msha’s final respirable dust rules. major sections modified part 70 (underground coal mines) part...

MSHA’s Final Respirable Dust Rules

Major Sections Modified

Part 70 (Underground coal mines)

Part 71 (Surface coal mines/facilities)

Part 90 (Miners with lung disease)

Part 72 (Compliance determinations, Medical monitoring, Respiratory Protection)

Part 75 (Ventilation, Ventilation plan, Dust control examinations)

2

Part 70 New Terms

Normal Production ShiftRepresentative SamplesExcessive Concentration Value (ECV)

3

Part 70 - Standards

2.0 mg/m3 on effective date

1.5 mg/m3 24 months after effective date

Intake air– 1.0 mg/m3 on effective date– 0.5 mg/m3 24 months after effective date

4

Part 70 Standards

Quartz– Quartz standard 0.100 mg/m3 (100 µg/m3)– Reduced standard established based on

Exceeding 100 µg/m3

Formula: 10 divided by percent quartz

5

Part 70 SamplingGeneral

CMDPSU for Designated Occupations (DO) and Designated Area (DA) sampling at effective date

CPDM 18 months after effective date for– DO sampling– Other Designated Occupations (ODO)

sampling (former DAs on the MMU)

CMDPSU used for (DA) sampling unless operator notifies District Manager of use of CPDM (18 months after effective date) at least 90 days prior to intended use

6

Part 70 Sampling General (Cont.)

Miners required to wear CPDM trained on unit prior to wearing and every 12 monthsAll sampling will be full-shift, portal-to-portal– Change out of CMDPSU pump to complete

full shift– Change out of CPDM unit to complete full shift

7


Control filters required when sampling with CMDPSU– Control filter must have same pre-weight date– Carried to same area of mine as sample– Remain plugged entire shift– Transmitted with sample to MSHA– Dust data card completed– Certified person to handle

8


Operator record length of each shift – maintain record for 6 monthsOperator record production for each MMU for each shift – maintain record 6 months– Operator will use to determine average over

the last 30 production shifts

9

Part 70 Sampling Certification

Persons certified by MSHA to conduct sampling

Persons certified by MSHA to maintain and calibrate sampling units

10

Part 70 Sampling Certification

Re-certified every 3 years

MSHA may revoke certification

Certified in sampling may collect samples

Certified in Maintenance can work on sampling units – Maintenance certification not cover sampling

duties

11

Part 70 Sampling Pre-Shift Checks

Pre-shift CMDPSU within 3 hours of sample shift− Examination of components− Examination of cyclone interior− Examination of external tubing− Examination of clamping/positioning− Testing of voltage under load

12

Part 70 Sampling Pre-Shift Checks

Pre-shift of CPDM within 3 hours of sample shift− Follow procedures required by manufacturer− Pre-operational examination− Testing− Set-up

13

Part 70 Flowrate

Operate at – 2.0 lit/min for CMDPSU– 2.2 lit/min for CPDM– Other flowrate recommended by manufacturer

or Sec. of Labor

CMDPSU checked during 2nd and last hour of operation

CPDM – examine unit at mid-shift or more often if specified in ventilation plan

14

Part 70 Bimonthly Sampling – MMU

(First 18 Months)

5 samples each bimonthly period on DO– Consecutive normal production shifts– Normal production shifts worked on consecutive days

Samples exceeding standard by 0.1 will be used in compliance/noncompliance decision regardless of production

New reduced standard due to quartz– Standard effective 7 days after date of notification

15

Part 70Bimonthly Sampling – MMU

Compliance1 sample ≥ ECV in Table 70-1– Make respirators available– Immediately take corrective action to lower to

or below applicable standard– Make record of corrective action

Certify by mine foreman or equivalent

In secure book

Maintained at mine for at least 1 year

16

TABLE 71-1 EXCESSIVE CONCENTRATION VALUES (ECV) BASED ON SINGLE, FULL-SHIFT CMDPSU/CPDM CONCENTRATION MEASUREMENTS

Applicable Standard (mg/m3) ECV (mg/m3)

