m/s shree cement limited

FOR

Integrated Cement Plant

Clinker Production 2.4 Million TPA,

Cement Production 4.0 Million TPA,

Captive Power Plant 25 MW

&

Waste Heat Recovery Power Generation 15 MW

Near village –Pedagarlapad,

Mandal - Karempudi,

District-Guntur,

Andhra Pradesh

PROPOSED BY

M/s SHREE CEMENT LIMITED

APRIL 2014

2.4 Million TPA Clinker, 4.0 Million TPA Cement, 25 MW Captive Power Plant & 15 MW Waste Heat

Recovery Power Generation Near village Pedagarlapad, Mandal-Karempudi, District- Guntur (Andhra

Pradesh)

Pre-Feasibility Report

1

PRE-FEASIBILITY REPORT

1.0 EXECUTIVE SUMMARY

Shree Cement Ltd. is proposing expansion of integrated cement plant (2.4

Million TPA Clinker, 2x2.0 Million TPA Cement, 25 MW Captive Thermal

Power Plant & 15 MW Waste Heat Recovery Power Generation) near

village Pedagarlapad, Mandal-Karempudi, District- Guntur (Andhra

Pradesh)

SALIENT FEATURES OF THE PROJECT

S.No. Particulars Details

1 Locations of the plant

A. Village Near village Pedagarlapad,

Tehsil- Karempudi

B. District Guntur

C. State Andhra Pradesh

D. Land Survey Nos. Plant (100.49 ha)

645-647, 650, 652-658, 898-902,

910-920, 922-925, 930-946, 963

Colony (42.30 ha)

660-665, 691-694, 696, 699-

702,876-877,896

Topo-sheet No. 56P/10

2

Plant Site: Latitude 16 30' 51" N to 16 31' 25" N

Longitude 79 43' 48" E to 79 44' 40" E

3 Temperature Min:16.4° C, Max : 32.4° C

4 Relative Humidity

08:30 hrs. - 68% - 94 %

17:30 hrs. - 58 % - 75 %

5 Mean Annual Rainfall 1083 mm



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6 Nearest National Highway NH-9 (54 km in NE Direction)

7 Nearest Railway Station Nadikudi 4.5 Km

8 Nearest Airport Vijayawada 114 Km

9 Nearest city /Town Dachepalli at a distance of ~5.1

km. in North direction

10 Reserved / Protected Forest

within 10km radius

(Boundary to boundary

distance)

Kakirala Reserved Forest: 11

km in S direction.

Madinapadu Reserved

Forest: 11.5 km in NNW

direction.

Daida Reserved Forest: 13.5

km in SW direction.

Fairly dance mixed forest: 12

km in SSE direction

11 Nearest Surface Water

bodies

Krishan River – 15.5 km from

proposed plant site & mine

site.

Nagajuna sagar right bannk

canal or Jawahar Canal:

About 7.5-10 km in SE & S

direction.

12 Nearest Hill Ranges --

13 Water requirement & Source 1500 KLD for both plant and

mining.

Source: Ground Water

14 Soil Type Black cotton

15 Nearest Town / City Zone – II [as per IS 1893 (Part-I):

2002]

16 Capital cost Rs. 1234 Crores



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2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION

(i) Identification of project and project proponent

Shree Cement Limited (SCL) is the largest producer of cement in Northern

India with a production capacity of 13.5 million tonne per annum. It

started its operations in 1985 with 0.6 million ton capacity at Bangur

Nagar, Beawar in Ajmer, Rajasthan and has rapidly expanded its

operations to reach the present production capacity of 13.5 million

tonne. The principal promoter of the company is Bangur Group, which is

a respected business house of India.

The company pursues multi-brand portfolio strategy which consists of

three offers viz. viz. Shree Ultra Jung Rodhak Cement, Bangur Cement

and Rockstrong Cement.

The company has its manufacturing operations at Beawar, district Ajmer

and Ras in Pali district and a split grinding unit at Khushkhera, Suratgarh &

Jobner in Rajasthan and Laksar in Uttrakhand.

Total Thermal Power Plants Capacity of the Company is 570 MW

(including 56 MW Waste heat recovery power plants known as Green

power which is the largest capacity of Green Power in the entire world

cement industry except China). The power generated from these plants

is primarily utilized for consumption in its own cement plants as well as to

sell for community use.

Shree Cement have set a vision to be a major player in the Cement

Industry and have embarked upon a committed expansion programme

to further enhance its market share in various other states of India with an

objective to achieve 25 MTPA cement capacity.

Company Profile

Shree Cement Limited (SCL), having presence in the Cement and Power

sectors, is an energy efficient and environment friendly organization.

Incorporated in 1979, the company today is the largest cement player of



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North India and ranked among the top six cement groups in the country.

The principal promoters of the company are the Bangur Group, which is

a respected business house of India.

Cement manufacturing facilities

The Company has its manufacturing operations at Beawar (3.0 mpta)

and Ras (3.0 mtpa) in Ajmer and Pali district in Rajasthan. It has split

grinding units at four locations viz. Khushkhera (3 mpta), Suratgarh (1.2

mtpa), Jobner (1.5 mtpa) in Rajasthan and Roorkee (1.8 mtpa) in

Uttrakhand taking the total cement capacity of the Company to 13.5

MTPA.

Power generation facilities

Total Thermal Power Plants Capacity of the Company is 570 MW

(including 56 MW Green Power Capacity which is the largest capacity of

Green Power in the entire world cement industry except China). The

power generated from these plants is primarily utilized for consumption in

its own cement plants as well as to sell to outside parties.

Products

The Company's pursues multi-brand portfolio strategy which consists of

three brands viz Shree Ultra Jung Rodhak, Bangur Cement and

Rockstrong Cement.

The company currently has the highest market share in Rajasthan, Delhi

and Haryana and distinguished positions at the top in Punjab, West Uttar

Pradesh and Uttarakhand.

Financial strength

The Company has consistently posted all round growth in its operations.

Its operating margin is one of the highest in the World Cement industry.

The performance highlight of the Company for the year 2010-11, 2011-12

and 2012-13 is as under:



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Particulars Year ending

30th June

Year ending

30th June

(15 months)

Year ending

31st March

FY 13 FY 12 FY 11

Cement Production (In Lac MT) 123 142 94

Cement and Clinker Sale ( Lac

MT)

125 149 103

Net Sales (Rs. Cr.) 5590 5799 3454

Operating Profit (EBIDTA) – Rs. cr. 1749 1809 1010

Net Profit (Rs. Cr.) 1004 618 210

Basic & Diluted EPS (In Rs.) 288 178 60

Cash EPS (In Rs.) 406 429 237

Capacity enhancement made by the Company over last few years has

enabled the Company to post consistent strong volume and revenue

growth. Efficiency in Company’s Operation and rationalization of power

and fuel cost resulted in growth in Operating and Net Profit of the

Company.

