nabard dpr feed proccessing plant

8/18/2019 Nabard Dpr Feed Proccessing Plant

1/31

Feed Processing Plant

Animal Husbandry

Feed Processing Plant

1.Importance of feed in livestock sector

The success of livestock farming is largely dependent on the continuous supply of good

quality nutritious feeds at competitive price. Feed alone constitute about 60-0 per cent of

total cost of production of livestock products. Therefore! it needs more attention though

other factors are also important for remunerative return from livestock enterprises. The

farmers used to feed the crop residues to the cattle and buffaloes! ho"ever! sheep and goat

are normally maintained on gra#ing$bro"sing "ith supplementary feeding of broken

grains$other bypoducts.

Therefore! feeding of balanced concentrate feed to these animals "as not common!

because of lo" productivity and unremunerative prices for the livestock products. The

improved poultry is fed only "ith concentrated feed. The requirement of food of animal

origin like milk! meat and eggs is increasing at a faster rate due to increased a"areness

about the significance of protective proteins for the maintenance of human health. The

farmers realised the importance and started rearing good quality and high productive

animals$birds under stall fed conditions.

2.Scope for feed industry

%.& 'ith the increased demand for livestock products for domestic consumption as "ell as

e(port! the farmers realised maintaining of quality animals "ith proper feeding and

management. The proportion of crossbred animals or improved strains of birds increased

over the years. This has necessitated higher demand for balanced concentrate feed.

)resently! various milk unions! poultry corporations$ federations and private companies

are supplying both cattle and poultry feed of different qualities and forms *mash$ pellets$

crumbles+ to the farmers.

,arge si#e poultry farm$dairy farm o"ners! hatcheries and cooperative poultry units are

normally manufacturing their o"n feed by installing the necessary plant and machinery on

the farm. ome of the farmers are still feeding broken grains! cakes! gur! salt!etc. to dairyanimals by mi(ing at home.

%.% The compounded feed manufactured by ,F/A *ompounded ,ivestock Feed

/anufacturers Association+ members during &1- "as 2.&6 million tonnes. The feed

production under organised sector since &63 is given in Anne(ure-4. The demand-supply

position for various feeds is given in Anne(ure - 44. The present supply is only half of the

total requirement. /oreover! the demand for small ruminants *goat and sheep+ under stall

fed conditions! rabbits and pigs is not estimated. onsidering their requirements! the gap is

much more.

%.2 The feed production could not keep pace "ith the gro"th in various species of farm


2/31

animals and poultry. To meet the gro"ing demand of processed and complete feeds for

different class of animals! the unconventional feeds should also be used in the rations

through proper processing for removal of anti nutritional factors. Thus! it indicates that

there is a good scope for setting up feed processing plants of different capacities for

production of various quality feeds.

3.Financial assistance for feed industry

3.1 NABARD is an apex institution for all matters relating to policy, planning and operations in the field

of agricultural credit. It serves as a apex refinancing agency for the institutions providing investment

and production credit. It promotes development through formulation and appraisal of proects through

a !ell organised "echnical #ervices Department at $% and "echnical &ells at each of the R%s.

3.' (oans from )an*s !ith refinance facility from NABARD are availa)le for starting feed processing

plants. +or o)taining the )an* loan, the entrepreneurscompanies should apply to the nearest )ranch

of the commercial or cooperative or regional rural )an*s in their area in the prescri)ed application

form !hich is availa)le in the )ranches of financing )an*s. "he entrepreneurs are also re-uired tosu)mit a detailed proect report for !hich they can also ta*e the help or guidance of the technical

officers attached to the )an*.

3.3 +or feed processing plant !ith very large outlay, a detailed proect reports !ill have to )e

prepared. "he model format for formulation of )an*a)le proect is given in para . Ban*s provide

financial assistance for the follo!ing purposes.

/a0 &onstruction of factory )uilding, godo!ns for ra! materials as !ell as for finished products, office,

canteen, generator room, essential -uarters,etc.

/)0 urchase of e-uipments such as grinder, feed mixer, pelleti2er, elevators, feed pac*ing units, etc.

/c0 iscellaneous e-uipments such as transformer, generators, !eighing scales vehicles, etc.

/d0 argin money for !or*ing capital re-uirement for one cycle of operation. "he cost of land is not

considered for loan. $o!ever, if land is purchased for esta)lishing a feed processing plant, land cost

can )e treated as party4s margin money upto a maximum of 15 per cent of the total cost of proect.

3.. #crutiny of #cheme )y the Ban*6 After the scheme is su)mitted to the Ban*, it is examined for

technical feasi)ility and economic via)ility.

/a0 "echnical +easi)ility6

"his !ould )riefly include6

/i0 Availa)ility of ra! material such as grains, )rans, oil ca*es, mineral mixture, molasses, fish meal,

vitamins, etc.

/ii0 +eed formulation and technical norms

/iii0 Infrastructure availa)le for feed testing, procurement of ra! material, mar*eting of different feeds,

experience of the entrepreneur.

