m/s. vansh laminate llp - welcome to...

PFR of Vansh Laminate LLP

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PREFEASIBILITYREPORT

FOROBTAININGENVIRONMENTALCLEARANCE

FortheProposedResinsand

LaminatedSheetsManufacturingUnitof

M/s.VanshLaminateLLPSurveyNo.:179/P2,Village:Ratavirda,

Taluka:Wankaner,District:Morbi,Gujarat.

ContactNo.:9825219527

email:[email protected]

PreparedBy:

T.R.ASSOCIATESC‐605/A,GaneshMeridian,Opp.KargilPetrolPump,

S.G.Highway,AhmedabadContactNo.:9825371099

email:[email protected]

December2016


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1. Introduction

M/s. Vansh Laminate LLP is a partnership firm proposing to set up a medium scale Resin

and Laminated Sheet Manufacturing unit at Survey No.: 179/P2, Village: Ratavirda,

Taluka: Wankaner, District: Morbi, Gujarat.

2. Project Proponent and their back ground

Company is promoted by its partner. Detail of partners is as given below.

Sr. No. Name of the Partner Background

1 Manishkumar P. Kasundra 6 years experience in Laminated Sheets

and Ceramic Industry

2 Dhirenbhai P. Kasundra 6 years experience in Laminated Sheets


3 Satishbhai G. Kasundra 6 years experience in Laminated Sheets


4 Vaibhavbhai P. Soriya 2 years experience in Laminated Sheets


5 Ashwinbhai G. Thoriya 2 years experience in Laminated Sheets


3. Brief description of nature of the project:

M/s. Vansh Laminate LLP is proposing to manufacture Melamine Formaldehyde Resin,

Phenol Formaldehyde Resin & Urea Formaldehyde Resin as well as Laminated Sheets at

Survey No.: 179/P2, Village: Ratavirda, Taluka: Wankaner, District: Morbi, Gujarat.

Proposed products will be used for captive consumption as well as for sale purpose.

The proposed final product Laminated Sheets does not attract Environmental Clearance

(EC) from Ministry of Environment, Forest & Climate Change (MoEFCC), New Delhi.

However, the proposed products like Melamine Formaldehyde Resin, Phenol

Formaldehyde Resin and Urea Formaldehyde Resin falls under Category 5(f) as stated in

Environment Impact Assessment Notification Published on 14th September, 2006. Further,

the location of the proposed project is outside the notified industrial estate. Hence, the

project proponent has to obtain the EC from the Ministry of Environment, Forest &

Climate Change, New Delhi. M/s. T. R. Associates has been appointed to carry out

EIA/EMP studies for obtaining Environmental Clearance.

The total land area of company is 11,534 m2 out of which 3,563 m2 (31 % of total land) area

will be used for greenbelt development. The estimated cost of the proposed project is 5.3


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Crores. Total budget allocation towards Environmental Management Facilities will be

approx. Rs. 50 Lakhs. Total 75 persons will be employed including skilled persons,

unskilled persons and office staff.

Need for the project and its importance to the country and or region:

Resins are used predominantly in the wood based product manufacturing industry as

adhesives. Growth of the resin market is strongly correlated to construction/remodeling

activity (which accounts for over 50% of consumption), and to a lesser degree, to the

automotive industry.

The proposed products like Resins (Melamine Formaldehyde, Urea Formaldehyde and

Phenol Formaldehyde Resins) mainly used to manufacture Laminated Sheets. These

sheets have good market demand to develop the home and office for furniture.

Demand‐Supply Gap:

The average production of laminated sheets has crossed approximately 130 million sheets

inclusive of all thicknesses but the gap between installed capacity and demand is growing

bigger. During FY 2011‐2012 phases that gap narrowed with sudden demand in lower

thickness segment but later capacities came in place and the laminated sheets market

became a pressure driven market. It is caution for any new comer that if he enters, he

should be prepared for ʺMore investments, more efforts and a long wait for marginsʺ.

The burgeoning market demands of urban and semi‐urban India are estimated at Rs

5,00,000 Crore. The demand‐supply gap has already attracted foreign players to India; and

the e‐retailing boom offers immense business opportunities. But a mere 15% of Indiaʹs

woodworking industry is organized. Its semi‐skilled carpenters, self‐styled interior

decorators and small‐scale local manufacturers will need to be trained and organized to

meet future market demands and exploit business opportunities.

Imports v/s Indigenous production:

Indian market is open and big that is why every kind of import is booming. Indian

plywood and panel trade has become global place as the consumption of different

imported ply panels are on the rise. Unlike before Indians are now welcomed by plywood

manufacturer of China. Earlier India was a self dependent country for commercial or high

quality plywood, but sharp drop in domestic manufacturing output has resulted in

material sourcing from countries like Burma, Malaysia, Indonesia, China, Vietnam etc.

