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AdditionalInformationReport

FOROBTAININGENVIRONMENTALCLEARANCE

ForExpansionofNewProduct‐Resinfor

M/s.SagarVeneerIndustries.BlockNo.:1781,1782P‐3,VansdaRoad,Nr.BhavinConstruction,

Village:Alipore,Taluka:Chikhli,District:Navsari,Gujarat.

Mr.AmbalalPatel&PurushottamPatelMobNo.:08469531018&09824180164

Email:[email protected]

PreparedBy:

T.R.ASSOCIATES

C‐605/A,GaneshMeridian,Opp.KargilPetrolPump,S.G.Highway,Ahmedabad.Mo.No.:09825371099

EmailID: [email protected];

[email protected]

January2016

ExpansionofNewProduct‐ResinManufacturingSagarVeneerIndustries,Chikhli,Navsari

AdditionalInformationReportforEnvironmentalClearance2

INDEX

Sr.No.

AdditionalInformationPageNo.

1. LandPossessionDocumentsoftheproposedsite. 62. Needfortheproposedexpansionshouldbejustifiedindetail. 63. Demarcation of proposed expansion activities in lay out of the

existingpremises.7

4. Exact detail about additional infrastructural facilities, plantmachineriesetc.Requiredfortheproposedexpansion.

8

5. Projectsitespecificdetailssuchasdistanceoftheprojectsitefromthe nearest (1) Village‐Nearest residential area (2)Water Body:Creek/ Nallah/Lake /Pond /Reservoir /Canal (3) NationalHighway (4)StateHighway (5)Railway line (6)Heritage site (7)National Park/ Wild Life Sanctuary (8) Aanganwadi/ School/College/ Institute etc. and likely impact on them due to theproposedprojectalongwiththemitigationmeasuresproposedtominimizethelikelyimpact.Givesatelliteimageof5KMradius.

9

6. Legal Undertaking stating that unit is complying the threeconditions [i.e. water consumption less than 25 m3/day; Fuelconsumptionlessthan25TPD;andnotcoveredinthecategoryofMAHunitsasper theManagement,Storage, ImportofHazardousChemicalRules(MSIHCRules),1989]aspertheamendmenttoEIANotification,2006videSO1599(E)dated25.06.2014.

10

7. Layout plan of the factory premises. Provision of separate entry& exit and adequate margin all round the periphery forunobstructed easy movement of the emergency vehicle / firetenderswithoutreversingback.Markthesameintheplantlayout.

10

8. Proposedmonthlyproductionofeachgradeofresinandproductwisemonthlyconsumptionofeachrawmaterial.

10‐11

9. Manufacturing process along with chemical reactions, massbalanceforeachproduct.

11

10. Assessment of source of the water supply with adequacy of thesame to meet with the requirements for the project. Copy ofpermission letter obtained from the CGWA or concern authorityfordrawlofrawwater.

18



Sr.No.


11. Waterbalancediagram(includingreuse‐recycle,if any) alongwithqualitativeandquantitativeanalysisofeachwastestreamtobegenerated.

18‐19

12. Plans for management and disposal of waste streams to begenerated fromspillage, leakages,vesselwashing,usedcontainerwashingetc.Measuresproposedforpreventingeffluentdischargeduringunforeseencircumstances.

20

13. DetailsoftheETPincludingsizeofeachunit,retentiontime,othertechnical parameters etc. and its adequacy and efficacy report.Treatment of phenol in the effluent, if any. Actionplan for ‘Zero’dischargeofeffluentshallbeincluded.

20‐21

14. Explore the possibility of reuse/recycle and other cleanerproductionoptions forreductionofwastesandtoconserve freshwater.

22

15. Details of provisions to be made for evaporation of industrialeffluent.Technicaldetailsofeffluentevaporationsystemincludingevaporationcapacity,steamrequiredforevaporation,adequacyofthe boilers to supply steam for evaporation in addition to thesteamrequiredfortheprocessetc.Techno‐economicalviabilityoftheevaporationsystem.

22

16. Details of possibility of chemical seepage & consequent soilcontamination&mitigationmeasureproposedforthesamefortheproposedproject.

23

17. Specificdetailsof(i)Detailsoftheutilitiesrequired(ii)Typeandquantityof fuel tobeused for eachutility (iii) Fluegas emissionratefromeachutility(iv)AirPollutionControlMeasuresproposedto each of the utility along with its adequacy (v) List thesources of fugitive emission along with itsquantificationandproposedmeasurestocontrolit.

23‐25

18. Specific details of fugitive emission from the unit along with itsquantification and proposed measures to control it along withmeasures proposed tomonitor VOCwithinwork area. Details ofventilationsystemproposedintheworkarea.Measuresproposed

25



Sr.No.


tokeeptheworkareaenvironmentasperthenormsofGFR.19. Detailsofmeasuresproposed fornoisepollutionabatement& its

monitoring.25‐26

20. Details onmanagementof thehazardouswastes tobe generatedfrom the project stating detail of storage area for each type ofwaste, its handling, its utilization and disposal. How themanualhandlingofthehazardouswasteswillbeminimized?

26‐27

21. Methodology of de‐contamination and disposal of discardedcontainersanditsrecordkeeping.

27

22. Measures proposed to be taken for the work area ambient airqualitymonitoringasperGujaratFactoriesRules.

27

23. AdetailedEMPincludingtheprotectionandmitigationmeasuresforpreventingimpactsonhumanhealthandenvironmentaswellas detailed monitoring plan with respect to various parametersandresponsibleheadfortheenvironmentalmanagementcellandenvironmentalmanagementcellproposedforimplementationandmonitoringofEMP.

27‐31

24. Detailed socio‐economic development measures includingcommunitywelfareprogrammostusefulintheprojectareafortheoverallimprovementoftheenvironment.

31

25. A detailed Green Belt Development Program including annualbudget, types&numberof trees tobeplanted, areaundergreenbelt development [with map]; along with commitment of themanagementtocarryoutthetreeplantationactivitiesoutsidethepremisesatappropriateplacesintheGIDCareaandelsewhere.

31‐32

26. Detailsofhazardous characteristics and toxicityof rawmaterialsandproductstobehandledandthecontrolmeasuresproposedtoensure safety and avoid the human health impacts. This shallincludethedetailsofAntidotesalso.

32‐34

27. Detailsofquantityofeachhazardoustobestored,MaterialofConstruction of major hazardous chemical storage tanks,thresholdstoragequantityasperschedulesoftheManufacture,Storage & Import of Hazardous Chemicals Rules of major

35



Sr.No.


hazardouschemicals.How themanualhandlingof thehazardouschemicalswillbeminimized?

28. Detailsoftheseparateisolatedstorageareaforchemicals.Detailsof fire extinguishers, flame proof electrical fittings, DCPextinguishersandothersafetymeasuresproposed.

35

29. Specificsafetydetails/provisionsforvarioushazardouschemicalsanddetailedfirecontrolplanforflammablesubstances.

36

30. Details of possibilities of occupational health hazards from theproposed manufacturing activities and proposed measures topreventthem.

36‐37

31. Detailedriskassessmentreportincludingpredictionoftheworst‐casescenarioandmaximumcredibleaccidentscenarioalongwithdamagedistancesandpreparednessplantocombatsuchsituationandriskmitigationmeasures.Vulnerablezonedemarcation.

37‐50

32. Submit checklist in the form of Do’s & Don’ts of preventivemaintenance,strengtheningofHSE,manufacturingutilitystaffforsafetyrelatedmeasures.

50‐53

33. Consent toEstablish, Consent toOperateordersobtained inpastalong with point wise compliance status of all the conditionsstipulatedtherein.

54‐63

34. Records of any legal breach of Environmental laws i.e. details ofshow‐causenotices,closurenoticesetc.ServedbytheGPCBtotheexisting unit in last five years and actions taken then after forpreventionofpollution.

64‐65

35. Detailsoffatal/non‐fatalaccidents,lossoflifeormanhours,ifany,occurred in the existing unit in last three years and measuresproposedtobetakenforavoidingreoccurrenceofsuchaccidentsinfuture.

66

36. A tabular chart with index for point‐wise compliance of abovedetails.

2‐5

Admin

Typewritten Text

Minutes of 254th Meeting SEAC dated 09-09-2015

Admin

Typewritten Text

Admin

Typewritten Text

Admin

Typewritten Text

Admin

Typewritten Text

Minutes of 254th Meeting SEAC dated 09-09-2015



1. LandPossessionDocumentsoftheproposedsite. LandPossessiondocumentisattachedasAnnexure1.

2. Needfortheproposedexpansionshouldbejustifiedindetail. TheunitwasbuyingresinfromoutsideforproductionofAlltypesofPlywood,BlockBoard,Flushdoor&Veneer.

Nowtheunitwantstoproduceresinonitsown,sotheunitisproposingproductionofresinforitsownconsumptiononly.



3. Demarcation of proposed expansion activities in lay out of the existingpremises.

Planlayout



4. Exact details about additional infrastructural facilities,plantmachineriesetc.requiredfortheproposedexpansion. AdditionalInfrastructuralFacilitiesaredemarcatedinplantlayout.Theadditionalplantmachinerydetailsaregivenbelow:

Sr.No.

Equipment MOCExistingSize/Capacity

ProposedTotalQty(Nos.)

1ThermicFluid

HeaterM.S. 4lacKcal/hr

4lacKcal/hr

2

2PhenolStorage

TankM.S. ‐‐‐ 1X5.0KL 1

3FormaldehydeStorageTank

M.S. ‐‐‐ 1X4.5KL 1

4PFResinReactorMUFResinReactor

S.S.304andJacketedM.S

‐‐‐ 2X5Ton 2



5. Project site specific details such as distance of the project site from thenearest(1)Village‐Nearestresidentialarea(2)WaterBody:Creek/Nallah/Lake/Pond/Reservoir/Canal(3)NationalHighway(4)StateHighway(5)Railwayline(6)Heritagesite(7)NationalPark/WildLifeSanctuary(8)Aanganwadi/School/College/Instituteetc.andlikelyimpactonthemduetothe proposed project along with the mitigation measures proposed tominimizethelikelyimpact.Givesatelliteimageof5KMradius.Sr.No.

Item Detail

1. Nearestresidentialarea/village Bamanvel:0.79Km2. WaterBody:Creek/Nallah/Lake/

Pond/Reservoir/CanalKaveriRiver:2.13Km

3. NearestNationalHighway NH8:3.43Km4. NearestStateHighway SH15:0.27Km5. NearestRailwayline ChikhliRailwayStation:4Km6. NearestHeritageSite ‐‐‐‐‐7. NearestNationalPark/WildLife

SanctuaryVansdaNationalPark:46.36

8. NearestAanganwadi/School/College/Institute

V.S.PatelCollegeofArts&Science,Bilimora:12.10Km

SatelliteImageof5KmRadius



6. LegalUndertaking stating thatunit is complying the three conditions [i.e.water consumption less than 25m3/day; Fuel consumption less than 25TPD;andnotcoveredinthecategoryofMAHunitsaspertheManagement,Storage, ImportofHazardousChemicalRules(MSIHCRules),1989]asperthe amendment to EIA Notification, 2006 vide SO 1599 (E) dated25.06.2014.LegalundertakingisattachedasAnnexure1.

7. Layoutplanofthefactorypremises.Provisionofseparateentry&exitandadequatemarginallroundtheperipheryforunobstructedeasymovementof theemergencyvehicle / fire tenderswithout reversingback.Mark thesameintheplantlayout. PlantlayoutisattachedasinTORNo.3.

8. Proposed monthly production of each grade of resin and product wisemonthlyconsumptionofeachrawmaterial.

LISTOFPRODUCTS

Sr.No. NameofProduct

ExistingQuantity/Month

ProposedQuantity/Month

TotalQuantity/Month

1. Plywood 1,15,000Sq.M. ‐‐‐1,15,000Sq.M.

2. FlushDoor 25,000Sq.M. ‐‐‐25,000Sq.

M.

3. BlockBoard 25,000Sq.M. ‐‐‐25,000Sq.

M.

4.PhenolFormaldehydeResin ‐‐‐ 20MT 20MT

5.MelamineUreaFormaldehydeResin

‐‐‐ 70MT 70MT

6. UreaFormaldehydeResin

‐‐‐ 50MT 50MT



LISTOFEXISTINGRAWMATERIALSREQUIREDFOREXISTINGPRODUCT

Sr.No.

NameoftheproductNameofRawMaterials

Quantity/Month

1. Plywood,FlushDoor,BlockBoard

FaceVeneer 2,00,000Sq.M.CoreVeneer 8,00,000Sq.M.

Resin 15MTWood 1900m3

LISTOFPROPOSEDRAWMATERIALSREQUIREDFORPROPOSEDPRODUCT

Sr.No.

Nameoftheproduct NameofRawMaterials

QuantityMT/Month

1 PhenolFormaldehydeResinPhenol 8

Formaldehyde(37%) 12Caustic 0.1

2MelamineUreaFormaldehyde

Resin

Formaldehyde(37%) 42Melamine 14Urea 14

3 UreaFormaldehydeResin

Urea 20Formaldehyde(37%) 30

Caustic 0.25Aceticacid 0.25

9. Manufacturing process along with chemical reactions, mass balance foreachproduct. MANUFACTURINGPROCESSOFEXISTINGPRODUCTS‐PLYWOOD,FLUSH

DOOR&BLOCKBOARD

PLYWOOD:Themainingredientsformanufacturingsuperfinequalityofdurableplywoodare

core and face. Face is placedon the core and the same is pressedbyhot press

machineunderhightemperature.Dependingupondifferentsizeofplywoodtobe

prepared,differentsizeof core isused. In thisprocessresin isusedasbonding

factortostickthetwolayers:core&face.

Thenext&thelastprocessareofcuttingandfinishingofplywood.



FLUSHDOORS/BLOCKBOARDS:ThemainingredientsformanufacturingsuperfinequalityofdurableFlushdoors

/Blockboardsarecore,woodandface.Thefirststepispreparationofwooden

framesfromwood.Thencore&faceareplacedonframesandthesameispressed

by hot pressmachine under high temperature. In this process resin is used as

bondingfactortostickthetwolayers:core&face.

Thenext&thelastprocessareofcuttingandfinishingofplywood.

NOTE:Resinisprocuredfromtheoutsideagenciesfortheexistingplant.



MANUFACTURINGPROCESSOFPROPOSEDPRODUCTS‐RESINS1. PhenolFormaldehydeResin:ManufacturingProcess: First all rawmaterials like phenol, formaldehyde& causticwill be addedintoclosedvessel.

Stirring&heatingwillbedoneupto60C.After60Cstopheating. Refluxisdonefor30minutesupto98C. Vacuumdistillationwillbestarted. Coolingdownto40C. Phenol Formaldehyde Resin will be ready for captive consumption & aswellassalepurpose.

ReactionChemistry:

OH OH CH2OH +HCHOFast Phenol PhenolFormaldehydeResinProcessFlowDiagram:

PhenolFormaldehydeCausticFlakes

LimpedReactionVessel

Stirringandheatingupto60C

Refluxfor30Minutes

VacuumDistillation

Cooling

Product:PhenolFormaldehydeResin



MassBalanceforPhenolFormaldehydeResin:

RawMaterial InputQuantity(Kg)

Product OutputQuantity(Kg)

Phenol0.943 PhenolFormaldehyde

Resin1.000

Formaldehyde(37%) 0.372 Aqueous A) Water 0.306 B) Phenol 0.0078 C) Formaldehyde 0.0012

Total 1.315 Total 1.315 2. MelamineUreaFormaldehydeResin: ManufacturingProcess: First of all Melamine, T. G. Urea & Formaldehyde will be added in theReactionvessel.

pHwillbeadjustedtoneutralbyhomogeneousmixing. Stirfor1hr.&alsomaintaintemperaturebetween70oCto80oC. Waterwillbecirculated&temperatureshouldbemaintainedat40oC. ProductMelamineUreaFormaldehydeResinwillbereadyforcaptiveconsumptionaswellassalepurpose.

ReactionChemistry:



ProcessFlowDiagram:

MassBalanceforMelamineUreaFormaldehydeResin:

RawMaterialInput

Quantity(Kg) ProductOutput

Quantity(Kg)

Melamine0.2 MelamineUrea

FormaldehydeResin1.000

Urea 0.2 Formaldehyde(37%) 0.6

Total 1.000 Total 1.000

3. UreaFormaldehydeResin:ManufacturingProcess: FirstalltherawmaterialsUrea&FormaldehydewillbeaddedinLimpedreactionvessel.

pHwillbeadjustedtopH9.0byaddingaceticacid. Stirring&heatingwillbedoneupto95Cfor50Minutes. Heatingwillbecontinueduntiltolerance(10:40)isachieved. pHwillbeadjustedto9byaddingCaustic. Coolingdowntoroomtemperature.

ReactionVessel

Stirringfor1Hr.andHeatingupto70Cto80

Coolingdownto40C

Product: MelamineUreaFormaldehydeResin

MelamineFormaldehydeT.G.Urea

pHwillbeadjustedtoNeutral



UreaFormaldehydeResinwillbereadyforuseincaptiveconsumption&aswellassalepurpose.

ReactionChemistry:

ProcessFlowDiagram:

MassBalanceforUreaFormaldehydeResin:

RawMaterialInput

Quantity(Kg) ProductOutput

Quantity(Kg)

Urea 0.4UreaFormaldehydeResin

1.000

Formaldehyde(37%) 0.6 Total 1.000 Total 1.000

StirringandHeatingupto95Cfor50

Cooling

Product:UreaFormaldehydeResin

LimpedReactionVessel

UreaFormaldehyde

pHadjustedto9

pHadjustedto9Caustic

Acetic Acid



10. Assessmentofsourceofthewatersupplywithadequacyofthesametomeetwith the requirements for theproject.Copyofpermission letterobtainedfromtheCGWAorconcernauthorityfordrawlofrawwater.

Sufficient water will be procured from the bore well provided within theindustry.

11. Water balance diagram (including reuse‐recycle,if any) along withqualitative and quantitative analysis of each waste stream to begenerated.

EXISTINGWATERBALANCEDIAGRAMSourceofWaterSupply:Borewell

TOTALRawWaterconsumption3.55KL/Day

Domestic3.5KL/D Industrial 0.05

Sewage3.0KL/D Nil

SoakPitViaSepticTank



PROPOSEDWATERBALANCEDIAGRAMAFTEREXPANSIONSourceofWaterSupply:Borewell

TotalRawWaterconsumption14.5KL/Day

Domestic3.65KL/D Industrial2.25 KL/D

Sewage3.4KL/D

SoakPitviaSepticTank

Gardening8.6KL/D

Washing0.2KL/D

Cooling2.05KL/D

0.1KL/D0.2KL/D

ETPfollowedbyEvaporation0.3KL/D



12. Plans formanagement anddisposal ofwaste streams tobe generatedfrom spillage, leakages, vessel washing, used container washing etc.Measuresproposedforpreventingeffluentdischargeduringunforeseencircumstances.

Manufacturingof resinswillbecarriedout inclose loopsystemtakingalltheprecautionswhilehandlingofrawmaterials.

Pavedflooringwithslopeandsumpwillbeprovidedintheprocessareaaswellas inchemicalstoragearea.Inworstcase, ifspillagewillbeoccurredthesamewillbecollectedandsenttoETP

Formaldehydewillbereceived in tankerandotherrawmaterial likeureawill be received in bags. So, therewill be no need to decontaminate anycontainer.

Adequate fire extinguisher will be provided at appropriate places in theplants. Thus, there will be no chance of effluent discharge duringunforeseencircumstancesasthesame,inrarestcaseifany,willbecollectedandtreatedinETPandultimatelyevaporatedwitheffluent.

13. Details of the ETP including size of each unit, retention time, othertechnical parameters etc. and its adequacy and efficacy report.Treatment of phenol in the effluent, if any. Action plan for ‘Zero’dischargeofeffluentshallbeincluded.

DETAILSOFEFFLUENTTREATMENTPLANT

ETPPROCESS:Total 0.3 KLD effluent to be generated from Floor washing & Coolingactivities. It will be collected and chemically treated in Collection cumNeutralization Tank. Effluent will be then taken to Nutch Filter for sludgeseparation.Separateddriedsludgewillbecollected,storedanddisposedofatapproved TSDF site. Filtrate water from Nutch Filter will be taken in theEvaporator (TFH as heating medium). Here, effluent will be evaporated atcontrolledtemperatureof110to120Candvaporwillbereleasedfromvent3“diameterand6mheightstacktoatmosphere.



FIG:ETPFlowDiagram

ETPUNITDETAILS:

Nameoftheunits Volume(L) No.ofUnitRetentiontime

(Hr)CollectionTank 500 1 36NutchFilter 200 2 12Evaporator 50L/hr. 1 6

Sr.No. Parameters Unit

Characteristicsofwastewaterstreams

Washing CoolingCompositeEffluent

ModeofDisposal

EffluentQuantity KLD 0.2 0.1 0.3 0.3

1 pH ‐‐ 6.0‐8.0 6.5‐7.5 6.0‐8.0

Neutrali‐zation&CompleteEvaporation

2 TotalSuspended

Solids mg/l 150‐200 50‐60 100‐120

3 TotalDissolved

Solids mg/l 500‐600

2000‐2500

1500‐2500

4 ChemicalOxygen

Demand mg/l 100‐120 40‐50 <100

ZERODISCHARGE

CollectioncumNeutralizationtank

Nutchfilter

SludgetobeSenttoTSDFsite

WaterFromfloorwashing Evaporator(TFH

asHeatingMedium)

ToAtmosphere

PortHole



14. Explore thepossibilityofreuse/recycleandothercleanerproductionoptionsforreductionofwastesandtoconservefreshwater.

Timelyrepair/sealingofwaterleakagesfrompipes,valves,flangesetc. Installationofappropriatechutestocollectscreeningrejects. Coveringallgranular/powderymaterialtransfersystemsbyproperlids. Control of leakages and spillage in the handling and preparation ofchemicalsandadditives.