/)0 +inancial 7ia)ility6 "his !ould )riefly cover6


3/31

/i0 roect outlay, sources of funds and loan re-uirement

/ii0 Ra! material cost, expenses on fuel, la)our, transport commission to )e paid and other

overheads

/iii0 %utput costs i.e. -uantity and sale price of different feeds, num)er and sale price of empty gunny)ags.

/iv0 Income 8xpenditure statement and annual gross surplus

/v0 &ash flo! analysis 9 Benefit &ost Ratio/B&R0, Net resent :orth /N:0 and Internal Rate of

Return /IRR0

/vi0 Repayment #chedule i.e. Repayment of principal loan amount and interest %ther documents such

as loan application forms, security aspects, margin money re-uirements,etc. are also examined. A

field visit to scheme area is underta*en for conducting techno economic feasi)ility study for appraisal

of the scheme.

3.;. #anction of Ban* loan and its dis)ursement6 After ensuring its technical feasi)ility and financial

via)ility, the scheme is sanctioned )y the Ban*. "he loan is dis)ursed in t!o or three stages against

construction of various civil structures, purchase of plant and machinery, miscellaneous fixed assets

and margin money for !or*ing capital re-uirements. &onstant follo! up and supervision of the

scheme is done )y the Ban*.

3.


4/31

vi0 Insurance6

"he )uilding and other assets such as poultry sheds, e-uipments may )e insured against natural

calamities.

4.Format of bankable project for feed plants

.1 Introduction6

It should cover the name of the company, location of plant, activities, products, capacity of plant and

proect outlay

.' &ompany 6

It should cover the location of registered office, date of formation, registration and authorised share

capital. It should also cover the date of incorporation and commencement of )usiness, the o)ectives,

areas of operation, su)scri)ed share capital.

.3 romoters and their )ac*ground6 Name and address of promoters, their )ac*ground, experience

and net !orth.

. anagement of the company6 ersons loo*ing after the day to day management, their

)ac*ground, experience,etc. should )e covered.

.; roect profile6

i0 (and and location6

"his should cover the area of land, location of the plant, distances from near)y to!n, availa)ility of approachroads, po!er and !ater supply and other communication including schools, )an*s, hospitals,etc.

ii0 &ivil #tructures6

Name of the Architect, type of structures proposed, dra!ings and detailed cost analysis of various civil structuresalong !ith the present position of implementation may )e indicated. "he technical specifications of civil structuresare given in Annexure 9 III.

iii0 lant and achinery6

"he maor plant and machinery /imported and indigenous separately0, sources of supply, specifications and-uotations for various items of e-uipment need to )e given. (ist of maor suppliers of feed plant machinery isgiven in Annexure 9 I7.

iv0 "echnical colla)oration6

"he name of the technical colla)orators for monitoring and mar*eting of the products along !ith their addressesand the type of colla)orations should )e indicated. "echnical colla)oration feeroyalty to )e paid should also )eindicated.

v0 anufacturing process6

It should cover the manufacturing process of feed /mash pelleted feed0 in the form of flo! chart, proportion of various feeds to )e manufactured and the composition of the different feeds.

vi0 Infrastructural facilities6

a0 Ra! aterial6

"he feed ingredients /grains, ca*es, )rans, fish meal, molasses, vitamins, minerals,etc.0, source and method of


5/31

procurement, )asis of price fixation, agreements if any for regular supply of ra! material may )e indicated. B#Istandrads for feed ingredients are given in Annexure 9 7. Average nutritive values of common feed ingredientsand the reasona)le levels for their inclusion are given in Annexure 9 7I and 7II respectively.

)0 ac*ing material 6

"he type of pac*ing material re-uired /uteplastic )ags0, source of supply, capacity and price of )ag, approximate-uantity re-uired per month and method of purchase need to )e furnished.

c0 =tilities6

? o!er6

"he total po!er re-uirement of the unit, source of po!er supply, position of po!er supply in the area and stand)y arrangements made )y the company, !hether permission is o)tained or applied to the #tate 8lectricity Boardfor po!er connection.

? :ater6

"he source of supply, -uantity availa)le vis9a9vis daily re-uirement and arrangements made for supply of !ater.

? +uel 6

"he re-uirement of coal, diesel and gas, source of supply, ade-uacy of availa)ility and cost of material may )ementioned.

? #team6

@uantity re-uired, source and capacity of )oiler.

? "ransportation6

"he mode of transportation of ra! material as !ell as feed, !hether o!ned or hired vehicles,availa)ility of vehicles and cost per *ilometer.

? (a)oratory 6

:hether the company is planning to set up a la)oratory for testing the ra! material as !ell as feed,specification of la)oratory e-uipment, -uality and cost, the proposed tests to )e carried out and theade-uacy of man po!er for carrying out these tests.

vi0 ollution &ontrol6

"he type of measures proposed for controlling the air pollution inside the unit and also for theemployees of the company.

vii0 an po!er6

It should cover the technical s*ill and uns*illed la)ourers re-uired, their availa)ility and source,method of recruiting them and also their salary structures!age rates should )e mentioned.