Corporate Sustainability

SCL always strives to sustain its reputation as a respected corporate

citizen. It acknowledges that its operations have multiple impacts on the

environment and communities in which it operates. It has embedded the

sustainability principles in all its activities and pursues this as an integral

part of its business operations. Shree has been on a continuous drive for

‘greening’ of its processes so that its operations put the minimum burden

on the earth's finite resources. The installation of company’s waste heat

recovery plants (Green Power Plants), ACC etc. steps in this direction.



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Service towards the community

SCL has displayed good corporate citizenship by providing assistance

and funds for natural calamities, education programs and institutions,

AIDS awareness, preventive medicine, eye camps, drinking water

projects, among others. The company engages in a continuous dialogue

with community leaders.

Recognitions

First Indian Cement Company to join Cement Sustainability Initiative of

WBCSD.

First Indian Cement Company to be Member of World Economic

Forum.

First company in the World to use innovative techniques to utilize 100%

petcoke in its operations.

First Cement Company of the World to fetch Certified Emission

Reductions (CER’s) on its Clean Development Mechanism project

“Optimal Utilization of Clinker”.

First Indian cement company to issue Corporate Sustainability Report

following the highest level “A+” for reporting triple bottom line

performance

New World Sustainability Champions by the World Economic Forum

(WEF)

Government of India recognized in-house R&D centre.

Awards

2013-14 NCCBM Award for Second Best Quality Excellence for the

year 2012-13


year 2011-12



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2013-14 Best HR strategy in Line with Business by World HRD congress

2012-13 International Green Hero by The Green Organization, London

2012-13 Golden Peacock Business Excellence Award for the year 2013

2012-13 State Level Productivity Excellence Award 2012- 13 Best

Corporate Social Responsibility Practice Award by BSE

2012-13 Global HR Excellence award for organization with Innovative

HR practices at World HRD congress

2012- 13 Global HR Excellence award for HR research of the year at

World HRD congress

2012-13 Mother Teresa Corporate Citizen Award by Loyola Institute of

Business Administration, Chennai

2012-13 Nirmata Rajya Mitra Award by the Department of Taxation for

the year 2011-12

2012-13 International Green Apple Gold award and Green Hero Title

by Green Organization, London

2012-13 CSR award by Suratgarh Municipality to SGU

2012-13 Dainik Bhaskar Green Idol award

2012-13 First Prize for Energy conservation during mines environment &

conservation week by IBM

2012-13 Skoch Digital inclusion award 2012

2012-13 Financial Express – Emergent Venture India Green Business

Leader Award, 2011-12

2011-12 Jal Star Award by Dainik Bhaskar for the year 11-12

2011-12 Nirmata Rajya Mitra Award by the Department of Taxation for

the year 2010-11



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2011-12 Productivity merit award for HR Innovative Practices for the

year 2009-10

2011-12 Greentech HR Gold award for best Strategy in HR practices

2011-12 CII-ITC sustainability award commendation certificate for

significant achievement.

2011-12 First Prize for Noise & Ground vibrations during mines

environment & conservation week by IBM

2011- 12 First prize for overall performance in 25th Mines Safety Week

under Director General of Mines safety, Ajmer region to Ras mines

UIT Bhiwadi award to KKG unit for CSR activities

2011-12 National awards for Excellence in Water Management 2011 as

“Water Efficient Unit” by CII

2011-12 NCCBM Award for Environment Excellence for the year 09-10


year 09-10


year 10-11

2011-12 Certificate of Excellence Award by The Employers Association

of Rajasthan

2011-12 National award for cost management by Institute of Cost and

Works Accountants of India

Best Innovation Award Gold by CIOL Dataquest Enterprise C-Change

Enterprise Awards 2011

2011-12 Second prize of Bhiwadi Manufacturer’sAssociation BMA

Award -R.L. Rajgarhia Award for Energy Conservation 2010 to KKGU.

2011-12 Jamnalal Bajaj award for Fair Business Practices

http://192.168.100.24/BMA-R.L._Rajgarhia_Award_for_Energy_Conservation_2010/index.html



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Rationale for setting up the Cement project

Shree Cement Ltd. is proposing 2.4 Million TPA Clinker, 4.0 Million TPA

Cement, 25 MW Captive Power Plant & 15 MW Waste Heat Recovery

Power Generation Near village Pedagarlapad, Mandal-Karempudi,

District- Guntur (Andhra Pradesh). SCL has selected the state of Andra

Pradesh to set up integrated Cement plant. Andra Pradesh is a fast

growing cement market and this has been the primary reason for the

selection of this state. Presently, SCL have two integrated cement plant

and three split grinding unit in the state of Rajasthan. This unit shall cater

to cement demand of Chhattisgarh, W.B., Bihar and M.P.

Project Concept & Capacity




District- Guntur (Andhra Pradesh) for manufacturing of Ordinary Portland

cement (OPC) and Pozzolona Portland Cement (PPC).

A 1000 KVA DG set / 2*500 KVA DG se will be installed for plant lighting

purpose if CPP and grid power fail. In addition to above a synthetic

gypsum manufacturing unit of capacity 65 TPH shall be installed to meet

the gypsum requirement.

(ii) Brief description of nature of the project




District- Guntur (Andhra Pradesh).

As per EIA Notification dated 14th Sep, 2006 as amended on 1st

December 2009, the project falls under Category “A”.

(iii) Need for the project and its importance to the country and or region.

Estimates of future demand and supply at the national, regional and

state level to examine the market position of the proposed plant. The sale



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volumes and the sale realizations that could be achieved have also

been assessed.

(iv) Demand – Supply

Company sells cement mainly in North India. Based on economic growth

and other factors, we expect that cement growth to be around 9% from

2012-13. The market situation is given below.