CMDPSU CPDM

2.0 2.33 2.26

1.9 2.22 2.15

1.8 2.12 2.04

1.7 2.01 1.92

1.6 1.90 1.81

1.5 1.79 1.70

1.4 1.69 1.58

1.3 1.59 1.47

1.2 1.47 1.36

1.1 1.37 1.25

1.0 1.26 1.13

0.9 1.16 1.02

0.8 1.05 0.91

0.7 0.95 0.79

0.6 0.85 0.68

0.5 0.74 0.57

0.4 0.65 0.46

0.3 0.54 0.34

0.2 0.44 0.23

TABLE 70-2 EXCESSIVE CONCENTRATION VALUES (ECV) BASED ON THE AVERAGE OF 5 OR 15 FULL-SHIFT CMDPSU/CPDM CONCENTRATION MEASUREMENTS

Applicable Standard ECV (mg/m3) based on

5-Sample AverageECV (mg/m3) based on

15-Sample Average

(mg/m3) CMDPSU CPDM CMDPSU CPDM

2.0 2.15 2.12 2.09 2.07

1.9 2.05 2.01 1.99 1.97

1.8 1.94 1.91 1.89 1.87

1.7 1.84 1.80 1.78 1.76

1.6 1.74 1.70 1.68 1.66

1.5 1.63 1.59 1.58 1.56

1.4 1.53 1.49 1.48 1.45

1.3 1.43 1.38 1.38 1.35

1.2 1.33 1.27 1.28 1.25

1.1 1.22 1.17 1.17 1.14

1.0 1.12 1.06 1.07 1.04

0.9 1.02 0.96 0.97 0.94

0.8 0.92 0.85 0.87 0.83

0.7 0.81 0.75 0.77 0.73

0.6 0.71 0.64 0.67 0.63

0.5 0.61 0.53 0.57 0.52

0.4 0.51 0.43 0.47 0.42

0.3 0.41 0.32 0.37 0.32

0.2 0.31 0.22 0.27 0.21

Part 70 Bimonthly Sampling – MMU

Noncompliance

2 or more CMDPSU samples ≥ the Excessive Concentration Value (ECV) in Table 70-1 or

Average of all samples collected during a sampling period ≥ the ECV in Table 70-2

19

Part 70 Bimonthly Sampling - MMU

NoncomplianceCitation for excessive dust issued – sequential actions to be taken:– Respirators available to affected miners– Immediately take corrective action to lower to or

below applicable standard– Make record of corrective action


In secure book

Maintained at mine for at least 1 year– Within 8 calendar days after date of citation, sample

consecutive shifts until 5 valid samples collected20

Part 70 Bimonthly Sampling - MMU

Noncompliance (cont.)

Citation terminated after− Equivalent concentration of each of the 5 valid

samples ≤ applicable standard− Submit revised ventilation plan incorporating the

corrective actions used− Revised ventilation plan approved by DM

21

Part 70Bimonthly Sampling - DA

First 18 months after effective date– One valid sample each bimonthly period

If sample > applicable standard, collect 5 samples within 15 calendar days

Must start first day there is a production shift after receipt of notification

– If standard changes due to quartz – new standard effective 7 calendar days after date of notification

22

Part 70Bimonthly Sampling – DA

Compliance1 sample ≥ ECV in Table 70-1– Make respirators available– Immediately take corrective action to lower to



In secure book


23

Part 70 Bimonthly Sampling – DA

Noncompliance

2 or more CMDPSU samples ≥ the Excessive Concentration Value (ECV) in Table 70-1 or


24

Part 70 Bimonthly Sampling - DA

NoncomplianceCitation for excessive dust issued – sequential actions to be taken:– Respirators available to affected miners– Immediately take corrective action to lower to or



In secure book


consecutive shifts until 5 valid samples collected25

Part 70 Bimonthly Sampling - DA





26

Part 70 Quarterly Sampling – MMU

(after 18 Months)

Conducted with CPDM unless notified

Sample DO consecutive shifts until 15 valid samples collected– Additional 15 shift groups may be required

District Manager discretion

Required if found not following approved ventilation plan

27

Part 70 Quarterly Sampling - MMU

Sample ODOs (formerly DAs on MMU) consecutive shifts until 15 valid samples collected – ODO sampling not start until DO sampling complete– Different ODO types sampled over separate time

period during quarter

Example: RB sampled over 15 shifts after DO 15 shift sampling complete

Example: SCs sampled over 15 shifts after the DO 15 shift sampling and the RB 15 shift sampling is complete

28


(cont.)

DOs, ODOs to be sampled specified in rule

Other ODOs may be designated by the DM

New reduced standard due to quartz will be effective 7 calendar days after the date of notification

Samples exceeding applicable standard by 0.1 mg/m3 or more will be used regardless of production

29

Part 70Quarterly Sampling - MMU

ComplianceFor each sample ≥ ECV in Table 70-1– Make respirators available– Immediately take corrective action to lower to



In secure book


30


Noncompliance

3 or more CPDM samples ≥ the Excessive Concentration Value (ECV) in Table 70-1 or


31


Noncompliance

Citation for excessive dust issued – sequential actions to be taken:– Respirators available to affected miners– Immediately take corrective action to lower to or



In secure book


consecutive shifts until collect 5 valid samples32






33

Part 70 Quarterly Sampling - DAs

After 18 months sample each DA 5 consecutive shifts each quarter– No consecutive days cycle

Quartz present – resulting in reduced standard− New standard effective 7 calendar days after date of

notification

34

Part 70Quarterly Sampling - DA




In secure book


35

Part 70 Quarterly Sampling - DA

Noncompliance

2 or more CPDM samples ≥ the Excessive Concentration Value (ECV) in Table 70-1 or


36


Noncompliance




In secure book








38

Part 70 Transmission of Samples/Data

CMDPSU− Transmit sample/control filter within 24 hours after

end of sampling shift− Data card completed and signed− Not tamper with seal or alter weight

CPDM– Mine official validate, certify and transmit

electronically within 24 hours after end of sampling shift

Sample data fileSample status conditions file

– Operator maintain data files at least 12 months– Not tamper with CPDM or alter any data files

39

Part 70 Report and Posting

CMDPSU– MSHA provide report of sample results – Report posted at least 31 days

CPDM– End-of-shift sample results – operator post within 12

hours after end of sampling shift– Information remain posted until receipt of MSHA

provided samples report– MSHA sample results report posted at least 31 days

40

Part 70 Status Changes

Change in operational status of sampling entity reported within 3 days– In writing or electronically

41

Part 72 – 72.100 Medical Monitoring

Chest X-rays and spirometry examinations for all coal miners (Surface and Underground)– Must use NIOSH approved facility– Provided at frequency of at least 5 years (Voluntary)– New miners – within 30 days of first work (Mandatory) – Operators to develop plan for examinations

Plan must be approved by NIOSH

Plan submittal must include a roster of employees– Approved plan posted on mine bulletin board at all

times

42

Part 72 – 72.700 Respiratory Equipment

Operators make available NIOSH approved respirators as required by Parts 70, 71 and 90

Respirator training when required by 70, 71 and 90 – Provided prior to the miners’ next scheduled shift– Cover: care, fit, use and limitations of each type made

available– Maintain record of training for at least 2 years

Includes name, date and subjects covered

Respirator not a substitute for environmental controls

43

Part 72 – 72.800 Single Sample Determinations

Secretary will use a single, full-shift sample to determine compliance/noncompliance with respirable dust standards– Sample meets or exceeds ECV in Table 70-1, 71-1 or

90-1

Citation for meeting or exceeding the ECV associated with the applicable standard will be terminated as specified in Parts 70, 71 and 90.