.< ar*eting and )usiness prospects6

a0 "he product mix, capacity of the plant, year9!ise capacity utilisation and actual -uantity of products produced

per year.

)0 Areas of mar*eting of the product and strategies i.e. "alu*as, district or state9!ise -uantities proposed for sale,

methods of sale, agenciescontractors, method of transportation of products, incentives or commission proposedto )e paid, expenditure on pu)licity and )rand name should )e indicated. It should also cover the proposed


6/31

mar*eting net!or* in terms of staff and material.

c0 ar*et survey for ra! materials as !ell as for the products to )e sold covering the demandsupply position,

other sources of supply of products, the average price of products for the last 9; years and also the potential for

selling the products should also )e covered.

.> #ocio9economic )enefits6

"he num)er of villages, farmers and num)er of animals )enefited and also num)er of persons employed either

directly or indirectly in this activity.

. #chedule of Implementation6

"he proposed implementation schedule of the scheme may )e indicated starting from purchase of land till

commercial production.

. #!ot Analysis6

"he strengths, !ea*nesses, opportunities and threats should )e discussed separately.

.15 roect cost6

i0 (and6

Area of land, cost of land and conversion charges

ii0 #ite and land development6

It should cover the land levelling, fencingcompound !all, internal roads, drainage,etc. "he specifications, unit

cost and the total cost should )e furnished.

iii0 &ivil structures6

"he civil structures comprises of factory )uilding, ra! material and finished products godo!ns, office, la)oratory,

-uarters, garage, canteen, etc. Detailed plan lay outs along !ith cost estimates certified )y the 8ngineer should

)e given.

iv0 lant and machinery6

Importedindigenous components, maor suppliers, -uantities, unit cost and the total cost of the plant and

machinery including the misc. e-uipments should )e given. "he -uotations along !ith the specifications is

re-uired to )e enclosed.

v0 8lectrical system6

&overing transformer, diesel generators, internal and external electrification and also the deposits to )e paid to

the #tate 8lectricity Boards. "he specifications of transformer as !ell as generators along !ith the -uotations

should )e furnished. :ith reference to electrification 9 the )rea* up is re-uired to )e given.

vi0 :ater supply and other utilities6

#ource of !ater, specifications and expenditure on !ater supply system, cost of )oilers for steam generation,etc.

vii0 7ehicles6

Num)er and cost along !ith ustification on re-uirement of the various vehicles, price -uotations from the dealers

along !ith specifications should )e furnished.


7/31

viii0 re9operative and preliminary expenses6

"he item !ise cost and ustification should )e given.

ix0 &ontingencies6

ercentage of contingencies and its reasona)leness

x0 argin money for !or*ing capital6

"he margin money for !or*ing capital may )e !or*ed out ta*ing into account the re-uirements of various ra!

material, pac*ing material, fuel,etc., finished products and sundry de)tors for one cycle of operation.

.11 #ources of +inance6

"he total proect cost and source of funds /e-uitypu)lic issue, su)sidy, loan,etc. should )e furnished.

.1' "echno economic parameters6

#hould cover the capacity of the plant, year!ise capacity utilisation, -uantity of feed manufactured,

commission on sale of feed, transportation charges, po!er and fuel charges, pac*ing material

charges, salaries and !ages, mar*eting expenses and other overheads. "he procurement prices of

various ingredients as !ell as the sale price of various )rands of feed should )e indicated.

.13 8conomics of the proect and cash flo! analysis6

&onsidering the capacity utilisation and also the various techno economic parameters, the income

and expenditure streams have to )e !or*ed out to arrive at the gross profit. +rom the cash flo!

analysis, the Benefit &ost Ratio /B&R0, Net resent :orth /N:0 and Internal Rate of Return /IRR0 of

the proect may )e !or*ed out to esta)lish the economicfinancial via)ility of the proect.

.1 "he model economics for feed plant !ith a capacity to manufacture 155 " per day are given in

statements 1915 as per the re-uirements sepcified in previous paragarphs.

.1; Documents and clearances re-uired6

#ite lan, structural dra!ings,-uantities and detailed cost analysis of various civil structures certified

)y an Architect, rice -uotations and specifications for various items of plant and machinery, Approval

from #tate 8lectricity Board for load connection, N%& from anchayat, approval from Inspector of

+actories, Registrar of &opy Rights, approval for )rand registration, Registration of &ompany,

emorandum of Articles of Association, Registration of =nit under ##I /If applica)le0, permission for

procurement of molasses, agreement )et!een the &ompany and the colla)orator for technical

assistance and mar*et survey report.

5.Information sources and training facilities

+urther reference list of )oo*speriodicals on cattle and poultry feeds is given in Annexure 9 7III. "he

addresses of training centres on feed formulation and -uality control are given in Annexure 9 IC.