Demand In Million MTPA

Particulars 10-11A 11-12A 12-13P 13-14P 14-15P 15-16P

Cement Demand

( 9% growth from

11-12 onwards)

40.67 44.98 49.03 53.44 58.25 63.49

Net Export to

other regions 11.46 12.26 13.36 14.57 15.88 17.31

Total Demand 52.13 57.24 62.39 68.01 74.13 80.80

Supply In Million MTPA

Particulars 10-11A 11-12A 12-13P 13-14P 14-15P 15-16P

Opening Capacity 62.56 66.36 67.56 71.86 74.46 76.46

Additions:

India Cement, Banswara,

Rajasthan

1.80

JP Associate, Panipat,

Haryana (GU)

0.50

Shree Cement,

Jaipur,Rajasthan (GU)

1.50

Birla Corp, Chandaria,

Rajasthan

1.20

JK Lakshmi, Jhajjar,

Haryana (GU)

0.55

Wonder Cement,

Nimbehara

2.5

Mangalam Cement 1.25

Lafarge, Chittor, Rajasthan 2.60



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Ultratech Nagour,

Ambuja- Marwar & Sidhi

Vinayak, Near Jaitaran)

2.00 4.00

Total Additions 3.80 1.20 4.30 2.60 2.00 4.00

Capacity at the end of

the Year

66.36 67.56 71.86 74.46 76.46 80.46

Avg. Capacity 63.80 66.66 69.99 73.78 75.21 78.21

Cap. Utilization 82% 93% 92% 93% 93% 92%

Cement Production

(Supply)

52.13 61.77 66.15 68.92 71.35 73.34

Note: Cement Production for new units has been taken 50% of for first 12 Months, 80%

in next 12 months and 95% thereafter. For existing capacity, utilization has been taken

as 95%.

(v) Demand – Supply Gap. In Million MTPA

Particulars 10-

1

1

A

11-12A 12-13P 13-14P 14-15P 15-16P

Cement Demand ( 9%

growth from 11-12

onwards)

40.67 44.98 49.03 53.44 58.25 63.49

Net Export to other

regions

11.46 12.26 13.36 14.57 15.88 17.31

Total Demand (A) 52.13 57.24 62.39 68.01 74.13 80.80

Total Supply (B) 52.13 61.77 66.15 68.92 71.35 73.34

Surplus/(Deficit) (A-B) - 4.53 3.76 0.91 -2.77 -7.46

(vi) Export Possibility

South Region is expected to have a higher demand as compared to the

current supplies. Hence it is expected that in the near future, export of

cement does not seem to be viable.

(vii) Domestic/export market

There shall be a deficit of cement production in the North Region which

will be an advantage for player setting up the plant in the region. The

details have been mentioned in point (c) of Demand – supply.



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(vii) Employment Generation (Direct and Indirect) due to the project sourcing

SCL follows the “son of the soil” policy, wherein the maximum possible

staffing is from local area. Only where skills are not available locally will

staff be hired from outside.

Estimated manpower requirement

Sn Department Manpower No. of persons

General Shift

1 Plant Unit head (Overall) 1 -

1.1 Technical Technical head 1

1.1.1 Mechanical Manager 2

Engineer 1 4

Foreman 8 6

Crusher operator - 3

Crusher attendant - 3

Additive crusher attendant - 3

Draftsman/ designer 2 -

Fitter 8 6

Compressor house

operator 1 6

Water supply operators - 6

Welder 8 6

Turner 1 -

Khalasi 2 4

Loader driver 1 4

Dumper driver 2 -

Crane operator 1 -

1.1.2 Electrical Manager 1 -

Engineer 2 -

Foreman 4 8



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Power distribution foreman - 4

Electrician 2 8

Helper 2 8

1.1.3 Instrumentation Manager 1 -

Engineer 2 -

Foreman 4 8

Mechanic 2 8

1.1.4 Process Manager 1 -

Engineer 2 4

CCR operator - 8

Pyro attendent - 8

Mills attendent - 8

Helper 1 4

1.1.5 Quality control Manager 1 -

Chemist 2 -

Analyst 2 4

Gauger 2 -

Sampler 2 4

1.1.6 Civil Manager 1 -

Engineer 1 -

Masons 1 -

Carpenter 1 -

Plumber - 4

1.1.7 Technical cell Manager 1 -

Engineer

2 -

1.1.8 Packing plant Manager 1

Logistic 1 -

Supervisor 2 -

Tally checker 3

Operator - 6

Loaders - 20



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1.2 Commercial Commercial head 1 -

Manager 2 -

1.2.1 Stores and

Purchase Officers 3 -

Staff 10 -

1.2.2 Personnel and Manager 1 -

Administration Officer 2 -

Staff 4 -

Receptionist 1 -

1.2.3 EDP Manager 1 -

Staff 3 -

1.2.4 Excise Officer 1 -

1.2.5 Accounts Manager 2 -

Officer 1 -

Staff 6 -

1.2.6 Secretaries Staff 6 -

1.2.7 Security Officer 1 -

Guards 4 21

1.2.8 Dispensary Doctor 2 -

Staff 2 4

1.2.9 LMV Driver 5 8

1.2.10 Telephone

exchange Operator 1 -

1.2.11 Guest house Staff 1 -

Attendants 1 4

1.3 Marketing Marketing head 1 -

Manager -Logistic 1 -

Officer 1 -

Assistant 1 -

Marketing field 10 50

Total 158 255

Grand Total 413



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3.0 PROJECT DESCRIPTION

(i) Type of Project including interlinked and independent projects if

any

No interlinked / interdependent project is involved.

(ii) Location (map showing general location, specific location, and

project boundary & project site layout) with coordinates



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Key Plan



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(iii) Details of alternative site consideration and basis of selecting the

proposed site particularly the environmental considerations gone

sound be highlighted.

No alternate site has been considered for the proposed project.

Following are the main criteria, considered largely as near-ideal

conditions, for locating a cement plant of desired capacity:

Availability of suitable limestone for the manufacture of cement.

Availability of power, coal & water.

Scope for expansion.

Availability of Transport & Communication.

Nearness to market.

Vicinity of social infrastructural facilities such as market center,

educational institution, local transport, entertainment centers,

medical facilities, etc.

The land required for mining, plant and township should not be a

part of declared forest area.

(iv) Size or magnitude of operation

Shree Cement Ltd. is proposing 2.4 Million TPA Clinker, 2x2.0 Million TPA



District- Guntur (Andhra Pradesh) for manufacturing of Ordinary Portland

cement (OPC) and Pozzolona Portland Cement (PPC).

The process includes basic raw material requirement, sizing of

equipment, utilities and services, infrastructure facilities and sources of

waste generation, their quantity, treatment and safe disposal of the

waste.



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(V)-1 Project description with process details

The dry process essentially consists of the following unit operation steps:

Crushing of limestone at the mine site.

Preblending of crushed limestone.

Drying – cum-grinding of raw materials.

Homogenization of raw meal in a blending silo.

Clinkerisation of the raw meal in a rotary kiln with preheater and

precalcinator.

Grinding, storage and packing

Various operations of dry process plant are detailed as follows:

Crushing of Limestone

The ROM Limestone is fed to crusher Wobler where +90 mm part is fed

into crusher, where it is crushed to -90 mm size. The -90 mm size from

crusher Wobler is fed to Secondary screen from where (-6mm/-10mm/ -

25mm) part is rejected, while + size material is added to Crushed -90 mm

Limestone.