44

Part 75 – 75.325 Air quantity

Air measurements must be taken at the end of the face ventilating device with a scrubber (if used) turned off

45

Part 75 – 75.350 Belt Air Course Ventilation

Respirable dust standard remains at 1.0 mg/m3 on effective date of rule

Standard reduced to 0.5 mg/m3 24 months after effective date of rule

If a reduced standard is applicable on the working section that is less than the 1.0 mg/m3 or 0.5 mg/m3 standard, then the lowest applicable standard applies to the belt entry

46

Part 75 – 75.362 (a)(2)On-shift Examinations

Examination to assure compliance with respirable dust controls in plan– Within 1 hour of shift change if there is no break in

production– Prior to resuming production if there is a break in

production at shift change

Deficiencies corrected prior to production beginning or resuming

47

Part 75 – 75.362 (a)(2)On-shift Examinations

Examination includes:– Air quantities and velocities– Water pressures & flow rate– Excessive leakage in water delivery system– Water spray number and orientation– Section ventilation & control placement– Roof bolter dust collector vacuum– Scrubber air flow rate– Work practices in plan– Any other dust suppression measures

48

Part 75 – 75.362 (g)(2) On-shift Examinations

Examination and corrective actions must be recorded

Certification of exam (date, time, initials) to be recorded on a board maintained on the MMU so that miners can see that controls were checked

Record of exam verified and counter signed in a secure book– Certified person verify record in book by initials and

date by the end of the shift exam conducted– Mine foreman or equivalent countersign after verified

by certified person – no later than end of next scheduled work shift

Record book retained at least 1 year49

Part 75 – 75.371(f) & (j) Mine Ventilation Plan; Contents

Minimum quantity of air each MMUDescription of each different dust system on equipmentSpecific details of dust controls on each MMU:– Water spray information– Maximum ventilation device from working face– Maintenance of roof bolter dust collector– Work practices for equipment operators

Specify type and size of scrubber screenDescription of maintenance procedures for dust collectors on equipment

50

Part 71 New Terms

Normal Work ShiftRepresentative SamplesExcessive Concentration Value (ECV)

51

Part 71 Standards

2.0 mg/m3 on effective date

1.5 mg/m3 24 months after effective date

52

Part 71 Standards

QuartzQuartz standard 0.100 mg/m3 (100 µg/m3)Reduced standard established based on

• Exceeding 100 µg/m3

• Formula: 10 divided by percent quartz

53

Part 71 Sampling General

All sampling will be full-shift

Control filters required when sampling with CMDPSU

Miners required to wear CPDM trained on unit prior to wearing and every 12 months

Operator record length of each shift – maintain record for 6 months

54



55

Part 71 Certification

Persons certified by MSHA to conduct samplingPersons certified by MSHA to maintain and calibrate sampling units

56

Part 71 Certification

Re-certified every 3 yearsMSHA may revoke certificationCertified in sampling may collect samplesCertified in Maintenance can work on sampling units– Maintenance certification not cover sampling

duties

57

Part 71 Pre-Shift Checks

Pre-shift CMDPSU within 3 hours of sample shift– Examination of components– Examination of cyclone interior– Examination of external tubing– Examination of clamping/positioning– Testing of voltage under load

58

Part 71 Pre-Shift Checks

Pre-shift of CPDM within 3 hours of sample shift– Follow procedures required by manufacturer– Pre-operational examination – Testing– Set-up

59

Part 71 Flowrate

Operate at – 2.0 lit/min for CMDPSU– 2.2 lit/min for CPDM– Other flowrate recommended by manufacturer

or Sec. of Labor


CPDM – examine unit at mid-shift or more often if specified in dust control plan

60

Part 71 DWP Sampling

1 Sample each quarter

Specific work positions required to be sampled– Each highwall drill operator– Bulldozer operators– Other positions designated by the DM

61

Part 71 DWP Sampling (cont.)