Proper collection and storage system for rejects from raw materialpreparation.

Closetapsandfans,lightswhennotinuse. Keepthestorageandworkareacleanandwellorganized.Project proponent will appoint Environmental manager in the companywho can implement in preservation and protection of flora, fauna,ecologicalandsocioeconomicaspect.

15. Detailsofprovisions tobemade forevaporationof industrialeffluent.Technicaldetailsofeffluentevaporation system includingevaporationcapacity, steam required for evaporation, adequacy of the boilers tosupplysteam forevaporation inadditionto thesteamrequired fortheprocessetc.Techno‐economicalviabilityoftheevaporationsystem.

Technicaldetailsandtechno‐economicviabilityofEvaporator(TFHas

heatingmedium):Particulars Volume(Litre)Capacity 50Litre/hr

QuantityofEffluenttobeevaporated 300Litre/dayWorkinghoursperday 6hrsMOC MSCostofoperatingETPandevaporator(TakingRs.7/kWhforevaporator)

Rs.700/dayRs.8400/Month

Estimatedprofitbyunitatfullcapacityutilization Rs.5Lac/Month



16. Details of possibility of chemical seepage & consequent soilcontamination & mitigation measure proposed for the same for theproposedproject.

Manufacturingof resinswillbecarriedout inclose loopsystemtakingalltheprecautionswhilehandlingofrawmaterials.

Pavedflooringwithslopeandsumpwillbeprovidedintheprocessareaaswellas inchemicalstoragearea.Inworstcase, ifspillagewillbeoccurredthesamewillbecollectedandsenttoETP.

Thus,therewillnotbeanychanceofeffluentdischargeonlandwhichmaycontaminatesoilasthesame,ifanywillbecollectedandtreatedinETPandultimatelyevaporatedwitheffluent.

17. Specific details of (i) Details of the utilities required (ii) Type and

quantityof fuel tobeused for eachutility (iii) Flue gas emission ratefromeachutility(iv)AirPollutionControlMeasuresproposedtoeachofthe utility along with its adequacy (v) List the sources of fugitiveemission along with its quantification and proposed measures tocontrolit.

(i.)Detailsoftheutilitiesrequired

Sr.No.

Typeofutility MOC Qty.ExistingCapacity

AfterExpansion

1 ThermicFluidHeater M.S. 24lackKcal/hr

2X4lackKcal/hr

2 FormaldehydestorageTank

M.S. 1 ‐‐‐ 1X4.5KL

3 D.G.Set(Stand‐by) ‐‐‐ 1 ‐‐‐ 65KVA

4 P.F.ResinReactor S.S.304andjacketedM.S

1 ‐‐‐ 5Ton

5. U.F./M.U.F.ReactorS.S.304andjacketedM.S

1 ‐‐‐ 5Ton

(ii.)Typeandquantityoffueltobeusedforeachutility(iii.)Fluegasemissionratefromeachutility



(iv.)AirPollutionControlMeasuresproposed toeachof theutility alongwithitsadequacy

DetailsofExistingFluegasstack

Sr.No.

Stackattached

to

HeightofthestackInmeter

FuelAPC

System

ExpectedPollutant

1T.F.H.(4LackKcal/Hr)

30WoodWaste:1.0MT/Day

MultiCyclonedustcollector

SPM≤150mg/Nm3SO2≤100ppmNOx≤50ppm

DetailsofTotalFlueGasStackafterexpansion

Sr.No.

Stackattachedto

HeightofthestackInmeter

FuelAPC

SystemExpectedPollutant

1T.F.H.(4LacKcal/Hr)

30

WoodWaste/Briquettes:2.0MT/Day

MultiCyclonedustcollectorfollowedbyBagFilter(Common)

SPM≤150mg/Nm3SO2≤100ppmNOx≤50ppm

2T.F.H.(4LacKcal/Hr)

3D.G.Set(65KVA)

6HSD:11L/Hr

‐‐

(v.) List the sources of fugitive emission along with its quantification and

proposedmeasurestocontrolit.There will be chances of fugitive emissions due to manufacturing activity andstorage&handlingofrawmaterials: Theentiremanufacturingactivitywillbecarriedoutinclosedreactors/vesselsandregularcheckingandmaintenanceofthesameiscarriedouttoavoidanyleakages.

Allthemotorsofpumpsforthehandlingofhazardouschemicalswillbeflameproofandprovidedwithsuitablemechanicalsealwithstand‐byarrangement.



Control of all parameters on a continuous basis will be done by adequatecontrolvalves,pressurereleasevalvesandsafetyvalvesetc.

Alltheflangejointsofthepipelineswillbecoveredwithflangeguards. Aregularpreventivemaintenancewillbeplannedandperformedtoreplaceorrectifyalldamagegaskets,jointsetc.

Allrawmaterialswillbestoredintanks/drumsinisolated/designatedstorageareaandwillbekepttightlyclosed.

All precautionary measures will be taken while handling various hazardouschemicals.

Therewillalsoprovisionofadequateventilationsystem inprocessplantandhazardouschemicalstoragearea.

Unitwillalsodevelopgreenbeltareawithinthefactorypremisestocontrolthefugitiveemissionsfromspreadingintosurroundingenvironment.

18. Specific details of fugitive emission from the unit along with its

quantificationandproposedmeasurestocontrolitalongwithmeasuresproposedtomonitorVOCwithinworkarea.Detailsofventilationsystemproposed in thework area.Measures proposed to keep thework areaenvironmentasperthenormsofGFR.

Refer TORNo. 17 (v). Adequate ventilation systemwill be provided inworkarea and work area ambient air quality monitoring will be carried out inprocessareaforVOCasperthemonitoringprogram.

19. Details of measures proposed for noise pollution abatement & its

monitoring.The source of noise generation will be plant machineries and utilities. Theadequate precautions will be taken for abatement of noise pollutions asfollows; Proper and timely oiling, lubrication and preventive maintenance will becarriedoutforthemachineriesandequipmentstoreducenoisegeneration.

Allthevibratingpartswillbecheckedperiodicallyandservicedtoreducethenoise generation. The equipment,which generates excessive noise,will beprovidedwithenclosuresetc.



Tominimize the adverse effect on the health, earmuffs/ earplugs will beprovidedtotheworkingunderhighnoisearea.

To reduce the noise generation during the transportation activities; thevehicle will be kept periodically serviced and maintain as per therequirementoflatesttrendinautomobileindustry.OnlythosevehicleswithPUC’sareallowedforthetransportation.

Greenbeltareawillbedevelopedtopreventthenoisepollutionoutsidethefactorypremises.

NoisemonitoringwillbecarriedoutregularlyatprominentplacesintheplantthroughNABLapprovedlaboratory.

20. Detailsonmanagementofthehazardouswastestobegeneratedfromthe

projectstatingdetailofstorageareaforeachtypeofwaste,itshandling,itsutilization anddisposal.How themanualhandlingof thehazardouswasteswillbeminimized?

Sr.No.

Description CategoryExistingQuantity

ProposedQuantity

TotalQuantityafter

proposedExpansion

ModeofDisposal

1

ETPSludge+

EvaporationResidue

34.3 ‐‐‐‐300Kg/Month

300Kg/Month

Collection,storage andDisposalatTSDFSite

2 UsedOil 5.12.0Kg/Month

‐‐‐‐2.0

Kg/Month

Collection,storageandusedwithin premisesas a lubricant /sold toregisteredrecycler.

3DiscardedPlasticbags

33.30.7Kg/Month

65Kg

/Month

65.7Kg/Month

Collection,storage& sell toauthorizedvendor



Themanualhandlingofthehazardouswasteswillbeminimizedby:

Whether moving materials manually or mechanically, employees shouldknowandunderstandthepotentialhazardsassociatedwiththetaskathandandhowtocontroltheirworkplacestominimizethedanger.

Employers and employees should examine their workplaces to detect anyunsafe or un‐healthful conditions, practices, or equipment and takecorrectiveaction.

Provide flameproof electrical motor & transfer chemicals through thepipelines. Use specially designed pallets to hold, move raw materials,finishedproductsthroughworkareas.

Minimize lifting of raw materials, heavy loads by using appropriateplatforms, trolleys etc. Avoid the moving, manual handling of hazardousmaterial.

21. Methodology of de‐contamination and disposal of discarded containers

anditsrecordkeeping.Chemicalsthosewillbereceivedindrumsorcontainerswillbereturnedbackto the supplier. So, there will be no need to decontaminate any container.Recordofcontainerwillbemaintained.

22. Measures proposed to be taken for thework area ambient air qualitymonitoringasperGujaratFactoriesRules.

UnitwillcarryoutworkareamonitoringtwiceinayearasperGFR.

23. A detailed EMP including the protection and mitigation measures forpreventingimpactsonhumanhealthandenvironmentaswellasdetailedmonitoringplanwithrespecttovariousparametersandresponsibleheadfortheenvironmentalmanagementcellandenvironmentalmanagementcellproposedforimplementationandmonitoringofEMP.