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Blending of raw meal and Storage of kiln feed

The ground raw meal is conveyed to blending-cum-storage silo(s) by

mechanical conveyors. The variation in the quality of raw meal is

reduced by using continuous blending silo.

Preheater, Precalcinator, Kiln

In cyclone preheater system, an efficient heat transfer takes place to

finally dispersed raw material particles when they come in contact with

hot gases from kiln. The preheater is multi stage cyclone system

connected with gas ducts and meal chutes. The raw meal is fed into top

stage gas duct and is carried by hot gas steam into cyclone. The

material gets separated from gas in cyclones and then travels

downwards and through meal chute is discharged into next lower stage

gas duct. In this way, material comes into contact with high

temperature gases and gets preheated and partially calcined and then

enters the precalcinator.

In the precalcinator, further calcination takes place by firing pulverised

coal and then material is discharged to the kiln. The feed travels down

as the kiln rotates. The chemical reaction completes when the material

reaches the burning zone and cement clinker is formed.

Cooling of Clinker

The clinker is discharged from kiln at around 1000 Deg. C temp. and is

cooled in a high efficiency grate cooler.

The cooled clinker is then transported to clinker storage silo by a set of

Deep Bucket Conveyor (DBC).

Coal and pet coke crushing and Grinding

Coal is highly abrasive, therefore, its crushing is done usually in a roll

crusher. The same system is proposed to be used.



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Grinding of coal is done either in air swept ball mill or in vertical roller mill.

Because of saving in energy and better drying capacity VRM is

proposed for use.

Cement Grinding (VRM and / or Ball Mill)

Similarly of the raw material grinding system, the grinding of clinker into

cement is based on the following technologies:

Ball mill

Roller press with ball mill.

Vertical roller mill.

In India, cement grinding is conventionally done by ball mill in close

circuit using high efficiency separators. However, due to nearly 25-30 %

saving in power, the use of roller press for pre-grinding followed by

grinding in closed circuit ball mill (semi-finish grinding mode) has been

used in most of the recently installed plants. The performance feedback

on the installation of VRM for cement grinding is still awaited and yet to

establish as a proven technology. Hence, based on the performance of

VRM, it is proposed to install both VRMs or Both Ball mills with roller press

or one VRP with one ball mill & roller press.

Cement Storage and Packing

The ground cement is conveyed to cement silos for storage of different

types of cement from where it is extracted and packed in HDPE bags by

electronic rotary packing machines and dispatched to consumers by

road and railway. Mechanized loading system for loading of packed

bags on trucks and wagon is envisaged.

Wagon Tippler and Railway siding

Coal and pet coke will be received by road and railway. For unloading /

handling of coal and pet coke fully mechanized system of wagon

tippler and truck tippler will be installed at the site. Also cement and

clinker will be dispatched by road and railway.



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(V)-3 Process Description of Waste Heat Recovery Power Plant (15 MW)

There is a good amount of waste heat available from the expelled gases

of Pre-Heaters (PH) and Air Quenched Coolers (AQC). The main energy

used in cement plant consists of heat energy and electrical energy and

about 90% of the total energy is used as heat energy in clinker burning

process. In the clinker burning process, a large amount of heat is

consumed for burning limestone at more than 1450 degree C to form

clinker. From the total heat consumed in the burning process, around

55% is for burning process and the rest 45% is discharged as sensible heat

through the exhaust gases of Pre-Heater(PH), AQC, radiation & sensible

heat carried out by clinker.

However, around 10% of the heat, extracted from the PHs & AQCs, is

used in drying the raw material and coal while grinding. The rest 35% is

generally emitted to the atmosphere as waste heat. For reutilization of

this wasted heat from the exhaust gases of the PH & AQC this Waste

Heat Recovery System is used to generate the electrical power. A

typical heat flow in cement plants with waste heat recovery system is

shown below

Considering the above we have decided to install one Waste Heat

Recovery Boiler (WHRB) at kiln Pre-heater and one Waste Heat

Recovery Boiler (WHRB) at AQC (Mid tap-off) in each Units. Steam

generated by each unit make combined and fed to steam turbine for



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Electricity generation. In this scheme Waste Heat Recovery Boiler

(WHRB) at Kiln Pre-heater will be installed. In normal condition the flue

gas from the top of the Pre-heater directly goes to ESP / bag house.

Now the flue gas from the top of the Pre-heater will go to the WHRB and

after that it will enter to ESP / Bag house.

Design Basis for WHRB

S.N. Boiler Unit Kiln String AQC

1 flue gas flow Nm3/h 370000 217000

2 I/L temp deg C 300 600

3 sp. Heat kcal/deg

C/Nm3

0.362 0.32

4 O/L temp deg C 150 80

5 heat available Kcal/h 20091000 36108800

6 Total heat available Cr Kcal/h 5.62

7 Power potential MW 65.3

8 Power gen @ 23%

conversion

Mw 15.0

V.5 Process Description of Power Generation Process (Air Cooled) – (25 MW)

In Proposed Captive thermal Power Plant, power will be generated by

the utilization of thermal energy of steam in turbine that in turn rotates an

alternator. The steam will be generated in the boiler by burning of

various fuels. In Proposed Power Plant, Pet coke/Coal will be used as the

fuel & it will burn in the boiler to generate steam. The generated steam

will utilize to rotate the Steam Turbine, which in turn rotates an alternator.



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Coal/Petcoke will be transported by truck at over power plant site than

trucks will be unloaded by truck tippler in the Coal/Petcoke bunker. The

Coal/Petcoke will feed to the coal crusher to crush it to the required size

through the vibro feeder that regulates the flow. The crushed

coal/petcoke will fed the boiler bunkers through the conveyor belt.

After received coal/petcoke in the boiler bunkers, the coal/petcoke will

be fed to the boiler furnace through the rotary/drag chain feeders in the

controlled quantities. The coal/petcoke will burn in the furnace & the

resulted heat will be utilized to heat water & convert it into steam. The

flue gases that will be generated on the burning of fuel will pass over the

tubes of economizer & air pre-heater to utilize the heat carried by the

flue gases going outside, otherwise heat will go waste. Now the flue

gases pass through the ESP (Electro Static Precipitator) to chimney.

On waterside, water will be received by PTP (Pre-treatment Plant) from

the existing resources. Here water will treat to get the required quality

than it will be treated with lime & Dolomite in the High Rate Solid

Contact Clarifier. Then clarified water will be fed to the RO plant where

its properties will fine tuned to the required quality for DM system. In DM

plant the required properties of water will be obtained and this DM

water will feed to the boiler for the purpose of making steam. The

cooling tower will feed with the RO water for its replenishment.The

generated steam in boiler at required parameters will be fed to the

turbine through the control valve. In turbine the thermal energy of steam

will utilize to rotate it. The turbine in turn rotates an alternator (electric

generator). The generated electricity is evacuated from the alternator

through the bus bar arrangement.



