m/s. ramdev chemical industries (unit-ii)€¦ · m/s. ramdev chemical industries (unit-ii) 3 m/s....

M/s. RAMDEV CHEMICAL INDUSTRIES (UNIT-II)

1

M/s. JYOTI OM CHEMICAL RESEARCH CENTRE PVT.LTD.

1.0 EXECUTIVE SUMMARY

M/s.Ramdev Chemical Industries (Unit II) is located at plot no 3440, 3443, J-3439, 3441/A,

GIDC Estate Ankleshwar, Dist- Bharuch, Gujarat. The unit is having valid CCA Amendment

order no. AWH - 73496, valid till 31/10/2016 (CCA renewal application is applied by the unit),

for the manufacturing of Organic Phthalocyanine Pigment & Inorganic Salt from Gujarat

Pollution Control Board.

Now unit wants to increase production capacity of the unit, hence unit is going to apply for the

EC on plot no:-3440, 3443, J-3439, 3441/A, J-3438, 3307/A, 3307/B. A detail of existing

product is mentioned in below Table No.1.

TABLE: 1

LIST OF EXISTING & PROPOSED PRODUCTS

Sr.

No. Products Existing

Quantity as

per CCA-

AWH 73496

(MT/Month)

Quantity as

per EC

J-

11011/993/2

008-IA II

(I)*

(MT/Month)

Additional

Quantity

(MT/

Month)

Total

Quantity

after

proposed

Expansion

(MT/Month)

1. CPC Blue Crude 45 360 655 700

2. Pigment Alpha Blue

(Blue 15.0 & 15.1)

7.5 160 97.5 105

3. Activated CPC Blue

(Only grinding process)

100 300 830 930

4. Pthalocyanine Beta

Blue (Pigment Blue

15.3 & 15.4)

300 630 330 630

5. Pthalocyanine Beta

Blue (Pigment Blue

15.3 & 15.4) (only

grinding process)

200 -- 0 200

6. Recovered Inorganic

products (Ammonium

Sulphate 100% base)

OR

Recovered Inorganic

products (Ammonium

Sulphate Solution )

60

315

305 665

3500

725

3815


2


7. Calcium Carbonate 45 -- 315 360

8. Copper salt -- -- 5.5 5.5

9. Ammonium Carbonate

Solution (100%)

OR

Ammonium Carbonate

Solution

40

270

-40

-270

0

0

Total 797.5 2858 3655.5

*This EC is converted into CTE. (CTE No:-81416)

AS PER CTE No: 81416 TABLE: 2

LIST OF PRODUCTS AS PER CTE

Sr.

No. Products Existing

Quantity as

per CCA-

AWH 73496

(MT/Month)

Quantity as

per granted

CTE:-81416

1. CPC Blue Crude 45 360

2. Pigment Alpha Blue

(Blue 15.0 & 15.1)

7.5 00

3. Activated CPC Blue

(Only grinding process)

100 930

4. Pthalocyanine Beta Blue

(Pigment Blue 15.3 &

15.4)

(Solvent base, water base)

300 00

5. Pthalocyanine Beta Blue

(Pigment Blue 15.3 &

15.4) (only grinding

process)

200 200

6. Recovered Inorganic

products (Ammonium

Sulphate 100% base)

OR

Recovered Inorganic

products (Ammonium

Sulphate Solution )

60

315

305

7. Calcium Carbonate 45 45


3


8. Ammonium Carbonate

Solution (100%)

OR

Ammonium Carbonate

Solution

40

270

0

Total 797.5 1840

*This CTE is not converted into CCA. Now to meet market demand, unit has decided to increase production capacity. List of existing

product and proposed product is mentioned in Table No:-1.

COST OF PROJECT

The expansion will be carried out at existing plot in GIDC Estate, Ankleshwar Gujarat. The total

cost of the unit after proposed expansion is Rs. 948.48 lacs.

FUEL AND ELECTRICITY CONSUMPTION

As per consent, unit is using 8000 NM3/Day of Natural Gas, 400 Lit/Day LDO, 6 TPD of coal or

10 TPD briquettes. After proposed expansion natural gas, LDO/Diesel quantity will be 10000

NM3/Day and 2000 Lit/day respectively. There will be no change in the quantity of coal and

briquettes.