6.Checklist for financing cattlepoultry feed projects /"o )e completed )y the 8xecutive%fficers of

the Ban* for!arding the #cheme0

1. Articles of Association and emorandum of the &ompany&orporation


8/31

'. Balance #heets and profit and loss statements for last '93 years for the existing companies

3. rofile of Directors of &ompany

. roect cost and sources of funds

;. In case of consortium, names of )an*s participating in consortium

. Availa)ility of ra! materials 9 +eed ingredients4 source of supply and costs

. &apacity of the feed plant per shift, no. of shifts

and capacity utilisation over years

. "ype of feeds and -uantities proposed to )e manufactured

15. ar*et survey report for ra! material as !ell as finished products

11. ar*eting strategy and net !or* for the sale of feed

1'. "echnical and other man po!er

re-uirement availa)ility and their salary structure

13. "echno economic parameters for !or*ing out the economics of the proect

1. &ash flo! and profita)ility statement

1;. Brea* even point and income generation

1. =nderta*ing from #tate Eovt. for meeting the deficit if any and also for repayment of loan and

interest if it is a corporation activity

1. (icensesapprovalspermissions re-uired from the concerned departments

1. #ite plan of the area

'5. Detailed dra!ings and cost estimates for all items of civil !or*s signed )y -ualified engineers.

'1. Detailed specifications and cost of utilities

''. Detailed specifications of each of e-uipment machinery and its cost )ased on mar*et

data-uotations

'3. Detailed list and cost of imported items of e-uipment and license for import

'. Implementation schedule and the mode of execution of !or* i.e. Departmentally la)ourcontractturn*ey )asis


9/31

!nne"ure # I

$ro%th pattern in production of compounded feeds by C&F'! members

5ear Production(000

tonnes)

% to total Production(000

tonnes)

% to total Production(000

tonnes)

&!63 32.20 6.2 %3.0 2%.% 1.0

&!0 &%3.0 3.10 1.20 0.%0 %0.0

&!3 %3.20 63.6 &2.0 2.22 &.%0

&!10 3.0 6&.0 230.%0 21.& 00.&0

&!13 16.20 62.20 30%.10 26.0 &20.&0

&!0 &2%.30 6&.% 122.0 21.& %&6&.%0

&&-&%7 &.%0 6&.0 %.10 21.2 %%%.00

&%-&27 &3.20 62.0 162.&0 26.& %221.0

&2-&7 &20.10 6&.00 16.30 2.00 %%.20

&-&37 &63.&0 3.6 &0.60 %.2& %32.0

&3-&67 &3%.10 3.1 &%6.10 3.&& %1&0.60

&6-&7 &3%1.60 3%.02 &0.00 . %2.60

&-&17 &20.0 3&.3 &23.00 1.6 %3.0

&1-&7 &11.%0 6.2 &66.60 32.% 2&1.10

&-%000 &20%.20 .6 &600.0 33.& %02.00

%000-%00& &%.10 3.6% &3&.20 3.21 %.&0

!nne"ure # II

(emand for cattle and poultry feeds and supply by C&F'! members

opulation in millions


10/31

+eed in million tonnes

Particulars 1!"# 1#"$ 1$" 1"& 1&" 1"2'

stimated cattle

population

*attle Population

*+ co,s

Animals in milk %.1 %.13 %.16 %.11 %.1 %.11

8ry animals 22.312 22.31 22.316 22.311 22.31 22.3&

+uffaloes

Animals in milk %.30 %.3& %.3% %.3 %.33 %.36

8ry animals &3.%66 &3.%6 &3.%61 &3.%61 &3.%6 &3.%

*attle feed

re-uirement

*+ co,s

Animals in milk .&36 .&36 .&36 .&3 .&3 .&3

8ry animals %.&33 %.&33 %.&36 %.&36 %.&36 %.&36

+uffaloes

Animals in milk &%.%2% &%.%22 &%.%2 &%.%2 &%.%23 &%.%23

8ry animals &.00 &.00 &.00 &.00 &.00 &.0&

. /otal cattle feed

re-uirement

2.!! 2.!!# 2.!!$ 2.!! 2.!!& 2.!!