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Ash Generation & SO2 emission from 25 MW Boiler

Parameters Pet Coke

Indian

Coal

Imported

Coal

Ca CO3

CaO CO2

Ultimate Proximate

100 56 44

C 85.1 87.1 21.5 44

1.8 1 0.8

H2 2.7 # #

N2 0.4 # #

S

O2

SO2

S 5.0 5.5 2 1.5

32 32 64

Moisture 1.1 0.6 12 10

1 1 2

Ash 0.8 1.1 36 16

O2 1.9 # #

CaO SO2

1/2 O2

CaSO4

GCV 8010.0 8212.0 5000 6500

56 64 16 136

Boiler eff 80% 80% 80%

0.9 1.0 0.3 2.1

Sulphur

Cap 80%

Kg/ hr TPD Kg/ hr Kg/ hr

Kg/Hr TPD

Feed rate (

Pet Coke ) 12500 300 20025 15404

SO2

Generation 1250.0 30.0

Ash

Generation

due ash in

pet coke 140 3 5599 1914

CaO reqd 1093.8 26.3

Gypsum 1594 38 # #

CaCO3 Reqd 2441.4 58.6

Unreacted

lime 488 12 # #

as 60 % cap 1953.125 46.9

Unburnt @

15 % 1596 38 215 339

unreacted

lime stone 488.3 11.7

Total Ash 3818 92 5814 2253

CaSO4 gen 1593.8 38.3

Fly Ash @

70 % of

total ash 2673 64 4070 1577

Total CaSO4

and CaCO3 2082.0 50.0

Bed Ash @

30 % of

total ash 1145 27 1744 676

SO2 Emission 250.0 6.0

Stack Height H (Mtr) = 14 (Q) ^0.3

H = 73 Mtrs



Pradesh)


26

25 MW TECHNICAL DETAILS

A BOILER 25 MW CPP

1 Type

AFBC / CFBC

2 Pressure kg/cm2. A 120

3 Temperature deg C 535

4 Flow (*) ( Kg/hr ) 110000

5 Fuel Type Petcoke / Coal

6 Fuel quantity at MCR TPD 233

B TURBINE & GENERATOR

1 Generator power Kw 25000

2 Generator voltage Kv 6.6

3 Steam Pressure kg/cm2. A 88

4 Steam Temperature deg C 535

5 Steam Flow (*) ( Kg/hr ) 103000

C AIR COOLED CONDENSER

1 Steam Pressure kg/cm2. A 0.15

2 Steam Temperature deg C 54

3 Steam Flow (*) ( Kg/hr ) 85000

D FUEL HANDLING SYSTEM

1 Storage Shed Capacity Tons 5000

2 Capacity TPH 100

3 Truck tippler capcity Tons 100

E LIME HANDLING SYSTEM

1 Capacity TPH 30

F ASH HANDLING SYSTEM

1 Type Dense Phase system

2 Fly Ash Capacity TPH 10

3 Bed Ash Capacity TPH 5

4 Fly Silo capacity M3 125

5 Bed Ash silo Capacity M3 50

6 ESP Field Nos 3

7 Chimney Height Mtr 73



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27

Equipment Details- Cement Plant

Equipment Selection

A list of equipment and storages capacities are given below. In

selecting a particular type of equipment or storage for the project,

among others, the following issues have been considered:

Equipment costs

Energy consumption

Raw material characteristics

Sizes in which the equipment is available

Lead times for particular types of equipment

Operating experience with various types of equipment

Ease of operation of equipment

Product to be manufactured

Site conditions

Local skills available

Environmental issues

PLANT AND EQUIPMENT SIZING

1) Crusher

Capacity – 1200 TPH & 450 TPH (secondary Crusher)

2) Stacker & Reclaimer

Lime stone Stacker – 1650 TPH

Lime stone Reclaimer – 1400 TPH

Coal and Gypsum stacker – 150 TPH, each



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28

Coal Reclaimer – 150 TPH

3) Raw Mill (VRM)

Capacity - 500 TPH

4) Cement Mill (VRM or Ball Mill with Roller Press or VRM + BM with

RP)

Capacity - 2 x 325 TPH

5) Coal & Pet coke Mill

Capacity – 50 TPH

6) Kiln & Cooler with 6 stage pre heater

7000 TPD clinker

7) Packer

2x4 nos

2x16 spouts double discharge type

2x325 tph

Major Storages

Limestone Stock pile : 240000 T

Iron ore hopper : 3000 T

Clinker stockpile/Tank : 75000 T

Coal storage : 200000 T

Gypsum storage : 20000 T

Cément Silo : 4 * 7500 T

Fly Ash : 2*5000 T

(vi) Raw material required along with estimated quantity, likely source,

marketing area of final products, mode of transport of row material and

finished product.

Raw material requirement for Clinkerization



Pradesh)


29

Raw

Material

Source

Basis 2.4 Million TPA Clinker

& 4.0 Million TPA

Cement Production

Million TPA

Lime

Stone Captive Mines

1.5

T/ T of clinker 3.6

Iron Ore Bellary, Kamatgi,

Bagalkot

0.015 T/ T of

clinker 0.036

Bauxite Kadapa , Warangal

(A.P)

0.044T/ T of

clinker 0.105

Coal/

Pet coke

Singarini Coal deposits /

Imported South Africa/

Indonesia Coal

0.1616 T/ T of

clinker 0.387

Jamnagar pet coke /

/Pet coke

0.10 T pet coke /

T of clinker 0.24

Gypsum

Salem & Coimbator,

Tamilnadu & Nagaur

(Raj.),

0.05 T / T of

cement 0.2

Fly Ash Vijayawada 0.35 T/T of

cement 1.4

(vii) Resources optimization/ recycling and reuse envisaged in the

project, if any, should be briefly outlined.

Fly ash generated from CPP will be utilized in cement

manufacturing.

No solid waste generation from the cement plant. However,

material collected by the dust collectors (Bag Filters) will

automatically be recycled in the process.

There will no discharge outside the project premises.



Pradesh)


30

(viii) Availability of water its source, energy /power requirement and source

should be given.

Water

The estimated requirement of water for industrial activities and domestic

activity would be around 1500 m3/day. Good quality potable water is

available in the proposed site. The Ground water is proposed to be

used.

Water Consumption Details (KLD)

Unit

Peak

Demand

(m3/day)

Waste water

generation

(m3/day)

Remarks

Cement Plant 550 Nil

No waste water is expected to be

generated from Cement Plant as

dry process will be used for cement

manufacturing.

CPP + WHRS 300 75 Effluent water will be used in Ash

Quenching after proper treatment.

