murata machinery singapore pte ltd. murata … · e-mail [email protected] international business...

2
2, Nakajima, Hashizume, Inuyama-shi, AICHI 484-8502, JAPAN TEL : 0568-61-3645 FAX : 0568-61-6455 Headquarters 136, Takeda-Mukaishiro-cho, Fushimi-ku, KYOTO 612-8686, JAPAN TEL : 075-672-8138 FAX : 075-672-8691 http://www.muratec.co.jp e-mail [email protected] International Business Dept. MACHINE TOOLS DIVISION MURATA MACHINERY USA, INC MURATA MACHINERY EUROPE GmbH MURATA DO BRASIL COMERCIO E REPRESENTACAO DE MAQUINAS LTDA. MURATA MACHINERY (SHANGHAI) CO.,LTD MURATA MACHINERY SINGAPORE PTE LTD. Muratec CNC Turning Machines With a machine width of 1700 mm, the ML400 is the smallest size of its class. With servo tailstock and roller support, retooling time is significantly reduced. CNC Servo Motor Driven Ram Turret Punch Press CNC Shaft Turning Machine Punching capacity Maximum sheet thickness 1250 mm x 2500 mm 1250 mm x 5000 mm 6.35 mm 25 ton (245kN) MOTORUM-2548 MOTORUM-2548T MOTORUM-2044EZ MOTORUM-2048UT Maximum sheet size (Y x X) Without repositioning With one repositioning 20 ton 6.35 mm 1250 mm x 2500 mm 1250 mm x 5000 mm 20 ton (196 kN) 6.35 mm 1250 mm x 1250 mm 1250 mm x 2500 mm Chuck Size Number of Turret Stations Maximum Spindle Speed Spindle AC Motor Tailstock Footprint 6” / 8” ML400 Turret Station 6 3,000 rpm, 4,500 rpm 7.5 kW / 30 min MT4 (Rolling Center) W1,700 mm x D1,650 mm Chuck Size Number of Turret Stations Maximum Spindle Speed Spindle AC Motor Footprint 6” / 8” MW120 Turret Station 8 x 2 3,000 rpm, 4,500 rpm 6,000 rpm 7.5 kW / 30 min x 2 W1,900 mm x D1,810 mm 10” MW200 Turret Station 10 x 2 2,400 rpm, 3,500 rpm 15 kW / 30 min x 2 W2,360 mm x D2,130 mm 15” MW400 Turret Station 8 x 2 3,000 rpm 22 kW / 30 min x 2 W2,910 mm x D2,400 mm MURATEC Automated Turning Solutions MURATEC Automated Turning Solutions MURATEC Total Sheet Metal Solutions MURATEC Total Sheet Metal Solutions Turnaround / Orient for Sequential Operations Orient / Poka Yoke Load / Unload on Machine Chucks Wash Finish Turned Parts Load / Unload on Machine Chucks Feed-Out Finished Parts Convey, Stack, Palletize, Roll-Out, Transfer to Next Operation / Process, etc. Feed-In Stocker for Input Material (Forgings / Castings / Pre-Turned / Cut-to-Length Bar, etc.) Post-Process Gage Critical Dimensions of Finish Turned Parts & Feedback Correction for 100% OK Parts Integrated Gantry Loader

Upload: others

Post on 14-May-2020

15 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: MURATA MACHINERY SINGAPORE PTE LTD. MURATA … · e-mail info@muratec.co.jp International Business Dept. MACHINE TOOLS DIVISION MURATA MACHINERY USA, INC ... MURATA DO BRASIL COMERCIO

2, Nakajima, Hashizume, Inuyama-shi, AICHI 484-8502,JAPANTEL : 0568-61-3645 FAX : 0568-61-6455Headquarters136, Takeda-Mukaishiro-cho, Fushimi-ku, KYOTO 612-8686, JAPANTEL : 075-672-8138 FAX : 075-672-8691http://www.muratec.co.jpe-mail [email protected]

International Business Dept.

MACHINE TOOLS DIVISION

MURATA MACHINERY USA, INC

MURATA MACHINERY EUROPE GmbH

MURATA DO BRASIL COMERCIO E REPRESENTACAO DE MAQUINAS LTDA.

MURATA MACHINERY (SHANGHAI) CO.,LTD

MURATA MACHINERY SINGAPORE PTE LTD.

Muratec CNC Turning Machines

With a machine width of 1700 mm, the ML400 is the smallest size of its class.With servo tailstock and roller support, retooling time is significantly reduced.

CNC Servo Motor Driven Ram Turret Punch Press

CNC Shaft Turning Machine

Punching capacityMaximum sheet thickness

1250 mm x 2500 mm1250 mm x 5000 mm

6.35 mm25 ton (245kN)

MOTORUM-2548 MOTORUM-2548TMOTORUM-2044EZ MOTORUM-2048UT

Maximum sheet size(Y x X)

Without repositioningWith one repositioning

20 ton6.35 mm

1250 mm x 2500 mm1250 mm x 5000 mm

20 ton (196 kN) 6.35 mm

1250 mm x 1250 mm1250 mm x 2500 mm

Chuck Size

Number of Turret Stations

Maximum Spindle Speed

Spindle AC Motor

Tailstock

Footprint

6” / 8”

