msd i – mid project presentation winter 08/09 p09454: design & testing of centrifugal pump...
TRANSCRIPT
![Page 1: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/1.jpg)
MSD I – Mid Project PresentationWinter 08/09
P09454: Design & Testing of Centrifugal Pump Components
![Page 2: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/2.jpg)
Design Team:
Rishitha Dias - ISE – Project Manager
Kevin Klucher - ME – Lead Engineer
John Hayles - ME
Reme Meck - ME
Ammar Jangbarwala - ME
![Page 3: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/3.jpg)
Project Background:
Project Family: Sustainable Technologies for the Global Marketplace
Project Track: Flow Visualization
Sponsor: Dresser-Rand Corp.
Faculty Guide: Dr. S. Day
![Page 4: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/4.jpg)
Project Deliverable:
The goal of the project is to design, build, test and deliver to KGCOE, a centrifugal pump system for particle imaging velocimetry studies, which can be used both as a teaching tool for undergraduate students as well as a research tool for graduate and faculty researchers.
![Page 5: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/5.jpg)
Customer Needs:
![Page 6: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/6.jpg)
Existing Pump System:
Close-up view of Pump
Housing & Impeller
Sensors & Actuators
Tank
GUI
![Page 7: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/7.jpg)
Existing Pump System:
![Page 8: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/8.jpg)
Design Concept:
Interchangeable Diffuser
Interchangeable Impeller
![Page 9: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/9.jpg)
Impeller and Diffuser Design Examples
![Page 10: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/10.jpg)
Design Concept:
![Page 11: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/11.jpg)
System Architecture:
![Page 12: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/12.jpg)
Risk Item:
Machining acrylic to make impellers is challenging
Complex impeller designs are costly to manufacture
Manufacture impeller blades separately and glue to back-plate
Use Rapid Prototyping for complex geometries
Risk Mitigation:
High Risk: Part Manufacturing
![Page 13: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/13.jpg)
High Risk: Technology
Risk Item:
Impeller/Diffuser Performance will not meet desired levels
GUI I/O control for motor needs to be implemented
Use empirical results to improve component design
Seek assistance from Faculty Consultant
Risk Mitigation:
![Page 14: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/14.jpg)
Overall Progress:Platform: The existing pump system is
functioning at an acceptable level.
Schedule: The Design & Analysis is on schedule. Awaiting customer feedback to finalize.
Budget: $6,500, expected costs are $2,100, not including the machining costs
Performance: Customer needs: On track to meet all customer needs,
except Motor I/O control with GUI Specification: On track to meet all specifications, except
Pump Efficiency levels
![Page 15: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/15.jpg)
Product development Phase:
Current Stage Current Stage of Designof Design
Phase 1
Phase 2
Phase 3
Phase 4
MSD IMSD I MSD IIMSD II
Planning
Concept Development
System Level Design
Testing & Refineme
nt
![Page 16: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/16.jpg)
MSD II Milestones:
Week 1 End: Improve Impeller Designs using Empirical Data
Week 4 End: Completed Housing AssemblyWeek 5 End: Complete Basic Testing of Sealing
etc.Week 6 End: Complete GUI I/O systemWeek 8 End: Complete Pump Performance Testing Week 9 End: Testing & Verification FinalizedWeek 10 End: Documentation Finalized, Project
Review
![Page 17: MSD I – Mid Project Presentation Winter 08/09 P09454: Design & Testing of Centrifugal Pump Components](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649ebf5503460f94bca3e8/html5/thumbnails/17.jpg)
Questions: