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Multiscale Modeling of Energetic Materials Energetic Materials M Ortiz M Ortiz M. Ortiz M. Ortiz California Institute of Technology with: E. Gurses, J. Rimoli, New Frontiers in the Mathematics of Solids Multiscale Models in Solid Mechanics June 3 2009 Michael Ortiz OXMOS 06/09 June 3, 2009

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Page 1: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Multiscale Modeling of Energetic MaterialsEnergetic Materials

M OrtizM OrtizM. OrtizM. OrtizCalifornia Institute of Technology

with: E. Gurses, J. Rimoli,

New Frontiers in the Mathematics of Solids Multiscale Models in Solid Mechanics

June 3 2009 Michael Ortiz

OXMOS 06/09

June 3, 2009

Page 2: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

High-Explosives Detonation Sensitivity• Detonation sensitivity:

Ease with which an l i b explosive can be

detonated • What factors determine What factors determine

detonation sensitivity? – Pressure

T t– Temperature– Density– Grain size

Detonation of high explosive

– Composition…

Michael OrtizOXMOS 06/09

high-explosive(RDX, PETN, HMX)

Page 3: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

High-Explosives - Initiation• In high explosives (HE)

localized hot spots cause pdetonation initiation

• The hot spots are often assumed to arise at

voidsassumed to arise at extended crystal defects such as voids

• Shock-induced void collapse is often modeled at single-crystal level using at single-crystal level using hydrocodes or continuum (mean-field) single-crystal l

Michael OrtizOXMOS 06/09

plasticity H. Tan, iMechanica, 2008

Page 4: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

High-Explosives - Initiation• But: Hot-spots can be nucleated homogenously

due to heterogeneous plastic deformation g p(slip line formation) and stress risers such as triple points in the polycrystalline structure

Michael OrtizOXMOS 06/09

PBX 9501 (C.B. Skidmore, LANL) Tommy Sewell (2008)

Page 5: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

High-Explosives - Initiation

• Can hot spots arise as a lt f l li d l ti result of localized plastic

deformation?• Can small-scale details of Can small scale details of

the deformation pattern (partially) explain detonation sensitivity? detonation sensitivity?

• Need to predict defor-mation microstructures,

SEM image of RDX (Kline et al 2003)

,extreme events! (not just average behavior)

Michael OrtizOXMOS 06/09

(Kline et al., 2003)

Page 6: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

HE initiation – Multiscale modelingm

s

Polycrystalline structure:Direct Num. Simul. (DNS)

tim

eµs

Direct Num. Simul. (DNS)

t

Optimal deformationmicrostructures (relaxation)

ns Atomistic models,

chemistry

Michael OrtizOXMOS 06/09length

mmnm µm

Page 7: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Latent hardening & heterogeneous slip

(Ramussen and Pedersen, 1980)

(Saimoto, 1963) (Jin and Winter, 1984)

Michael OrtizOXMOS 06/09

Page 8: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Crystal plasticity − Non-convexity

(O ti d R tt JMPS Michael Ortiz

OXMOS 06/09

(Ortiz and Repetto, JMPS, 47(2) 1999, p. 397)

Page 9: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Subgrain dislocation structuresDislocation walls

Lamellar dislocation structure in 90% cold-rolled Ta

Michael OrtizOXMOS 06/09

Lamellar dislocation structure in 90% cold rolled Ta(DA Hughes and N Hansen, Acta Materialia,

44 (1) 1997, pp. 105-112)

Page 10: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Subgrain dislocation structures

Michael OrtizOXMOS 06/09

Pure nickel cold rolled to 90%Hansen et al. Mat. Sci. Engin. A317 (2001)

Page 11: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Subgrain dislocation structuresDislocation walls

Lamellar structures in shocked Ta(MA M t l M t ll M t T

Michael OrtizOXMOS 06/09

(MA Meyers et al., Metall. Mater. Trans.,26 (10) 1995, pp. 2493-2501)

Page 12: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Polycrystals – Limitations of DNS

Cold-rolled @ 42%polycrystalline Ta

P lPolefigureExperimental

cold-rolled texture

Michael OrtizOXMOS 06/09

(Zhao, Z. et al., Acta Mater., 55 (2007) 2361-2373)

Page 13: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Polycrystals – Limitations of DNS