ML400

Turret Station 6

3,000 rpm, 4,500 rpm

7.5 kW / 30 min

MT4 (Rolling Center)

W1,700 mm x D1,650 mm

Chuck Size

Number of Turret Stations

Maximum Spindle Speed

Spindle AC Motor

Footprint

6” / 8”

MW120

Turret Station 8 x 2

3,000 rpm, 4,500 rpm6,000 rpm

7.5 kW / 30 min x 2

W1,900 mm x D1,810 mm

10”

MW200

Turret Station 10 x 2

2,400 rpm, 3,500 rpm

15 kW / 30 min x 2

W2,360 mm x D2,130 mm

15”

MW400

Turret Station 8 x 2

3,000 rpm

22 kW / 30 min x 2

W2,910 mmx D2,400 mm

MURATEC Automated Turning SolutionsMURATEC Automated Turning Solutions

MURATEC Total Sheet Metal SolutionsMURATEC Total Sheet Metal Solutions

Turnaround / Orient for Sequential Operations

Orient / Poka Yoke

Load / Unload on Machine Chucks

Wash Finish Turned Parts

Load / Unload on Machine Chucks

Feed-Out Finished PartsConvey, Stack, Palletize, Roll-Out,

Transfer to Next Operation / Process, etc.

Feed-In Stocker for Input Material(Forgings / Castings / Pre-Turned / Cut-to-Length Bar, etc.)

Post-Process Gage Critical Dimensions ofFinish Turned Parts &

Feedback Correction for 100% OK Parts

Integrated Gantry Loader

Page 2: MURATA MACHINERY SINGAPORE PTE LTD. MURATA … · e-mail info@muratec.co.jp International Business Dept. MACHINE TOOLS DIVISION MURATA MACHINERY USA, INC ... MURATA DO BRASIL COMERCIO

MURATEC Global LeaderIn Automated Turning SolutionsMURATEC has been a Global leader in supply of Turning Machines with advanced automated solutions. MURATEC’s automation solutions meet the growing demand in India for medium to high volume global supply market combined with high-precision standards. It also caters to the rapidly increasing volume requirements of the domestic Indian automobile and bearing industry.

Reliability by design

MURATEC, world’s first manufacturer of servo driven ram turret punch press introduces leading innovation in sheet metal industry MOTORUM series. MOTORUM series does more than to achieve high reliability and high speed processing. This machine enhances overall productivity through process integration of bending, forming, tapping and other processes, together with reduction of time needed to set-up and program.

MURATEC’s Twin-spindle MW series chuckers come with column/ turret bar design for heavy duty cutting capabilities, precision machining and high rigidity. MW series chuckers are available in a wide range of chuck sizes: capacities ranging from 6” to 15” chuck size. These advanced, precision turning machine s come with highly reliable, integrated, intelligent CNC 3-axis servo controlled gantry loader for smart, fully automated, flexible workpiece load/ unload operations.

Twin Spindle CNC Chucker

● ● ●

Compact twin-spindle 6” chucker with machine width 1,550 mmHigh Speed, Intelligent gantry loader design allows minimum production time 16 secondsPart load/ unload time: 4.5 second

Specifications

Muratec introduced the world’s first servo driven punch press in 1994. Since then our industry leading technology has evolved to meet the next generations needs. Here is the latest in our award winning Motorum series!

Specifications

Chuck Size

Number of Turret Stations

Spindle Speed

Spindle AC Motor

Footprint

6”

Turret Station 8 x 2

3,000 rpm, 4,500 rpm, 6,000 rpm

5.5 kW / 30 min x 2

W1,550 mm x D1,650 mm

CNC Servo Motor Driven RamTurret Punch Press

Complete Both Side Machining on One Machine

MW series is suitablefor Mass Production

For example, Output is more than 3,000 pieces a day (C/T : 20sec 60/20 x 60sec x 22H x 85% = 3366)

Punching capacity

Maximum sheet thickness

Maximum sheet size

(YxX)

Hit rate 1.0t

Punching accuracy

Footprint

No. of turret stations

Without repositioning

With one reposition

25 mm pitch 8.3 mm stroke

0.5 mm pitch 1.4 mm stroke

20 tons

6.35 mm

1250 mm × 2500 mm

1250 mm × 5000 mm

285 hpm

900 hpm

±0.1 mm

5150 mm x 4300 mm

32 stations, 2 index

28 stations, 4 index

An environment-friendly eco-machine, the Motorum utilizes needed energy only at the time of punching.

Energy Conservation & Low Running Cost

0

50

3325

100Power consumption

during punching

Standby power consumption

Hydraulic machine Mechanical machineMOTORUM 2048ST

75% Reduction

24% Reduction

(%)

Power Consumption Comparison

Muratec electric servo driven punch press has been evolving continuously! The newly engineered ram drive of MOTORUM 2048ST has become more simple and more rigid. With the elimination of the Cam Drive Cylinder, the servo motor can control the ram stroke directly, resulting in higher punch speeds and productivity. The reduction of the number of components has maximized stability during operations, decreasing maintenance and increasing longevity. The new drive has a more efficient motor that runs cooler and requires less energy.

Simple New Drive Ram Mechanism

Steel ball andbrush combination tableSteel balls are effective for supporting thick work sheets, and brushes are located to keep work sheets flat. This combination table is suitable for thin and thick work sheets.