ 6_1 1_

38

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TRACTOR - - MODEL NUMBER 917.271821GROUND DRIVE

KEY PART KEYNO. NO. DESCRIPTION NO.

1 ...... Transaxle (See Breakdown) 65HydroGr 314-0510 66

8 165866 Rod Shift Fender Adjust 7010 STD561210 Ptn Cotter 1/8 x I CAD 7114 10040400 Washer Lock HW Helical 7315 74490544 Bolt Hex FLGHD 5/16-18 GR.5 7416 STD541431 Nut Lock Hex W/Ins. 5/16-18 Unc 7519 STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc 7621 130564 Knob, Deluxe t/2-13 7722 169498 Rod, Brake Hydro 7824 73350600 Hut, Hsx Jam 3/8-16 Unc 8125 106888X Spdng, Brake Rod 8_26 STD551037 Washer 8327 STD561210 Pin Cotter 1/8 x 3/4 CAD. 8428 175765 Rod, Parking Brake 8929 71673 Cap, Parking Brake 9030 169592 Bracket, Transax_a 953_ 74760512 Bolt Hex Hd 5/16-18 Uric x 3/4 9634 175578 Shaft, Foot Pedal 11635 120183)( Bearing, Nylon 12036 19211616 Washer 15037 1572H Pin, Roll 15138 165936 Pulley, Composite, Flat 15639 74760648 Bolt.FLHex 3/8-16 x 3 15840 175461 Spacer, Split 15941 175556 Keeper, Belt Idler 16142 19131312 Washer 13/32 x 13/16 x 12 Ga. 16247 127783 Pulley, idler, V-Groove 16348 154407 BelFcrankClutch Grnd Dry STL 16449 123205X Retainer, Belt 16550 S'1"D52.3715 Bolt 16651 STD541437 Nut Crownlock 3/8-16 UNC 16852 STD541431 Nut, Crownlock 5/16-18Unc 16953 105710X Link, Clutch 19755 105709X Spring, Return, Clutch 19856 17060616 Screw 3/8-16 x 1.0 19957 140294 V-Belt, Ground Drive 20059 169691 Keeper, Center Span 20261 17060612 Screw 3/8-16 x 3/4 21262 8883R Cover, Pedal63 175410 Pulley, Engine64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5

PARTNO, DESCRIPTIONSTD551143 Washer154778 Keeper BeltEngine Hydro134683 Guide BeltRH Engine169183 Strap Torque Lh169182 Strap Torque Rh137057 Spacer, Split121749X Washer 25/32 x 1-1/4 x 16 Ga.STD581075 E-Ring123583X Key, Square121748X Washer 25/32 x 1-5/8 x 16 Ga.165596 Shaft Asm Cross165711 SpringTorsion19171216 Washer t7/32 x 3/4 x 16 Ga.169594 LinkTransaxle164890X428 Console, Shift124346X1702014497H72140608739OO6OO17545619133210166OO21655891654947214040673680400747804161909101O1656231668801654921655801696131695931696127214050872110614145212

Nut Selt-Thd Wsh-hd 1/4 ZincControl BypassRetainer Spring 1"Zinc/CadBolt Can'. 3/8-16 x 1Nut lockFig 3/8-16Spacer RetainerWasher 13/32 x 2 x 10 Ga.Washer Srrtad 5/161D x 1.125Bracket Shift MountHub Tappered Flange Shift LtBolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5Nut Crownlockl/4-20 UncBolt Hex Fin 1/4-20 Unc x 1 Gr. 5Washer 5/8 x .281 x 10GaBracket Pivot LeverScrew 5/16-18 x 5/8Bolt Shoulder 5/16-18 x .561Plate Fastening LtNylinerSnap-InWasherNytincrBoltShoulder 5/16-18UNCBoltRDHD SQN K 5/16-18 UNC x 1Bolt Carr SH 3/8-16 x 1-3/4Nut Hex Fig Lock

NOTE: All component dimensions given in U.S, Inches1 inch = 25.4 mm

39

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TRACTOR - - MODEL NU MBER 917.271821STEERING ASSEMBLY

"-----_ 42

2947

IS

U

4O

Page 41: Mower Manual

TRACTOR - - MODEL NUMBER 917.271821STEERING ASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 1397682 1544273 1698404 1698395 6266H6 121748X7 192720168 120000299 3366R10 17512111 $1_55113713 13651815 14521217 17787626 126847X28 1913141629 1706061230 STD56121032 13046536 15509937 15292738 13976939 191338124O STD54153741 100711L42 145054X42843 121749X44 15372046 121232X47 6855M51 7380050054 7478052063 7478061665 16O36767 7211061868 16982771 17514682 16983585 13383588 17511891 175553

Steedng WheelFront Axle AssemblySpindle Assembly, L.H.Spindle Assembly, R.H.Bearing, Race, Thrust, HardenedWasher 25/32 x 1-5/8 x 16 GaugeWasher 27/32 x 1-1/4 x 16 GaugeRing, KfipBearing, Steering ColumnLink, DragWasher, LockSpacer, Bearing, Front AxleNut, Hexflange LockShaft Assembly, SteeringBushing, Link, DragWasher 13/32 x 7/8 x 16 GaugeScrew 3/8-16 x 3/4PinRod, TieBushing, SteedngScrew TT #10-32 x 5 x 3/8 FlangeInsed, Steering WheelWasher 13/32 x 2-3/8 x 12 GaugeLock Nut Center 3/8-24 UNFAdaptor, Steering WheelBoot, Steering Dash P/L Mtl BIkWasher 25/32 x 1-1/4 x 16 GaugeExtensionSteering Non-AdjustCap, SpindleFifting, GreaseNut Lock Hx W/Ins 5/16-18 UNCBolt Fin Hex 5/16-18 UNC x 1-1/4Bolt Fin Hex 3/8-16 uric.x 1 Gr. 5Spacer Brace AxleBolt Bhnd Sqnk 3/8-16 x 2-1/4Brace AxleSteedng AsmBracket Susp Chassis FrontFastener Christmas TreeBoltShoulder 7/16-20ClipSteering

NOTE: All component dimensions given in U.S. Inches1 inch = 25.4 mm

41

Page 42: Mower Manual

TRACTOR-- MODEL NUMBER 917.271821ENGINE

39

29

OPTIONAL EQUIPMENT ISpark Arrester

42

Page 43: Mower Manual

TRACTOR -- MODEL NUMBER 917.271821ENGINE

KEY PARTNO. NO. DESCRIPTION

1 170547 ControlThrot Paddle2 17720410 Screw Hex Thd Cut 1/4-20x5/8 T3 ....... Engtne (See Breakdown) BdggsModel No. 461707-0147-E14 149723 Muffler Exhaust5 144069 Exhaust AsmoLeft6 144068 Exhaust Asm. Right7 138129 Clamp Tube DoubleEngiee8 171877 Bolt 5/16 - 18 UNC X 3/4 W/Sems10 145552 Heat Shield Lt11 STD551125 Washer Lock Hvy. Helical 1/412 STD522507 Bo_tPin Hex 1/4-20 x 3/413 165287 Gasket Muffler14 148456 Tube, Drain O11Easy16 STD551237 Washer Lock Ext Tooth 3/817 17490624 Screw Thdrol 3/8-16x1-1/2 Tylt23 169837 Shield BrowningJDebdsGuard25 145996 Contro_ Choke26 73920600 Nut Keps 3/8-24 Unf27 152927 Screw 1-r # 10-32 x 5 x 3/8 Flange29 137180 Arrestor Spark31 157103 Tank Fuel 3 50 Rear32 161696 Cap Fuel Guage STLT33 123487)( Clamp Hose BIk34 106082X Spacer Pad37 8543R Line Fuel38 148315 Plug, Drain Oil Easy39 109_27X Pad Idler 1.75 x .75 x .0645 17060612 Screw3/8-16 x SMGML81 73510400 Nut, Keps 1/4-20 Stader Nut

NOTE: All component dimensions given In U.S. inches1 Inch = 25.4 mm

43

Page 44: Mower Manual

TRACTOR -- MODEL NUMBER 917.271821SEAT ASSEMBLY

KEY PARTNO. NO.

1 1401232 1405513 711106164 191316105 1450066 STD5414377 124131X8 170006169 1913161410 17489411 16636912 121246X

KEY PARTDESCRIPTION NO. NO. DESCRIPTION

Seat 3450 BIk/blk Craftsman 13 121248XBracket Pnt Pivot Seat (btk) 14 72(;50412Bolt Fin Hex 3/8-16unc X 1 15 134300Washer 13/32 X 3/4 X 10 Ga 16 121250XClip Push In Hinged 17 123976XNut Hex Lock w/Ins 3/8-16 Unc 21 171852Spring Seat Cprsn 2 250 BIk Zi 22 STD541431Screw 3/8-16 x 1.5 SMGML 24 19171912Washer 13/32 X 1 X 14 Ga 25 127018XPan Pnt Seat (blk)Knob SeatBracket Pnt Mounting Switch

Bushing Snap BIk Nyl 50 IdBolt Rdhd Sht Nk 1/4-20x1-1/2Spacer Split 28 X 96 ZincSpring Cprsn 1 27 BIk PntNut Lock 1/4 Lge Fig Gr 5 ZincBoltShoulder 5/16-18 Unc-2ANut Hex Lock w/Ins 5/16-18Washer 17/32 X 1-3/16 X 12 Ga.Bolt Shoulder 5/16-16 X 62

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

44

Page 45: Mower Manual

TRACTOR - - MODEL NUMBER 917.271821DECALS

73 2 2 4

I11

14

22

19

2O

1413

KEY PARTNO, NO.

1 1564392 1772533 1716964 1716975 1766816 1336447 1718099 16320411 15681113 14604614 177265

15

KEY PARTDESCRIPTION NO. NO.

Decal Fendar Danger Sears 15 160396Decal Hood Side 19 138047Decal Hood Rh Craftsman 20 172331Decal Hood Lh Craftsman 22 149516Decal Engine H/P - - 169210Decal Maint Customer Sears Dom - - 138311Decal Replacement Srs - - 165800X428Decal Fender Craftsman Gold - - 165799X428Decal Fender STLTH Opar Inst E/S - - 178068Decal V-belt Dr Sch Tractor E - - 178069Decal Dash Panel

DESCRIPTION

Decal Mower Drive SchematicDecal, Batter/Diehard SearsDecal Deck Mower EZ3Decal BatteryDec_ By Pass Lt HydroDecal Lift HandlePad Footrest Lh STLTPad Footrest Rh STLTManual, Owner's (English)Manual, Owner's (Spanish)

WHEELS & TIRES

4,t0

11

KEY PARTNO. NO, DESCRIPTION

1234

5678910

11..

59192 Valve Cap, Tire65139 Stem, Valve106222X "13m,Front59904 Tube, Front "l'ire

(Not Provided, Service Item Only)106732X427 Rim, Front2781-1 Fitting, Grease (FrontWheel Only)90401-1 Beadng, Flange (Front Wheel Only)106108X427 Rim,Rear122082X Tire, Rear7152J Tube, RearTim

(Not Provided, Service Item Only)104757X428 Cap, Axle144334 Sealant, Tire (10 oz. Tube)

NOTE: /_t component dimensions given in U.S. inches1 inch = 25.4 mm

45

Page 46: Mower Manual

TRACTOR - - MODEL NUMBER 917.271821LIFTASSEMBLY

7

133

2

/ 8

I/ i,I"

,; /

1

65

13

19

13

13

32

32

19

2015 161718 20

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46

Page 47: Mower Manual

TRACTOR -- MODEL NUMBER 917.271821LIFTASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Asm.2 159471 Shaft Asm. Lilt3 105767X Pin Groove4 12000002 E Ring5 19211621 Washer 21/32 x 1 x21 Ga.6 120183X Bearing Nylong7 125631X Grip Handle Fluted8 122365X Button Plunger Read11 139865 Link Asm Lift L.H.12 139866 Link Asm Uft R.H.13 $1"D324008 Retainer Spring15 173288 Link Front16 73,350800 Nut Jam Hex 1/2-13 Unc17 130171 Truonion BIk Zinc18 738(X)800 Nut Lock w/Wsh 1/2-13 Unc19 139868 ArmSuspension Mower20 163552 Retainer Spring31 169865 Bearing, Pvt. Lift. Tapered32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

47

Page 48: Mower Manual

TRACTOR -- MODEL NUMBER 917.271821MOWER DECK

34

i

III

16

14\

18

21 22

_23 24

28

29

.112

.117

,%1116

27

48

Page 49: Mower Manual

TRACTOR -- MODEL NUMBER 917.271821MOWER DECK

KEY PARTNO. NO.

