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Name of Faculty : Guest Faculty Discipline : Mechanical Engineering Semester : VI Subject : Automobile Engineering Lesson Plan Duration : 15 Weeks ( 9 January onwards) Theory Practical Week Lecture Topic Practical Topic Day ( Including assignment/test) Day 1 Introduction to Automobile and its development , Fault and their remedies in Battery Defination Ignition system . I 2 Various types of automobiles manufactured in India. 1 3 Layout of Different types of chassis in Automobile 4 Introduction to power system, its requirements & Types Fault and their remedies in magnetic II 5 Fuel systems for petrol and diesel engines 2 Ignition system. 6 multi point fuel injection (MPFI) 7 common rail direct injection (CRDI) Demonstration of (i) Head Light III 8 Fuel injectors and nozzles. Comparison of MPFI with 3 Model (ii) Wiper and Indicators 9 Concept of double overhead cam, single overhead cam 10 Twin cam 16 valve technology in 4 cylinder engine Demonstration of (i) AC Pump and (ii) SU Pump 11 Function of Transmission System in a Automobile, IV variuos Types 4 12 Clutch - Function, Constructional details of single plate and multiplate friction clutches 13 Centrifugal and semi centrifugal clutch, Hydraulic clutch Demonstration of Master Cylinders V 5 14 Gear Box - Function, Concept of sliding mesh 15 Constant mesh 16 Synchromesh gear box Demonstration of (i) rear axle and (ii) VI 17 Torque converter and overdrive, 6 differential. 18 Types of drives – Front wheel, Rear wheel, Four Wheel. 19 Universal joint and Differential Demonstration of steering system. VII 20 Different types of Rear axles and Front Axles 7 21 Wheels and Tyres - Types of wheels, Types and specifications of tyres used in Indian vehicles 22 Wheel balancing Fault finding practices on an 23 Function and principle of Ackerman and Davis steering automobile - four wheelers (petrol/ VIII mechanism 8 diesel vehicles). 24 types of steering gear boxes – Worm and nut 25 types of steering gear box worm and wheel, worm and Tuning of an automobile engine roller

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Name of Faculty : Guest Faculty

Discipline : Mechanical Engineering

Semester : VI

Subject : Automobile Engineering

Lesson Plan Duration : 15 Weeks ( 9 January onwards)

Theory Practical

Week Lecture Topic Practical Topic

Day ( Including assignment/test) Day

1

Introduction to Automobile and its development , Fault and their remedies in Battery

Defination Ignition system .

I 2 Various types of automobiles manufactured in India. 1

3 Layout of Different types of chassis in Automobile

4 Introduction to power system, its requirements & Types Fault and their remedies in magnetic

II 5 Fuel systems for petrol and diesel engines 2 Ignition system.

6 multi point fuel injection (MPFI)

7 common rail direct injection (CRDI) Demonstration of (i) Head Light

III 8 Fuel injectors and nozzles. Comparison of MPFI with 3 Model (ii) Wiper and Indicators

9 Concept of double overhead cam, single overhead cam

10 Twin cam 16 valve technology in 4 cylinder engine Demonstration of (i) AC Pump and (ii)

SU Pump

11

Function of Transmission System in a Automobile,

IV variuos Types 4

12

Clutch - Function, Constructional details of single plate

and multiplate friction clutches

13

Centrifugal and semi centrifugal clutch, Hydraulic clutch Demonstration of Master Cylinders

V

5

14 Gear Box - Function, Concept of sliding mesh

15 Constant mesh

16 Synchromesh gear box Demonstration of (i) rear axle and (ii)

VI 17 Torque converter and overdrive, 6 differential.

18 Types of drives – Front wheel, Rear wheel, Four Wheel.

19 Universal joint and Differential Demonstration of steering system.

VII 20 Different types of Rear axles and Front Axles

7

21 Wheels and Tyres - Types of wheels, Types and

specifications of tyres used in Indian vehicles

22 Wheel balancing Fault finding practices on an

23

Function and principle of Ackerman and Davis steering automobile - four wheelers (petrol/

VIII mechanism

8 diesel vehicles).