Poultry population

ommercial layers &&1 &%2 &% &22 &2 &3

ommercial broilers 32% 32% 313 600 6&% 6%3

,ayer parents &.&1 &.%2 &.% &.22 &.2 &.3

9roiler parents 2.1 2.1 .&1 .% .2 .6

Poultry

feedre-uirements

ommercial layers 3.6& 3.1 6.02 6.2% 6.3& 6.1

ommercial broilers &.6 &.6 &.2 &.1 %.0% %.06

,ayer parents 0.06 0.06 0.06 0.0 0.0 0.0

9roiler parents 0.%3 0.%3 0.% 0.%1 0.%1 0.%

+. /otal poultry .$ .1 &. &.$! &.&& .1


11/31

feedre-uirements

*. /otal of cattle

andpoultry feed

re-uirement ( +)

1.11 1.#1 1.!! 2.0& 2.2& 2.$2

upply of livestock feed

from ,F/A members

%.3 %.1& %.& %.6 2.&6 %.0

!nne"ure #III

)echnical *e+uirements of Ci,il structures

-. ite Plan

A detailed site plan indicating the follo!ing information should )e furnished6 9 Area of the land 9Boundary conditions and approach road 9 (ayout, location of various existing and proposed structuresindicating !ith different colours /prefera)ly0

/. (ra%ings and rate analysis

#tructural and Architectural dra!ings of each item of civil constructions, measurement sheet, a)stractof measurement and estimate of !or* rates approved in the schedule of rates, current mar*et rates

and analysis of rates applied to site conditions should )e provided.

3. (e,elopment and Construction %orks

3.1 (and Development

"he type of development, earth !or* and the cost should )e given.&are should )e ta*en to limit thecost )y assessing the area 9 re-uirement for various construction !or*s.

3.' +encing

+encing can )e of )ar)ed !ire !ith angle iron R.&.&. #tone :ooden poles or chain lin* or )oundary!all. "he prevailing cost of these fences!all may )e considered.

3.3 Roads

Normally, :ater Bound acadam /:B0 roads are ade-uate. Normal road !idth of 1; to '5 ft. issufficient. "he total length, !idth and the height of the road along!ith the prevailing cost may )efurnished.

3. &ivil #tructures6

i0 Eodo!n 6

+or ra! material and finished products. Normally, the ra! material godo!n !ith a capacity to holdingredients for a period of ; days is considered. +or storing '55 *g. of ra! material, roughly one

s-.ft. area is re-uired. #imilarly, in case of finished products/feed0 also, for storage of one !ee*production the godo!n may )e considered.


12/31

ii0 #ilos 6

"he silos for storage of grains may also )e considered in case of large si2e plants. "he silos may )eof cement or aluminium or steel structure.

iii0 +actory Building6

Depending upon the capacity of the plant, the factory )uilding area may also )e considered. Normally,for a 15 tonne per day capacity plant, an area of


13/31

!nne"ure # I0

&ist of major suppliers of Feed Plant 'achinery

,ist of Feed )lant /achinery uppliers

& Ashok :ngineering 'orks 9ehind

atkar Hotel! 9ankapur ho"k! )oona-

9angalore ;oad! Hubli 310 0%0

&& u=arat

9uhler *4ndia+ ,td. %0! T @ 4ndustrial

:state < Ahire /arg! 'orli! /umbai

00 0%1

& )o"er Tech 00$&$A!>48! /akarpura!

9aroda 20 0&0

3 remach 8esigns 12$! >48

4ndustrial :state /akarpura! ) 9

?o.10% 9aroda 20 0&0

&3 )recision products )lot ?o.%00! )hase

4@ >48 :state @atva! Ahmedabad 21%

3

6 Forms and >ears , -2 ! 4ndustrial

:state>uindy! /adras 600 02%

&6 hakti :ngineering 'orks > T ;oad!

9atala &2 303! )un=ab

Hard case :ngineering 'orks ,td. 3-2-

2%3! ,ala=i /egha=i ompound / >

;oad! ecunderabad - 2

& pectoms :ngineering )vt ,td.

)urushottam :state 9ahvchara=i ;oad

9aroda 20 0&1

1 4ndian Fabricators )hase 4@ )lot

?o.&203$&! >48 4ndustrial

:state?aroda! Ahmedabad 21% 220

&1 ri >uru iddhesh"ar :ngineering

'orks!


14/31

&0 aymes :ngineering o.,td. >reat

'estern 9uilding &20-&2%! hahid

9hagat ingh ;d. /umbai 00 0%2.

%0 Troika )rocesses ,td. 60! :mbassy

entre ?ariman )oint /umbai 00 0%&.

!nne"ure # 0

1I tandards for FeedIngredients 1.Animal feeds and feeding stuffs

9glossary of terms for I# 6>53915

9methods of test for 6 Eeneral methods I#6>> /t I091>;

9minerals and trace elements I#6>>/tII091>;

9micro)iological methods I#6>>/t III091>;

9methods of sampling for aflatoxin analysis I#613'61', I#


15/31

. Eram 9 chuni I#631'

1. alt sprouts as livestoc* feed ingredient I#611;< 9 1<

1;. ango seed *ernel I#6151 9 13

15

1. ar )oiled rice )ran as livestoc* feed ingredient I#6 9 11

'5. oultry, Nutrient re-uirements for I#6

''. Rice polish I#6315

'. #olvent extracted sal seed meal I#6>5; 9 1>3

'. #olvent extracted soya)ean oilca*e /meal0 I#615 9 13

35. #unflo!er oilca*eF undecorticated

9as livestoc* feed ingredient I#6151> 9 1'


16/31

9decorticated I#6151; 3.3 '.>

' &icer arietinum &hic*pea, Eram '5 1.5 ; 3.> 3.'3 &yamopsis tetragonolo)o &luster )ean 35 ''.; > 3.; '.

