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NAFTEC

Good Safety Practices

Abidjan, 28 and 29 February, 2008

Outlines Presentation of NAFTEC.

Performance indicators.

The good safety practices.

Incident at the oil port.

Abidjan, 28 & 29 February 2008

NAFTEC spa, national refining company is a

wholly-owned-subsidiary of Groupe

SONATRACH.

The corporate assets of the company consists of

four refineries disseminated nationwide.


• Processing capacity: 21.7 millions t/

Year

• Crude oil: 555,000 t/Year BPD

☻Fuel

☻Lubricant

☻Aromatic Hydrocarbon

☻Asphalt

MAP ( see slide n° 4)

The permanent staff of NAFTEC consists of

3 900 employees working in the several

refineries as follows :

Refinery of Alger: 591

Refinery of Skikda : 1448

Refinery of Arzew : 1431

Headquarter : 397


Staff distribution

32%

45%

23%

Front Line Supervisors Non-supervisory


Qualification of the staff

1%

7%

32%

12%12%

16%

7%

13%

Graduation Engineers Licence holder

ST Assistant managers Technicians

Qualified Agents Unskilled agents


Health, Safety and Environment are the

permanent concerns of NAFTEC.


NAFTEC spa QHSE POLICY

The mastery of the quality, health and safety policy by NAFTEC in this professional environment

on the one hand, and the environment protection policy on the other hand, are based upon the

principles of continuous improvement. This policy aims at successfully satisfying our clients, in

other words no accident, no occupational injury and no environmental damage.

We commit ourselves considering that our performance is a progress criterion. It involves:

- Quality of products and services for clients

- Implementation of preventive and remedial action

- Risk identification and analysis

- Identification of imaginable emergency situations and operational resources

- implementation of preventive and protective actions that are necessary to reduce incident and

accident occurrence in order to mitigate their consequences.

- Reduction of nuisance and pollution

- Safety and reliability of our procedures and facilities.

We ensure that our working staff and the employees of our partners involved in our processes

are well informed and adequately trained. We also ensure that their roles and responsibilities

are clearly determined and known. We provide them with a safe working environment to fulfill

their missions.

We are ready to be responsive to the needs and inquiries of our employees, our partners and

our clients. We openly address their needs and we work together to boost our QSHE

performance with total and sincere recognition.

Our commitment goes beyond strict enforcement of legal and regulatory requirements. Our

operation plans involve QHSE quantifiable objectives we aim to reach. We shall make available

the corresponding means to reach our ambitions and we shall reach our goals thanks to the

absolute involvement and contribution of all.

The CEO

AIB-VINCOTTE Internationale s.a. Bruxelles, Belgique

ISO 9001/ 2000 Quality Management System

Certificate

We, hereby certify that for the following sites:

-The Management of the headquarter of NAFETC spa: BP:130 Sidi Arcine Baraki,Wilaya d’Alger,

Algeria

- Refinery of Alger: BP185 Sidi Arcine, Algeria - Refinery of Arzew : BP 37 Zone Industrielle d’Arzew, route Tlelat, Algeria

- Refinery of Skikda : BP 108 Zone Industrielle de Skikda, Algeria

-Including their shipping, loading and unloading equipment;

NAFETC spa has established to date and currently carries out a quality system in compliance with

the ISO 9001/ 2000 Quality Management System norm requirements for

the research, development, processing, completion and the marketing of petroleum, oils

and lubricants.

The extra information relating to the location of this certificate and the application of the ISO 9001/

2000 requirements is to be provided by the holder this certificate.

This present certificate is issued based upon the result of the quality audit , recorded in the audit

report n° 07227-20.

This certificate is issued in compliance with the General Rule of AIB-VINCOTTE International.

Certificate number: 07 3024

Date of issuance: June 18th 2007

Expiry date: June 18th 2010

HSE Procedure


Operational objectives

Reduce Occupational Injury Frequency Rate (FR)

down to ≤ 12.

Realize a total number fire start ≤ 8 and a total

number product leak HC ≤ 9 in the company.


Operational objectives

Implement an Integrated Management System

(QHSE) by the end of 2008 resulting in ISO

certifications 9001, 14001 and 18001.

Realize an average Occupational Accident Severity

Rate for the company ≤ 0,15.


Lost Workday Accident Frequency Rate.

Lost Workday Accidents Severity Rate.

Numbers of technical incidents.

IFP (Prevention Performance Indicator).

Performance indicators



The fire system



Protection of storage tanks



Tank Dykes



Protection of Equipment



Safety operations


PROGRAM OF WEEKLY FIRE FIGHTING DRILL:2008

HSE DEPARTMENT

Intervention Service This 9th day of December, 2007

DATE PLACE DATE PLACE DATE PLACE

07/01/2008 Human Resources Office 16/06/2008 Combined Units 17/11/2008 Laboratory

14/01/2008 Utilities 23/06/2008 Loading Rack 24/11/2008 Combined Units

21/01/2008 Emergency Operation

Pump System

30/06/2008 Utilities 01/12/2008 Tank Farm

28/01/2008 TST Records 07/07/2008 Laboratory 08/12/2008 Combined Units

04/02/2008 Combine Units 14/07/2008 Restaurant 15/12/2008 Utilities

11/02/2008 Liquefied Gas 21/07/2008 Tank Farm 22/12/2008 Loading Rack

18/02/2008 Laboratory 28/07/2008 Combined Units 29/12/2008 Tank Farm

25/02/2008 Loading Rack 04/08/2008 Utilities

03/03/2008 Tank Farm 11/08/2008 General Stores

10/03/2008 Combined Units 18/08/2008 Subsidence Tank


24/03/2008 Ethyl Pump System 01/09/2008 Utilities

31/03/2008 Flares 08/09/2008 Service Station

07/04/2008 Liquefied Gas 15/09/2008 Flares

14/04/2008 Service Station 22/09/2008 Combined Units

21/04/2008 Subsidence Tank 29/09/2008 Liquefied Gas


05/05/2008 Tank Farm 13/10/2008 Utilities

12/05/2008 Combined Units 20/10/2008 Emergency

Operation Pump

System

19/05/2008 General Stores 27/10/2008 Combined Units


02/06/2008 Liquefied Gas 10/11/2008 Utilities

09/06/2008 Tank Farm

Security operations reporting

Date:28/01:2008 Hour: 09:00 Place: data- room Topic: Fire

Direction of the winds : null Shift: …. Staff attendants:….

INTERVENTION PROCEDURES

Incident Circumstances: I noticed smoke when I opened the door

Staff rang the alarm: SEDDIKI Position: Archivist

Different actions taken:

1. Security alert Result: OK

2. Power shut off Result: OK

3. Close the door Result: OK

Reconnaissance of the incident and intervention plan:

I received a fire alert for the data room; took PS1 and PS4 material. After reconnaissance, I prepared the 045 and 070

water guns for intervention and protection purposes.

USE OF FIRE EXTINCTION EQUIPEMENT

Nature of

Equipments

Place Hour/arrival Hour of

Battery

commissioni

ng

Destination

PS1 Data room 09:02 09:04

PS2

PS3

Data room

PS4

Data room 9:03

Ambulance 09:04

Motor Pumps

Foam

concentrate

hose

Mobil monitors

Hose

preparation

Sect100number

Sect 75 number

Sect 45 number

2

2

USE OF FIRE EXTINGUISHING SYSTEM

Nature of

Equipments

Point Battery

Commissioning Hour

Destination

Fixes monitors x

Distribution line x

Comment: electricity caused fire

Recommendation: take the circuit

breaker outside the data room


Ignition sources:

Smoking is forbidden in working areas.

Cell phone use is forbidden.

Controlled access for engines in working areas.

Abidjan, les 28 et 29 Février 2008


Management of the movements of both staff

and offsite workers on site ( NAFTEC) into the

working areas.



Audits and inspections:

Security Audit of refineries in compliance with the

API 750 benchmark.

Regular Inspection of the blankets of the pipes

buried outside the refinery.


Benchmark of work permit

Routine Work Permit.

Emergency Work Permit.

Entering Permit.

Excavation Permit.

Radiography License.

Lifting Operation Permit.

Access Permit for engines / vehicles.

Temporary Road Closure Permit.


Access Control Permit.

Commissioning License of an equipment or a

system.

Electrical reporting certificate.

Scaffolding Certificate.


Incident at the oil port.


Characteristics of the oil port

• Three loading zones.

• A tank cleaning station.

• A fire pump system.

• An administrative building.

• A blanket of pipes.


Egoût vers mer

Ø

12"

Bac A2P

5430 m3

Swing pipe

A1P

100m3

Bac de slop

Ø 4"

Couche

d’hydrocarbures

Clôture

Digue d’enrochement

V11

MER

V6

V7

V10

Ø 6"

V12

V8

Eau

V9

V13

Bassin de

séparation eau /

hydrocarbures

Volume :

125 m3 X4

V15

V16Hydrocarbures écrémés

vers A1P/A2PØ 4"

Ø 4"

Ø 4"

Eau de ballast du

navire

NB: For more precise details please check

slide 65

Ballast

water of

the ship

Skimmed

Hydrocarbon

Slops jig

Water

Hydrocarbon

layer

Capacity

Separation tank

water/hydrocarbon

Fence

Sewer

Sea

Riprap dyke

Swing

pipe

NB: For more precise details please check

slide 65

C:/Documents and Settings/Administrateur/Bureau/NAFTEC/Incident du portsuite.ppt

Thank you for attention


Performance indicators

TFAA = (Number of lost workday occupational accident) X (10 6)/Number of hours worked

TGAA = (Number of lost workdays) X (10 3)/Number of hours worked

NIT= ∑ fire start, HC leak, emergency shutdown, others

IPP = (Risk analysis + Simulation Trainings + Effective Preventive

Actions) X 100/3


HSE DEPARTMENT

INTERVENTION SERVICE INSTRUMENTS’ MAINTENANCE PROGRAM

Work shift

Sunday Monday Saturday Tuesday Monthly Yearly

Means of communication x

Gas detection system x x

Fire fighting truck x

Ambulances x

Test portable motor pumps x

Diesel pumps test x

Warning siren x

Water cooling system ( tanks) x

Foam concentrate circuit

(tanks)

x

Foam hose x

Extinguishers checking x

Fire fighting system x x