24 types of steering gear boxes – Worm and nut

25

types of steering gear box worm and wheel, worm and Tuning of an automobile engine

roller

IX 26 types of steering gear box rack and opinion, Power

9

steering system

27

alignment of wheels – Toe in, toe out, camber, caster,

kingpin inclination.

28 Checking of Class Work & Assignment-I Driving practice on a 4-wheeler

29

Constructional details and working of mechanical Brakes

X

10

30

Constructional details and working of Hydraulic Brakes

31 Concept of air and vacuum brake Charging of an automobile battery

XI 32 brake adjustment and maintanence

11 and measuring cell voltage and

33 Introduction to Anti lock brake system its advantages specific gravity of electrolyte

and applications

34

Working and Constructional details of Anti lock brake Changing of wheels and inflation of

system tyres, balancing of wheels.

XII 35 Introduction to suspension system, functions and its

12

types

36

Working of coil spring and leaf spring suspension system

37 Concept of Air suspension Checking spark gap and valve

XIII 38 Working of Shock absorber 13 clearance

39 Constructional details of lead acid cell battery

40

Maintenance of batteries, checking of batteries for Cleaning and adjusting a carburetor

voltage and specific gravity

XIV 41

Working & constructinal details of Magnato and Battery 14

coil ignition system

42 Concept of Dynamo

43 Alternator - Construction and working

XV 44 Charging of battery by Alternator and Regulator 15 Viva-Voce

45 Checking of Class Work & Assignments

Name of Faculty : ANNU

Discipline : Mechanical Engineering

Semester : VI

Subject : Industrial Engineering

Theory

Week Lecture Topic

Day ( Including assignment/test)

1 1.Introduction to Industrial Engg., Concept of productivity

I 2 Factors Affecting Pproductivity

3

Measurement of Productivity

4 Causes of Low Productivity

5 Methods to improve productivity

II 6 Methods to improve productivity

7

Introduction to Work Study, Definition, Improtance of Work Study

8 Scope ans Applications of work study

9 Introduction to Method Study

III 10 Concept of Work measurement

11

Inter-relation between method study and work measurement

12 Human aspects of work study

13 Work Study and Ergonomics

IV 14 Historical Developments, The Work of Taylor

15

The Work of Gilbreths

16 Role of work study in improving productivity

17 Review of Work Study

V 18 Introduction to Method Study,Definition

19

Objectives of Method Study

20 Procedure for Method analysis

21 Select the job – on which method study is to be applied

22 Obtain information and record

VI 23 Examine the Information Critically

24

Develop the most practical, economical and effective method by considering real limitations

of the situation

25 Install the new method as standard practice

VII 26 Maintain the Standard Practice by Regular Follow Up

27

Principles of Motion analysis

28 Therbligs

29 SIMO charts

VIII 30 Use of SIMO charts & Draw SIMO Chart

31

Normal Work Area and Design of Work Places

32 Ergonomics

33 Checking of Class work & Assignment -I

IX 34 Introduction to Work Measurement, Defination & its Objectives

35

Work measurement techniques, stop watch time study

36 Procedure of Time Study, Equpments used, Selction of Job & Selction of Worker for time

37 Systems of performance rating, Normal Performance

X 38 Calculation of basic times and various allowances

39

Calculation of standard time(Numericals)

40 Numerical problems on Caluation of Standard time and Normal Time

41 Work sampling, standard data and its usage, Advantage and Disadvantages

XI 42 Introduction to wages, Wage payment for direct and indirect labour

43 Various Wage payment plans

44 Incentives and various incentive plans

45 incentives for indirect labour, Numericals on Wage Payments

46

Production Planning and Control,ntroduction, objectives and components (functions) of P.P.C

XII

47 Advantages of production planning and Production Control, stages of P.P.C

48 process planning, routing, scheduling

49 scheduling – purpose, machine loading chart, Gantt chart,

XIII 50 dispatching and follow up, routing purpose, route sheets

51 Dispatching – purpose, and procedure, follow up – purpose and procedure.

52 Introduction to CPM/PERT technique, Objectives and Applications of CPM/PERT

53 Drawing of simple networks and critical time calculation

XIV 54 Production Control in job order, batch type and continuous type of productions