Drinking,

Utility

& Plantation

500 400

Domestic waste water will be

treated in STP and will be recycled

for Green Belt development and

cement plant process within the

plant premises.

Total 1350 475

Water balance for Limestone Mining

Dust

suppression 125 -

The domestic waste water will be

disposed in soak pit via septic tank.

Workshop discharge will be passed

through oil/grease water separator

tank for separation of oil contents

and also soil contents. The clear

water will be used in crusher for dust

suppression.

Drinking &

Utility 15 10

work shop 10 10

Total 150 20

Grand Total 1500 495



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31

Power Demand

Total power requirement will be 31.3 MW (Source- Proposed CPP 25MW and WHR 15

MW)

7000 TPD x 62 KWH

1. Demand for Clinkerization --------------------------- = 18.0 MW

24 Hrs x 1000

14000 TPD x 24 KWH

2. Demand for : ----------------------------- = 14.0 MW

Cement Production 24 Hrs x 1000

3. Power load at Colony : 0.25 MW

Total Power Demand : 18.0 +14.0+0.25 = 32.25 MW (approx.)

(ix) Quantity of waste to be generated (liquid and solid) and scheme for

their management/disposal

No waste water discharge outside the plant.

No industrial waste shall be generated in operation phase.

Used oil & grease will be generated from plant machinery/Gear boxes

and DG set (1000 KVA or 2 X 500 KVA) which will be sold out to the

CPCB authorized recycler.

4.0 Site Analysis

(i) Connectivity

Nearest National Highway is NH-9 which is 54 kms from site. It thus has

excellent road connectivity.

Approximate road distance from major towns i.e. Guntur is 90 km

The nearest railway station is the Nadikudi, approximately 4.5 kms from

the site.

The nearest airport is at Vijayawada (114 kms)

The site is well connected with communication facilities like

telephone, fax, wireless and telex and as such, no constraints are



Pradesh)


32

envisaged in this aspect as the Tehsil and District headquarters are

near to the site.

(ii) Land from Land use and land ownership

The land requirement is estimated at about 142.79 ha for the plant &

colony and mining lease area is 283.585 ha.

Adequate land is available in the proposed site. It is relatively plain and

not much of development work is needed. Almost entire land is covered

by sand.

(iii) Topography

The general topography of the lease area is almost flat and gradually

sloping towards N-E part of the lease area by and large the area is

plane country. The general ground level of the area ranges from 95 to

111 Mtrs. above the mean sea level (MSL).The flat lands in a major part

show stony waste outcropping Limestone mainly. The mine area with

minimum mRL of 95 Mtrs and maximum of 111 Mtrs. ML area has a

surface relief of about 16 Mtrs spread over an area of 283.585 hectare.

The area is drained by the Naguleru Vagu Stream in west. It flow

northwards in black cotton soil region and join the Krishna River. Krishna

forms the natural boundary between Guntur and Nalgonda. The

drainage pattern of this area is sub dendritic in nature. No perennial

nallahs or streams are seen within the lease area.

(iv) Existing land use pattern (agriculture, non-agriculture, forest, water

bodies (including area under CRZ)), shortest distances from the

periphery of the project to periphery of the forests, national park, wild life

sanctuary, eco sensitive areas, water bodies (distance from the HFL of

the river), CRZ. In case of notified industrial area, a copy of the Gazette

notification should be given.

Environmental Settings of the Area



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33

S.No. Particulars Details

1 Temperature Min:16.4° C, Max : 32.4° C

2 Relative Humidity

08:30 hrs. - 68% - 94 %

17:30 hrs. - 58 % - 75 %

3 Mean Annual Rainfall 1083 mm

4 Nearest National Highway NH-9 (54 km in NE Direction)

5 Nearest Railway Station Nadikudi 4.5 Km

6 Nearest Airport Vijayawada 114 Km

7 Nearest city /Town Dachepalli at a distance of ~5.1

km. in North direction

8 Reserved / Protected Forest

within 10km radius

(Boundary to boundary

distance)

Kakirala Reserved Forest: 11

km in S direction.

Madinapadu Reserved

Forest: 11.5 km in NNW

direction.

Daida Reserved Forest: 13.5

km in SW direction.

Fairly dance mixed forest: 12

km in SSE direction

9 Nearest Surface Water

bodies

Krishan River – 15.5 km from

proposed plant site & mine

site.

Nagajuna sagar right bannk

canal or Jawahar Canal:

About 7.5-10 km in SE & S

direction.

10 Nearest Hill Ranges --

11 Water requirement & Source 1500 KLD for both plant and

mining.

Source: Ground Water

12 Soil Type Black cotton



Pradesh)


34

13 Nearest Town / City Zone – II [as per IS 1893 (Part-I):

2002]

(v) Existing Infrastructure

As the project is new, so the proposed site is a vacant land presently no

industrial infrastructure exists.

(vi) Soil Classification

The district has mainly the Black cotton soil.

(vii) Climatic data from secondary sources

The area has generally moderate climate. The temperature variation is from

16.4oC to 32.4oC. The average annual rainfall in the area is about 1083 mm.

The relative Humidity in the area is about 58% - 94 %

5. Planning Brief

(i) Planning Concept (type of industries, facilities, transportation etc.) Town

and country Planning/Development authority classification.

Proposed industry is cement industry (Red Category). Transportation of

raw material and final product will be done via existing road and rail

network and cement concrete road will be developed within the

proposed project area.

(ii) Population Projection

Temporary influx of people will be there as the managerial and

supervisory staff will generally be outsider. A projection may be made by

a governmental organization, or by those unaffiliated with a

government.

(iii) Land use planning


colony. About 47 ha of the total project area will be covered under

green belt & plantation.

(iv) Assessment of infrastructure demand (Physical & Social)



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35

SCL will assess the demand of infrastructure (Physical & Social) in nearby

area of the proposed site and will be developed in under corporate

social responsibilities programs.

(v) Amenities/Facilities

Shree Cement Limited will develop the Amenities/Facilities in nearby

area of the proposed project site as per requirement of local people of

the nearby area under corporate social responsibilities programs.

6) Proposed Infrastructure

(i) Industrial Area (processing area)


colony. Out of which plantation will be done on 47 ha (33% of total land)

land.

(ii) Residential Area (Non processing area)

Colony for staff will be constructed. The total colony area will be 78.10

Acre (31.6 ha approx.

(iii) Green Belt

Greenbelt will be developed in 47 ha i.e 33% of the total area of the

proposed project.

(iv) Social Infrastructure

Proposed project will result in growth of the surrounding areas by

increased direct and indirect employment opportunities in the region

including ancillary development and supporting infrastructure.

The installation of proposed plant will lead to the development of certain

local ancillary facilities and consequent employment opportunities.