Convergence of DNS of coarse-grained polycrystals:

Coarse mesh192 elmts/grain

Intermediate mesh1536 elmts/grain

Fine mesh12288 el/grain

Michael OrtizOXMOS 06/09

Cold-rolled @ 42% polycrystalline Ta(Zhao, Z. et al., Acta Mater., 55 (2007) 2361-2373)

Page 14: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Subgrain dislocation structures

• Strong latent hardening and geometrical softening i i t b i di l ti i t t give rise to subgrain dislocation microstructures

almost universally…• Subgrain dislocation structures beat uniform Subgrain dislocation structures beat uniform

multiple slip in general, soften the macroscopic response of the crystal, lead to scaling behaviorMi h fi b l d • Microstructures are much too fine to be resolved numerically by direct numerical simulation

• How to build microstructure into finite element • How to build microstructure into finite element calculations? → Multiscale analysis!

Michael OrtizOXMOS 06/09

Page 15: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Separation of scales - Relaxation• W(Du) ≡ Unrelaxed energy density (non-convex)

Minimum Minimum energy density

Michael OrtizOXMOS 06/09

Page 16: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Separation of scales - Relaxation

• Relaxation yields the softest possible macroscopic behavior that can be attained by macroscopic behavior that can be attained by the formation of microstructure

• All microstructures are accounted for by the relaxed problem (no physics lost)

• Optimal microstructures can be reconstructed from the solution of the relaxed problem (no from the solution of the relaxed problem (no loss of information)

• Important for HE initiation: Average response is not enough, need to know extremes of deformation (Hot spots!)

Michael OrtizOXMOS 06/09

Page 17: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Relaxation – Fast Multiscale Models

• Fast Multiscale Models: Use explicitly relaxed constitutive relation (when available) to constitutive relation (when available) to represent sub-grid behavior (at element level)

• Much faster than concurrent multiscale calculations (on-the-fly generation of sub-grid microstructures, e.g., by sequential lamination)

• Elements equipped with optimal microstructures • Elements equipped with optimal microstructures, exhibit optimal effective behavior

• Convergence of approximations in the sense of Gamma convergence (e.g., Conti, S., Hauret, P. and Ortiz, M., SIAM Multiscale Model. Simul., 6(2007) 135-157)

Michael OrtizOXMOS 06/09

(2007) 135 157)

Page 18: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Relaxation – Fast Multiscale Models

material

ti

first-principles

properties

l ip p

& atomistic calculations

relaxation

Direct boundary Direct NumericalSimulation

(DNS)post processingfull chemistry

yconditions

Michael OrtizOXMOS 06/09FMM scheme for polycrystalline HE

( )post-processingfull chemistry

Page 19: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Application to crystal plasticity

Crystal plasticity − Non-convexity

(O ti d R tt JMPS Michael Ortiz

OXMOS 06/09

(Ortiz and Repetto, JMPS, 47(2) 1999, p. 397)

Page 20: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Crystal plasticity − Relaxation

Michael OrtizOXMOS 06/09

Page 21: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Crystal plasticity − Relaxation

Michael OrtizOXMOS 06/09

Page 22: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Crystal plasticity – Relaxation

lisliplines!

hierarchicalstructure ofdeformations

Hot spots!

uniformi l lisingle-slip

deformations1μm

Michael OrtizOXMOS 06/09

Optimal microstructure construction in double slip(Conti, S. and Ortiz, M., Arch. Rat. Mech. Anal.,

176 (2005) 103-147)

Page 23: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Fast Multiscale Models – HE detonation

~1 mm

Flyer plate

HE target plate

Computational domain

Michael OrtizOXMOS 06/09Plate-impact configuration

HE target plate

Page 24: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN – Elastic constants

• Elastic Constants(GPA):(Winey and Gupta, 2001)

Body Centered Tetragonal Lattice

(Winey and Gupta, 2001)

C11=17.22 C33=12.17 C44=5.04 C66=3.95 C 5 44 C 7 99C12=5.44 C13=7.99

• Elastic constants assumed to decrease linearly with ytemperature, vanish at melting:

a=b=9.380A and c=6.710A

• Menikoff and Sewell (2002):