55 Introduction, purpose/functions of estimating, costing concept

56 Ledger and elements of cost,difference between estimation and costing

57 Overheads and their types

XV 58 Estimation of material cost & Cost for Machining processes

59 Some numericals on Estimation & Costing of Mechanical Components

60 Checking of Class Work & Assignment-II

Name of faculty: Rekha Balyan

Discipline : Mechanical Engineering

Semester : VI

Subject : EDM

Lesson Plan Duration : 15 Weeks ( 9 January onwards)

Theory

Week Lecture Topic

Day ( Including assignment/test)

1

Concept /Meaning and its need

Qualities and functions of entrepreneur and barriers in entrepreneurship

2 Sole proprietorship and partnership forms of business organisations

I ASSIGNMENT : Schemes of assistance by entrepreneurial support agencies at National, State,

District level:

3 NSIC, NRDC, DC:MSME, SIDBI, NABARD, Commercial Banks, SFC’s TCO, KVIB, DIC,

Technology Business Incubator (TBI) and Science and Technology Entrepreneur Parks

(STEP).

4

Market Survey and Opportunity Identification (10 hrs): Scanning of business environment

II 5 Salient features of National and State industrial policies and resultant business opportunities

6 Types and conduct of market survey

7 Assessment of demand and supply in potential areas of growth

III 8 Identifying business opportunity

9 Considerations in product selection

10 Project report Preparation: Preliminary project report

IV 11 Detailed project report including technical, economic and market feasibility

12 Common errors in project report preparations: Exercises on preparation of project report

Introduction to Management :

13 Definitions and importance of management

V Functions of management: Importance and Process of planning, organising, staffing,

14 directing and controlling

15

Principles of management (Henri Fayol, F.W. Taylor)

Concept and structure of an organisation

Types of industrial organisations

16

a)Line organisation

b)Line and staff organisation

VI c)Functional Organisation

17 FEEDBACK of previous chapter/ test

Leadership and Motivation

18 a) Leadership:

Definition and Need

19 Qualities and functions of a leader

VII 20 Manager Vs leader

21 Types of leadership

22 Motivation : Definitions and characteristics

VIII 23 Factors affecting motivation

24 Theories of motivation (Maslow, Herzberg, McGregor)

25 FEEDBACK of previous chapter/ test

Management Scope in Different Areas

IX 26 a) Human Resource Management

Introduction and objective

27 Introduction to Man power planning, recruitment and selection

28 Introduction to performance appraisal methods

X 29 Material and Store Management Introduction functions, and objectives

30 ABC Analysis and EOQ

31 Marketing and sales: Introduction, importance, and its functions

XI 32 Physical distribution

33 Introduction to promotion mix

34 Sales promotion

XII 35 Financial Management: Introductions, importance and its functions

36 Elementary knowledge of income tax, sales tax, excise duty, custom duty and VAT

37

Miscellaneous Topics : Customer Relation Management (CRM):

Definition and need

XIII 38 Types of CRM

39 Total Quality Management (TQM): Statistical process control

40 Total employees Involvement

XIV 41 Just in time (JIT)

42 Intellectual Property Right (IPR) Introductions, definition and its importance

43 Infringement related to patents, copy right, trade mark

XV 44 FEEDBACK of previous chapter/ test

45 Test of whole syllabus

Name of Faculty : ANNU (Theory & Practical)

Discipline : Mechanical Engineering

Semester : VI

Subject : Inspection & Quality Control

Lesson Plan Duration : 15 Weeks ( 9 January onwards)

Theory Day

Week Lecture Topic Practical Topic

Day ( Including assignment/test) Day

1 Introduction, units of measurement Introduction of various instruments

like vernier caliper,micro meter

2

standards for measurement and interchangeability. ,vernier height guage,vernier depth

I 1

guage for their least count and

3 International, national and company standard

methods for taking accurate reading

4 line and wavelength standards.