Further the proposed cement project will also lead to the development

of market, trade centers, activities etc.

In addition to the above, SCL has a track record of engaging the local

communities and extending several social services to the nearby villages.

(v) Connectivity



Pradesh)


36

Nearest National Highway is NH-9 which is 54 kms from site. It thus has

excellent road connectivity.

Approximate road distance from major towns i.e. Guntur is 90 km

The nearest railway station is the Nadikudi, approximately 4.5 kms

from the site.

The nearest airport is at Vijayawada (114 kms)

The site is well connected with communication facilities like

telephone, fax, wireless and telex and as such, no constraints are

envisaged in this aspect as the Tehsil and District headquarters are

near to the site.

(vi) Drinking Water

This is proposed to be sourced from ground water which will be treated

in RO unit.

(vii) Sewerage system

The domestic effluent generated will be treated in Sewage Treatment

Plant (400 KLPD).

Process flow diagram of STP plant



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37

Quality of STP Treated water

Parameters Quality of Raw

Sewage

Quality of Treated

Sewage

pH 6.0 to 8.0 6.5 to 7.8

BOD 300 ppm 10 ppm

COD 400 ppm 50 ppm

TSS 300 ppm 10 ppm

O & G 50 ppm 10 ppm

Process description of STP plant

Bar screen chamber followed by collection cum equalization tank

followed by Fluidized Aerobic Bed Reactors (2 Nos.) will be provided

with coarse air bubble diffusion system followed by Tube Settler Tank in

the STP. The clear supernatant after disinfecting by chlorination will be

passed through dual filter and activated Carbon filter before will be

collected in the treated water tank. The sludge generated from the FAB

will be passed through sludge digester and dried and the filtrate will be

collected and sent back to the equalization tank and the dried cakes



Pradesh)


38

will be used as manure. The treated water will be used for plantation

activities.

(viii) Industrial Waste management

No industrial waste water will be generated from cement plant. However

waste water generated from RO unit shall be reused for dust suppression

and plantation.

(ix) Solid waste management

No solid waste generation from the cement plant. However,

material collected by the dust collectors (Bag Filters) will

automatically be recycled in the process.

Fly ash generated from CPP will be utilized in cement

manufacturing.

(x) Power requirement and source

The estimated power requirement for the plant and colony will be 31.55

MW, for which a captive thermal power plant of 25 MW and waste heat

recovery power plant of 15 MW capacities are proposed to be set up.

Till installation of the proposed captive thermal power plant, the

required power will be received from grid.

7.0 Rehabilitation and Resettlement (R & R) Plan

(i) Policy to be adopted (Central/State)in respect of the project affected

persons including home oustees, land oustees and landless laborer

(brief outline to be given)

Not Applicable

8.0 Project Schedule and Cost Estimates

(i) Likely date of start of construction and likely date of completion (time

schedule for the project to be given)

18 months from the date of start of work.

(ii) Estimated project cost along with analysis in terms of economic viability

of the project



Pradesh)


39

The total investment for the proposed project works out to

approximately Rs 1234 Crores. The estimated Investment Cost for the

project has been based on the requirement of fixed and non-fixed

assets.

The details of total investment are shown in the table below.

S. No. Description Total cost, (Rs. In Lacs)

1 Land (Plant & Colony) 7000

2 Site Development 3000

3 Buildings & infrastructures 12500

4 Furniture & office

equipments etc

500

6 Plant and Machineries 62500

7 Captive Power Plant

(25 MW)

8000

8 Waste Heat Recovery

Power Plant (15 MW)

6000

9 Residential Colony 10000

10 Railway siding 3000

11 Wagon tippler and stacker

reclaimer from rail siding

5000

Total cost 117500

Contingency (5%) 5875

Total project cost 123375 or 1234 Cr.

9.0 Analysis of proposal

The state of Andhra will get revenues in terms of taxes, local people will

get opportunity in terms of indirect employment, business opportunity

like transport of Cement to the market, fly ash transport, in short nearby

people will get opportunity to improve their livelihood.



Pradesh)


40

10.0 ENVIRONMENTAL MANAGEMENT PLAN

10.1 Air Pollution Control

Particulate emission from various stacks and material transfer points is the

main pollutant from the cement plants. Adequate preventive measures

to keep the pollution level of particulate emission to less than 50 mg/Nm3

are provided.

Measures taken for control of fugitive emission include:-

Water spray system in the Limestone crushing section

Water sprinkling system in the Limestone preblending (reclaiming)

Bag filters at all material transfer points

Concreting roads and vacuum sweeping

Covered unloading hoppers

Silo for clinker, cement and fly ash storage

Covered shed for storage of gypsum

Open storage with water sprinkling for pet coke / coal storage

Open storage for laterite / iron ore.

Pollution Control Measures for Stack Emission (Stack Emission: 50 mg/Nm3)

S.No Source Pollution Control

Equipment

Stack

Ht.

(m)

Stack

Dia

(m)

Temp.

°C

Total Air

Vol.

m3/Hr

1 Raw Mill & Kiln Bag House

150 5.0 240 1350000

2 Coal Mill Bag House 60 1.6 120 160000

3 Clinker Cooler ESP 60 4.3 275 763000

4 Cement Mill-I

Bag House 40 2.8 120 875000

5 Cement Mill-II

Bag House 40 2.8 120 875000

6 Boiler 25 MW ESP 75 2.3 160 225000



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41

Bag Filters / ESP for Control of Emission (Design PM < 50 mg/Nm3)

S.No. Location Collection

Area (m2)

Vent / Stack

Level (m) Flow

(m3/Hr)

Temp at bag filter

inlet (deg C)

A Crusher

1 for primary crusher

circuit 827 11.7 58000 50

2 for secondary crusher

circuit 84 11.7 6000 50

3

At transfer tower 1

(From LS Crusher to

stacker)

113 10 7500 50

4

At transfer tower 2

(From LS Crusher to

stacker)

113 10 7500 50

5

At transfer tower 3

(From LS Crusher to

stacker)

113 10 7500 50

B Stacker reclaimer

6 transfer tower (after LS

reclaimer) 113 6 7500 50

7 transfer tower (after

coal reclaimer) 113 6 7500 50

8 transfer tower (Near

Coal Mill) 113 8 7500 50

C LIME STONE HOPPER

9 At feed hopper top 227 40 15000 50

10 At feed hopper bottom 170 12 10000 50

D Wagon tippler

11 At Wagon Tippler 340 25000 50

12

transfer tower -

1(towards Coal/gypsum

Crusher)

113 8 7500 50

13

transfer tower -

2(towards Coal/gypsum

Crusher)