Dolichos la)la) $yacinth )ean 1> 15.' >5 3.1 '.;

; Eossypium spp. &otton seed 1 1'.; 3. 3.3

< Elycine max. #oya)ean 5 3>.5 5 .5 3.

> (athyrus sativus Ghesari ' ''.5 ; 3.> 3.'

(ens esculenta (entil, asoor '; '5.5 5 3.; '.

haseolus aconitifolius oth )ean '> ''.5 ' 3.< '.

15 aureus Ereen gram '< '5.5 ' 3.< '.

11 .radiatus Blac* gram 1 1.5 > 3. '.

1' .calcaratus Rice )ean '1 1;.5 >3 3.' '.>

13 7igna sinensis &o!pea, (o)ia '< '5.5 >; 3.3 '

C 7I& (

1 Arachis hypohaea Eroundnut seed 35 '3.5 135 ;. ;.5

' Brassica spp. ustard, Rape '' '5.; 11' ;.5 .;

3 (unium usitatissium (inseed, +lex 1 1;.; 11 ;.' .3

#esamum indicum #esame, "il ' 1.; 1'; ;.; ;.5

( 272 C7202)I72!&

(

1 Acacia nilotica Ba)ul seedpod 1 15.' 5 3.1 '.;

2o. 1otanical name Commonname

CP 8 (CP8 )(2 8 ('Cal ''Cal

! C*!& $*!I2

1 Avena #ativa %ats, Hai 15 >.; 5 3.; '.

' 8leusine coracana +inger millet 15 >.5 >5 3.1 '.;

3 $ordeum vulgare Barley, Hav 11 >.> ; 3.> 3.1

%ry2a sativa Rice, &ha!al 3.'

; anicum millaceum roso millet < .5 >5 3.1 '.;

< ennisetum typhoides earl millet 1'


17/31

!nne"ure # 0II *easonable le,els of inclusion of ,arious Feed Ingredients in Poultry feeds

P*7)I2 PP&'2)

0$)!1& 7*C

1 Arachis hypogaea 8xpeller > 3'.5 ; 3.> 3.3

#olvent ext. 3.' >5 3.1 '.<

' Brassica spp. 8xpeller 3 '.; 5 3.; '.

#olvent ext. 3 35.; < 3.> 3.3

#olvent ext. < 1. 5 3.; 3.5

< Eossypium spp. 8xpeller ' '5.5 5 3.; '.

> (inum =sitatissium 8xpeller 35 ';.; 5 3.; 3.5

#esamum inidcum 8xpeller 5 3;.5 ; 3.> 3.3

ea mays ca*e '5 1;.5 ' 3.< 3.1

15 $elianthus spp #unflo!er '< ''.5 >5 3.1 '.>

11 Eui2otia a)yssinica Niger ca*e ; ';.; ;; '. '.5

!2I'!& P*7)I2 7*C

1 Blood eal >


18/31

!nne"ure #

0III &ist of

)raining Centres on Feed Formulation and 9uality control

1. &entral Avian Research Institute, I2atnagar 9 '3 1'' /=ttar radesh0

'. $arayana Agricultural =niversity &ollege of Animal #ciences, $issar 9 1'; 55

3. Regional +eed Analytical (a)oratory Eovt. of India, &B+ &ampus Industrial Area, &handigarh 1


19/31


20/31

. oultry Nutrition # Bose 9do9

;. Agro Industrial )y products and non conventional feeds for livestoc* feeding # G Ranhan 9do9

. oultry +eed "echnology $ & #axena International Boo* Distri9 )utors

. %peration and aintenance of &attle +eed lants NDDB I#, ehsana

. Indian oultry Industry Lear Boo*/10 R Eupta A9';, riya9 darshanivihar Ne! Delhi

15. Dairy India Lear Boo*/1>0 R Eupta A9';, riya9 darshanivihar Ne! Delhi

tatement - ; Commercial Poultry Feed Formulations

r.2o. Ingredient Commercial &ayer Feed

Chick $ro%er &ayer

Cost Proportion

0alue Proportion

0alue Proportion

0alue


21/31

Rice Gani 5.>> ;5.55 ';5.55 155.55 ;55.55 > 5.55 5.55 1'.15 3>'.35 5.55 5.55

< D8%

Eroundnutca*e

@.?> ;5.55 3;.55 5.55 >11.55 135.55 15'>.55

> D8%#oya)ean

meal

=.>> '35.55 15.55 5.55 / ;5.55 '51.55 1'5.55 '.5 5.55 3> ;.55 ;.55 ;.55 ;.55 '5.55 '5.55

15 Dicalciumhosphate

--./6 15.55 11'. ;.55 '5.55 ;.55 '5.55 .55 15.55 5.5 >'.55 1.'5 '1.>> 5.>3.;

tatement - ;

Commercial Poultry Feed Formulations continuation ...