5 Planning of inspection: what to inspect? When to Introduction of various instruments

inspect? like vernier caliper,micro meter

6 Who should inspect? Where to inspect? ,vernier height guage,vernier depth

guage for their least count and

II Types of inspection: remedial, preventive and 2

7

methods for taking accurate reading

operative inspection, incoming, in-process and final

inspection

8 Study of factors influencing the quality of

manufacture

9

Basic principles used in measurement and gauging Use of dial indicator for measuring

taper ,use of bavel protector for

10 Mechanical, optical, electrical and electronic measuring taper

III

3

11 Study of various measuring instruments like:

calipers, micrometers

12 Dial indicators, surface plate and straight edge

13 Protectors, sine bar, clinometer Use of sine bar for measuring

taper,introduction and use of slip

14 Working and construction of comparators –

guage block

mechanical

IV 4

15 Working and construction of electrical and

pneumatic

16 Slip gauges, tool room microscope

17 Working and construction of profile projector Measurement of thread

characteristic using vernier.

Limit gauges: plug, ring, snap, taper, thread, height,

V 18 depth, form, feeler, wire and their applications for

5

linear,

19

Angular, surface, thread and gear measurements,

gauge tolerances

20 Revision upto L-18

Geometrical parameters and errors: Measurement of thread

21 Errors & their effect on quality, concept of errors characteristic using gauges

VI 22 Measurement of geometrical parameter such as

6

straightness

23

Measurement of geometrical parameter such as

flatness and parallelism

24 Study of procedure for alignment tests on lathes

25

Study of procedure for alignment tests on drilling Use of slip gauge in measurement of

center distance between two pins

26 Study of procedure for alignment tests on milling

machines.

VII 7

27 Testing and maintenance of measuring instruments.

28 Basic statistical concepts, empirical distribution and histograms

29 Frequency, mean, mode, standard deviation Use of tool maker’s microscope.

30

Normal distribution, binomial and Poisson, Simple-

examples

VIII 8

31 Introduction to control charts

32 X -Chart and its application,

33 R -Chart and its application, Use of comparator.

IX 34 P charts and its applications

9

35 C- charts and its applications

36 Comparision of X, R, P and C chart

37 Assignment -I on Charts Plot frequency distribution for 50

turned components

38 Sampling plans

X 10

39 Selection of sample size

40 Method of taking samples

41 Frequency of samples Plot frequency distribution for 50

turned components

42 Some Numerical problems on Sampling

XI 11

43 Inspection plan format

44 Inspection test reports

45 Queries related to Sampling With the help of given data, plot X

and R charts

46 Concept of total quality management (TQM)

XII

12

47 Continune ...Concept of total quality management

(TQM)

48 National and International Codes.

49 ISO-9000, concept With the help of given data, plot p

and C charts

50 ISO-9000, evolution & applications

XIII 13

51 QC tools

52 QC tools

53 Introduction to Kaizen To complete backlog (if Any)

54 Introduction to 5S and its implimentation

XIV 55 Introduction to Instrumentation and principal of 14

Transducer

Measurement of mechanical Quanties

56 Displacement, pressure, Vibration frequency by

Resistance Type Transducer

Measurement of mechanical Quanties Viva-Voce

57 Displacement, pressure, Vibration frequency by Capacitance Type Transducer

XV Measurement of mechanical Quanties

15

58 Displacement, pressure, Vibration frequency by

Induction Type Transducer

59 Revision of Chapter -5

60 Checking of Class work & Assignments

Name of Faculty : Guest Faculty

Discipline : Mechanical Engineering

Semester : VI

Subject : EMPLOYABILITY SKILLS – II

Lesson Plan Duration : 15 Weeks ( 9 January onwards)

Theory Practical

Week Lecture Topic Practical Topic

Day ( Including assignment/test) Day

1 How to prepare a resume and

I 2

1 Covering Letter,How to Face

Interview Do's and Don't During

3 Interviews

4 Mock Interview practice

II 5 2

6

7 Make a Checck list to attend a

III 8 3 meeting with Senior, peer &

9 subordinate

10 Mock meeting

IV 11 4

12

13 Group discussion rules, points to be

V 14 5 remember during GD

15

16 Group Discussion

VI 17 6

18

19 Group Discussion

VII 20 7

21

22 How to make a power point

VIII 23 8 Presentation, Elements of Good

24 Presentation, Various Tools used to

25 Power Point Presentation (10

IX 26 9 Minutes only)