Mines with multiple work positions in bulldozer and other work positions– Sample as the DWP, the position with greatest

exposure performing activity/task in same location exposed to same dust generation source

Identify work positions to DM– Within 60 days after the effective date of rule for

current active mines– Within 30 calendar days of new mine being activated – Within 7 days of operational status change

62


Samples collected on normal work shift

Any sample exceeding standard by 0.1 mg/m3 or more used to determine compliance

DWP samples collected on equipment operator or within 36 inches

Non-equipment operator: on the miner at the location with highest dust exposure

63


DM may designate additional DWPs based on MSHA sampling– Work position exceeds 50% of the standard– Work position placed on a reduced standard due to

quartz – exceeds 50% of the reduced standardDM may withdraw DWP from sampling– Applicable only to those additional DWPs established by the DM– No highwall drill or bulldozer DWP can be withdrawn from

sampling

DWP quartz – New standard effective 7 days after date of

notification

64

Part 71 Exceed Standard

If the one representative quarterly sample exceeds the applicable standard– Sample DWP each normal shift until 5 valid

representative samples taken– Begin sampling first normal work shift after notification– Five samples used to determine compliance for

sampling period

65

Part 71Quarterly Sampling - DWP




In secure book


66

Part 71 Quarterly Sampling - DWP

Noncompliance

2 or more samples ≥ the Excessive Concentration Value (ECV) in Table 71-1 or


67


Noncompliance




In secure book






samples ≤ applicable standard

69


CMDPSU− Transmit sample/control filter within 24 hours− Data card completed and signed

Certified person who performed sample shift checks− Not tamper with seal or alter weight

CPDM– Certified person sampling must validate, certify and transmit

electronically within 24 hours after end of sampling shift

Sample data file

Sample status conditions file – Operator maintain data files at least 12 months– Not tamper with CPDM or alter any data file

70


CMDPSU– MSHA provide report of sample results – Report posted at least 31 days

CPDM– End-of-shift sample results – operator post within 12

hours after end of sampling shift– Information remain posted until receipt of MSHA

provided samples report– MSHA sample results report posted at least 31 days

71


Change in operational status of sampling entity reported within 3 days– In writing or electronically

72

Part 71 – 71.300 Respirable Dust Control Plan

Plan required for a DWP within 15 days after termination date of citation for excessive dust

Provisions for comments from representative of miners– Operator notify representative of miners 5 days prior

to submission, provide copy if requested– Copy of proposed plan or revision available for

inspection by representative – Representative may submit comments

Copy of proposed plan or revision posted on mine bulletin board

Specific information on DWP and controls used

73

Part 71 – 71.301 DWP Plan Approval

Approved on a mine-by-mine basis

Controls likely to maintain dust levels

Provisions can be objectively determined

Approved plan made available to representative of miners– Copy to representative upon request– Available for inspection by representative– Posted on mine bulletin board while in effect

74

Part 90

Applies to all coal miners – miners working at underground coal mines, surface coal mines or surface coal facilities

75

Part 90 New Terms

Normal Work ShiftRepresentative SamplesExcessive Concentration Value (ECV)

76

Part 90 Standard

1.0 mg/m3 standard on effective date of rule

0.5 mg/m3 24 months after effective date of rule

77

Part 90 Standard

Quartz– Quartz standard 0.100 mg/m3 (100 µg/m3)– Reduced standard established based on

Exceeding 100 µg/m3

Formula: 10 divided by percent quartz• No standard greater than the base standard for Part 90

78

Part 90 Transfer

Existing position on same shift

Different mine, shift or newly created position if miner agrees in writing

Operator required to notify MSHA of any transfer

79

Part 90 Compensation

Not less than rate of pay prior to exercising option

Wage increases accrued to the position transferred to

80

Part 90 Waiver/Re-exercise

Miner may waive rights under Part 90

Miner may re-exercise Part 90 rights at any time

81

Part 90 Sampling General (cont.)