1 1658922 STD5331073 138017

4 1654605 STD6240086 1308328 8508579 STD55113710 14029611 13414913 137645

14 12877415 110485X16 17449318 7214050519 13282720 15977021 STD54143122 13475323 13126724 105304X25 123713X26 110452)(27 130968X42828 1911101629 13149130 15772231 129963

15353,533 13726634 STD53371736 13149437 1913131640 STD54143744 14008845 STD62400346 13772948 13394449 17428450 13134051 STD54141052 13988853 13184554 13394355 15504656 165723

KEY PARTDESCRIPTION NO. NO. DESCRIPTION

Mower Housing 59 141043Bolt 67 149846Bracket Assembly,Sway Bar, 68 144959Front 92 STD541437Bracket Sway Bar 38/42" 101 136420Retainer Spring 102 71081010Arm, Suspension, Rear 103 19061216Bolt, Hex 3/8-24 x 1.25 Gr. 8 104 $3"D551110Washer, Lock 105 160793Washer, Hardensd 106 2029JBlade, Mulching 111 155197ShaffAssembly, Mandrel, Vented 112 155198(Incl. KeyNumber6) 113 17060514Housing, Mandrel, Vented 114 73510500Bearing, Ball, Mandrel 115 72110504Stripper, Vented Mower Deck 116 4898HBoR, Cardage 5116-18 x 5/8 117 165746BoR,Shoulder 118 73930600Baffle, Vortex 119 19121414Nut, Crownlock5/16-18 UNC 121 143723Stiffener Bracket 129 19131312Bracket, Deflector 130 S'rD523710Cap, Sleeve 131 STD533710Spring, Torsion, Deflector 142 165890Nut, Push 143 157109Shield, Deflector 144 158634Washer 11/32 x 5/8 x 16 Ga. 145 165888Rod, Hinge 146 171977ScmwThdml RollingWsh Hd 147 131335Washer, Spacer 148 1690_.Pulley, Mandrel 149 165898Nut,Toplock, Flanged 150 19091216Bolt 151 169670Pulley, Idler, Flat 152 169676Washer 13/32 x 13/16 x 16 Ga. 153 169674Nut, Crowrdock3/8-16 UNC 154 169675Guard, MandreI, LH. 155 169671Retainer 156 169672Screw, Thd. Roll 1/4-20 x 5/8 157 169669Washer, Hardened 158 17720410RollerAssembly, Cam Follower 159 STD533717Bolt, Shoulder # 10-24 Grade 5 - - 130794LocknutBolt, Shoulder 5/16-18 UNC - - 169583Arm Assembly, Pad, BrakeWasher, HardenedArm, IdlerSpacer, Relainer

Guard, Tuv Idler (94)Knob Custom OvalV-BaRLocknut' Hex W/Wsh 3/8-16 UNCCover Mulching 42" BlackScrew Truss Hd Phil10-24 x5/8Washer#t0Washer LockLatch Asm BaggerNutWeldBracket Gauge, Wheel LHBracket, Gauge, Wheel RHScrew 5/16-18Nut, Hex Keps 5/16-18 UNCBolt' Carriage 5/16 UNC x 1/2Bolt, ShoulderWheel, GaugeNut, Crownlock 3/8-1Washer 13/32 x 7/8 x 14 Ga.BracketWasher 13/32 x 13/16 x 12 Ga.Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5Bolt Rdhd Sqnk 3/8-16 UNC x 1Arm SpringBrake MowerBracket Arm Idler 42"Keeper Bait 42" Clutch CablePulley ]dier FiatBolt Carraige IdlerSpring ExtensionSpring Return IdlerRetainer SpringYellow ZincWasher 9/32 x 3/4 x 16 Ga.Bracket ClutchCable Clutch 42"Washer fiat 3/8" Type BSpringRetainerSpring Retention LeverSpacerRod ClutchScrew Hex Thd CUt 1/4-20 x 5/8Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4Mandrel Assembly (Includes KeyNumbers 8-10, 13-15, 31 and 32)Replacement Mower, Complete

