DEVELOPMENT GROUP REVIEW

• HRSG PARAMETRIC AUTOMATION DEVELOPMENT (DEVELOPMENT PROJECT FOR CE)

• INTELLIGENCE P&ID(DEVELOPMENT PROJECT FOR CE)

•INTERNAL DEVELOPMENT

DEVELOPMENT GROUP’S

Y 2000 TASKS

PARAMETRIC AUTOMATION IS A TERM USEDTO DEFINE DESIGN PROCESS SYSTEM BASED

ON PARAMETRIC SOLID PROGRAM (SOLID EDGE),COMBINED WITH CAPABILITY TO HANDLE DATA

ON SPREADSHEET (MS EXCEL) AND TO PROGRAM AUTOMATIC PROCESS FLOW ON BASE PROGRAMMING

LANGUAGE (MS EXCEL VISUAL BASIC)

PARAMETRIC AUTOMATION

BUILD AN INTEGRATED DESIGN PROCESS FROM

PERFORMANCE AND MECHANICAL CALCULATIONUPTO

PRODUCING FINAL DOCUMENTS AND DETAIL DRAWINGS

PARAMETRIC AUTOMATION’S DEVELOPMENT OBJECTIVE

• FASTER, REDUCE DESIGN TIME

• EASIER TO CHECK

• REDUCE DATA TRANSFER FAILURE

PARAMETRIC AUTOMATION’S ADVANTAGES

DESIGN PROCEDURES COMPARISON

BOILER THERMAL DESIGN AND SIZING

SPECIFICATION OF COMPONENT

STRENGTH CALCULATIONOF COMPONENT

ARRANGEMENT DESIGN

DRAWING & FINAL DOC.PRODUCTION

BASIC DESIGN

COMPONENT DETAIL DESIGN

FINAL PRODUCT

PARTIAL PROCESS

GENERALPROCESS BASE

STANDARD

MANUALDATA

TRANSFER

CALCULATIONAND 2-DCHECK

MANUALDESIGN CHANGEPROPAGATIONMAINTENANCE

INTEGRATEDPROCESS

SPECIFICCOMPONENT BASE

STANDARD

AUTOMATICDATA

TRANSFER

VISUAL 3-DAND PROGRAM

CHECK

AUTOMATIC DESIGN CHANGEPROPAGATIONMAINTENANCE

RECENT PROCESS PARAMETRIC AUTOMATION

•A - MODEL•B - MANUAL DRAFT / DRAWING

•C - MANUAL CONTROL FROM SPREADSHEET

•D - AUTOMATIC DESIGN PROCESS•E - VALIDATED AND VERIFIED AS STANDARD

PARAMETRIC AUTOMATION’S DEVELOPMENT STAGES

HRSG• HEADER PROCESS……...• BUNDLE AND MODULING PROCESS…..• DRUM PROCESS………...• RISER PROCESS………...• STRUCTURE PROCESS..• STACK PROCESS……….• INLET DUCT PROCESS…

PACKAGE BOILER• PRESSURE PARTS……..• DRUMS INTERNAL……...

PARAMETRIC AUTOMATION’S DEVELOPMENT AREA

MARCH2000• D

• D• D• D• C• A• A

• C• C

END OF

2000• E

• E• E• E• D• D• D

• E• C

END OF 1999• D

• D• C• A• A• A• A

• C• C

INLET DUCT PROCESS

DRUM PROCESS

STACK PROCESS

RISER PROCESS

STRUCTURE PROCESS

HEADER PROCESS

BUNDLE PROCESS

HEADER PROCESS

HRSG PARAMETRIC DEVELOPMENT

PARAMETRIC AUTOMATION’SMODEL (PART) SAMPLE - DRUM PROCESS MODEL (PART)

PARAMETRIC AUTOMATION’SPROCESS CONTROL LAYOUT SAMPLE - RISER PROCESS LAYOUT

SOLID EDGE’SWINDOW

MS EXCEL’SWINDOW

RISER’SSPEC

INPUT FORM

RISERS’SDATA LOG

PROCESSCONTROL’S

BUTTONS

ASSEMBLY WINDOW

RISERS ONPROCESS

PARAMETRIC AUTOMATION’S SAMPLE DRAWING - DRUM PROCESS DRAWING RESULT

PARAMETRIC AUTOMATION’S SAMPLE DRAWING - BUNDLING PROCESS DRAWING RESULT

PARAMETRIC AUTOMATION’SASSEMBLY SAMPLE - PACKAGE BOILER PRESS. PART ASSEMBLY

PARAMETRIC AUTOMATION’SASSEMBLY SAMPLE - PACKAGE BOILER SH ASSEMBLY

PARAMETRIC AUTOMATION’S SAMPLE DRAWING - PUSRI SH HEADER DRAWING RESULT

HRSG• HEADER PROCESS

• CHECK FOR DENA 2000 (CE)• PARALLEL PROCESS FOR CHIBA• K 26 - REFERENCE PLAN (CE)• SEI PROJECT (CE)

• BUNDLE AND MODULING PROCESS• K 26 - REFERENCE PLAN (CE)

PACKAGE BOILER• PRESSURE PARTS

• EXXON• SYNGAS• PUSRI

PARAMETRIC AUTOMATION’S PRE USAGE

INTELLIGENT P&ID IS A TERM USEDTO DEFINE INTEGRATED P&ID GRAPHIC

AND SELECTION SHEET PROCESS SYSTEM. THE SYSTEM IS BASED

ON GRAPHIC PROGRAM (VISIO TECHNIC 2000)COMBINED WITH CAPABILITY TO HANDLE DATA

ON DATABASE (MS ACCESS)

INTELLIGENT P&ID

BUILD AN INTEGRATED P&ID PROCESS SYSTEM WHICH CAN MAINTAIN CONFORMITY OF GRAPHICALPRESENTATION AND RELATED SELECTION SHEETS

INTELLIGENT P&ID’S DEVELOPMENT OBJECTIVE

ALTHOUGH STILL FACING GRAPHICALL INSTABILITYDUE TO VISIO LIMITATION ON HANDLING HUGE

GRAPHICAL FILE, THE INTELLIGENT P&ID PROGRAMHAS BEEN USED FOR SEVERAL C.E.’S PROPOSAL

AND USED FOR DENA PROJECT.

THE INSTABILITY HAD BEEN INFORMED TO VISIO.VISIO PLANNED TO FIXED THIS WEAKNESS ON THEIR

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INTELLIGENT P&ID’S DEVELOPMENT STAGE