113 8 7500 50

E COAL - GYPSUM

CIRCUIT

14 Bulk Receiving unit 2 x 340 Ground

Level

2 x

25000 50

15 Transfer Tower (BRU to

Coal/gypsum Crusher) 113 7500 50

F Raw Mill

16 at Raw Mill building top 170 35 10000 100



Pradesh)


42

17 for raw meal transport 227 15 15000 100

18 RABH (Bag House) 32468 150 1350000

140 Deg. C

compound opration

& 240 Deg. C direct

opration

G CF Silo

19 silo top bag filter 227 65 15000 100

20 for silo extraction 113 11.2 7500 100

21 for kiln feed bin 227 37 15000 100

H PreHeater

22 bag filter PH top 170 138 10000 100

I Cooler & Clinker Silo

23 Cooler ESP 13632 49 763000

100 deg. C With

WHRS & 275 deg. C

without WHRS

24 clinker tank top 50 35000 100

25 Belt Conveyor (Below

Clinker tank) 113

Ground

Level

7500 100


Clinker tank) 113 7500 100

















35 Belt Conveyor (Towards

cement Mill Hopper) 113 10 7500 100

36 at transfer tower bulk

wagon loading (Clinker) 113 10 7500 100





39 at clinker loading

hopper top 170 8 10000 100

40 at clinker rail loading

hopper top 170 10000 100

J Coal Mill



Pradesh)


43

41 Raw Coal hopper 227 40 15000 50

42 coal mill bag filter (Bag

House) 2655 63 160000 120

43 Fine coal bin 170 36 10000 50

CEMENT MILL-1 CIRCUIT

K Fly ash Handling

44 Above fly ash silo 170 43.9 12500 70-90

45 Fly ash collecting bin 84 16.5 6000 70-90

46 Silo feeding Bucket

elevator 62 6.85 4000 70-90

L Cement Mill Hopper

47 Belt conveyor & hopper

venting 227 34 15000 70-90


venting 170 34 12000 70-90

49 Hopper Extraction 227 10 15000 70-90

M Cement Mill

50 BE, BC & bin 227 15 15000 70-90

51 BE, BC & bin 284 42 20000 70-90

52 For Air slides 113 20 7500 70-90

53 Cement mill bag house 16000 42 875000 120

N Cement Silo Feeding &

Extraction

54 PPC silo top 2 x 113 43.5 2 x 7500 70-90

55 PPC Silo bin 84 17.15 6000 70-90

O Packing Plant

56 For packer air slide 113 14 7500 70-90

57 For packer 4 x 540 41.5 4 X

40000 70-90

58 For accessories of

packing plant 4 x 284 41.5

4 X

20000 70-90

59 For bulk loading storage

bin 84 25 5000 70-90

CEMENT MILL-2 CIRCUIT

P Fly ash Handling

60 Above fly ash silo 170 43.9 12500 70-90

61 Fly ash collecting bin 84 16.5 6000 70-90

62 Silo feeding Bucket

elevator 62 6.85 4000 70-90



Pradesh)


44

Q Cement Mill Hopper


venting 227 34 15000 70-90


venting 170 34 12000 70-90

65 Hopper Extraction 227 10 15000 70-90

R Cement Mill

66 BE, BC & bin 227 15 15000 70-90

67 BE, BC & bin 284 42 20000 70-90

68 For Air slides 113 20 7500 70-90

69 Cement mill bag house 16000 42 875000 120

S Cement Silo Feeding &

Extraction

70 PPC silo top 2 x 113 43.5 2 x 7500 70-90

71 PPC Silo bin 84 17.15 6000 70-90

T Packing Plant

72 For packer air slide 113 14 7500 70-90

73 For packer 4 x 540 41.5 4 X

40000 70-90

74 For accessories of

packing plant 4 x 284 41.5

4 X

20000 70-90

75 For bulk loading storage

bin 84 25 5000 70-90

S.No Location of Bag Filter Qty (Nos)

No. of Bags Total Collection Area(M2)

Design Temp ( 0C )

1 Coal transfer tower & Grizzle hopper

1 110 145.2 50

2 Lime stone grizzle hopper 1 42 55.44 50 3 Lime Stone Crusher House 1 180 238 50 4 Coal Crusher House 1 289 381.5 50

5 Between transfer tower and bunker

1 208 275 50

6 Between transfer tower and bunker

1 121 160 50

10.2 Solid Waste Generation

No solid waste will be generated in cement manufacturing process.

Dust collected from air pollution control equipment will be 100%

recycled in the cement manufacturing. Ash and bed ash generated

from CPP will be utilized in cement unit.



Pradesh)


45

10.3 Waste Water Management

No waste water will be generated from Cement Plant as dry process

technology will be used for cement manufacturing. Initially there will be

only discharge from office toilets and canteen which will be disposed

off in soak pits via septic tank. After completion of project work STP shall

be installed and treated water will be used for plantation. In mine area

waste water generated from work shop during washing of HEMM

contains dust and oil contents will be used for dust suppression in

crusher after separation of oil and grease.

10.4 Noise Pollution Control

The high noise generating machineries are Raw mill, Coal mill, Cooler

fans and Compressors etc. The noise level in the nearby area of these

machineries will be around 95 to 110 dB (A). The persons working in the

work zone area use ear plugs. To maintain the overall noise level less

than 85 dB (A) in the plant area and less than 70 dB (A) at the plant

boundary the following measures are taken:-

Following management plan will be implemented:

Proper maintenance and lubrication of plant machineries

Plantation all around plant premises.

Installation of compressors in closed building

10.5 Hazardous Waste Management

Used oil will be generated as hazardous waste from the machineries

which will be sold to CPCB authorized dealer.

10.6 Green Belt Development

Approx. 142.79 ha of land is proposed for the project. Out of which

plantation will be done on 47 ha (33% of total land) land. Local native

species will be planted.

10.7 Socio Economics Measures



Pradesh)


46

Shree Cement is committed to contribute in the development of basic

needs of the local area like education, Health & family welfare, women

empowerment, Natural resource management, water conservation,

roads etc. For socio-economic development of the nearby village, we

have “Shree Rural Development society” to survey the basic

infrastructure needs of the villagers like education, medical, drinking

water for human beings and animal, roads, plantation and rain water

harvesting etc and accordingly financial assistance will be provided by

the company to the local authority.

11.0 CONCLUSION

Proposed project will result in growth of the surrounding areas by

increased direct and indirect employment opportunities in the region

including ancillary development and supporting infrastructure. Special

emphasis on Financial and Social benefits will be given to the local

people including tribal population, if any, in the area. Development of

social amenities will be in the form of medical facilities, education to

underprivileged and creation of self-help groups.

No adverse effect on environment is envisaged as proper mitigation

measure will be taken up for the same.

m/s shree cement limited

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