TheEMPfortheproposedprojectforthevariousenvironmentalattributesviz,Air,Water,Land,Noise,ecology,socio‐economicetc.andmonitoringprogramisgiveninnextslide:



EnvironmentalManagementPlan

Activity ManagementPlan

Manufacturing activities andoperationsofutilities Waste water generation,treatment&evaporation Gaseousemissions Fugitiveemissions Hazardouswastegeneration Noisepollution

Ensure the provision ofEnvironmental Management system(EMS) as proposed/ committed forenvironmentalpollutioncontrol. Ensure the efficient operations ofprovidedEMS. Ensurepropercollectionandhandlingofeffluent to avoid any leakages &spillages. Ensure proper treatment andevaporation of treated effluent atcontrolledtemperature. Regularmonitoringw.r.tEMS,ambientairquality,workarea,noiseetc. Reviewthemonitoringreportsandtakecorrectivemeasuresasrequired. Ensure compliance of stipulatedconditionsbyconcernedauthorities. Ensureoptimumuseofresources. Regular monitoring of waterconsumption Maintain proper record of resourcesutilization Ensuretheclosemanufacturingsystemsinordertominimizefugitiveemissions Ensuretheregularmaintenanceofreactorsandotherprocessequipments. EnsureregularusageofproperPPE'sbyworkersintheplant. Ensure the collection, storage, handling,transportation & disposal of all thehazardouswastes asper theHazardous



Waste (Management, Handling &TransboundaryMovement) Rules, 1989asAmendedin2008. Proper and timely oiling, lubrication,preventive maintenance of all plantmachinery&equipments. Explore the technology for cleaner prowasteminimization, treatment/reuse/co‐incinerationofwastes

Storage & handling of hazardouschemicalsandhazardouswaste Fugitiveemissions Chemicalspillage

Ensure the storage and handling of allthe chemicals in a proper manner toavoid any spillages and also to preventrunoffcontaminationinmonsoon. Ensure collection & treatment ofspillages, if any, ensure goodhousekeeping to maintain clean andorderlyworkingenvironment Providetrainingtothepersonshandlingchemicals&hazardouswastes Ensure the provision of designatedhazardous waste storage area withproperroofingandleachatecollection. Ensure the disposal of hazardouswastesat approvedTSDFwithmanifestonly. Ensure availability of MSDS of all theHazardous materials to the on‐siteemergencyteam.

DomesticActivities WaterConsumption Wastewater generation &disposal

Regularmonitoringofwaterconsumptionandensureoptimumuseofwater. Ensure proper discharge of sewage tosoakpitthroughseptictank.



Greenbeltdevelopment

Ensure thedevelopmentofgreenbeltasproposed. Ensure maintenance of green belt byregular watering, soil enrichment work(applyingmanure)weedingandprovideproperprotection.

CSRactivities Generationofemploymentopportunity Socialwelfareactivities

Give preference to local people for therecruitment. Ensure to carry out CSR activities innearbyareasasproposed.

ProposedEnvironmentalMonitoringProgram

Sr.No.

Component Parameters Location Frequency

1. Waterquantity Dailywaterconsumption

Intakesource Regular

2. Wastewaterquantity

Dailywastewatergeneration

ETP(feedlineofevaporator)

Regular

3. Wastewaterquality

pH Rawwastewater&feedtoEvaporator

Regular

4. Fluegasstack PM,SO2,NO

X ThermicFluid

Heater Quarterly

5. Ambientair PM10,PM

2.5,SO

2,NO

X

andasspecifiedbySPCB

Twoprominentplaceswithinpremises

Twiceinayear

6. Workarea VOC Processareaandchemicalstorage

area

Twiceinayear

7. Noise Noiselevels Allprominentplaceswithinpremises

Twiceinayear



Following is the proposed environmentalmanagement cell to be set‐up for theeffectiveimplementationandmonitoringofenvironmentalmanagementsystem.EnvironmentalManagementCell

24. Detailed socio‐economic development measures including communitywelfare program most useful in the project area for the overallimprovementoftheenvironment.

Unitwillgivepreferencetolocalpeoplefortherecruitment.Unitwillannuallyspent 2.5% amount of net profit for carrying various CSR activities likedistribution of educational aids, medicines, sanitary facilities in primaryschools, treeplantation etc innearbyvillages for theoverall improvementoftheenvironment.

25. A detailed Green Belt Development Program including annual budget,types & number of trees to be planted, area under green beltdevelopment[withmap];alongwithcommitmentofthemanagementtocarry out the tree plantation activities outside the premises atappropriateplacesintheGIDCareaandelsewhere.

Greenbeltdevelopmentwillbestartedwiththeconstructionphase.Detailsofthegreenbeltdevelopmentprogramaretabulatedbelow;

Proponent or Partners

Officer - EHS

EMS-Operator & Helper



Sr.No.

ScientificnameofspeciesCommonname

Numberofspecies

1 Citruslimon(L.)Burm. Limbu 352 Manilkarazapota(L.)VanRoyen Chiku 353 ZizyphusmauritianaLam. MotaBor 304 AzadirachtaindicaA.Juss. Limbdo,Neem 1005 EucalyptusglobulusLabill. Nilgiri 606 Polyalthialongifolia(Sonn.)Thw. Asopalav 100

360Areacovered(Sq.mt.)

1 Treespecies 24002 Lawn,smallplantslikeTulsi,Flowerplants,etc 2400

Totalgreenbeltarea 240Costofgreenbeltdevelopment

1 Capitalcost(Rs.) 1,00,0002 Recurringcost(Rs./Year) 40,000

26. Details of hazardous characteristics and toxicity of rawmaterials andproducts to be handled and the controlmeasures proposed to ensuresafetyandavoidthehumanhealthimpacts.ThisshallincludethedetailsofAntidotesalso.Main hazardous chemicals to be handled in proposed project is Phenol andformaldehyde.Detailed characteristicsof these chemicalsareprovided in theformofMSDSattheendofthisdocument.Toxicityandflammabledetailsaregivenbelow;

Sr.No.

Name Requirement(MT/Month)

1 Phenol 82 Formaldehyde(37%) 84



Sr.No.

Chemicals TLV

ToxicityLeve FlammableLimit ChemicalClass

(AsperMSIHCRules)

LD50Oral

mg/Kg

LD50Dermalmg/Kg

LC50mg/l

LEL%

UEL%

FP0CBP0C

Class(Asper

petroleumclassification)

1 Phenol5ppm

317 669 125 1.7 8.579(CC)85(OC)

182 CFlammable,Toxic,

Hazardous

2Formaldehyde(37%)

0.3ppm

100 270 203 6 36.550(CC)60(OC)

96 BFlammable,Toxic,

Hazardous

AntidotesforPhenol• Polyethyleneglycol300or400• ActivatedCharcoaland240mlMilkAntidotesforFormaldehyde• Milk• ActivatedCharcoalorWater

Followingarethecontrolmeasuresproposedtoensuresafetyandavoidthehumanhealthimpacts:SafetyMeasuresduringStorage&HandlingofHazardousChemicals Companywilldoplanningtostockallthenecessarymaterialasminimumaspossible.

All containers with hazardous chemicals will have labels indicating thecontentsandwarningofthehazard.

Housekeepingoftheplantshallasperprescribednorms.Floors,platforms,staircases,passageswillbekeptfreeofanyobstruction.

Allhazardousoperationsshallexplaintotheworkers.Theywillperiodicallytrainedonthehazardousprocesses.

Necessaryinformationonsafehandlingandfirstaidmeasuresandantidotesofmajorhazardousmaterialwillbeavailableonthelabel.

Workers dealingwith hazardous chemicals will be trained on health risksandsafehandling.

Exposuretohazardouschemicalswillbeminimized. LiquidHazardouschemicalswillbetransferredinclosedpipingsystem.



Separatestoragesectionwillbeprovidedforstorageofhazardousandnon‐hazardousrawmaterials.

Flamearrestorsareprovidedtoallhazardousstorageequipment. Flameproofpumps&motorsshallprovideforsolventtransfer. Checkingofprocessvesselsandequipmentwillbecarriedoutregularly. Records related to maintenance and its planning schedule will bemaintained.

Fire extinguisher will be provided at appropriate places in the plant andrecord of the same will be maintained. Contact numbers of nearest fireagencywillbeprovided.

Allelectricalfittingandmotorsinthetankfarmareaswillbeflameproof. Properearthingwillbeprovidedatallequipments. Checkingofallearthings,wiring&connectionwillbecarriedoutregularly. Lightingarrestorswillbeprovidedatpeakpoints. Adequate numbers of appropriate personal protective equipments will beprovidedandalsosafetytrainingwillbeprovidedtoworkers.

Emergencyshowersandeyewashstationswillbeavailableattheworksite. Firstaidboxes,MSDS,antidoteswillbemadeavailableatappropriateplacesintheplant.

Pre‐employment medical check‐up and regular medical checkup will becarriedoutanditsrecordswillalsobeproperlymaintained.

Monitoringofoccupationalhazardslikenoise,ventilation,chemicalexposureetc.willbecarriedoutregularlyanditsrecordswillbemaintained.

OccupationalHealth&Safety Personal protective equipment such as safety shoes, safety goggles, handgloves,gumboots,safetyhelmet,air linemask,BreathingApparatussetkitwill be given toworkers& staff asper requirement andadditional PPE’swillbekeptinallrelatedarea,Firefightingfacilities,etc.

Safetyawarenesstrainingprogrammersandfireandsafetymockdrillswillbearrangedregularlyforstaff&contractorworkersworkinginthefactorypremises.

Onsite‐offsiteemergencyplanshallbemadeavailable. MedicalExaminationwillbecarriedoutonregularbasisandrecordwillbemaintained.

WorkPermitsystemprocedureshallbeadopted.



27. Detailsofquantityofeachhazardouschemicalstobestored,Materialof

Construction of major hazardous chemical storage tanks, thresholdstoragequantityasperschedulesoftheManufacture,Storage& Importof Hazardous Chemicals Rules ofmajor hazardous chemicals. How themanualhandlingofthehazardouschemicalswillbeminimized?

All the necessary precautions will be taken during handling and storage ofhazardouschemicalsasdescribed inabovepoint in“OccupationalHealthandSafety” topic. The manual handling of the hazardous chemical will beminimized by using closed piping system for internal transportation ofhazardousandtoxicchemicals.Chemicalstoragedetailsareasgivenbelow;

Sr.No.

NameofChemicalPhysicalState

No.ofstorageunitandsizeNo. Size

1 Phenol Liquid 1 5.0KL2 Formaldehyde(37%) Liquid 1 4.5KL

28. Detailsoftheseparateisolatedstorageareaforchemicals.Detailsoffireextinguishers,flameproofelectricalfittings,DCPextinguishersandothersafetymeasuresproposed. MainhazardouschemicalstobehandledinproposedprojectarePhenolandFormaldehyde.PhenolandFormaldehyde(37%)willbereceivedbytankers.

Separate storage area will be provided for storage of Phenol andFormaldehyde.PhenolandFormaldehydewillbestoredinHDPEtanksof4.5KLcapacity.

Adequate system will be provided by the unit for fire fighting. SufficientnumbersofDCPFireextinguisherswillbeinstalledinallplantsandchemicalstoragearea.

TheflameproofelectricalfittingswillbeprovidedfortransportationsystemofPhenolandFormaldehyde.

Mockdrill& trainingwill be conducted at scheduled intervals. If required,helpwillbetakenfromBilimoraFireStationwhichis14.60kmawayfromtheprojectsite.



29. Specificsafetydetails/provisions forvarioushazardouschemicalsanddetailedfirecontrolplanforflammablesubstances.

MainhazardouschemicalstobehandledinproposedprojectarePhenolandFormaldehyde.PhenolandFormaldehydewillbestoredinHDPEtanksof4.5KLcapacity.