27

28 Power Point Presentation (10

X 29 10 Minutes only)

30

31 Paper Reading Exercies

XI 32 11

33

34 Paper Reading Exercies

XII 35 12

36

37 To Give Seminar on any

XIII 38 13 topic of Mech Engg. With report

39

40 To Give Seminar on any

XIV 41 14 topic of Current Affair With report

42

43

XV 44 15 Viva-Voce

45

Name of Faculty : Guest Faculty

Discipline : Mechanical Engineering

Semester : IV

Subject : Material and Metallurgy

Lesson Plan Duration : 15 Weeks ( 9 January onwards)

Theory Day

Week Lecture Topic Practical Topic

Day ( Including assignment/test) Day

1.Introduction: Classification of about 25 specimens

1

Material, History of material origin, Scope of material of materials / machine parts into

science, Overview of different engineering materials

i) Metals and Non- Metals

and applications. ii) Metals and Alloys

I 2

Classification of materials, Thermal properties 1 iii) Ferrous and Non- Ferrous Metals

iv) Ferrous and Non- Ferrous Alloys

Chemical & Electrical Properties

3

Mechanical Properties of various materials Checking of files and Viva Voce and

4 remedial measures regarding the

practical performed ( If any)

II

Present and Future needs of materials, Overview of 2

5 Biomaterials & Semiconducting materials.

Various issues of materials, usage- Economical,

6 Environment and Social

Crystallography Given a set of specimen of Metals

7

Fundamental:-Crystal, Unit Cell, Space Lattice, and Alloys( Copper, Brass, Aluminium,

arrangement of atoms in Simple Cubic Crystals, Cast Iron, HSS, Gun Metal);Identify

BCC,FCC and HCP Crystals and indicate the various properties

III

3 possesed by them

Number of atoms per unit cell

8

Atomic Packing Factor

9

Deformation:- Overview , Behaviour and its Checking of files and Viva Voce and

10 Mechanism remedial measures regarding the

practical performed ( If any)

IV

Behaviour of materals under load & stress strain 4

11

Failure mechanism:- Overview of failure modes,

12 fracture,fatigue and creep

3.Metals and Alloys: Introduction:- History and Study of Heat Treatment Furnace

13 development of Iron & Steel, Different Iron Ores

V Raw materials in production of Iron & Steel,

5

14

Basic process of Iron makingBasic process of Iron

15 making

Basic process of Steel making, Checking of files and Viva Voce and

16 remedial measures regarding the

practical performed ( If any)

Classification of Iron And Steel.

VI

6

17

Cast Iron:- Different types of Cast Iron , manufacture

18 and their usage

Steels:- Steel & Alloy Steel, Classification of Plain Study of a metallaurgical microscope

19 Carbon Steel. and a specimen polishing machine

VII Availability , properties & usage of different types of

7

20 Plain Carbon Steels.

Effect of various alloys on properties of steel, uses of

21 alloy steel(HSS,SS)

Spring steel, silicon steel, Checking of files and Viva Voce and

22 remedial measures regarding the

practical performed ( If any)

Non ferrous materials

VIII

8

23

24 Properties and uses of light Metals and

their alloys

Properties and uses of White Metals and their alloys To prepair specimen for microscopic

25 examination and to examine the

microstructure of the specimens of

IX 26 4.Theory of Heat Treatment: Purpose of heat

9 following materials:i)Brass ii)Copper

treatment, Solid solution and its types iii)Malleable iv)GreyCI v)Low carbon

steel vi) high carbon steel vii)HSS

Iron Carbon Diagram

27

28

Formation and decompition of Austenite, Checking of files and Viva Voce and

remedial measures regarding the

practical performed ( If any)

Martensitic Transformation-simplified

X 29 transformation cooling curves 10

Various Heat Treatment Processes-Hardening,

30 Tempering, Annealing

Normalizing, case Hardening To anneal a given specimen and find

31 out difference in hardness as a result

of annealing

XI

Surface Haedening 11

32

Types of Heat Treatment Furnacesrequired for above

33 operations(only basic idea)

5.Engineering Plastics: Important sources of plastics, To normalize a given specimen and

34 Classification- thermoplastic and their uses find out difference in hardness as a

result of normalizing

XII Thermosetting plastics and their uses

12

35

Various Trade names of engg. Plastics, Plastic Coating

36

6.Advanced Materials: Composites- Classification, Checking of files and Viva Voce and

37 Properties, application remedial measures regarding the

practical performed ( If any)

XIII

Ceramics- Classification, Properties, application 13

38

Heat Insulating Materials

39

7.Miscellaneous Materials: Properties and uses of To harden and temper a given

40 asbestos, Glass wool, Thermocole. specimen and find out difference in

hardness due to tempering

XIV

Properties and uses of cork,mica. Overview of tool 14

41 and die materials

Materials for bearing metals

42

Spring Materials Final Viva- Voce

43

XV Materials for nuclear energy

15

44

Refractory materials

45

Name of Faculty : Guest Faculty

Discipline : Mechanical Engineering

Semester : IV

Subject : Workshop Technology-II

Lesson Plan Duration : 15 Weeks ( 9 January onwards)

Theory

Week Lecture Topic

Day ( Including assignment/test)

1

I 2 Single point cutting tool geometry, tool signature and its effect, Heat

3 Cutting Tool Materials - Properties of cutting tool material, Study of

4 tungsten carbide, cobalt steel cemented carbides, stellite, ceramics and

II 5 Lathe:Principle of turning

6 Function of various parts of a lathe

7 Classification and specification of various types of lathe

III 8 Work holding devices

9 Lathe tools and operations :- Plain and step turning, facing, parting off

10 taper turning, eccentric turning, drilling,

IV 11 reaming, boring, threading, knurling, form turning, spinning

12 Cutting parameters – Speed, feed and depth of cut for various materials

13 Speed ratio, preferred numbers of speed selection

V 14 Lathe accessories:- Centers, dogs, different types of chucks, collets, face

15 tool post grinder, milling attachment, Quick change device for

16 Introduction to capstan and turret lathe

VI 17 Assignment on Chapter 1,2 and queries related to chapter Ist and Iind

18 Drilling:Principle of drilling.

19 Classification of drilling machines and their description.Classification of

VII 20 Various operation performed on drilling machine – drilling, spot facing,

21 Speeds and feeds during drilling, impact of these parameters on drilling,

22 Types of drills and their features,

VIII 23 nomenclature of a drill,

24 Drill holding devices.

25 Boring: Principle of boring

IX 26 Classification of boring machines and their brief description.

27 Boring tools, boring bars and boring heads.

28 Shaping, Planing and Slotting:Working principle of shaper, planer and

X 29 Type of shapers

30 Type of planers

31 Types of tools used and their geometry.

XI 32 Speeds and feeds in above processes

33 Broaching: Introduction,Types of broaching machines – Single ram and

34 vertical type pull up, pull down, push down.

XII 35 Elements of broach tool, broach tooth details – nomenclature, types, and

36 Jigs and Fixtures:Importance and use of jigs and fixture

37 Principle of location

XIII 38 Locating devices

39 Clamping devices

40 Advantages of jigs and fixtures

XIV 41 Cutting Fluids and Lubricants:Function of cutting fluid

42 Types of cutting fluids

43 Difference between cutting fluid and lubricant

XV 44 Selection of cutting fluids for different materials and operations

45 Common methods of lubrication of machine tools

Name of Faculty : ANNU

Discipline : Mechanical Engineering

Semester : IV

Subject : Hydraulics & Hydraulic Machines

Lesson Plan Duration : 15 Weeks ( 9 January onwards)