The unit have electricity from DaxinGujarat Vij Company Limited (DGVCL). The existing

electricity consumption is 1900 KVAand electricity consumption due to proposed expansion will

be 2100 KVA. Total electricity requirement after proposed expansion will be 4000 KVA.

WATER CONSUMPTION

As per existing scenario, unit is using 136.39 KL/Day water from which fresh water

consumption is 90.67 KL/Day and recycled water consumption is 45.72 KL/Day. After proposed

expansion total water consumption will be 485 KL/Day from which GIDC fresh water

consumption will be 130.4 KL/Day and recycled water will be 354.6 KL/Day.

WASTEWATER GENERATION

*Existing industrial waste water discharge permission of the unit is 42 KL/Day which will be

continued after proposed expansion .Due to the proposed expansion additional effluent

generation will be 250 KL/Day from which 9 MTD sludge and 3.4 MTD MEE salt will be


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generated. Unit will dispose it at available TSDF site. So due to the proposed expansion

additional waste water generation will be 237.6** KLD which will be reused by the unit after

treatment.

**237.6 KLD WATER BIFURCATION:-1) 96.6 KLD MEE Condensate

2) 141.0 KLD RO permeate***

***Unit is having booked permission of discharge into NCTL is 183 KLD. Unit will send this

RO (additional 141 KLD) permeate into NCTL when NCTL will start to take our additional

effluent as per booked quantity.

FLUE GAS EMISSION

Existing flue gas emission machineries are 2-Boilers, 2-Thermic fluid heater and one D.G.Set.

Unit will install 2-Thermic fluid heater and 1-D.G.Set after expansion.

PROCESS GAS EMISSION

Process gas machineries are Spin flash dryer and reactor.

HAZARDOUS WASTE MANAGEMENT

Hazardous waste generation from the unit is ETP sludge, discarded bag/liners, Used/Spent oil

and MEE salt.

2. INTRODUCTION

2.1 THE PROJECT

M/s. Ramdev Chemical Industries (Unit II) has valid CCA-AWH-73496 for manufacturing of

Organic Phthalocyanine Pigment & Inorganic Salt.

Unit falls in category 5 f-(B) hence unit requires to take prior permission from MoEF.

2.2 PROJECT PROPONENT

M/s. Ramdev Chemical Industries(Unit-II) is involving in the manufacturing of Organic

Phthalocyanine Pigment & Inorganic Salt.

The promoters have well experienced in this field. Now to meet the market demand promoters

want to increase the production capacity of the unit. The plant boasts of contemporary

infrastructure facilities with advanced machinery and automated processes. They are conscious

of environment protection measures and from the conception stage itself necessary care has been

taken.


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The unit believes in sustainable development and equally concern about environment

preservation and pollution control. The unit has already provided adequate Environment

Management System to meet desired norms of effluent discharge as per the statutory recruitment

and also propose to expand its continuous endeavor for the pollution prevention and betterment

of environment.

A vision, a mission and a will to succeed are the basic ingredients in the foundation of the

company. A team of well-qualified engineers and financial experts supports the company. Main

promoters as well as staff of the company have very good industrial as well as business

experience.

QUALITY POLICY

The company’s commitment is to manufacturing of Organic Phthalocyanine Pigment &

Inorganic Salt. The company has in house testing facility with modern testing equipments to

ascertain the quality of raw materials as well as finished products. Continued emphasis towards

process and technology up gradation is being done effectively to enrich the product quality. R &

D with initiative & innovative ideas had resulted into excellent performance in respect of quality

products.


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7


ENVIRONMENTAL POLICY

The unit is committed to execute all operations, products and services by environmental

protection activities to the extent possible.

As a means of achieving these, the unit pledge to company with the legal & other requirements

to their core and focus on continually improving products, systems & operations.


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TABLE: 3

CONTACT DEAILS OF PARTNERS

Sr.

No.

Name of the Partner Address Contact No.