Sr.o. Ingredient *ommercial +roiler Feed

Starter Finis;er

*ost Proportio

n


22/31

6 8:C >roundnut cake .0 0.00 332.00 60.00 .00

8:C oyabean meal &.00 %10.00 %%0.00 %23.00 &110.00

1 unflo"er meal$e(tract !.02 20.00 &%0.60 %3.00 &00.30

,imestone po"der 1.00 3.00 3.00 3.00 3.00

&0 8icalcium )hosphate 11.2$ &0.00 &&%.60 &0.00 &&%.60

&& alt )ure !.00 .00 &6.00 .00 &6.00

&% )oultry /ineral /i(ture 2.00 20.00 60.00 20.00 60.00

&2 hell >rit$/arble >rit 1.!0 0.00 0.00 0.00 0.00

& @itamin B )robiotics

/i(

0.00 .00 %&0.00 6.00 &10.00

&3 8.,. /ethionine 1&0.00 &.30 %0.00 &.30 %0.00

&6 ,.,ysine 1!0.00 0.30 0.00 0.30 0.00

Total*eig;ted average cost of ra,

materials

*ost ( =/on) Proportion(/on)


23/31

*attle " Feed 231.00 0.200 &20.0

/otal &!000 #!2.#

tatement 3 ;

Calculation of %orking capital re+uirements in lakhs

6ear

Sr.o. Particulars Period *ost (

=ton)

1? 2 !

& apacity Dtilisation --- --- 0 10 0 &00

% ;a" materials

consumption including

"astage *tonnes per day+

0.0 10.10 0.0 &0&.00

2 ;a" materials inventory 3days 322 &%.13 &.3 %%.% %6.2

'ork in progress & day 32 .%0 .10 3.0 6.00

3 )acking material 20days 203 6. .2 1.2% .%

6 )o"er and Fuel &3days &60 &.0 &. %.&1 %.%

Finished goods inventory days 6&2 20.63 23.02 2.& 2.

1 undry debtors days 601 22.13 21.61 2.3% 1.26

,ess E undry creditors days 322 %6.6% 20.% 2.%2 21.02

Total "orking captial

requirement

%%2.0 %3.6 %16.12 2&1.0

/argin money on

"orking capital

33. 62. &.0 .6

44ncremental margin on

"orking capital

. .6 .

'orking capital loan &6.2% &&.%% %&3.&2 %2.02

4nterest on "orking

capital loan *&1G perannum+

&3.06 2.% 21.% 2.02

tatement 4 ;

Capital cost of the Project


24/31

tatement 5 ;

'anpo%er *e+uirement

Sr.o. 8anpo,er (o.) 4e-uirement(Per

;ead)

Salary (per

mont;)

/otal Salary

& /anager & 1!000 1!000

% Accounts Cfficer & 3!000 3!000

2 /aintainance :ngineer & 6!000 6!000

ales Cfficer & 3!000 3!000

3 hemists % !000 1!000

6 Floor supervisors 2 2!000 !000

Cperators 2 2!000 !000

1 tores upervisor & %!300 %!300

Assistant Accountants & %!300 %!300

&0 :lectrical upervisor & %!300 %!300

&& /echanical upervisor & %!300 %!300

&% killed "orkers %& %!000 %!000

Total 2 --- &0%!000

4ncentives and )erks *20G of

the salary+

20!600

Total monthly payments &2%!600

#.No. articulars @uantity #pecifi9 cations =nit cost

"otalcost

/Rs.inla*hs0

1 ' 3 ; <

1 (and > acres ;5555 acre 3.;

'(and and sitedevelopment

i0 (and levelling >5555 cuf ' cuft 1.

ii0 Bar)ed !ire fencing ;5 r.mts. 1;5 r.mts. 1.'

iii0 Internal roads 355555 (umpsum 355555 (umpsum 3

iv0 Eate ;5 r.mts. 1555 r.mts. 5.;

v0 #ecurity ca)in 35 #-.mts. 3555 #-.mts. 5.

ub total ->.5=

3 &ivil #tructures

i0

Ra! material and

finished feedgodo!n

'3; #-.mts. 3;55 #-.mts. '.3

ii0 achinery $all ';5 #-.mts. >555 #-.mts. 1>.;

iii%ffice cumla)orratory

3'; #-.mts. 3>>5 #-.mts. 1'.';

iv0Eenerator ands!itch room

5 #-.mts. 3555 #-.mts. '.>

v0&anteen andchange room

'55 #-.mts. 3'35 #-.mts. 555 unit '.>

vi08rrection and

commissioning(umpsum 99 ;555 (umpsum 5.;

vii0$opper speed

control(umpsum 99 15555 (umpsum 1.

and hopper K misc.