Specific safety equipments will be provided to workers for working likesafetyshoes,dustmask,helmet,handgloves,earplugs,etc.

Firstaidboxwillbeprovidedatplantarea.Antidotswillbealsoincludedinthefirstaidbox.

Onlinedetectorwillbeprovided.Dykewallwillbeprovidedsurroundingthestoragetanksofhazardouschemicals.

Adequate system will be provided by the unit for fire fighting. SufficientnumbersofDCPFireextinguisherswillbeinstalledinallplantsandchemicalstoragearea.

Mockdrill& trainingwill be conducted at scheduled intervals. If required,helpwillbe taken fromBilimoraFireStationwhich isonly14.60kmawayfromtheprojectsite.

30. Detailsofpossibilitiesofoccupationalhealthhazardsfromtheproposed

manufacturingactivitiesandproposedmeasurestopreventthem.The main effects of chemicals especially VOCs are anticipated in proposedproject. No other source of adverse effects on occupation health & safety islikely tooccur.MSDSofhazardouschemicalswillbemadeavailablewith themanagementaswellasconcernpersonnelworkingwiththematerialsorarealikely to be affected by the materials. Following are the key safety measurewhich will be taken regarding occupational health and safety and will beupdatedtimely; Drinking water will be supplied for the employees as per standard of thedrinkingwaterasperWHOguidelines.

Therewillbeanavailabilityofpropersanitaryfacilitiesfortheemployeessothattheywillnotsufferfromanyhealthailments.

Suitable personal protective equipment like safety gloves, helmets, safetybelts, as applicable will be provided to personnel in the plant and use ofthesePPEsforallworkerswillbemadecompulsory.



First‐AIDboxes(ContainingTincture iodine,EyeDrops,Burnol,Soframycin(ointment), Sterilized cotton wool, Band‐aid, Antiseptic Solution (Sevlon),Bandage,RoseWater,etc)willbemadeavailableattwoprominentplacesinthepremises.

MSDSandantidotesofthechemicalusedwillbemadeavailableattheplaceofuse.

Installationoffireextinguishersatrequiredplaces. Regularmonitoringofworkareatomeasureairbornecontaminationandtocontrolfugitiveemissions.

Adequate ventilation in process area will be provided so that airbornecontaminationwillnotexceedthresholdlimitvalue.

Display various instruction boards, cautionary notices etc. at differentlocations.Regularmedicalcheck‐upofalltheemployeeswillbecarriedoutandrecordsofthesamewillbemaintained.

31. Detailed risk assessment report including prediction of theworst‐case

scenario andmaximum credible accident scenario along with damagedistances and preparedness plan to combat such situation and riskmitigationmeasures.Vulnerablezonedemarcation.

IntheproposedplantofSagarVeneerIndustries,mainhazardwillariseduetostorage,handling&useofthePhenolandFormaldehyde.Requirement,storagedetails and hazardous characteristics of these chemicals are discussed underprecedingpoints.

MAXIMUMCREDIBLELOSSACCIDENTSCENARIOS

A Maximum Credible Accident (MCA) can be characterised as the worstcredibleaccident.Inotherwords:anaccidentinanactivity,resultinginthemaximumconsequencedistancethatisstillbelievedtobepossible.AMCA‐analysisdoesnotincludeaquantificationoftheprobabilityofoccurrenceofthe accident. Another aspect, in which the pessimistic approach of MCAstudies appears, is the atmospheric condition that is used for dispersioncalculations.

TheMaximumCredible Loss (MCL) scenarios have beendeveloped for theFacility.TheMCLcasesconsidered,attemptto includetheworst“Credible”incidents‐ what constitutes a credible incident is always subjective.



Nevertheless, guidelines have evolved over the years and based on basicengineering judgement, the cases have been found to be credible andmodellingforassessingvulnerabilityzonesispreparedaccordingly.

Only catastrophic cases have been considered and not partial or smallfailures(asisthecaseinQuantitativeRiskAssessmentwherecontributionsfrom low frequency ‐ high outcome effect aswell as high frequency ‐ lowoutcomeeventsaredistinguished).Theobjectiveofthestudyisemergencyplanning, hence only holistic & conservative assumptions are used forobvious reasons. Hence though the outcomes may look pessimistic, theplanningforemergencyconceptshouldbeborneinmindwhilstinterpretingtheresults.

The Consequence Analysis has been done for selected scenarios. InConsequence Analysis, geographical location of the source of potentialreleaseplaysanimportantrole.Considerationofalargenumberofscenariosin the same geographical location serves little purpose if the dominantscenariohasbeenidentifiedanddulyconsidered.

AlohaisthemostcomprehensivesoftwareavailableforperformingProcessHazard Analysis (PHA), Quantitative Risk Assessment (QRA) and FinancialRiskAnalysis(FRA).Alohacontainsallthedischarge,dispersion,effectsandrisk models that will need to accurately assess all major hazards andassociated risks. Aloha Consequence provides comprehensive hazardanalysis facilities to examine the progress of a potential incident from theinitialreleasetoitsfar‐fieldeffects.ScenarioconsideredforMCAanalysistocalculatemaximumcrediblelossisreleasefromthestoragetanksofPhenolandFormaldehyde. Inputsandoutputsofmodel for consideredscenario isdescribedbelow;

Phenol:Sitedata:Location:NAVSARIGUJARAT,INDIABuildingAirExchangesPerHour:0.59(unshelteredsinglestoried)Time:January19,201618:18hoursST(usingcomputer'sclock)Chemicaldata:ChemicalName:PHENOLMolecularWeight:94.11g/molAEGL‐1(60min):15ppmAEGL‐2(60min):23ppmAEGL‐3(60min):N/AIDLH:250ppmLEL:17000ppmUEL:86000ppm



AmbientBoilingPoint:182.1°CVaporPressureatAmbientTemperature:0.0023atmAmbientSaturationConcentration:2,340ppmor0.23%

AtmosphericData:(ManualInputOfData)Wind:1.6meters/secondfromSSWat3metersGroundRoughness:opencountryCloudCover:5tenthsAirTemperature:43°CStabilityClass:FNoInversionHeightRelativeHumidity:50%

Sourcestrength:LeakfromholeinverticalcylindricaltankFlammablechemicalescapingfromtank(notburning)TankDiameter:1.5metersTankLength:2.83metersTankVolume:5000litersTankcontainsliquidInternalTemperature:43°CChemicalMassinTank:6.81tonsTankis100%fullCircularOpeningDiameter:1.5inchesOpeningis0metersfromtankbottomGroundType:ConcreteGroundTemperature:43°CMaxPuddleDiameter:UnknownReleaseDuration:ALOHAlimitedthedurationto1hourMaxAverageSustainedReleaseRate:975grams/min(averagedoveraminuteormore)TotalAmountReleased:33.3kilogramsNote:Thechemicalescapedasaliquidandformedanevaporatingpuddle.

Thepuddlespreadtoadiameterof29meters.ThreatZone:ModelRun:GaussianRed:norecommendedLOCvalue‐‐‐(N/A=AEGL‐3(60min))Orange:186meters‐‐‐(23ppm=AEGL‐2(60min))Yellow:267meters‐‐‐(15ppm=AEGL‐1(60min))

FlammableThreatZone:ThreatModeled:FlammableAreaofVaporCloudModel:GaussianRed:14meters‐‐‐(10200ppm=60%LEL=FlamePockets)Yellow:18meters‐‐‐(1700ppm=10%LEL)



ToxicThreatZone:ModelRun:GaussianRed:norecommendedLOCvalue‐‐‐(N/A=AEGL‐3(60min))Orange:186meters‐‐‐(23ppm=AEGL‐2(60min))Yellow:267meters‐‐‐(15ppm=AEGL‐1(60min))

Formaldehyde:Sitedata:Location:NAVSARIGUJARAT,INDIABuildingAirExchangesPerHour:0.43(unshelteredsinglestoried)Time:January19,20161759hoursST(usingcomputer'sclock)

Chemicaldata:ChemicalName:FORMALDEHYDEMolecularWeight:30.03g/mol



AEGL‐1(60min):0.9ppmAEGL‐2(60min):14ppmAEGL‐3(60min):56ppmIDLH:20ppmLEL:70000ppmUEL:730000ppmAmbientBoilingPoint:101.0°CVaporPressureatAmbientTemperature:3.28e‐006atmAmbientSaturationConcentration:3.29ppmor3.29e‐004%

AtmosphericData:(ManualInputOfData)Wind:1.60meters/secondfromSSWat3metersGroundRoughness:opencountryCloudCover:5tenthsAirTemperature:28°CStabilityClass:FNoInversionHeightRelativeHumidity:50%

SOURCESTRENGTH:LeakfromholeinverticalcylindricaltankFlammablechemicalescapingfromtank(notburning)TankDiameter:1.5metersTankLength:2.55metersTankVolume:4500litersTankcontainsliquidInternalTemperature:28°CChemicalMassinTank:45,049kilogramsTankis100%fullCircularOpeningDiameter:1.5inchesOpeningis0.5metersfromtankbottomGroundType:DefaultsoilGroundTemperature:equaltoambientMaxPuddleDiameter:UnknownReleaseDuration:ALOHAlimitedthedurationto1hourMaxAverageSustainedReleaseRate:0.429grams/min(averagedoveraminuteormore)TotalAmountReleased:20.6gramsNote:Thechemicalescapedasaliquidandformedanevaporatingpuddle.

Thepuddlespreadtoadiameterof26meters.THREATZONE:ModelRun:GaussianRed:13meters‐‐‐(56ppm=AEGL‐3(60min))



Note:Threatzonewasnotdrawnbecauseeffectsofnear‐fieldpatchinessmakedispersionpredictionslessreliableforshortdistances.Orange:13meters‐‐‐(14ppm=AEGL‐2(60min))Note:Threatzonewasnotdrawnbecauseeffectsofnear‐fieldpatchinessmakedispersionpredictionslessreliableforshortdistances.Yellow:20meters‐‐‐(0.9ppm=AEGL‐1(60min))Note:Threatzonewasnotdrawnbecauseeffectsofnear‐fieldpatchinessmakedispersionpredictionslessreliableforshortdistances.

FlammableThreatZone:ThreatModeled:FlammableAreaofVaporCloudModel:GaussianRed:13meter‐‐‐(42000ppm=60%LEL=FlamePockets)Note:Threatzonewasnotdrawnbecauseeffectsofnearfieldpatchinessmakedispersionpredictionslessreliableforshortdistances.Yellow:13meters‐‐‐(7000ppm=10%LEL)Note:Threatzonewasnotdrawnbecauseeffectsofnear‐fieldpatchinessmakedispersionpredictionslessreliableforshortdistances.

ToxicThreatZone:ModelRun:GaussianRed:13meter‐‐‐(56ppm=AEGL‐3(60min))Note:Threatzonewasnotdrawnbecauseeffectsofnear‐fieldpatchinessmakedispersionpredictionslessreliableforshortdistances.Orange:13meter‐‐‐(14ppm=AEGL‐2(60min))Note:Threatzonewasnotdrawnbecauseeffectsofnear‐fieldpatchinessmakedispersionpredictionslessreliableforshortdistances.Yellow:20kilometer‐‐‐(0.9ppm=AEGL‐1(60min))Note:Threatzonewasnotdrawnbecauseeffectsofnear‐fieldpatchinessmakedispersionpredictionslessreliableforshortdistances.

Chemicals TLV AEGLVALUE‐1 AEGLVALUE‐2 AEGLVALUE‐3

Phenol5

ppm23ppm(<267m)

15ppm(<186m)

NoRecommendedLOCvalue

Formaldehyde0.3ppm

0.9ppm(<20m)

14ppm(<13m)

56ppm(<13m)



RISKMITIGATIONMEASURESAntidotesandriskmitigationmeasuresaredescribedbelow:

AntidotesforPhenol• Polyethyleneglycol300or400• ActivatedCharcoaland240mlMilkAntidotesforFormaldehyde• Milk• ActivatedCharcoalorWaterSafetyMeasuresduringStorage&HandlingofHazardousChemicals Companywill doplanning to stockall thenecessarymaterial asminimumaspossible.

All containers with hazardous chemicals will have labels indicating thecontentsandwarningofthehazard.

Independent dykes will provide for hazardous chemicals storage to containleakages.Floorsofthedykeareashallofimperviousfinish.

Housekeeping of the plant shall as per prescribed norms. Floors, platforms,staircases,passageswillbekeptfreeofanyobstruction.

All hazardous operations shall explain to theworkers. Theywill periodicallytrainedonthehazardousprocesses.

Necessaryinformationonsafehandlingandfirstaidmeasuresandantidotesofmajorhazardousmaterialwillbeavailableonthelabel.

Workersdealingwithhazardouschemicalswillbetrainedonhealthrisksandsafehandling.

Exposuretohazardouschemicalswillbeminimized. LiquidHazardouschemicalswillbetransferredinclosedpipingsystem. Separate storage sectionwill be provided for storage of hazardous and non‐hazardousrawmaterials.

Flamearrestorsareprovidedtoallhazardousstorageequipment. Flameproofpumps&motorsshallprovideforsolventtransfer. Checkingofprocessvesselsandequipmentwillbecarriedoutregularly. Recordsrelatedtomaintenanceanditsplanningschedulewillbemaintained.



Fireextinguisherwillbeprovidedatappropriateplacesintheplantandrecordofthesamewillbemaintained.Contactnumbersofnearestfireagencywillbeprovided.

Allelectricalfittingandmotorsinthetankfarmareaswillbeflameproof. Properearthingwillbeprovidedatallequipments. Checkingofallearthings,wiring&connectionwillbecarriedoutregularly. Lightingarrestorswillbeprovidedatpeakpoints. Adequate numbers of appropriate personal protective equipments will beprovidedandalsosafetytrainingwillbeprovidedtoworkers.

Emergencyshowersandeyewashstationswillbeavailableattheworksite. Firstaidboxes,MSDS,antidoteswillbemadeavailableatappropriateplacesintheplant.

Pre‐employmentmedicalcheck‐upandregularmedicalcheckupwillbecarriedoutanditsrecordswillalsobeproperlymaintained.

Monitoringof occupational hazards likenoise, ventilation, chemical exposureetc.willbecarriedoutregularlyanditsrecordswillbemaintained.

OccupationalHealth&Safety Personal protective equipment such as safety shoes, safety goggles, handgloves,gumboots,safetyhelmet,airlinemask,BreathingApparatussetkitwillbe giventoworkers&staffasperrequirementandadditional PPE’swillbekeptinallrelatedarea,Firefightingfacilities,etc.

Safetyawarenesstrainingprogrammersandfireandsafetymockdrillswillbearranged regularly for staff & contractor workers working in the factorypremises.

Onsite‐offsiteemergencyplanshallbemadeavailable. Medical Examinationwill be carried out on regular basis and recordwill bemaintained.

WorkPermitsystemprocedureshallbeadopted.ONSITEEMERGENCYPLANIntroduction: Anemergencyinthepremiseshasthepotentialtocauseseriousinjuryorlossof livesorextensivedamagetothepropertyand/orenvironmentandseriousdisruptionbothinsideandoutsidetheplant.Insuchcasessometimesoutsideagenciesarerequiredtocall forhelp inhandlingthesituation. Thecausative



factors like plant/equipment failure, human error, earth quake, sabotage etc.will normally manifest in various forms viz. Fire, Explosion, Toxic release,structurecollapseetc.

ThisOEPlaysdownthecodeofconductofallpersonnelinthePlantsandtheprocedures to be adopted by them in the event of an "Emergency". Theseprocedureshavebeenprepared taking intoaccount theminimumstrengthofmanpower available at all times in the premises. The individuals under thedirection of the respective Team Leaders shall carry out the responsibilitiesassigned.

Theemergencyproceduresoutlinedaresuitableforroundtheclockcoverageincludingholidays.Theseemergencyproceduresshallbefollowedasoutlinedin the OEP during general shifts as well. General on site emergency plan isdescribedhereunder;

Objectives: TheoverallobjectivesofOEPare: Tocontrolthesituationandifpossibleeliminateasquicklyaspossible. To avoid confusion/panic and to attend the emergencywith clear‐cut line ofaction.

Tominimizethelossofpropertytotheplantaswellastoourneighborhood. Tosafeguardthenon‐affectedareas. Toalerttheneighborhood. Toarrangehead‐countandrescueoperations. Treatmentoftheinjured. Tosafeguardothersbytimelyevacuation. Topreventanycascadeofemergencies.Disasterisacatastrophicsituationinwhichtheday‐to‐daypatternsoflifeare,inmanyinstances,suddenlydisruptedandpeopleareplungedintohelplessnessandsufferingandasaresultneedprotection,clothing,shelter,medicalandsocialcareandothernecessitiesoflife,suchas:‐i. Disasters resulting from natural phenomenon like earthquake, volcaniceruptions, storm, surges, cyclones, tropical storms, floods, landslides, forestfiresandmassiveinsectinfestation.Alsointhisgroup,violentdraughtwhichwill cause a creepingdisaster leading to famine, disease anddeathmust beincluded.



ii. Second group includes disastrous events occasioned by man, or by man’simpact upon the environment, such as armed conflict, industrial accidents,factoryfires,explosionandescapeoftoxicgasesorchemicalsubstances,riverpollution, mining and other structural collapses; air, sea, rail and roadtransport accidents, aircraft crashes, collision of vehicles carryinginflammableliquids,oil,spillsatsea,anddamfailures.

A Major accident is a sudden, unexpected, unplanned event, resulting fromuncontrolleddevelopmentsduringandindustrialactivity,whichcausesorhasapotentialtocausei. Serious adverse effects immediate or delayed (death, injuries, poisoning orhospitalization) to a number of people inside the installations and/ or topersonsoutsidetheestablishment.

ii. Significant damagemay be caused to crops, plants or animals or significantcontaminationoflandwatersorair.

iii. An emergency intervention outside the establishment (evacuation of localpopulation,stoppingoflocaltraffic).

iv. Anycombinationofabove.EMERGENCY:Anemergencyisthesituation,whichhaspotentialtocausealarge‐scaledamageordestructiontolifeorpropertyorEnvironmentorcombinationofthesewithinoroutsidethefactory.Thereforeitisessentialtohavealaiddownproceduretomeetemergencysystematically.Inanyindustry,emergencycanariseatanymomentandthisdependsonthetypeof: Structure Rawmaterials Machines NearbyIndustries LocationoftheIndustryetc.NATUREOFEMERGENCY:The"Emergency"specifiedinthisplanwillrefertooccurrenceofoneormoreofthefollowingnatural/manmadeevents. Fire



Explosion ReleaseofToxicGas/Vapour Spillageofflammableliquid/gas DeliberateSabotage,Terrorism,AirRaidetc. NaturalCalamities:Lightening,Storm,Earthquake,Floodetc. Collapsingofstructure Overturningoftankercontainingflammable/toxicsubstances.MEDICALHELP:First Aid Boxes have been provided at various strategic locations. RequisitenumberemployeesaretrainedaboutFirstAid,Liaisonwithnearesthospitals.

COMMUNICATIONSYSTEM: AlarmRaisingforEmergencybyblowingthesirensinstalled The sirenwill be used for raising the emergency alarm and also for all clearsignals.

Emergency Siren: The wailing alarm will be sounded intermittently at fixedintervalof30secondsforaperiodoftwominutesincaseofemergency,suchalarmwillsignifytheemployeesthatanemergencyhasoccurredandthattheemergencyservicesshouldbeputintooperation.

IncidentControllerafterassessingthesituationwilldeclarethatemergencyisover. Till the Incident Controller issues the declaration, all the leaders willadheretothetaskandbepresentattheprescribedlocation.

All clear signalwill be sounded through continuous siren for 1minute. EvenaftertheemergencyisoveraskeletonstaffoftheRescue/EvacuationTeamwillbeavailableatthesiteofemergencyforatleast30minutestoensurethatthesituationisabsolutelyfreefromdanger.

Aftertheemergencyisover,alltheteamleadersshouldmeetattheEmergencyControl Center and each team leader should submit a report to the IncidentControlleraboutteamperformanceandotherdetailsobserved.

In addition to the above systems, Internal telephones, P.A.System, Mobiletelephones,ComputerSystemetc.willbeusedforcommunication.

If situation is beyond the control, the external agencies will be informedaccordinglyandaskedforthehelp.Directtelephone,cellphoneormessengers/runnersmayachievethis.



ASSEMBLYPOINT: In case of emergency some locations are considered as Assembly Points.Depending on thewinddirection and location of emergency,Assembly Pointwillbedeclared.Theemployeesshouldrunacrossthewinddirectionandnotagainstthewinddirection.

DependinguponthelocationoftheemergencytheIncidentControllerwill fixthe Assembly Point and Officer will announce the location of the AssemblyPoint. Employee’s attendance, visitors and contractorsworkmen registerwillbemadeavailableattheAssemblyPointforheadcount.

Emergencycontrolcenter:Factory Manager Office will be declared as an Emergency control center.Emergencycontrolcenterisfacilitieswith:1. AddressandTelephonenumbersoftheFactoryInspectorate,GujaratPollutionControlBoard,Police,FireBrigade,HospitalsandOEPTeamMembers

2. Plant layout‐indicating storage of hazardous materials, layout of fireHydrants/extinguishers,entrances/exits,roadsetc.