Now Indian plywood market is somehow curtailed or competed by incoming panel

products from China. Be it film face, decorative, laminate or MR plywood everything is

now being imported partially or more and is sold. Indian industrialist must understand


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the fact that its no more a regional shift, it is a global shift. Indian technology should be

upgraded and updated at par with international standards.

The working environment in India has changed tremendously. Earlier the trade fairs were

hardly participated by foreign timber, lumber and plywood manufacturing companies

where as now it is flooded with global suppliers.

Export Possibility:

There is only market of Resins is local market. Resins are intermediate products for

manufacturing of Laminated Sheets. Resins are quite expensive for export. So we have

only local market for sale.

Employment Generation (Direct and Indirect) due to the project:

This project will provide direct employment to 75 persons whereas it will provide

employment to many others indirectly. Plywood and Laminated sheet manufacturing

industries provide employment to large number of people.

4. Project Description

(i) Type of project including interlinked and interdependent projects:

Resins including P.F. resin, M.F. resin & U.F. resin are used in production of

laminated sheets and plywood. So plywood industries, laminated sheets industries

will be interdependent on resin industries.

(ii) Location

Proposed project is to be located at Survey No.: 179/P2, Village: Ratavirda, Taluka:

Wankaner, District: Morbi, Gujarat

Geographic Coordinates

Latitude: 22°45ʹ27.95ʺN

Longitude: 70°57ʹ45.16ʺE

Google image showing proposed project site is given below;


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Salient features in the surroundings area of the proposed site within 10 km radius are as

follows:

Sr. No. Important Features Description

1 Location Survey No.: 179/P2, Village: Ratavirda,

Taluka: Wankaner, District: Morbi, Gujarat

2 GPS Coordinates Latitude: 22°45ʹ27.95ʺN

Longitude: 70°57ʹ45.16ʺE

3 Temperature Range 19.7˚C to 33.8˚C (average)

4 Mean Sea Level 71 m

5 Annual Rain Fall 592 mm (average)

6 Nearest Railway Station Nazarbaug Railway Station – 12.7 km in NW

direction

7 Nearest Airport Rajkot Airport – 52.4 km in SW direction

8 Nearest Town Morbi – 14 km in NW direction

9 Nearest Village Ratavirda ‐ 0.7 km in ENE direction

10 Nearest National Highway NH 27 ‐ 3.8 km in SW direction

11 Nearest River/Water body Macchu River ‐ 5.8 km in SW direction

Paneli Lake – 4 km in NNW direction

12 National Parks / Sanctuary None within 10 km radius.


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Google Image of Proposed Location:

(iii) Alternative Sites considered

No other sites were selected.

(iv) Size or magnitude of operation

List of Proposed Products

Sr. No. Product Capacity

1. Melamine Formaldehyde Resin 300 MT/Month

2. Phenol Formaldehyde Resin 300 MT/Month

3. Urea Formaldehyde Resin 300 MT/Month

4. Laminated Sheets 1,50,000 Sheets/Month

Note: Resins will be used for captive consumption as well as sell purpose.

(v) Project description with process details

Details of manufacturing process are given in Annexure‐ 4 of Form‐ 1.


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(vi) Raw material required along with estimated quantity

Sr. No. Name of Raw Materials

Quantity

(MT/Month)

1 Melamine 120

2 Urea 120

3 Phenol (94%) 145

4 Formaldehyde (37%) 524

5 Methanol 19

6 Caustic Soda (Flakes) 4.5

7 Acetic Acid 1.5

8 Kraft Paper and Design Paper 270

(vii) Resource optimization/ recycling and reuse envisaged in the project, if any, should

be briefly outlined.

Latest Process technology will be adopted as available in market with optimum

resources requirement with highest yield and less waste and pollution generation.

Treated industrial effluent will be reused in cooling and other possible activities. In

addition to this, all the feasible cleaner production technologies will be adopted.

(viii) Availability of water its source, Energy/ power requirement and source should be

given.

Energy/power requirement will be 375 kVA which will be procured through Paschim

Gujarat Vij Company Limited.

The total water requirement will be 85 kl/day which will be fulfilled by own

Borewell.

(ix) Quantity of wastes to be generated (liquid and solid) and scheme for their

Management/disposal

Hazardous Waste Generation and Disposal

Details of hazardous waste generation and its disposal are given in Annexure‐ 5 of

Form‐ 1.


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Wastewater Generation and Disposal Facility

Details of domestic as well as industrial wastewater generation and its disposal are

given in Annexure‐ 7 of Form‐ 1.

(x) Schematic representations of the feasibility drawing which give information of

EIA purpose

1. Site Analysis

(i) Connectivity

Nearest railway station Nazarbaug 12.7 km

Nearest national highway NH 27 3.8 km

Nearest airport Rajkot 52.4 km

(ii) Land Form, Land use and Land ownership.