1. Mr. Sureshkumar

Mavjibhai Bhingaradia

507/3, Aavkar Society, G.I.D.C.,

New Colony, Ankleshwar- 393

002.

02646- 252828

2. Mrs.Manju S.

Bhingaradia



002.

02646- 252828

3. Mrs. Viruben M.

Bhingaradia



002.

02646- 252828

4. Mr. Mavjibhai M.

Bhingaradia



002.

02646- 252828

The directors of the company have good experience in handling the production management,

financial management.

2.3 NATURE OF PROJECT

The unit is Organic Phthalocyanine Pigment & Inorganic Salt manufacturing unit. The project is

covered under the category of 5(f) in schedule of EIA Notification-2006. This project falls under

category ‘B’.

2.4 MARKET FEASIBILITY

Proposed expansion shall bring in additional quantity for export /domestic market.

3.0 PROJECT DESCRIPTION

3.1 TYPE OF PROJECT

The proposed expansion project is for manufacturing of Organic Phthalocyanine Pigment &

Inorganic Salt.

3.2 PROJECT LOCATION

The proposed project site is located at plot no:-3440, 3443, J-3439, 3441/A, J-3438, 3307/A,

3307/B. GIDC Estate, Ankleshwar-393002, Gujarat. The approximate geographical positioning


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of the project site is at Latitude: 21°37’33.106"N, Longitude: 73002’03.25’’E. The location of the

project site can be identified from the location map shown in Figure no.1&2.

The salient features of the project site are presented in below Table-No.4.

TABLE: 4

SALIENT FEATURES OF THE PROJECT SITE

Particulars Details Distance from Site

Villages Ankleshwar 3 KM

Approx.Geographical

positioning

Latitude:

Longitude:

21°37’33.106"N

73002’03.25’’E

Nearest City Ankleshwar

Bharuch

3 KM

15 KM

Nearest Railway line/

Railway station

Ankleshwar 3 KM

Domestic Airport Vadodara 94 KM


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FIGURE -1

LOCATION OF THE PROJECT SITE


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Ankleshwar


12



13


FIGURE: 2

AERIAL VIEW OF THE 5 KM RADIAL PERIPHERY FROM THE PROJECT SITE


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3.3 SITE SELECTION

The project proponent did not consider any other alternative site for proposed project.

3.4 NEIGHBORING INDUSTRIES

The industry is located in an area, which is already industrialized. The industries in the vicinity

of the proposed project are given in the table-5 below:

TABLE: 5

NEARBY INDUSTRIES IN THE VICINITY

Sr. No. Industries Name

1 M/s.Samrat Pharmachem Limited

2 M/s.Neel Pigments

3. M/s. Rallis India Limited

4. M/s. United Phosphorous Limited

3.5 SIZE OF PROJECT

The unit has proposed for the expansion of manufacturing of Organic Phthalocyanine Pigment &

Inorganic Salt. Environment protection and safety systems have also been considered in planning

the cost projection. The unit has proposed to modify effluent treatment plant which will be

maintained as per requirements. The break-up of the proposed project cost is given in below

Table No. 6.

As per EIA notification 2006, the proposed project falls under category 5(f)-B.

TABLE: 6

CAPITAL COST PROJECTION

Sr.

No.

Purpose

(Rs. In Lacs)

1. Land 18.92 lacs

2. Building 179.82 lacs

3. Plant and Machinery 456.5 lacs

4.

Environment Protection & Safety 293.24 lacs

Total 948.48


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3.6 PROCESS TECHNOLOGY

Unit is involving in the manufacturing of Organic Phthalocyanine Pigment & Inorganic Salt.

These are characterized for their physicochemical properties. Process details like Process

description, chemical reactions and mass balance for each product is attached as Aannexure-6 of

FORM-I.

3.7 RAW MATERIAL

Unit is involving in the manufacturing of Organic Phthalocyanine Pigment & Inorganic Salt.

and purchasing required raw material from local/Indian market. Detail of Raw material

consumption is attached as Annexure-5 of FORM-I.

3.8 RESOURCE REQUIREMENTS

3.8.1 LAND

The total plot area of the unit is 16249 Sqmeter. Unit has allotted 1938 Sqmeter for green belt

development.

