multi-sync repair training dpm diversified products mfg inc
TRANSCRIPT
Multi-Sync RepairTraining
DPMDiversified Products Mfg Inc.
Multi-Sync ComponentsDPM
OptionalCorrugated
DuctInsert
GlossaryDPM• Acetel® - Registered trademark of KTP Industries’ polyacetyl plastic.• Alcryn® - Registered trademark of Advanced Polymers Alloys halogen polyolefin.• FRP – Fiberglass, literally, fiber reinforced plastic.• Fuel-Thane – A trademark for DPM’s fuel compatible polyurea weldable plastic.• Hydro-active – A chemical reaction that is initiated by water.• Polysulfide – A rubber product resulting from mixing a monomer base with a catalyst.• RTM – Resin transfer molded fiberglass.• Solvent weld – A process where a plastic is dissolved in a solvent to form a glue
that is used to chemically join two edges of the plastic.
Multi-Sync RepairDPM• Use Multi-Sync when:
• Tight clearance around the entry fitting(Multi-Sync has the same “foot-print” as the old fitting.)
• Pipe is not centered
• Pipe is coming thru at ODD or EXCESSIVE angle. Multi-Sync inserts rotate to fit the position of the pipe)
• Pipe is bent close to the end of the entry fitting. (Multi-Sync can extend less that 3” from sump wall.)
•No “Tek Screws”!
DPM Multi- Sync Training
Part 1: Support Chemicals Part 2: Prepare the SumpPart 3: Clean Multi-Sync PartsPart 4: Weld Multi-Sync in Place
Multi-Sync RepairDPM
• DGK-4 -Solvent weld Glue Kit• DBB V -Bulkhead Bonder• DBC -Bulkhead Cleaner• DBF II -UL listed Bulkhead Fill• DRP -Repair Paste• DAS -Hydro-active Foam
Sealer
DPM Support Chemicals
Zip Tite - Solvent Weld Glue Kit
•Available in:• DGK-4 - 4 oz. Metal can • DGK-16 -16 oz. Bottle
•About one minute working time•Cures in 30 minutes @ 70oF•Used on all Fuel-Thane products•Weld as strong as base material•Leave lid off until hard to dispose•NOTE: HAZMAT shipping
DPM Support Chemicals
• DBB V -Bulkhead Bonder
• Uses DSM-3 Static Mixer• DAG III Applicator Gun• Sand FRP before applying• Excellent bond for Fuel-Thane
to FRP• Very good adhesion for Alcyrn
to FRP• Hardened mix disposes safely• NOTE: HAZMAT shipping
DPM Support Chemicals
• DBC -Bulkhead Cleaner
• The BEST cleaner going• Use on all parts before Solvent
welding• Hazardous chemical – MUST
follow safety directions on can• Do not substitute with Acetone!• NOTE: HAZMAT shipping
DPM Support Chemicals
• DBF II -UL listed Bulkhead Fill• Uses DSM-1 Static Mixer• Uses DAG applicator Gun• Must store “Horizontally”• Black color• Purge 2 oz. to ensure mixing• Hardens in about one hour@ 70oF
(will not set below 50oF)• Cures in 72 hours @ 70oF• Test after one hour• Dispose excess per local regulations
by mixing and allowing to cure.
DPM Support Chemicals
• DRP-Repair Paste/Sealer
• Uses DSM-1 Static Mixer• Uses DAG applicator Gun• Must be stored “Horizontally”• Gray color• Purge 2 oz. to ensure mixing• Hardens in about one hour• Fully cures in 72 hours @ 70oF
(will not set below 50oF)• Dispose excess by mixing and
allowing to cure
DPM Support Chemicals
DAS – Hydro-active Foam Sealer
• Best water stop/water block product• Uses standard caulking gun • Temporarily stops water flow into sump• Water activates and expands sealant
Watch the AquaSeal Video in Part 1A
DPM Support Chemicals
DPM Applicator Guns• DAG – Manual gun for DBF II & DRP• DAG-P – Pneumatic gun for DBF II & DRP
Support ProductsDPM
• DAG III -For DBB V
Multi-Sync RepairDPMBefore Before
Multi-Sync RepairDPMAfterAfterBefore Before
Multi-Sync RepairDPM
• Fuel-Thane tested to UL 2005 protocols • Most cost effective retrofit available• Quick and easy installation reduces cost• Repairs ALL pipe sizes up to 6” nominal• Fixes off-angle or off-centered piping problems• Warranty – 3 year materials
Additional information
How the Multi-Sync WorksPart 1 – The Bonding Ring & SleeveStep 1: Clean around part to be repaired• Clean around the old part• Cut off the reducer part of the old entry fitting• Back off the nut• Clean & Sand the sump wall & Clean the repair parts
with DBC cleaner. Wipe dry.
Step 2: Check the fit of the repair parts• Check the fit of the “Bonding Ring” and “Sleeve”
around the nut & pipe
Step 3: Bond Split Parts Back Together• Back off the nut & “Bond” the split parts back
together• Let cure for 30 minutes• Apply “Sealer” to sump side of Bonding Ring, slide up
to sump wall, & thread on Nut• Do Not Over Tighten. Snug is ok• Attach the Sleeve, with fill port up. Bond with DBB
III. Set Clamp in place
The Basic Steps to fixing a “Threaded” entry fittingThe Basic Steps to fixing a “Threaded” entry fitting
This step varies depending on the fitting manufacturer. See actual installation instructions.
How the Multi-Sync Works
Part 2 – The Eccentric Insert & Multi-Sync ReducerStep 4: Install & Bond Eccentric Insert & Multi-Sync Reducer Back Together• Wrack Eccentric Insert around the pipe• Wrack Multi-Sync Reducer around the pipe• Apply DBB III to split area on Eccentric Insert, press ends together & clamp• Apply DBB III to split area on Multi-Sync Reducer, press ends together & clamp
Step 5: Install The Eccentric Insert & Multi-Sync Reducer• Dry fit the Eccentric insert. Make sure it fits properly over the pipe & inside the sleeve. • Dry fit the Multi-Sync Reducer• Adjust the positions so that they lineup properly with the Repair Sleeve & Pipe.Note: A proper fit will not cause extra pressure or force to the sleeve and will allow a
longer lasting repair.• Once you have the part lined up correctly1.Pull back the Multi-Sync Reducer & Eccentric Insert2.Apply DBB III bonder all around the Eccentric Insert,3.Slide Eccentric into the Repair sleeve in the proper position 4.Apply DBB III bonder all around the Multi-Sync Reducer5.Slide the Multi-Sync Reducer into it’s proper place6.Set the Clamp the around the sleeve & over the Eccentric Insert and tighten “snugly”. 7.Set clamp over reducer end on the pipe & tighten enough to create a seal around the
pipe.
Step 6: Fill the part with DBF II Polysulfide• Slowly fill the repair with DBF II• Use the “Remote Fill” option if space is limited around the repair• Cleanup & you are done• Can be Hydro-static tested after 1 hour
The Basic Steps to fixing a “Threaded” entry fittingThe Basic Steps to fixing a “Threaded” entry fitting
Split Eccentric Insert
Split Multi-Sync Reducer
• Reducers & Inserts Split and Non-Split Fits all common pipes & pipe adapters
DPM Other DPM Split Repair Products
Split parts for existing Piping Non-Split parts for New Piping
Contact Diversified Products Mfg5523 Baggett Marysville Road
Oroville, CA 95965(530)-534-3966
Multi-Sync RepairDPM