Michael OrtizOXMOS 06/09

• Menikoff and Sewell (2002):

where a = 2(Γ-1/3), Γ ~ 1.2 = Grüneisen constant

Page 25: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN – Slip systems

• τc (θ) fitted to data of Amuzu et al. (1976) and:

Michael OrtizOXMOS 06/09

Page 26: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN – Chemistry• Single-step reaction kinetics

(Caspar et al., 1998):

slip lines:

Hot spots!Hot spots!• Activation energy E

and rate constant Z f R (1975)

uniformsingle-slip

from Rogers (1975):

R 8.314 J/mol/K

E 196 742x103 J/molsingle slipdeformations1μm E 196.742x103 J/mol

Z 6.3 x1019 s-1

• Temperature computed assuming adiabatic

Michael OrtizOXMOS 06/09

Temperature computed assuming adiabatic heating, full conversion of plastic work to heat, heat capacity

Page 27: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

High-Explosives Detonation Initiation

Michael OrtizOXMOS 06/09

Polycrystal model and grain boundaries

Page 28: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN plate impact - Velocity

Michael OrtizOXMOS 06/09

Page 29: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN plate impact - temperature

Michael OrtizOXMOS 06/09

Page 30: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN plate impact - temperature

Michael OrtizOXMOS 06/09

Page 31: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN plate impact - temperature

Michael OrtizOXMOS 06/09

Page 32: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN plate impact - temperature

Michael OrtizOXMOS 06/09

Page 33: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN plate impact – Subgrain microstructuresmicrostructures

Michael OrtizOXMOS 06/09

Microstructure evolution at selected material points

Page 34: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN plate impact – Hot-spot analysis

reconstructed chemical analysis direct numerical reconstructed microstructure

at selected material points

chemical analysis of hot-spots with

B.C. from microstructure

direct numerical simulation of polycrystalline

PETN

Michael OrtizOXMOS 06/09

p

Page 35: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN plate impact - temperature and reaction evolution at selected hot spotreaction evolution at selected hot spot

K) ctio

n

ratu

re (

K

mola

r fr

a

Tem

per

eact

ed m

Re

Michael OrtizOXMOS 06/09Time (μs)

Page 36: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN plate impact - Number of hot spotsspots

pots

of hot

spum

ber

oN

Michael OrtizOXMOS 06/09Reacted molar fraction exceeded

Page 37: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN plate impact - Number of hot spotsspots

pots

of hot

spum

ber

oN

Michael OrtizOXMOS 06/09Pressure exceeded (Gpa)

Page 38: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN plate impact - Number of hot spotsspots

pots

of hot

spum

ber

oN

Michael OrtizOXMOS 06/09Temperature exceeded (Gpa)

Page 39: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

PETN plate impact – pop-plotsPETN plate impact pop plots

Sheffield and EngelkeMultiscale model

Michael OrtizOXMOS 06/09

[2009]

Page 40: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Concluding remarks• Multiscale scheme bridges:

– Macroscopic scalePolycrystalline structure– Polycrystalline structure

– Subgrain heterogeneous slip

• Calculations are based on relaxed model → Can simulate large samples over long times

• Subgrain deformation microstructures reconstructed a posteriori → B C for detailed reconstructed a posteriori → B.C. for detailed atomistic calculations including chemistry

• Limitations of present capability:p p y– Static relaxation: Need relaxation theory that

accounts for kinetics and inertia– Linearized kinematics: Need relaxation of crystal

Michael OrtizOXMOS 06/09

Linearized kinematics: Need relaxation of crystal plasticity at large strains

Page 41: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Atomistic to Continuum (and back again)

Continuum

Michael OrtizOXMOS 06/09

Atomistic

Page 42: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Relaxation – Fast multiscale models

Michael OrtizOXMOS 06/09

Page 43: Multiscale Modeling of Energetic MaterialsEnergetic Materials · p asticity H. Tan, iMechanica, 2008. High-Explosives - Initiation • But: Hot-spots can be nucleated homogenously

Relaxation – Fast multiscale models

Indentation of [001] copper

bubbleenrichmentunrelaxed

elastic

forc

e

relaxed

displacement

Michael OrtizOXMOS 06/09

displacement

(S Conti, P Hauret and M Ortiz, SIAM Multiscale Model. Simul. 6(1), 2007, pp. 135–157)