3.8.2 FUEL

For production activity, fuel requirement and Power consumption is as per below table 8 and

table 9.

TABLE: 8

FUEL CONSUMPTION

SR.

NO

FUEL QUANTITY

(As per current CCA-

AWH-73496)

QUANTITY

(As per proposed

expansion)

TOTAL

1. Natural Gas 8000 NM3/Day 2000NM3/Day 10000 NM3/Day

2. LDO/Diesel 400 Lit/Day 1600Lit/Day 2000 Lit/Day

3. Coal/Briquette Coal=6 TPD OR

Briquette=10 TPD

--- Coal=6 TPD OR

Briquette=10

TPD


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TABLE: 9

POWER CONSUMPTION

3.8.3 WATER

3.8.3.1 WATER CONSUMPTION

Existing water and Proposed water consumption is incorporated in Table No:-10

TABLE: 10

WATER CONSUMPTION

Sr.

No

Particulars Existing Water

Consumption

KL/Day

(As per CCA-

73496 AWH )

Proposed Water Consumption

KL/Day

(As per proposed expansion)

Total

Water Consumption

KL/Day

Fresh Recycle Fresh Recycle Total Fresh Recycle Total

1. Domestic 2.5 --- 2.5 0 2.5 5 0 5

2. Gardening /

Other use

0.5 --- 1.5 0 1.5 2 0 2

INDUSTRIAL WATER CONSUMPTION

3. Process 55.87 45.72 9.53 308.88 318.41 65.4 354.6* 420

4. Boiler 12 --- 10 0 10 22 0 22

5. Cooling 16.8 --- 13.2 0 13.2 30 0 30

6. Equip. &

Floor

Washing

2 --- 2 0 2 4 0 4

7. Softener

back wash

1 --- 1 0 1 2 0 2

Total

(Industrial)

87.67 45.72 35.73 308.88 344.61 123.4 354.6 478

TOTAL

(Domestic +

Industrial

+Gardening)

136.39

(Fresh

water=90.67+

Recycle

water=45.72)

348.61

(Fresh water=39.73 + Recycled

Water=308.88)

485

(Fresh water=130.4 +

Recycled water=354.6)

SR.

NO

POWER QUANTITY

(As per current CCA-

AWH-73496)

QUANTITY

(As per proposed

expansion)

TOTAL

QUANTITY

1. Electricity 1900 KVA 2100 KVA 4000 KVA


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• *Breakup of KL/Day : 354.6 KL/Day

• Recycle from MEE/RO : 237.6 KL/Day

• Internal Recycle (during the mfg of ammonium sulfate) : 117.0 KL/Day

3.8.4 WASTEWATER MANAGEMENT

The category-wise bifurcation of the wastewater generation is given in Table 11.

TABLE: 11

WASTE WATER GENERATION

Sr.

No.

Particulars Existing Waste Water

Generation KL/Day (As

per CCA AWH -73496)

Proposed Waste

water

Generation

KL/Day

Total Waste

Water

Generation

after expansion

KL/Day

1. Domestic 1 1 2

2. Industrial

Process & Process

washing

34 246 280

Boiler 2.5 0 2.5

Cooling 1.5 0 1.5

Equip. & Floor

Washing

2 2 4

Softener back wash 1 1 2

Total Industrial 41 249 290

TOTAL (Domestic +

Industrial)

42 250 292*

*Existing industrial waste water discharge permission of the unit is 42 KL/Day which will be

continued after proposed expansion .Due to the proposed expansion additional effluent

generation will be 250 KL/Day from which 9 MTD sludge and 3.4 MTD MEE salt will be

generated. Unit will dispose it at available TSDF site. So due to the proposed expansion

additional waste water generation will be 237.6** KLD which will be reused by the unit after

treatment.

**237.6 KLD WATER BIFURCATION:-1) 96.6 KLD MEE Condensate

2) 141.0 KLD RO permeate***


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***Unit is having booked permission of discharge into NCTL is 183 KLD. Unit will send this

RO (additional 141 KLD) permeate into NCTL when NCTL will start to take our additional

effluent as per booked quantity.


M/s. JYOTI OM CHEMICAL RESEARCH CENTER PVT.LTD. 25

WATER BALANCE DIA-GRAM

TOTAL WATER REQUIREMENT (130.4 KL/DAY GIDC FRESH WATER+237.6 FROM RO&MEE+117 INTERANAL

RECYCLE

TOTAL PROCESS WATER (420 KLD)

(65.4 FRESH+237.6 FROM RO&MEE+

117 INTERNAL RECYCLE

WASHING

(04 KLD)

COOLING

TOWER

(30KLD)

GARDENING

(02 KLD)

BOILER

(22KLD

FRESH

Makeup)

Effluent generation

from CPC

(105 KLD)

PRIMARY TREATMENT (187 KLD)

LOSS

(19.5

KLD)

BLOW DOWN

(2.5KL/DAY) BLOW DOWN

(1.5KL/DAY)

LOSS

(28.5 KL/Day)

WASHING

(04KL/DAY)

Primary Treatment

(105 KLD)

MEE Salt

(3.4 MT/Day)

DOMESTI

C

(05 KLD)

Sludge (4 MTD)

SOFT EN

WATER

(02 KLD)

(02 KL/DAY)

(02 KL/Day)

TREATED EFFLUENT TO FETP THROGH GIDC UNDER GROUND

DRAINAGE

(42 KL/DAY)

LOSS

(3 KL/Day)

MEE

(100 KLD)

Sludge to

TSDF

(5 MTD)

MEE

permeate

(96.6 KLD)

Effluent generation

from Alpha and

Beta

(175 KLD)

2-STAGE RO

(183 KLD)

RO rejected to ETP

42 KLD

RO permeate

141 KLD

Internal

recycle*

(117 KL/DAY)



3.8.4.1 WASTEWATER CHARACTERISTICS

Existing & proposed effluent characteristic before treatment and after treatment in ETP is

covered in Annexure-7 of FORM I.

3.8.4.2 WASTEWATER TREATMENT & DISPOSAL

A detail of existing & proposed effluent treatment plant (ETP) is covered in Annexure-7 of

FORM I.

3.9 MITIGATION MEASURES & EMP

Based on overall manufacturing & operation activities, the mitigation measures have been

proposed by the company for the control of the anticipated pollution load.

3.9.1 GASEOUS EMISSIONS & CONTROL

3.9.1.1 FLUE GAS EMISSION

Existing flue gas emission and proposed flue gas emission is mentioned in Table No: 12.

TABLE: 12

FLUE GAS EMISSION

Sr.

No.

Stack Attached

To

Stack

Height

(m)

Fuel Consumption APCM

Type

of

Emission

Permissible

Limit

AS PER CCA No:-AWH-73496

1.Boiler

(IBR)(4TPH) 11 Natural gas ----

PM

SO2

NOx

150mg/NM3

100 PPM

50 PPM

2.

Thermic Fluid

Heater

(2 Nos)

(10 Lac Kcal/Hr)

11

(for each) Natural gas ----

PM

SO2

NOx

150mg/NM3

100 PPM

50 PPM

3. D.G.Set (For

emergency use

only)(125 KVA)

9 Diesel ----

PM

SO2

NOx

150mg/NM3

100 PPM

50 PPM

4.

Boiler (IBR)

(6 TPH)

21 Coal/Briquette

Multi cyclone

separator,

Bag filter and

Water scrubber

PM

SO2

NOx

150mg/NM3

100 PPM

50 PPM

AS PER PROPOSED EXPANSION

5.

D.G.Set (For

emergency use

only) (600 KVA)

09 Diesel ----

PM

SO2

NOx

150mg/NM3

100 PPM

50 PPM

6. 11

for each Natural gas ---- PM 150mg/NM3



Thermic Fluid

Heater

(2 Nos)

(10 Lac Kcal/Hr)

SO2

NOx

100 PPM

50 PPM

AFTER PROPOSED EXPANSION

Sr.

No.