NOTE: Allcomponent dimensions given in U.S.inches1 inch = 25.4 mm

49

Page 50: Mower Manual

ol0

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81

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16

93

32

6360

58

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Page 51: Mower Manual

TRACTOR-- MODEL NUMBER 917.271821HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 59 1704082 170352 Side Housing, Assembly 60 1428833 170353 Center Section, Assembly 61 1428824 170354 Swashplate, TrunionMachined 62 1428875 169898 Block-Assembly 63 1704106 170355 Sealant 10.50z7 170356 Hex Flange Screw 1/4-20 X 1.25 64 14289_8 170357 Stud, 5/16-24 Hex Double End 65 1704119 170358 Shaft, Input 66 17041210 170359 Ring- Retaining 67 17041311 170360 Spacer 68 17041412 169870 Ring-Retaining 69 17041513 170361 Seal, Lip .67 X 1.58 X .276 70 17041614 169869 Ball Brg 17mm Id X 40ram Od X 71 170417

12mm16 170362 Hex Flange Head Screw 5/16- 72 170418

24X.7517 170363 Lip Seal 18 X 32 X 7 73 14288418 170364 Arm, Control 74 17041919 150771 Bearing, 30x52x13 Thrust 75 17042023 170365 Check Plug Assembly, Washer24 170366 Shaft, Motor 76 17042127 170367 Gear - Pinion, 13t 77 17042228 170368 10t/48t Gear 78 14296929 170.369 Gear, 10t Jackshaft 79 14298030 170370 60t Bull Gear 80 15077831 170371 Sleeve Bearing .75 X 1.575 X .62532 170389 SleeveBeadng(Outbeard) 81 170423

.75xl.750x.625 82 17042433 142991 Washer, 3/4 Id X 1-1/20d X .13

"l_k 83 16116834 170390 Lip Seal Axle Seal 84 17042535 170391 Shaft, Axle .75 X 11.39 (Key, 85 170426

R.H.) 87 14291736 1"/0392 Shaft, Axle .75 X 16.99 (Key, L.H.) 88 17042937 150792 MiterGear (Splined) 80 17043038 150793 Miter Gear 15t (0.5 Id) 93 17043139 150809 Shaft 107 170432

40 170393 Ring,Spiral Retaining 108 17043341 170394 Pin, Jack,shaft42 170395 Magnet, Ring 109 17043443 170396 Spring, Bypass 111 17043544 150797 Hydro Mtg Screw 3/8-24 X 2.5 113 170437

Long 116 17043845 1"/0397 Filter 119 17043946 170398 Base, Filter 120 17044047 170399 Actuator, Bypass 121 17044148 170400 Rod, Bypass Actuator 122 17044249 170401 Arm, Bypass 123 17044350 170402 Retaining Ring .250 External 124 17044451 170403 Seal, Lip .741 X .250 X .250 Tc52 170404 Fiat Washer, 5/8 ld X 1.00d X .05 125 170445

"Ink 126 17044653 170405 RetaiolngRing 127 17044754 170406 Bearing, Center Block 128 17316555 142977 Spring- Helical Compression 900 16676856 142978 Washer57 150798 20w-5OOil58 170407 Brake Yoke

Rotor, BrakeBrake PuckPuck PlateBroke ActuatingPinHfhce 1/4-20x2 W/Patch, SpeclalFlangeBolt, 1/4-20 X 1 W/PatchSpacerSpring, Brake Arm BiasSq. Hd. Bolt 5/16-24-RibbedArm, BrakeSlotted Hex Nut 5/16-24Cotter Pin 3/32 X 3/4Compression Spring Brake Anti-DragWasher, Ht .5 I.D. X 10.D. X.032Flat - Washer 11/32 I.D. X 7/80.DOil Seal .625 X 1.0 X .25Check Plug Assembly, .027,WasherStud, 5/16-24 Friction PackPuck, .330 X 1.50 X .0975Spring, HoliealCompSpacerHex Lock Nut 5/16-24Unjl(NylonInsert)Wedge, Fdction PackClip, Washer .316xl .50x, 1046(Plated)Pin, Standard HeadlessFitting, 5/16 Sae 5/32 TubeHose, Expansion TankCap - Poppet ValveBolt, Self Tapping 10-32 X 1/2Puck, Inner WedgeSpring Clip - HousingThrustDeflectorWasher, MotorShaft.71 ldxl. 15odx.030thkPlug, San #6O-Ring .07 X .301 I.D.Bracket, Supped Expansion TankSiliconSpongeFan, 7 In.PulleyHex Lock Nut 1/2-20 (Nylon Insert)Washer, BellevilleBelt KeeperCenter Section-Flit er-BypassAssemblyFilter AssemblyFan - Pulley Service AssemblySeal - O-Ring KitKit, Expansion TankTransaxle Complete