Proposed project site has already been procured by proponent and it is an open area

which is presently not being used for any purposes.


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(iii) Existing Land Use Pattern


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(iv) Topography Map

Project Site


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(v) Existing Infrastructure

(1) Nearest railway station: Nazarbaug railway station is 12.7 km away from the

project site

(2) Nearest highway: National Highway 27 is 3.8 km away from the project site.

(3) Nearest airport: Rajkot Airport is 52.4 km from the project site.

(4) Power: 375 kVA from Paschim Gujarat Vij Company Limited.

(5) Water: Source of the water will be a borewell.

(6) Basic amenities: Good road connectivity with state and national highway.

(7) Post Office: Anand Nagar (Morbi) which is 13 km away from the project site

(vi) Soil classification of Morb District

The soils of Morbi district are of clayey loam to clay type. They are moderately deep to

deep and vary in colour from very dark brown to very dark greyish brown and reddish

brown. The EC of the soils is generally less than 1.0 mmhos/cm and cation exchange

capacity is between 40 and 60 me/100 gm of soil.

(vii) Climate data from secondary source

General climate of the district is sub‐tropical and is characterised by three well‐defined

seasons, i.e. summer ‐ from April to June, monsoon ‐ from July to September, and winter ‐

from October to March.

Temperature

Highest temperature is 43 to 46 degree centigrade in summer and lowest temperature

comes down to 7 to 15 degree in winter season.

Humidity

The relative humidity are generally over 75 % in the south west monsoon. In the rest of the

year the air is comparatively dry, especially in the afternoons. During the period of

November to May the relative humidity varies between 40% and 50%.

Wind

In the south west monsoon season, the wind direction is westeraly to south westeraly. In

the post monsoon/cold season, wind blow from the north‐north east direction. In summer

seasons the direction of the wind is mainly between north west and south west. The wind

speed gradually increases from February and reaches the peak in July when the south

west monsoon is most active. It again decreases from August and becomes low.


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Rainfall

More than 90% of the rainfall occurs during the monsoon. Rainfall during the winter and

summer months is negligible. The average annual rainfall of the district is 489 mm and in

the year 2016 it is 366 mm only which is around 75 % of the average annual rainfall.

(viii) Social Infrastructure available.

Industrialisation/Entrepreneurship:

On account of availability in huge quantity and suitable climatic condition in the

district has induced the growth of Ceramic industries hugely in Morbi taluka. At

present more than 700 enterprises in around Morbi are Manufacturing Ceramic

Tiles, Floor Tiles, Luster Wall Tiles, Glazed Wall Tiles, Vitrified Tiles, Porcelain

Tiles, 2D, 4 D Tiles, Spartek, Roofing and Mosaic Tiles. More than 100 enterprises

are manufacturing specialized Vitrified Tiles which has great demand in the region

as well as all over the country. It is also hub of digital and other types of watch and

clocks manufacturing enterprises such as Ajanta, Samay, Sonera and Sonam which

are World leaders in this sector. After 2002, Paper industries have grown rapidly as

ancillary sector due to need of high quality craft grade papers very suitable for

packing of goods. There are number of export‐import houses working in the

district. Besides, many enterprises deals in consumer durables and engineering

goods. Tourism also fetches significant income to the economy of the district as

many visitors visit the district having historic values. Though the concept of

avoiding risk factor for the Governmental regulations and process causes adverse

effect and resulted in weakened industrial growth. Industrial Training Institutes,

Productivity Development Centers, Small Scale Enterprises Development Institute‐

Ahmedabad, District Industries Center‐ Morbi and other Non Governmental

organizations must come forward to promote more and more training programmes

to increase and motivate the productivity of the labour force available in the

district.

Marketing Potential:

There are well developed Market Yards in Morbi, Wankaner and Halvad taluka of

Morbi district for the distribution of the agricultural produces. Farmers can accrue

more competitive prices for their produce in these market yards by selling their

produces. There is good infrastructure in the district for the sale of industrial goods

and services manufactured and produced.


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2. Planning Brief

(i) Planning Concept (type of industries, facilities transportation etc) Town and

Country Planning/Development authority Classification.

Proposed project site is located near to National Highway 27 and well connected to

the internal roads and highways. The site is well connected to Wankaner, Morbi as

well as Rajkot region, where all the infrastructural and transportation facilities are

available.