Stack

Attached

To

Stack

Height

(m)

Fuel

Consumption APCM

Type

of

Emission

Permissible

Limit

1. Boiler

(IBR)(4TPH) 11 Natural gas ----

PM

SO2

NOx

150mg/NM3

100 PPM

50 PPM

2.

Thermic

Fluid Heater

(2 Nos)

(10 Lac

Kcal/Hr)

11

(for

each)

Natural gas ----

PM

SO2

NOx

150mg/NM3

100 PPM

50 PPM

3.

D.G.Set (For

emergency

use

only)(125

KVA)

9 Diesel ----

PM

SO2

NOx

150mg/NM3

100 PPM

50 PPM

4.

Boiler (IBR)

(6 TPH)

21 Coal/Briquette

Multi

cyclone

separator,

Bag filter

and

Water

scrubber

PM

SO2

NOx

150mg/NM3

100 PPM

50 PPM

5.

D.G.Set (For

emergency

use only)

(600 KVA)

09 Diesel ----

PM

SO2

NOx

150mg/NM3

100 PPM

50 PPM

6.

Thermic

Fluid Heater

(2 Nos)

(10 Lac

Kcal/Hr)

11

for

each

Natural gas ----

PM

SO2

NOx

150mg/NM3

100 PPM

50 PPM



3.9.1.2 PROCESS EMISSIONS

Existing process gas emission and proposed flue gas emission is mentioned in Table No: 13.

TABLE:-13

PROCESS GAS EMISSION

As per Existing CCA No.: AWH-73496

Sr.

No.

APCM attached to Stack

Height

APCM Pollutant Remarks

1 Spin Flash Dryer

(2 Nos) (2 stack)

11 for each Bag Filter for

each

PM 150 mg/NM3

2. Stack attached with

Reactors

(1 common stack)

16 Water

scrubber

NH3 175 mg/NM3

For Proposed Expansion

3 Stack attached with

Reactors

(1 common stack)

16 Water

scrubber

NH3 175 mg/NM3

4. Spin Flash Dryer

(2 Nos) (2 stack)


each

PM 150 mg/NM3

PROCESS GAS EMISSION AFTER PROPOSED

EXPANSION Sr.

No.

APCM attached to Stack

Height

APCM Pollutant Remarks

1 Spin Flash Dryer

(2 Nos) (2 stack)


each

PM 150 mg/NM3

2. Stack attached with

Reactor (1 common

stack)

16 Water

scrubber

NH3 175 mg/NM3

3 Stack attached with

Reactor (1 common

stack)

16 Water

scrubber

NH3 175 mg/NM3

4. Spin Flash Dryer 11 for each Bag Filter for PM 150 mg/NM3



(2 Nos) (2 stack) each

3.9.2 HAZARDOUS WASTE MANAGEMENT

The following types of hazardous wastes are being generated during the operational activities.

All the wastes are being stored separately in a designated storage area. The details of hazardous

waste are below given Table 14.

TABLE 14

DETAILS OF HAZARDOUS WASTE

Sr.

No.

Waste Category Quantity/

Year

(As per CCA-

AWH-73496

Existing)

Quantity/

Year

(As per

Proposed

Expansion)

Total Facility

1. ETP

Sludge

35.3 720 MT/Year 2500

MT/Year

3220

MT/Year

Collection, storage,

transportation,

disposal at TSDF-

BEIL

2. Discarded

Bags/Liners,

Discarded

Container

5.1 24,000

Nos/Year

10000

Nos/Year

34000

Nos/Year Collection, storage,

and

decontamination

3. Used/

Spent Oil

33.1 0.06 KL/Year 0.02

KL/Year

0.08

KL/Year


transportation,

disposal by selling

to register

re-refiner or

lubrication of

nut/bolt.

4. MEE Salt 35.3 1224 MT/Year -- 1224

MT/Year


transportation,

Disposal by sell or

by send to TSDF

site.



3.9.3 NOISE CONTROL & ODOUR

The major noise generating installation is the D.G. Set. Unit has installed it in a closed room and

provided acoustic enclosure around it. Unit has also provided ear plugs to the operating person of

Boiler room.

Unit is following below steps to Noise control and Odour.