3. PortableP.A.System,ManualSiren, flood lights,Torches,Pickaxe, Saw,NylonRopes.

4. FireBlankets/FireProximitySuit,BreathingApparatus,FirstAidBoxetc.5. Listofemployeeswithaddress,telephonenumber,bloodgroupetc.6. MaterialSafetyDataSheetsofallchemicalshandled.WINDSOCKS:Winddirectionwillbedeterminedwiththehelpofinstalledwindsocks.MOCKDRILLMockdrillsarecarriedoutregularlytofamiliarizethestaffwiththeirroles, fireprotection equipment/system installed in the plant and use of personnelprotective equipment. Senior officials monitor this and shortcomings arethoroughlystudiedandnecessarycorrectivemeasuresaretaken.PROCEDURESFORMOCKDRILLS Informalltheemployeesaboutmockdrillsandthesignaltobegiven.



Fixthedateandlocationoftheemergencyformockdrills. Mockdrillswillbemonitoredbyobservers. Raisethesirenforemergency. After hearing the siren the Incident Controller, Site Controller, Officers andTeamMembersshouldactuatethe“On‐siteEmergencyPlan”.

PROCEDUREONNOTICINGANEMERGENCY If anybody notices any situation, which may lead to a disaster, should beimmediatelyinformtheShiftIn‐charge/sitecontroller/IncidentController/Fire&SafetySupervisor/Security.

TakechargeofthesituationasIncidentController. RushtothesiteofemergencytogetthecorrectpictureandthentoEmergencyControlCenterforspeedycontroloverthesituationbymakinganarrangementforraisingthealarm.

OnarrivalofTeammembers,heshallassigndutiesasrequiredandactivatetheOn‐SiteEmergencyPlan.

Ensure safety of the plant and the personnel in the plant. He will make anassessmentoftheemergencyanddecideonexternalassistance.

CommunicateandCoordinateamongtheIncidentsController/SiteController/Factorymanager/firesafetysupervisoretc.andwillbethefinalauthorityonallmattersrelatedwithmanagementofemergencysuchas:

• Firefighting.• Welfareandrescueoperations.• ArrangeforCivil/Mechanical/Electricalworkduringemergency.• Transport.ACTIONSTOBETAKENBYPERSON/PERSONS

Incidentcontroller/sitecontroller:Rush immediately to the scene of the fire/emergency, select and set outappropriatefire/emergencyequipment.Hewilltakethebelowmentionedactionsattheearliestopportunity,ifthefire/emergencyisnotcontrolled.Hewill Call the security personnel from their residences for additionalmanpower ifrequired.

Regulate entry and exit of personal required for controlling thefire/emergency.



Restrictexitofpersonalrequiredforcontrollingthefire/emergency. ArrangeforPersonnelProtectiveEquipmentrequiredfortheemergency. Call,thelocalFireBrigade,PoliceincaseofnecessityinconsultationwiththeIncidentcontroller.

Arrangetransportfacilitiesforremovalofcausalitiestodispensary/hospital. Takeresponsibilityoflawandorder. Keepdetailed records of the incident andprogress of operations to fight theemergency.

Factorymanager: HewillrushtotheEmergencyControlCentreandcollecttheinformationfromtheIncidentController.Furtherhewill,

Announce the location of the Assembly Point after getting information fromIncidentController/sitecontroller.

Takethelistofpersonstobecommunicatedinternallyandexternally. Maintain liaisonwith the press, government agencies i.e. Police, FireBrigadeetc. and the neighborhood regarding the emergency under instructions fromIncidentController.

Courteously Receive officers from the State Government or neighbors to theAdministrationBlockonlyand inform to IncidentController that theycanbetakencareoff.

Take all the steps required for the welfare such as providing tea, snacks,emergency temporary Medical Center in consultation with the incidentcontroller/sitecontroller.

Disclose all the necessary information in the plant andmedia so as to avoidrumorsandConfusion.

Fire&safetysupervisor/ShiftIncharge&Security: Proceedtothescene;establishcontactwithfiremenandincidentcontrollertosupplementeffortsinfirefighting.

Assistinsearchingcasualtiesandhelptoremovethemtothemedicalcenter. Organizeoutsideassistanceinfirefightingandrescueoperationsifrequired. Mobilize personal protective equipment and safety appliances and assistpersonnelhandlingemergencyinusingthem.



Keep and check on any new development of unsafe situation and report thesametoSiteMainController.

Collectandpreserveevidencetofacilitatefutureinquiries. Effectively cordon off the emergency area and will prevent unauthorizedpeopleenteringthescene.

Permit theFire tendersorAmbulancerequisitionedby IncidentController totheplant.

Ensurethatvehiclesandtrolleysaresentoutoftheplantpremises. Ensure that all the employees are conducted out of plant and assembled atAssemblyPoint.

ControlTrafficMovement. Removetankers,tankerdriversoutside. Entryofunauthorizedpublictobeprevented. Arrange for vehicles for shifting casualties and essential workers to safeassemblypoints.

Engineering/operation&maintenance: Ensurethesafetyoftheremainingpartoftheplant. Take necessary steps for plant shutdown in consultation with the sitecontroller.

EnsurethatanOperatorisimmediatelyavailableatthewaterPumpHouseforfirefighting.

Mobilize with necessary tools and tackles to handle any repair work on anemergencybasis.

32. SubmitchecklistintheformofDo’s&Don’tsofpreventivemaintenance,strengthening of HSE, manufacturing utility staff for safety relatedmeasures.

SafetymeasuresinformofthegeneralDo's&Don'tsforsafetyinprocess&otherplantareaareasbelow:• Do not work on equipments without permission from plant head andmaintenancehead.

• Makesureequipmentisemptyandflushedwithnitrogenandair.• CheckVOCcontentforflammableandmakesurethatnoflammablevapourcontents.



• Keepproperandadequatefireextinguishernearworkarea.• UseproperPPE.• Do not allow any employment without pre‐medical check‐up or withoutcheckingfitness.

• Checkallmotorsaredisconnectedandfusepulledoutbeforemaintenance.• Workinanyequipmentmustbeconductedinpresenceofsupervisor.• Makesureallprocesslinesaredisconnected.• AdditionalsafetymeasuresinformofthechecklistcoveringDo's&Don'tsofpreventivemaintenance,strengtheningofEHSareupdatedtimelyandmadeavailabletoallconcerndepartment&personnel.

HandlingofChemicals

Do’s Don’ts Know the hazards of the chemicalbeforehandling.

Know the antidotes for chemical,whichyouarehandling.

Dokeepmaterialsafetydatasheet inlocations where chemicals are beinghandledandstudyit.

Use appropriate personal protectiveequipment like gloves, aprons, andrespirator; face shield etc. dependinguponnatureofthework.

Labeleverychemicalthatyouuseandtightlyclosethecontainer.

Use eye wash fountain / safetyshowerincaseofsplashofchemicalsin the eye or body for at least 15minutes.

Segregate toxic, flammable chemicalsandkeepthemundercontrol.

In addition to draining and closingvalves,linesshouldbeblankedbeforetakingupmaintenancework.

Provide proper ventilation at thechemical handling area to limit theirconcentrationwithinprescribedlevel.

Do not store the chemicals that areincompatiblewithotherchemicals.

Donotspillthechemicals. Do not dispose chemical withoutneutralizing.

Do not keep large inventory ofchemicals.

Do not allow empty containers ofhazardous chemicals to be used byothers.

Do not use compressed air fortransferringchemicals.

Do not stand near chemical transferpump while it is in operation withtemporaryhoseconnection.

Pouringofchemicalsbyhandordoingsiphoning by mouth should never beadopted.

Donotattempttoneutralizetheacid/alkaliontheskin.Usewateronly.

Donotusesolventforcleaninghands.



MaterialHandling

Do’s Don’ts Useproperliftingtoolandtacklehavingadequatecapacity.

Onlyauthorizedpersonsshouldoperatematerialhandlingequipments.

Each tool, tackle or equipment shouldhave number and safe working load(SWL)markedonit.

Assess weight of the material, distanceto be carried and hazards etc. beforeliftingtheload.

Inspectand test all the lifting toolsandtacklesregularlyasperFactoryRules.

Wear Personal Protective Equipmentswhilehandlingofmaterial.

Wherever possible, mechanizedmaterialhandlingshallbeadopted.

While liftinga loadphysically, keep theloadasnearaspossibletothebodywithfeetproperlyplacedforbodybalance.

Bendknees,keepbackstraight,keeptheloadclosedtothebodyandlifttheload.

Do not use the equipment for thepurpose other than its designintention.

Do not allow personnel to moveunderneathliftedload.

Donotloadtheequipmentaboveitssafeworkingload.

Do not usemakeshift arrangementsfor lifting equipment withoutinspectionandtest.

Donotusedefectivetoolandtackles. Keep the tools & tackles free fromadverse effect of atmosphere byapplyingsuitableprotectivecoating.

The angle between the legs of twoleg sling should not exceed 90degree.

Donot allowmale and female adulttoliftaloadmanuallyhigherthan55kgsand30kgsrespectively.

Donothold the loadwith tipof thefingers; grasp the load firmly withpalm.

FirePrevention

Do’s Don’ts Follow‘NOSMOKING’sign. Depositoilyragsandwastecombustiblematerialintheidentifiedcontainersanddisposethemsuitably.

Fire Hose used for any other purposeshould be permanently marked andtakenoutoffirehydrantsystem.

Keepminimum inventory of flammableandcombustiblesubstances.

Take permission before breaking or

Donotleaveflammablemateriallikeacetone, kerosene etc. used ascleaningagentattheworkarea.

Do not over tighten fire hydrantvalveswithF‐lever.

Do not allow wild grass growtharound storage of the gas cylindersandswitchyard.

Do not obstruct accessibility to thefirerelatedequipment.



removal of fire barrier and ensuresubsequentrelocationoffirebarrier.

Check periodically the operability offixedfirefightingsystem.

Attend any abnormality / deficiencywithfireprotectionsystempromptly.

Provideearthlingorbondingtopreventaccumulation of static charges to tankswhereflammablechemicalsarestored/handled.

Use instruments that are intrinsicallysafeinexplosiveatmosphere.

Do not destroy the inspection tagprovidedwiththefireequipment.

Do not misuse fire‐fightingequipment other than intendedpurpose.

Donotstoretheflammablematerialintheopencontainer.

Donotuse instruments thatarenotintrinsically safe in the explosiveatmosphere.

HouseKeeping

Do’s Don’ts Assign places for everything andmaintainthingsatassignedplaces.

Cleantheareaaftercompletionofwork. Use aisle space free for personnel andmaterialmovement.

Ensure adequate illumination andventilationforthejob.

Droppaper,plastic,glass,metalandbio‐medicalwasteinaseparatebinkeptforthispurpose.