At present more than 700 enterprises in around Morbi are Manufacturing Ceramic

Tiles, Floor Tiles, Luster Wall Tiles, Glazed Wall Tiles, Vitrified Tiles, Porcelain Tiles,

2D, 4 D Tiles, Spartek, Roofing and Mosaic Tiles. More than 100 enterprises are

manufacturing specialized Vitrified Tiles which has great demand in the region as

well as all over the country. It is also hub of digital and other types of watch and

clocks manufacturing enterprises such as Ajanta, Samay, Sonera and Sonam which are

World leaders in this sector. After 2002, Paper industries have grown rapidly as

ancillary sector due to need of high quality craft grade papers very suitable for

packing of goods

(ii) Population

Description No.

Population Total : 9,60,329 Person

Male : 4,94,726 Person

Female: : 4,65,603 Person

Population density 481 persons per sq. km.

Village Population Total: 6,01,909 Person

Urbanised Population Total: 3,58,420 Person

Population increase rate N.A

Male‐ Female ratio 1000 : 961

Scheduled Caste population 49,902persons

Scheduled Tribe population 4,036 persons


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(iii) Land use planning (breakup along with green belt etc).

Sr.

No. Particular Area (m2)

1 Built Up Area 4,850

2 Green belt area 3,563

3 Open/ Road area 3,121

Total 11,534

(iv) Assessment of Infrastructure Demand (Physical & Social).

Surrounded villages in 10 km area from the project site are having all the necessary

physical and social infrastructure facilities due to agricultural activities, animal husbandry

and industrial development within the area as well the nearby Morbi Town and

Wankaner Town & Rajkot City.

(v) Amenities/Facilities.

All the basic amenities/facilities such as power connection & power back‐up, drinking

water, internal roads, water & wastewater treatment plant etc. will be provided.

3. Proposed Infrastructure

a. Industrial Area

Industry has provided 11,534 m2 built up area for industrial process/manufacturing

activity which provides all needed facility including proper ventilation, safe handling

system, etc.

b. Residential Area

Industry will provide labor quarter for their labors and provide all basic facilities to

them.

c. Green Belt.

3,563 m2 area will be proposed for greenbelt development. In addition to this, project

proponent will participate in greenbelt development programs in nearby areas under

their CSR.

d. Social Infrastructure

The proponent will provide social infrastructure facilities within 10 km radius of the

proposed project.


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Education Facilities:‐Many Facilities for village schools like game kits, drawing kits,

table‐chairs; school construction (classroom/toilet/school boundary), ceiling fans/

coolers or books for school library are proposed.

Health Facilities:‐Assistance to existing health facilities in nearest Hospital, for

improvement in health facilities or services.

e. Connectivity (Traffic and Transportation Road / Rail / Metro / Water ways

Proposed project site is located adjacent to National Highway 27 and well connected to

the internal roads and highways. The site is well connected to Morbi Town and

Wankaner Town & Rajkot City.

f. Drinking Water Management

In proposed project, out of 85 kl/day water approx. 5 kl/day water will be consumed

for domestic purpose

g. Sewerage System.

Domestic wastewater 4 kl/day will be disposed off through Septic Tank/ Soak Pit

System.

h. Industrial Wastewater Management.

Industrial wastewater will be generated from process, boiler, cooling tower blow‐

down, washing & RO‐1. Wastewater (washing and process) will be collected collection

cum neutralization tank. Then wastewater will be given Chemical Oxidation treatment.

After completion of chemical treatment, wastewater will be taken to Nutch Filter/Filter

Press for chemical sludge separation. Chemically treated process and washing water

will be mixed with RO‐1 rejects, cooling tower blow down, boiler blow down in

holding tank. After that it will be passed through RO‐2. Reject of RO‐2 will be taken to

an Evaporator followed by condenser. RO ‐ 2 permeate along with condensate from

evaporator will be reused in RO ‐ 1. ETP sludge along with evaporation residue from

evaporator will be will be disposed of at TSDF site. Thus, unit will maintain Zero

Effluent Discharge.

i. Solid/Hazardous Waste Management

ETP waste + evaporation residue, discarded bags/barrels, used oil & edge cutting waste

are the main solid hazardous waste that will be generated from the proposed unit. ETP

sludge will be collected, stored into solid waste storage area and disposed to

authorized TSDF site. Discarded bags and containers will be sold to approve vendor.

Edge cutting waste will be disposed off to common incineration facility.


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j. Power Requirement & Supply / source

Power requirement for the proposed project will be approx. 375 kVA which will be

obtained from PGVCL.

4. Rehabilitation and Resettlement (R & R) Plan

Not applicable.

5. Project Schedule & Cost Estimates

(i) Likely date of start of construction and likely date of completion

(Time schedule for the project to be given)

Construction work is not yet started. Construction work for laminated sheets

manufacturing unit will be started from January 2017 where as construction work

related to Resin manufacturing plant will be only started after obtaining EC.

(ii) Estimated project cost along with analysis in terms of economic viability of the

project.

Total cost of the entire project is approx. 5.3 Crore.

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m/s. vansh laminate llp - welcome to...

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