• Raw-material feeding is being carried out by pumps.

• All reactions are being taken in closed reactor system.

• Roof top ventilation is installed in the entire plant area.

• Regular monitoring of piping and fittings is carried out to prevent the leakages.

3.9.4 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS CHEMICALS

The storage and mode of transport of chemicals are being done as per detailed MSDS and

chemical hazards guide (NIOSH) for the hazardous chemicals.

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

3.9.5 HEALTH AND SAFETY MEASURES

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

Physical hazards may manifest as fires, explosions, excessive temperatures, or the release of

large volumes of gas or toxic or flammable gases or vapors. According to Schedule 2 & 3 of

MSIHC Rules,

Moreover transport activity is being done through drums, so there is a manual loading and

unloading and no unloading through pipe at the site. Hence, the risk of static charge generation

during transfer of such chemicals is not significant.

3.9.6 MAN POWER

The manpower required for the project as well as during the construction/ commissioning

activities will be employed from the local area.



TABLE NO:-15

MAN POWER REQUIREMENT

Sr.

no.

Headings Existing

work force

Proposed work

force

Total after

expansion

1. Technical Managerial

level & Administrative

Manager level

07 02 09

2. Technical skilled staff 20 05 25

3. Unskilled staff 35 15 50

4. Others – security,

gardener, etc

10 05 15

Total 72 27 99

4.0 SITE ANALYSIS

4.1 CONNECTIVITY

Ankleshwar is known for Pigment and Pharmaceutical Industry. Ankleshwar is connected

by Indian National Highway 8 (Mumbai to New Delhi) and by the Western Railway Division

of Indian Railways. The railway division runs the broad gauge train services to Rajpipla. The

133-year-old Golden Bridge connects Ankleshwar to Bharuch across the Narmada on the station

front while a new bridge connects the highway, the other bridge on the highway is now ready to

use.

Ankleshwar railway station is centrally located at the intersection of NH8 & Station Road.

Ankleshwar City Bus stand is located on Station Road (i.e. located in the City, the western

section).Development projects of Ankleshwar Airport & City Bus are in last stage.

4.2 LAND USE AND LAND OWNERSHIP


3307/B.GIDC Estate, Ankleshwar and Dist: Bharuch. The total plot area of the unit is 16249 sq

meter in which 1938 sq meter is total green belt area.

4.3 EXISTING LAND USE


3307/B.GIDC Estate, Ankleshwar and Dist: Bharuch.



4.4 EXISTING INFRASTRUCTURE

The plant is located in a well-developed industrial zone, which has all essential facilities such as

internal roads, arrangement for supply of water and power to industries, effluent disposal

facilities, gas etc.

The proposed project is relatively small in size and will be employing some skilled and unskilled

people. First preference will be given to local people, so there will be no change in population

pattern due to the proposed project.

4.5 SOIL CLASSIFICATION

The soil of the district can be classified as light, medium and heavy according to depth, texture

and location. There is sandy loam to loamy in texture, brownish black in color.

4.6 CLIMATE DATA

Based on the meteorological data, wind rose have been prepared for the summer season period

between the Oct-2016 to Dec-2016. The wind rose diagram prepared from same data is shown

at Figure 3, Figure 3.1.

TABLE: 16

METEOROLOGICAL DATA

Month -- Temp. (°C) Relative

Humidity (%)

Wind Speed

km/hr

October-16 Min. 23 28 0

Max. 35 94 13

Average 29 61 6.5

November-16 Min. 20 24 0

Max. 34 51 10

Average 27 37.5 5

December-16 Min. 17 23 0

Max. 32 52 11

Average 24.5 37.5 5.5



FIGURE: 3

WIND ROSE DIAGRAM FOR PERIOD OF OCTOBER-2016 TO DECEMBER-2016



FIGURE: 3.1

WIND CLASS FREQUENCY DISRTIBUTION

Observation: It observed that wind is blowing mainly towards the SW direction from NE.

Average wind speed was 2.38 m/s.

4.7 SOCIAL INFRASTRUCTURE

As of 2011 India census, Ankleshwar had a population of 140,839. Males constitute 53% of the

population and females 47%. 13% of the population is under 6 years of age.