e-uipment

viii0"ransportation,

insurance(umpsum 99 3;;555 (umpsum 3.;;


25/31

tatement 6 ;

)echno#economic parameters


26/31

S.o. Particulars

& apacity of the plant * /T $ %shifts + &00

% ?o. of operating shifts per day *1hrs$shift+ %

2 ?o. of "orking days in a year

First year &30

econd year 200

apacity utilisation *G+

First year 0

econd year 10

Third year 0

Fourth year &00

3 'astage of ra" material *G+ &.00

6 ;a" material consumption*/T+

First year &0603

econd year %%0

Third year %%0

Fourth year 20200

Average cost of ;a" materials 322

*;s. per /T+

1 )o"er and fuel &60

*;s. per /T of ra" material consumed+

ost of packing materials 203

*;s. per /T feed manufactured+

&0 'ages *;s. per /T of feed manufactured+ 2

&& Factory overheads *;s. lakhs per year+ 20

&% ;epairs and maintainance *;s. lakhs per year+ %.0

&2 Administrative overheads *;s. lakhs per year+ 22

& elling and distribution overheads *;s. lakhs per year+ %

&3 alaries! incentives and perks *;s. in lakhs$ /onth+ "ith 3G

increase per year

&.22

&6 )roduct mi( *G+

omm. broiler - starter &%.30

omm. broiler - finisher &%.30

ommercial ,ayer - hick mash 3.00

ommercial ,ayer - >ro"er mash &0.00

ommercial ,ayer - ,ayer mash 20.00

attle Feed 20.00

& uantity of feed manufactured*/T+

First year &0300

econd year %000


27/31

tatement @ ;

Calculation of depreciation on %ritten do%n ,alue method *s.in &akhs

tatement = ;

Income and e"penditure and ta" liability

?"he value is a notional figure to arrive at Average D#&R through computerised formula for anynum)er of years i.e upto 15 years

*ivil

Structures

7epreciatio

n

Plant and

8ac;inery

7epreciatio

n

8isc. Fi@ed

ssets

7epreciatio

n

6ear @alue at

begining of the year

* &0 G per

annum +

@alue at

begining

* %3 G per

annum +

@alue at

beginingof the year

* 22 G per

annum +

& &&.0 &.& 3. &&.26 30.30 &6.6

% &%.%6 &%.2 2.01 1.3% 22.1 &&.&

2 &&.32 &&.3 %3.36 6.2 %%.6 .1

&02.01 &0.2& &.& . &3.& 3.0&

3 %. .%1 &.21 2.3 &0.&1 2.26

6 12.30 1.23 &0.1 %.0 6.1% %.%3

3.&3 .3& 1.0 %.0% .3 &.3&

1 6.62 6.6 6.0 &.3% 2.06 &.0&

60.1 6.0 .33 &.& %.03 0.61

&0 3.1 3.1 2.& 0.13 &.2 0.3

&& .20 .2 %.36 0.6 0.% 0.20


28/31

tatement ?

*epayment schedule


29/31

uarter C$ at the

begining

of the qtr.

;ecovery

of

principal

;ecovery

of

principal

in the year

;ecovery

of interest

;ecovery

of interest

in the year

Total

recovery

in the qtr

Total

recovery

in the year

&7 31. 0.00 %.%1 %.%1

%7 &6.1& 0.00 6.13 6.13

2 %23. 0.00 .&2 .&2

%23. 0.00 0.00 .&2 %.0 .&2 %.0

3 %23. .1% .&2 &1.6

6 %%3.% .1% 1.3 &1.31

%&6.&0 .1% 1.2 &1.%0

1 %06.% .1% 2.% . 2.%6 &.1% 2.33

&6.3 .1% .6& &.2

&0 &16.62 .1% .%2 &.03

&& &6.1& .1% 6.13 &6.6

&% &66.1 .1% 2.% 6. %1.& &6.% 6.6

&2 &3.&6 .1% 6.0 &3.&

& &.2 .1% 3.& &3.32

&3 &2.3% .1% 3.22 &3.&3

&6 &%.6 .1% 2.% .3 %%.01 &. 6&.2

& &&.1 .1% .3 &.2

&1 &01.03 .1% .& &.0&

& 1.%2 .1% 2.1& &2.62

%0 11.0 .1% 2.% 2.2 &3. &2.%3 33.%1

%& 1.31 .1% 2.0 &%.1

%% 61.6 .1% %.66 &%.

%2 31. .1% %.%1 &%.&&

% .&& .1% 2.% &.0 .0 &&.2 .&

%3 2.% .1% &.3% &&.2

%6 %. .1% &.& &0.6

% &.63 .1% 0.6 &0.31

%1 .1% .1% 2.% 0.21 2.1& &0.%0 2.&0

7 8uring first and second quarters the average balance is taken into consideration as the loan"ill be disbursed in a phased manner


30/31

tatement -> ;

Cash flo% analysis of the feed plant project *s. in &akhs


31/31