Know the location where emergencyequipment such as first aid box, firefighting equipment, SCBA, Stretchersarekept.

Arrest all types of spills such aschemical,water,oil,air/gas,steametc.andcleanuptheareaimmediately.

Ensureexitsare indicated/paintedforuseduringemergency.

Do not leave combustible materialsintheworkarea.

Donotsmokeintheareaofwork. Donotallowdustbintooverflow. Donotgenerateextrawaste. Donotdisturbthesafetyequipmentfromassignedlocation.

Do not block emergency switchesand on/off switches of theequipment by storming ofmaterialsinfrontofwork.

Do not leave cleaning agent likeacetone, isopropyl alcohol, keroseneetc. at the work area aftercompletionofwork.

Do not block fire exit point bystoringmaterialsorbymeans.

Donotleaveaspillageunattended.



33. Consent toEstablish,Consent toOperateordersobtained inpast alongwithpointcompliancestatusofalltheconditionsstipulatedtherein.



COMPLIANCEREPORTFOR CCASr.No.

DETAILS COMPLIANCE

1 The CCA no. AWH ‐18427 issued by this Board vide Letter No:GPCB/RO/NAV‐257/GPCBID‐29848/631/16‐NOV‐2015.

Complied

2 Ourcompanywillmanufacturefollowingproducts:Product Capacity

1 PLYWOOD2 FLUSHDOOR3 BLACKBOARD

115000sq.m/Month25000sq.m/Month25000sq.m/Month

Complied

SPECIFICCONDITION

3.1 You shall Complywith all conditions stipulated in the consent toestablish(CTE)ofthisboard.

Complied

3.2 Unit shall not carry out any activity which may attract theprovision of Environment Impact Assessment (EIA) notification‐2006.

Complied

3.3 ConditionUnderWaterAct 3.3.1

Thereshallbenogeneration/dischargeof the industrialeffluentfrom the manufacturing process and other ancillary operation(Generated industrialwastewater fromwashing is reused ingluemixing)ifanywastewatergenerationfromwashingofgluemixingvesselsshallbereusedingluemixingonly.

Complied

3.2 The quantity of the domestic wastewater (Sewage) Shall not beexceeding3.0KL/Day.

Complied

3.3 SewageShallbedisposedofthroughseptictank/Soakpitsystem. CompliedCONDITIONSUNDERTHEAIRACT:

4.1 Thefollowingshallbeusedasfuelinboilerrespectively.

Complied

Sr.No. Fuel Quantity1 WOOD 90kg/day

4.2 Theapplicantshallinstall&operateairpollutioncontrolsysteminordertoachievenormsprescribedbelow.

Complied

4.2.1

The flue gas emission through stock attached toboiler/furnace/heatershallconformtothefollowingstandards:

Complied

StackNo.

StackAttachedto

Stackheightinmeter

Airpollutioncontrolsystem

Parameters

Permissiblelimit

1 thermopack

16 Dustcolllector

ParticulatematterSOxNOx

150mg/NM3100ppm50ppm



4.2.2

Thereshallbenoprocessemissionfromthemanufacturingprocessandotherancillaryoperations.

Complied

4.2.3

The concentration of the following parameter in the ambient airwithin the premises of the industry and a distance of 10metersfrom the source (other than the stack/vent) shall not exceed thefollowinglevels.

Complied

PARAMETER PERMISSIBLELIMIT Particulatematter10 100microgrampercubicmeterParticulatematter2.5 60microgrampercubicmeterOxidesofsulphur 80microgrampercubicmeterOxidesofnitrogen 80microgrampercubicmeter

4.3 All measures for the control of Environment pollution shall beprovidedtoachievetheprescribedstandards.

Complied

4.3 Theapplicantshallprovideportholes,ladder,platformetcatchimney(s)formonitoringtheairemissionandthesameshallbeopenforinspectionto/andforuseofboard’sstaff.Thechimney(s)ventsattachedtovarioussourceofemissionshallbedesignedbynumberssuchass.i.s,etcandtheseshallbepainted/displayedtofacilitateidentification.

Complied

4.4 The industry shall take adequate measures for control of noiselevelsfromitsownsourceswithinthepremisessoastomaintainambient air quality standards in respect of noise to less than75db(a)duringdaytimeand70db(A)duringnighttime.Daytimeis reckoned in between 6a.m. and10p.m. and night time isreckonedbetween10p.m.and6a.m.

Complied

AUTHORISATIONFORTHEMANAGEMENT&HARDLINGOFTHEHAZARDOUS

WASTESFORM‐2(SEERULE31&5(5))

5.1 M/s. SAGAR VENEER INDUSTRIES, is hereby granted onauthorizationtooperatefacilityforfollowinghazardouswastesonthepremisessituatedatBLOCKNO:1781,VANSANDAROAD,NRBHAVANICONSTRUCTION,AT:ALIPOREDIST:NAVSARI.Sr.No.

waste Quantity Schedule‐1ProcessNo

Facility

1 Usedoil 25Lit/yr

5.1 Collection,storage,Transportation anddisposal byselling toregisteredrefineries.

2 Discarded 120 33.3 Collection,

Complied



Container Lit/yr storagereturn torawmaterialsupplier.

5.2 The authorization is granted to operate a facility for collection,storage, Reuse, Transportation and disposal by return back tosupplierorsellingtoregisteredrecycler.

Complied

5.3 Theauthorizationshallbeinforceforaperiodupto01‐09‐2020. Complied

5.4 The authorization is subject to the conditions stated below andsuchotherconditionsasmaybespecifiedintherulesfromtimetotimeundertheEnvironment(Protection)Act‐1986

TERMSANDCONDITIONOFAUTHORISATION: Complied a) The application shall comply with the provision of the

environment (protection) act‐1986 and the rules made thereunder.b) The authorization shall be produced for inspection at therequest of an officer authorized by the Gujarat pollution controlboard.c) The persons authorized shall not rent, lent, sell, transfer ofotherwisetransportthehazardouswasteswithoutobtainingpriorpermissionoftheGujaratpollutioncontrolboard.d)Anyunauthorized change in personnel, equipment ofworkingconditionsasmentionedintheauthorizationorderbythepersonsauthorizedshallconstituteabreachofthisauthorization.e)ItisthedutyoftheauthorizedpersontotakepriorpermissionoftheGujaratpollutioncontrolboardtoclosedownthefacility.f)Anapplicationfortherenewalofanauthorizationshallbemadeaslaiddowninrule5(6)(ii).g) Industry shallmanagewaste as per amended rules2003andshallapplyauthorization forallapplicablewasteasperamendedrules2003within15days.

WillbeComplied

6. Industryshallhavetodisplaytherelevantinformationwithregardto hazardouswaste as indicated in the supreme court’s order inW.P.NO.657Of1995dated14thOctober2003.

Complied

7. Industryshallhavetodisplayon‐linedataoutsidethemainfactorygate with regard to quantity and nature of hazardous chemicalsbeinghandledintheplantincludingwastewaterandairemissionsandsolidhazardouswastesgeneratedwithinthefactorypremises.

Complied

GeneralConditions



6.1 Unit shall develop green belt within premises as per the CPCBguidelines. However, if the adequate land is not availablewithinpremises, the unit shall tie up with local agencies like grampanchayat, school, social forestry office etc, for the plantation atsuitableopenlandinnearbylocalityandsubmitanactionplanofplantationfornextthreeyearstoGPCB.

Complied

6.2 Plantation should be started along with constitution activity, forplantationwithinthepremises;aspacingofatleast4mx4mshallbe kept i.e. to say 250 plants per acre shall be plantation, forplantationoutsidethepremisesaspacingof2mx2mwillbekepti.e.tosay1000plantsperacre.

Willbecomplied.

6.3 Adequateplantationshallbecarriedoutallalongtheperipheryoftheindustrialpremisesinsuchawaythatthedensityofplantationisatleast1000treesperacreoflandandagreenbeltof10meterswidthisdeveloped.

Willbecomplied.

6.4 Any change in personnel, equipment or working conditions asmentioned in the consents form/order should immediately beintimatedtothisBoard.

Keepinmind.

6.5 Applicant shall also complywith the general conditions given inannexure‐1

Complied

6.6 Thewastegeneratorshallbetotallyresponsiblefor(I.E.Collection,storage, transportation and ultimate disposal) of the wastesgenerated.

Complied

6.7 Records ofwaste generation, itsmanagement and annual returnshallbesubmittedtoGujaratPollutionControlBoardinForm‐4by31“Januaryofeveryyear.

Complied

6.8 In caseof any accident, details of the same shall be submitted inForm‐5toGujaratPollutionControlBoard.

Complied

6.9 As per "Public liability Insurance Act ‐ 91'" company shall getInsurancepolicy,ifapplicable.

Complied

6.10 Empty drums and contain of told and hazards material shall betreatedasperguidelinepublishedfor‐management&handlingofdiscarded containers‐'. Records of the same shall be maintainedandforwardedtoGujaratPollutionControl8oardregularly.

Complied

6.11 InnoelseanykindofhazardouswasteshallbeImportedwithoutpriorapprovalofappropriateauthority

Complied

6.12 In case of transport of hazardous waste to a facility for (i.e.Treatment,storageanddisposal)existinginastateotherthanthestatewhere e hazardouswaste are generated, the occupier shallobtain "NoObjection certificate" from the state PollutionControlBoard, the Committee of the concerned state or Union territoryAdministrationwherethefacilityexists.

Complied



6.13 Unit shall take all concretemeasures to show tangible results Inwastegenerationreduction,reuseandrecycle.Actiontakeninthisregards shall be submitted within three months and also alongwithForm‐4.

Complied

6.14 IndustryshallhavetodisplaytherelevantInformationwithregardtohazardouswasteasIndicatedIntheHanSupremeCourt'sorderInW.PNo.6S7of1995dated14thOctober,2003.

Complied

6.15 Industryshallhavetodisplayon‐linedataoutsidethemainfactorygatewith regard 10 quantity and nature of hazardous chemicalsbeing handled in the plant, including wastewater and airemissionsandsolidhazardouswastegeneratedwithinthefactoryPremises.

Complied



34. Recordsof any legalbreachofEnvironmental laws i.e.detailsof show‐causenotices,closurenoticesetc.servedbytheGPCBtotheexistingunitinlastfiveyearsandactionstakenthenafterforpreventionofpollution.



35. Details of fatal/ non‐fatal accidents, loss of life orman hours, if any,occurredintheexistingunitinlastthreeyearsandmeasuresproposedtobetakenforavoidingreoccurrenceofsuchaccidentsinfuture.Thereisnofatal/non‐fatalaccidents,lossoflifeormanhours,occurredintheexistingunitinlastthreeyears.

36. Atabularchartwithindexforpoint‐wisecomplianceofabovedetails.