5.0 PLANNING BRIEF

5.1 PLANNING CONCEPT:

Ankleshwar is largely an industrial area dominated by large scale industries, especially chemical

Plants. Government agencies provide many basic facilities like uninterrupted water supply,

power and road network.

5.2 POPULATION PROJECTION.

As of 2011 India census, Ankleshwar had a population of 140,839. Males constitute 53% of the

population and females 47%. 13% of the population is under 6 years of age.



5.3 LAND USE PLANNING

The names of prominent industries are shown in table no: 17

TABLE: 17

NAME OF SOME PROMINENT INDUSTRIES

Sr. No. Name of industry

1 M/s.Samrat Pharmachem Limited

2 M/s.Neel Pigments

3 M/s. Rallis India Limited

4 M/s. United Phosphorous Limited

6.0 PROPOSED INFRASTRUCTURE

6.1 PROCESSING AREA

The process area is covered plant area, raw material storage area, hazardous waste storage area,

workshop and utilities.

6.2 NON PROCESSING AREA

The non process area is covered Admin Building, toilet blocks, change room and security cabin.

6.3 GREEN BELT AREA


3307/B.GIDC Estate, Ankleshwar and Dist: Bharuch. The total plot area of the unit is 16249 sq

meter in which 1938 sq meter is total green belt area.

6.4 SOCIAL INFRASTRUCTURE

The availability of basic amenities is covered as under:

• Training & Education: All the employees are being trained and educated periodically about

the hazardous nature of chemicals used in the process. Also, training for fire fighting, work

permits system, first aid, safe handling of hazardous chemicals and integrating safety, in all

activities.

• Medical facility: Pre-employment medical checkup at the time of employment. In order to

safe guard the health of the employees, all the employees undergo periodic health checkup.

• Drinking water: Unit has provided Aqua Guard/R.O at different places to provide purified

water for drinking purpose.



• Transportation: The unit is providing basic transportation facility to workers.

• Telegraph & Post: Unit has all the facilities like telephone, fax and internet for the

employees.

6.5 CONNECTIVITY

This industrial estate is well connected to Ahmadabad/Mumbai/Vadodara through the

Ankleshwar. Rail services and Road services are available in Ankleshwar.

6.6 DRINKING WATER MANAGEMENT

Average daily water consumption of unit is 5 KL/day for domestic purpose. GIDC water is a

source of domestic water.

6.7 INDUSTRIAL WASTE MANAGEMENT

The hazardous waste management and disposal is shown in table 14.

6.8 SOLID WASTE MANAGEMENT

The Solid waste management and disposal is shown in table 14.

6.9 SOURCE OF POWER

DGVCL is a main source of Power.

7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN

The proposed project is located in GIDC Estate, Ankleshwar. There will be no any human

settlement affected by proposed project. So, there is no requirement of any R & R Plan.

8.0 PROJECT SCHEDULE & COST ESTIMATES

8.1 PROJECT IMPLEMENTATION SCHEDULE

The details of project Implementation Schedule is given in below table.

TABLE: 18

PROJECT IMPLEMENTATION SCHEDULE

Project implementation schedule after getting NOC from GPCB

Sr. No. Activity Required Period

1. Civil work Immediately after getting NOC

2. Procurement of machinery 1 month after getting NOC

3. Eraction & installation of

machinery

Immediately after competition of activity no.2

4. Trial of machinery &

equipment

Within 1 months after competition of activity

no.3

5. Commercial activity 1 months after competition of activity no.4



8.2 ESTIMATED PROJECT COST

The details of Capital cost projection are given in table no. 6.

9.0 ANALYSIS OF PROPOSAL

First preference will be given to local people for employment and Company will also try to

provide indirect employment opportunities by availing local contract services during

transportation and operational phase.

The company intents to donate 0.5 % of the profit to agencies like NGOs or social welfare

societies for projects carried out in nearby villages for their welfare and upliftment.

m/s. ramdev chemical industries (unit-ii)€¦ · m/s. ramdev chemical industries (unit-ii) 3 m/s....

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