mr dc powels (naamsa president and vwsa managing director)

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Mr DC Powels (Naamsa President and VWSA Managing Director)

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Mr DC Powels (Naamsa President and VWSA Managing Director). The Vision for the Year 2020 under the new Automotive Production Development Program (APDP) and it’s impact on the Automotive Industry. Car Conference 1 2 th October 2011. Overview. SA Auto Industry in the Global Context - PowerPoint PPT Presentation

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Page 1: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Mr DC Powels

(Naamsa President and VWSA Managing Director)

Page 2: Mr DC Powels  (Naamsa President and VWSA Managing Director)

2

The Vision for the Year 2020 under the new Automotive Production Development

Program (APDP) and it’s impact on the Automotive Industry

Car Conference 12th October 2011

Page 3: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Overview

1. SA Auto Industry in the Global Context

2. The importance of stable Government Policy for the Auto Sector

3. Reflection on achievements from the MIDP Program

4. Automotive Production Development Program (APDP)

5. Roadmap

Page 4: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Overview

1. SA Auto Industry in the Global Context

2. The importance of stable Government Policy for the Auto Sector

3. Reflection on achievements from the MIDP Program

4. Automotive Production Development Program (APDP)

5. Roadmap

Page 5: Mr DC Powels  (Naamsa President and VWSA Managing Director)

SA Auto Industry in Context

Page 6: Mr DC Powels  (Naamsa President and VWSA Managing Director)

SA Auto Industry in Context

Page 7: Mr DC Powels  (Naamsa President and VWSA Managing Director)

SA Auto Industry in Context

Page 8: Mr DC Powels  (Naamsa President and VWSA Managing Director)

SA Auto Industry in Context

Year 2008 2009 2010

Global vehicle Production

70.52 Mio 61.7 Mio 77.9 Mio

SA vehicle Production 0.563 Mio 0.374 Mio 0.472 Mio

SA share of Global Production

0.8% 0.61% 0.61%

SA Auto Production vs Global Production

Page 9: Mr DC Powels  (Naamsa President and VWSA Managing Director)

SA Auto Industry in Context

Auto exports as % of total exports

YearYear 19951995 20002000 20072007 20082008 20092009 20102010

Total SA ExportsTotal SA Exports(R Billion)(R Billion) 102.1102.1 210.4210.4 494.4494.4 656.0656.0 515.4515.4 584584

Total Automotive Total Automotive ExportsExports(R Billion)(R Billion)

4.24.2 23.423.4 67.667.6 94.294.2 61.061.0 69.569.5

Automotive exports Automotive exports as a % of total SA as a % of total SA exportsexports

4.1%4.1% 11.1%11.1% 13.7%13.7% 14.4%14.4% 11.8%11.8% 11.9%11.9%

Page 10: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Overview

1. SA Auto Industry in the Global Context

2. The importance of stable Government Policy for the Auto Sector

3. Reflection on achievements from the MIDP Program

4. Automotive Production Development Program (APDP)

5. Roadmap

Page 11: Mr DC Powels  (Naamsa President and VWSA Managing Director)

The importance of consistency and certainty in Government Policy for the Auto Industry

Phase 6 Local Content Programme

Motor Industry Development Programme (MIDP)

Automotive Production Development Plan

(APDP)

1989 – 1994

1995 – 2012

2013 – 2020

1989 202020102000

Page 12: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Overview

1. SA Auto Industry in the Global Context

2. The importance of stable Government Policy for the Auto Sector

3. Reflection on achievements from the MIDP Program

4. Automotive Production Development Program (APDP)

5. Roadmap

Page 13: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Development of Competition in SA Passenger Car Market

Brands & Models: 1994 to October 2011

Oct 201160 Brands1,309 models26% Import Duty

January 199417 Brands192 Models115% Import Duty

Page 14: Mr DC Powels  (Naamsa President and VWSA Managing Director)

SA Automotive IndustryDevelopment of FBU export volume - units

15 764

68 031

171 237

284 211

174 947

239 465

301 000

1995 2000 2007 2008 2009 2010 2011 FC

Un

its

-38% 26%37%

Page 15: Mr DC Powels  (Naamsa President and VWSA Managing Director)

SA Automotive IndustryDevelopment of Component Exports - R Bio

3.3

12.6

39.1

44.1

27.930.8

34.5

0.0

5.0

10.0

15.0

20.0

25.0

30.0

35.0

40.0

45.0

50.0

1995 2000 2007 2008 2009 2010 2011 FC

R B

io

-37% 12%10%

Page 16: Mr DC Powels  (Naamsa President and VWSA Managing Director)

SA Automakers (7 Car and 2 Truck Producers)New Investments

0

5

10

15

20

1995-1999 2000-2004 2005-2009 2010-2011FC

Support Infrastructure (I.T,R&D, Technical, etc.)

Land and Buildings

Product / Local Content / ExportInvestment / ProductionFacilities (R Mio)

R B

io

Total (1995 – 2011FC) = R42.3 Bio

Total = R4.5 Bio

Total = R10.7 Bio

Total = R18.7 Bio

Total = R8.5 Bio

Page 17: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Rationalisation of Platforms in the SA Auto Industry

OEM Pre 1995 2010 2011 (projected)

BMW 4 1 1

Fiat 2 Ceased in 2008 -

GM 3 2 2

Ford 9 3 1

MBSA 5 2 2

Nissan 7 3 2

VW 5 2 2

Toyota 6 2 2

Total 41 15 12

Page 18: Mr DC Powels  (Naamsa President and VWSA Managing Director)

0

100 000

200 000

300 000

400 000

500 000

600 000

700 000

800 000

SA Pass. & LCV Market 1950 to 2011

LCV Passenger

91%- 45%

41%

Page 19: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Growth in Auto IndustrySA vs Global

Year Global Production (Mio units)

SA Production (Mio units)

SA Exports (Mio units)

SA Component Exports (R Bio)

2000 57.8 0.357 0.068 12.6

2011 FC 78 0.566 0.301 36

% Growth 35 59 343 186

Page 20: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Overview

1. SA Auto Industry in the Global Context

2. The importance of stable Government Policy for the Auto Sector

3. Reflection on achievements from the MIDP Program

4. Automotive Production Development Program (APDP)

5. Roadmap

Page 21: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Objectives of the APDP

• Production increase to 1.2 million vehicles per annum

by 2020 with associated deepening of the

components industry.

• Provide appropriate levels of support for these

ambitious targets.

• Achieve better balance between domestic and export

sales to supply growing domestic demand.

• Ensure consistency with WTO rules.

Page 22: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Structure of the APDP

The APDP consists out of 4 pillars that will drive the programme:

1. Import Duty

2. Vehicle Assembly Allowance (VAA)

3. Production Incentive (PI)

4. Automotive Investment Scheme (AIS)

APDP

Imp

ort

Du

ty

taxa

tio

n

Veh

icle

Ass

emb

ly

All

ow

ance

Pro

du

ctio

n

Ince

nti

ve

Au

tom

oti

ve

Inve

stm

ent

Sch

eme

Duty Rebate Mechanisms Cash Grants

1 2 3 4

Page 23: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Pillar 1: Import Duty

36%

25%25% 25%

29%

24%

18%18%18%

10%

15%

20%

25%

30%

35%

40%

'04 '05 '06 '07 '08 '09 '10 '11 '12 '13 '14 '15 '16 '17 '18 '19 '20

FBU Import Duty FBU Import Duty (EU Pref Rate)

20%

24%

20%20%

28%

10%

15%

20%

25%

30%

35%

40%

'04 '05 '06 '07 '08 '09 '10 '11 '12 '13 '14 '15 '16 '17 '18 '19 '20

CKD Import Duty Rate

The New APDP will have stable, moderate import tariffs from 2012:

• 25% for Completely Built Up Vehicles (CBUs).

• 18% for CBU’s out of Europe via the EU preferential rate.

• 20% for CKD components used by vehicle assemblers.

FBU Import Duty Rate CKD Import Duty Rate

MIDP APDP MIDP APDP

Page 24: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Pillar 2: Vehicle Assembly Allowance (VAA)

The Vehicle Assembly Allowance (VAA) will allow vehicle manufacturers

with a plant volume of at least 50,000 units per annum to import a

percentage of their components duty free.

• 20% reducing to 18% over 3 years.

• Introduction in 2013.

27% 27%

19%18%18%

20%

14%

16%

18%

20%

22%

24%

26%

28%

30%

'04 '05 '06 '07 '08 '09 '10 '11 '12 '13 '14 '15 '16 '17 '18 '19 '20

DFA% of Domestic Turnover VAA% of Domestic and Export Turnover

MIDP APDP

Page 25: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Pillar 3: Production Incentives (PI)

The Production Incentive will be in the form of a duty credit aimed at raising production value-added:

• 55% reducing to 50% over 5 years.

• Value-added = Sales minus Imported Components and Non qualifying Raw materials.

• Additional 5% for vulnerable sub-sectors.

• OEM’s accrue the PI Benefit for the parts supplied by component manufacturer

55%

52%

50%50%51%

54%53%

45%

50%

55%

60%

'13 '14 '15 '16 '17 '18 '19 '20Production Incentive

Qualifying Raw Materials

25% Standard Value added on raw materials

• PGM’s

•Leather

• Aluminium

• Steel

• Stainless steel

Page 26: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Pillar 4: Automotive Investment Scheme AIS)• The AIS program provides support to light motor vehicle manufacturers and

automotive component manufacturers.