NOTE: All component dimensions given in U.S. Inches1 inch = 25.4 mm

51

Page 52: Mower Manual

TRACTOR -- MODEL NUMBER 917 ")71821BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0147-E1

5o7_520B

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2726

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11018_.EL K_J

52

Page 53: Mower Manual

TRACTOR-- MODEL NUMBER 917.271821BRIGGS & STRA'n'ON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0147-E1

842

524 0

119_

441

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394 391

121 CARBURETOR OVERHAUL KIT

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1095 VALVE GASKET SET

53

Page 54: Mower Manual

TRACTOR - - MODEL NUMBER 917.271821BRIGGS & STRATFON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0147-E1

I_ 6Ol I

I11036 EMISSIONS LABEL I

425 '

968297_ '

967

445

971_

161

163 _

11:1138

209_ 211_

689 11:

861 FUEL PUMP KIT

1119(_

358 ENGINE GASKET SET

683

12

54

Page 55: Mower Manual

TRACTOR -- MODEL NUMBER 917.271821BRIGGS & STRATI'ON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0147-E1

74 |_

1006

197_

1005_ 363_

513

783

544

304

695 T

165

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797 _

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55

Page 56: Mower Manual

TRACTOR-- MODEL NUMBER 917 ' 71821BRIGGS & STRA'i-FON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0147-E1

KEY PARTNO. NO.1 4985832 3992653 3910864 4933045 6911625A 8911637 2718677A 2718688 4957549 2780310 69033411 69189912 69228712A 692292

271188271189

13 69165115 69094616 69066618 49590119 39926420 29167522 691184

22A 693972

23 69197624 22269825 499180

499181499182499183

26 499184499185499186499187

27 69129928 498319

49832029 497912

498317

32 69113333 39042034 69130235 69159736 69159740 69065640A 69193942 49455345 26136846 69116147 69196448 498542

50 21329051 69227851A 69221954 9320873 69252774 69167775 69105691 69348395 69071897 693485

DESCRIPTIONCylinder AssemblyBushing-Cylinder

• Seal-OilSump-EngineHead-Cylinder No. 1Head-Cylinder No. 2

•+ Gasket-Cylinder Head #1•+ Gasket-Cylinder Head #2

Breather Assembly•+ Gasket-Breather

Screw (Breather Assy.)Tube-Breather

• Gasket-Crankcase

i Gasket-Crankca_ (.015)Gasket-Crankcase 1.005)Gasket-Crankcase (.009)Screw (Cylinder Head)Plug-Oil DrainCrankshaftCover-CrankcaseKit-Bushing/Seal

• Seal-Oil (PTO Side)Screw (Crankcase Cover/Sump)Screw (Crankcase Cover/Sump)FlywheelKey-FlywheelPiston Assembly (Std.)Piston Assembly (.010 "O.S.)Piston Assembly (.020" O.S.)Piston Assembly (.030" O.S.)Ring Set-Piston (Std.)Ring Set-Piston (.010 "O.S.)Ring Sat-Piston (.020 "O.S.)Ring Set-Piston (.030 "O.S.)Lock-Piston PinPin-Piston (Std.)Pin-Piston (.005 =O.S.)Rod-Connecting (Std.)Rod-Connecting (.020"Undersize)Screw (Connecting Rod)Valve-ExhaustValve-IntakeSpring-Valve (Intake)Spring-Valve (Exhaust)Retainer-Valve (Intake)Retainer-Valve (Exhaust)Keeper-ValveValve TappetCam ShaftSlinger-OilShort Block (ReplacementEngine 460707-2637-E1)Manifold-Intake

•_ Gasket-Intake•+ Gasket-intake

Screw (Intake Manifold)Screen-RotatingScrew (Rotating Screen)Washer (Flywheel)Body-Upper Carburetor