CMDPSU used for sampling on effective date of ruleCPDM used for sampling 18 months after effective date of rule

82


Miners required to wear CPDM trained on unit prior to wearing and every 12 monthsAll sampling will be full-shift, portal-to-portal– Change out of CMDPSU pump to complete

full shift– Change out of CPDM unit to complete full shift

83



84


Operator must record the length of each shift that Part 90 miner works

85

Part 90 Certifications

Persons certified by MSHA to conduct samplingPersons certified by MSHA to maintain and calibrate sampling units

86

Part 90 Certifications

Re-certified every 3 yearsMSHA may revoke certificationCertified in sampling may collect samplesCertified in Maintenance can work on sampling units– Maintenance certification not cover sampling

duties

87

Part 90 SamplingPre-Shift Checks

Pre-shift CMDPSU within 3 hours of shift– Examination of components– Examination of cyclone interior– Examination of external tubing– Examination of clamping/positioning– Testing of voltage under load

88

Part 90 SamplingPre-Shift Checks

Pre-shift of CPDM– Follow procedures required by manufacturer– Pre-operational examination– Testing– Set-up

89

Part 90 FlowrateOperate at – 2.0 lit/min for CMDPSU– 2.2 lit/min for CPDM– Other flowrate recommended by manufacturer

or Sec. of Labor


CPDM – examine unit at mid-shift or more often if specified in respirable dust control plan

90

Part 90 Transfer Sampling

5 samples within 15 days after:– 20 day grace period– Implementing a transfer after the 20 day

grace period

91

Part 90 Compliance Sampling

5 samples each quarter– Consecutive work days

New reduced standard due to quartz– Standard effective 7 days after date of

notification

92

Part 90 SamplingCompliance

1 sample ≥ ECV in Table 90-1– Make respirators available– Immediately take corrective action to lower to



In secure book


93

Part 90 Noncompliance

2 or more samples ≥ the Excessive Concentration Value (ECV) in Table 90-1 or


94

Part 90 Noncompliance

Citation for excessive dust issued – sequential actions to be taken:– Respirators available to affected miner– Immediately take corrective actions to lower to or below

applicable standard If corrective actions involve reducing dust levels:

Implement corrective actionsWithin 8 calendar days after date of citation,

sample until 5 valid samples collected If transferring Part 90 miner:

Comply with transfer requirements (90.102)Within 15 calendar days after date of transfer,

sample until 5 valid samples collected95

Part 90 Noncompliance (Cont.)

– Make record of corrective action


In secure book

Maintained at mine for at least 1 yearCitation terminated after– Equivalent concentration of each of the 5 valid samples

≤ applicable standard

96


CMDPSU− Transmit sample/control filter within 24 hours after end

of shift− Data card completed and signed− Not tamper with seal or alter weight

CPDM– Certified person sampling must validate, certify and

transmit electronically within 24 hours after end of sampling shift

Sample data fileSample status conditions file

– Operator maintain data files at least 12 months– Not tamper with CPDM or alter any data files

97


CMDPSU– MSHA provide report of sample results– Operator provide copy of report to Part 90 miner– Do NOT post report

CPDM– Certified person in sampling shall provide to each Part

90 miner a paper record (dust data card) of sample run signed by certified person within first hour next work shift

– Operator shall NOT post sample information

98


Change in status of Part 90 miner reported within 3 days– In writing or electronically

99

Part 90 Respirable Dust Control Plan Filing

Plan required for a Part 90 miner after citation for excessive dust if operator elected to reduce dust exposure by reducing the dust level in current position

Include MIIN of Part 90 and specific details of controls

Specific information on how control measures will continue to be used

100

Part 90 Respirable Dust Control Plan

Approval

Approved on a mine-by-mine basisControls likely to maintain dust levelsProvisions can be objectively determinedApproved plan provided to Part 90 miner Approved plan NOT posted on mine bulletin boardOperator may submit revisions for DM approval

101

msha’s final respirable dust rules. major sections modified part 70 (underground coal mines) part...

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