• AIS provides for a taxable Cash Grant of 20% of the qualifying investment in Productive Assets (OEM has / will achieve 50 000 annual production within 3 years).

• An additional taxable Cash Grant of 5% to 10% is available to projects that are considered as strategic by the DTI and meet specified performance requirements.

• Project below R 30 mio by light motor vehicle manufacturers and R1 mio by component manufacturers will not qualify.

• The approved AIS grant is paid over a period of 3 years.

• The commencement date of the program was 1st of July 2009 (Retroactive legislation).

Page 27: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Overview

1. SA Auto Industry in the Global Context

2. The importance of stable Government Policy for the Auto Sector

3. Reflection on achievements from the MIDP Program

4. Automotive Production Development Program (APDP)

5. Roadmap

Page 28: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Legend:

Domestic Market only

The roadmap towards 1.2 mil vehicles and achieving international competitiveness

2005 2013

350,000

600,000

Loca

l pro

ducti

on v

olum

e pe

r ann

um

Domestic supply with some global and regional exportsMIDP

Vulnerable Sectors

Light Vehicles MCV / HCV

Investment Support

IDC

AIS

Local contentDevelopment

OtherIPAP 2

APDP

1995

Page 29: Mr DC Powels  (Naamsa President and VWSA Managing Director)

0%

20%

40%

60%

80%

100%

Past Future

Imported Imported in Local Local

40%

70-80%Loca

l Con

tent

Exc

l. en

gine

& g

earb

oxLocal Content Development

Page 30: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Legend:

Domestic Market only

The roadmap towards 1.2 mil vehicles and achieving international competitiveness

2005 2013 2020 And Beyond

350,000

600,000

1,200,000

Loca

l pro

ducti

on v

olum

e pe

r ann

um

Domestic supply with some global and regional exports

Enhanced International Competitiveness

MIDP

Tooling Initiative

Beneficiation Strategy

Vulnerable Sectors

Light Vehicles MCV / HCV

Investment Support

IDC

AIS

Local contentDevelopment

Existing tradeAgreements AGOA SADCEU

OtherIPAP 2

APDP

PreferentialProcurement

APDP

1995

Page 31: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Beneficiation Strategy

• Why is a beneficiation strategy so important? Because in

general local raw material costs provide no competitive

advantage for local beneficiators as they are internationally

priced commodities (LME etc.).

• NAAMSA endorses the importance of the early introduction

of effective beneficiation strategy as a key intervention to

establish sustainable long term competitiveness.

• In particular, reference was made to “developmental pricing”

that would support a lower commodity input cost for our

Industry.

Raw Material cost

Imported parts

Local parts

Operating costs

Overheads

Typi

cal e

xpor

t par

t cos

t mak

e up

%

50

100

70

Page 32: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Legend:

Domestic Market only

The roadmap towards 1.2 mil vehicles and achieving international competitiveness

2005 2013 2020 And Beyond

350,000

600,000

1,200,000

Loca

l pro

ducti

on v

olum

e pe

r ann

um

Domestic supply with some global and regional exports

Enhanced International Competitiveness

MIDP

Tooling Initiative

Beneficiation Strategy

Vulnerable Sectors

Light Vehicles MCV / HCV

Investment Support

IDC

AIS

Local contentDevelopment

Existing tradeAgreements AGOA SADCEU

InfrastructureDevelopment

Electricity

Tariffs

OtherIPAP 2

APDP

PreferentialProcurement

APDP

1995

Page 33: Mr DC Powels  (Naamsa President and VWSA Managing Director)

100.0

120.0

140.0

160.0

180.0

200.0

220.0

240.0

260.0

2007 2008 2009 2010 2011 FC

CPI Energy Increase (Eskom)

%

Cumulative Inflation Cost IncreasesEnergy vs CPI (2007 – 2011)

Page 34: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Legend:

Domestic Market only

The roadmap towards 1.2 mil vehicles and achieving international competitiveness

2005 2013 2020 And Beyond

350,000

600,000

1,200,000

Loca

l pro

ducti

on v

olum

e pe

r ann

um

Domestic supply with some global and regional exports

Enhanced International Competitiveness

MIDP

Tooling Initiative

Beneficiation Strategy

Vulnerable Sectors

Light Vehicles MCV / HCV

Investment Support

IDC

AIS

Local contentDevelopment

Existing tradeAgreements AGOA SADCEU

InfrastructureDevelopment

Ports and Rail

Electricity

Tariffs

OtherIPAP 2

APDP

PreferentialProcurement

Labour

Industrial stability

Productivity

APDP

1995

Page 35: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Nr of working days lost due to strikes SA vs other Countries

Note: Days lost during 2010 for SA = 20.6 Mio

CountryGDP

(Mio USD) 2010

Canada 1,574,051

South Africa 357,259

France* 2,582,527

Spain 1,409,946

Britain 2,247,455

Ireland 204,261

Italy 2,055,114

Australia 1,235,539

Germany* 3,315,643

USA 14,657,800

Belgium 465,676

Finland 239,232

Denmark 310,760

Poland 468,539

Netherlands 783,293

Sweden 455,848

Russia 1,465,079

Page 36: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Legend:

Domestic Market only

The roadmap towards 1.2 mil vehicles and achieving international competitiveness

2005 2013 2020 And Beyond

350,000

600,000

1,200,000

Loca

l pro

ducti

on v

olum

e pe

r ann

um

Domestic supply with some global and regional exports

Enhanced International Competitiveness

MIDP

Tooling Initiative

Beneficiation Strategy

Vulnerable Sectors

Light Vehicles MCV / HCV

Investment Support

IDC

AIS

Local contentDevelopment

Existing tradeAgreements AGOA SADCEU

InfrastructureDevelopment

Ports and Rail

Electricity

Tariffs

OtherIPAP 2

APDP

PreferentialProcurement

Labour

Industrial stability

Skills / training

Productivity

APDP

Wage Inflation

1995

Page 37: Mr DC Powels  (Naamsa President and VWSA Managing Director)

100.0

105.0

110.0

115.0

120.0

125.0

130.0

135.0

140.0

2007 2008 2009 2010 2011 FC

CPIWage Increase

%

Cumulative Inflation Cost Increases Wages vs CPI (2007 – 2011)

Page 38: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Legend:

Domestic Market only

The roadmap towards 1.2 mil vehicles and achieving international competitiveness

2005 2013 2020 And Beyond

350,000

600,000

1,200,000

Loca

l pro

ducti

on v

olum

e pe

r ann

um

Domestic supply with some global and regional exports

Enhanced International Competitiveness

MIDP

Tooling Initiative

Beneficiation Strategy

Local Content /Global Suppliers

Vulnerable Sectors

Light Vehicles MCV / HCV

Investment Support

IDC

AIS

Local contentDevelopment

Existing tradeAgreements AGOA SADCEU

InfrastructureDevelopment

Ports and Rail

Electricity

Tariffs

New tradeagreements

Mercusor

Africa(SSA)

BRIC

OtherIPAP 2

APDP

PreferentialProcurement

Labour

Industrial stability

Skills / training

Productivity

APDP

Wage Inflation

1995

Page 39: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Exporting to Sub-Saharan Africa

Page 40: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Legend:

Domestic Market only

The roadmap towards 1.2 mil vehicles and achieving international competitiveness

2005 2013 2020 And Beyond

350,000

600,000

1,200,000

Loca

l pro

ducti

on v

olum

e pe

r ann

um

Domestic supply with some global and regional exports

Enhanced International Competitiveness

MIDP

Tooling Initiative

Beneficiation Strategy

Local Content /Global Suppliers

Vulnerable Sectors

Light Vehicles MCV / HCV

Investment Support

IDC

AIS

Local contentDevelopment

Existing tradeAgreements AGOA SADCEU

InfrastructureDevelopment

Ports and Rail

Electricity

Tariffs

New tradeagreements

Mercusor

Africa(SSA)

BRIC

OtherIPAP 2

Fuel quality

APDP

PreferentialProcurement

Labour

Industrial stability

Skills / training

Productivity

APDP

Wage Inflation

1995

Page 41: Mr DC Powels  (Naamsa President and VWSA Managing Director)

SA Fuel Quality vs Global Players

Page 42: Mr DC Powels  (Naamsa President and VWSA Managing Director)

Legend:

Domestic Market only

The roadmap towards 1.2 mil vehicles and achieving international competitiveness

2005 2013 2020 And Beyond

350,000

600,000

1,200,000

Loca

l pro

ducti

on v

olum

e pe

r ann

um

Domestic supply with some global and regional exports

Enhanced International Competitiveness

MIDP

Tooling Initiative

Beneficiation Strategy

Local market growth

Local Content /Global Suppliers

Vulnerable Sectors

Light Vehicles MCV / HCV

Investment Support

IDC

AIS

Local contentDevelopment

Existing tradeAgreements AGOA SADCEU

InfrastructureDevelopment

Ports and Rail

Electricity

Tariffs

New tradeagreements

Mercusor

Africa(SSA)

BRIC

OtherIPAP 2

Fuel quality

APDP

PreferentialProcurement

Labour

Industrial stability

Skills / training

Productivity

APDP

Wage Inflation Electric vehicles

1995

Page 43: Mr DC Powels  (Naamsa President and VWSA Managing Director)

354632555000

1200000

0

200000

400000

600000

800000

1000000

1200000

1400000

2000 Actual 2011 FC 2020 Vision

Passenger and LCV Market in SA

Annual Local Market increase required until 2020 = 8.9%U

nits