O Screw (-rhrottieValve)Shaft-Throttle

KEY PARTNO. NO.98 807923102 693509104 693506105 692078107 693482108 693505109 693498117 693507

693500119 690720

121 693503122 691928125 693479130 693504133 693512146 691639147 693508161 691401163 690273165 693148187 499167

188 691003197 690364202 690570203 493230205 690322209 691273211 691807212 693544212A 690571219 394348220 690412222 691366227 690762235 691206240 394358267 690316276 693510 _÷276A 693497278 692810279 690366297 691331304 495588305 690960306 69O414306A 690435307 691003309 497596310 690323311 497608332 691059RPM Settings:

DESCRIPTIONIdle Speed Kit

_1 Gasket-Carburetor Body13 Pin-Float Hinge

Valve-Float NeedleBody-Lower CarburetorValve-ChokeShaft-Choke

(_ Jet-Main (Standard)Jet-Main (High Altitude)Screw (Upper to LowerCarburetor Body)Carburetor Overhaul KitSpacer-CarburetorCarburetorValve-ThrottleFloat-CarburetorKey-Timing

O Jet-PilotBase-Air Cleaner

• Gasket-Air CleanerNut (Ring Gear)Line-Fuel (Cut to RequiredLength)Screw (Control Bracket)Screw (Back Plate)Link-Mechanical GovernorCrank-BellScrew (Bell Crank)Spring-GovernorSprin_q-Governed IdleLink-ThrottleLink-ThrottleGear-GovernorWasher (Governor Lever)Bracket-ControlControl Lever-GovernorShield- Fuel SprayFilter-FuelScrew (CasingClamp)Sealing WasherSealing WasherWasher (Gov. ControlLever)Screw (Valve Cover)Nut (Air Filter Retainer)Housing-BlowerScrew (Blower Housing)Shield-CylinderShield-CylinderScrew (CylinderShield)Motor-StarterBolt-Startar MotorBrush SetNUt (Flywheel)Low Speed: 1900-2100High Speed: 3000-3200

• Includedin Engine Gasket Set, Key. No.358Included in Carburetor Overhaul Kit, Key.No. 121

+ Included in Valve Gasket Set, Key. No.1095

± Included in Fuel Pump Kit, Key. No.861

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

56

Page 57: Mower Manual

TRACTOR -- MODEL NUMBER 917.271821BRIGGS & STRA'r'I'ON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0147-E1

KEY PARTNO. NO. DESCRIPTION333 394891 Armature-Magneto334 691061 Screw (Armature)337 802592 Sparkplug358 495868 Gasket Set359 691077 Washer-Ground Terminal363 691062 Flywheel Puller365 690321 Screw (Carburetor)373 691612 Nut (Ground Terminal)383 89838 Wrench-Spark Plug391 693487 Body-Fue/Pump392 693491 _± Spdng-Pump Diaphragm394 693489 _± Diaphragm-Carburetor395 690481 Cover-Valve Chamber 865 691196404 690442 Washer (Governor Crank) 865A 691197414 691872 Washer (Bell Crank) 868 497656425 691675 Screw (Air Cleaner Cover) 868A 273312432 693492 _1± Cap-Spdng 869 691802434 693493 Cover Diaphragm 870 691844435 693494 Screw (Diaphragm Cover) 671 231218441 691176 Bracket-OilFill 871 231218445 394019 Filler-AirCleaner Cartridge 877 393456447 690297 Screw (Air Guide Cover) 883 692282449 691044 Screw (Oil Fill Bracket) 918 393815474 691063 Alternator505 691029 Nut (Governor Control Lever) 934 691058507 691972 Insulator 955 693513510 497606 Drive-Starter 967 272490513 692024 Clutch-Drive 968 691207520 691084 Terminal-Ground 971 691100523 691385 Dipstick 1005 498157524 692532 • Seal-Dipstick Tube 1006 691247525 690823 Tube-Dipstick 1019 496726544 692034 Armature-Starter 1036 695702551 690415 Cover-Valve 1051 691265552 690553 Bushing-Govemor Crank 1058 274279552A 690552 Bushing-Govemor Crank 1090 691293562 690311 Boll (Governor Lever) 1095 498047573 696040 Plate-Back 1119 691183601 95162 Clamp-Hose 1132 690353615 690317 Retainer-Governor Shaft 1136 690329616 491530 Crank-Governor 1137 690390629 262539 Spring-Throttle Return 1138 690330635 66538 Boot-Sparkplug RPM Settings:643 496700 Retainer-Air Filter689 690555 Spring-Friction691 690657 • Seal-Governor Shaft •695 693149 Screw (Ring Gear)697 691625 Screw (Ddve Cap)725 280866 Shield Heat726 391362 Gear-Ring +741 691285 Gear-_ming742 690328 Retainer-E Ring ±783 693059 Gear-Pinion789 695050 Harness-Wiring

KEY PARTNO. NO. DESCRIPTION797 690958 Nut (Brush Retainer)797A 693167 Nut (Brush Retainer)801 691967 Cap-Drive802 691286 Cap-End803 691427 Housing-Starter807 693511 _ Spacer-Thruttle842 271170 • O-Ring Seal (DipstickTube)847 495715 Dipstick/TubeAssembly851 493880 TerminaI-Sparkplug859 693488 JD± Gasket- Carburetor Pump859A 693490 ID+ Gasket- Carburetor Pump861 693502 Kit-Fuel Pump

Cover-Air GuideCover-Air GuideSeal-ValveSeal-ValveSeat-Valve (Intake)Seat-Valve (Exhaust)Bushing-Valve (Exhaust)Bushing-Valve (Intake)Wire/Connector-Alternator

• Gasket-ExhaustHose-Vacuum (Cut toRequired Length)Screw (Fan Retainer)Plug-CarburetorFiltar-Pra CleanerCover-Air CleanerScrew (Air Cleaner Base)Fee-FlywheelRetainer-FanKit-LabalLabel-EmissionsRing-RetainingOwner's ManualRetainer-BrushGasket Set-ValveScrew (Alternator)Screw (Oil Slinger)Screw (Control Bracket)Washer (Control Bracket)NUt (Control Bracket)Low Speed: 1900-2100High Speed: 3000-3200

Includedin Engine Gasket Set, Key. No.358Includedin Carburetor Overhaul Kit, Key.No. 121Included in Valve Gasket Set, Key. No.1095Included in Fuel Pump Kll, Key. No.861

NOTE: All component dimensionsgiven in U.S.inches I inch = 25.4 mm

57

Page 58: Mower Manual

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Page 59: Mower Manual

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

ol_o

__ perate your Tractor up and down the face of slopes (not

greater than 15 ), never across the face. Make turns gradu-ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

Page 60: Mower Manual

For repair of major brand appliances in your own home...no matter who made it, no matter who sold it!

Anytime, day or night(us._ andCanada)

_vw.seats.ca

For repair of carry-in products likevacuums, lawn equipment, andelectronics, call for the nearest Sears Parts and Repair Center.

1-800-488-1222 Anyt_e,dayorr_ht (U.S_.ody)

WWW.Seat_conl

For the replacement parts, accessories and owner's manualsthat you need to do-it-yourself, call Sears PartsDirect_!

1-800-366-PART 6a.m.-11 p.m., 7daysaweek

(1-800-366-7278) (U.S.A. only)

www.seats._rect

To purchase or inquire about a Sears Service Agreementor Sears Maintenance Agreement:

1-800-827-6655 (U.S.,=.) 1-800-361-6665 (Canada)

7 am.-5 p.m.,CST, Mort. - Sat. 9 a.rn.-8 pro.. EST, M- F, 4 p.m. Sat

Para pecrlrselvicio de reparack_a Au Canada pourse_ice en frar_:domicifJo,ypata ordenar piezas: 1-800-LE-FOYER_'c

1"888"SU'HOGARsM (1.800-533-6937)(1-888-784-6427) www.sears.ca

OSear_RoebuckandCo.

® Registered Trademark / "rMTrademark / s_ Service Mark of Seam, Roebuck and Co.

® Mama Reglstrada/'ru Mama de Fdbdca / su Mama de Servicio de Seam, Roebuck and Co.MCMarque de commerce / MDMarque d6pos6e de Seam, Roebuck and Co.

178068 5.7.01 Rev. 2 RD Printed in U.S.A.