Theory Practical

Week Lecture Topic Practi Topic

Day ( Including assignment/test) cal

1 1.Introduction: Measurement of pressure by

I 2 Specific Volume, Capillarity, Specific gravity, Viscosity, 1 Employing

3 Surface Tension, Kinematic Viscosity i) Piezometer Tube

4 2.Pressure & its Measurement: Checking of files and Viva Voce and

II 5 Pascal's law, Static Pressure 2 remedial measures regarding the

6 Differential Single column Manometer practical performed ( If any)

7 Inverted U tube, Micromanometer including simple problems To find out the value of

III 8 Bourdon Pressure gauge, Diaphragm Pressure gauge 3 coefficient of discharge for a

9 Dead Weight Pressure gauge venturimeter.

10 3. Flow of Fluids:Types of Fluid Flow- Steady and Unsteady, Checking of files and Viva Voce and

IV 11 Rate of flow and their units, Continuity Equation of Flow 4 remedial measures regarding the

12 Potential Energy of a flowing Fluid, total head practical performed ( If any)

13 Bernoulli's Theorem(Statement & proof) & its applications Measurement of

V 14 Discharge measurement with the help of Venturimeter. 5 flow by using venturimeter.

15 Discharge measurement with the help of Orificemeter.

16 Pitot Tube, Limitation of Bernoulli's Theorem, Simple problem Checking of files and Viva Voce and

VI 17 4.Flow Through Pipes: Definition of pipe flow, wetted perimeter, 6 remedial measures regarding the

18 Chezy's equation and Darcy's equation of head loss(without practical performed ( If any)

19 Reynods number and its effect on pipe friction, Siphon Verification of Bernoulli's Theorem

VII 20 Nozzle- Definition, Velocity of liquid flowing through Nozzle, 7

21 Water Hammer, Anchor Block

22 Syphon, Surge Tank ( Concept only) Checking of files and Viva Voce and

VIII 23 Loss of head in pipes due to sudden enlargement, due to sudden 8 remedial measures regarding the

24 Obstruction to flow path, change of direction & pipe fittings ( practical performed ( If any)

25 5.Flow through orifices: To study the hydraulic circuit of

IX 26 Flow through drowned, partially drowned orifice 9 Hydraulic brakes & Hydraulic Ram

27 Time required for emptying a tank through circular orifice

28 Simple numerical problems on flow through orifice Checking of files and Viva Voce and

X 29 6.Hydraulic Machines:Description, operation and application of 10 remedial measures regarding the

30 Hydraulic Brake, Hydraulic Accumulator practical performed ( If any)

31 Hydraulic Door closer,Hydraulic Press, Study the working of Pelton Wheel

XI 32 Selection of specification of above systems for different 11 Turbine& Francis Turbine

33 7.Water Turbines and Pumps: Concept of a turbine, types of

34 Difference between Impulse & Reaction Turbine Checking of files and Viva Voce and

XII 35 Construction & working of Pelton Wheel Turbine 12 remedial measures regarding the

36 Construction & working of Francis Turbine practical performed ( If any)

37 Construction & working of Propeller and Kaplan Turbine To study single stage centrifugal pump

XIII 38 Unit speed, unit power, unit discharge, 13 for constructional details & its

39 Specific speed of Turbine, Selection of turbines based on specific operation to find out its normal head

40 Concept of Hydraulic Pump, single acting reciprocating Checking of files and Viva Voce and

XIV 41 Vane, Screw and Gear Pumps 14 remedial measures regarding the

42 Construction , working & operation of Centrifugal Pumps. practical performed ( If any)

43 Performance, Efficiencies and specifications of a Centrifugal

XV 44 Trouble shooting & problems in Centrifugal Pumps. 15 Final Viva-Voce

45 Remedial measures, pitting, cavitation, Priming

Name Of Faculty: Annu

Discipline : Mechanical Engineering

Semester : IV

Subject : MACHINE DESIGN AND DRAWING (Theory & Practical)

Lesson Plan Duration : 15 Weeks ( 9 January onwards)

Theory Practical

Week

Lecture Topic Practical Topic

Day ( Including assignment/test) Day

I 1 Introduction to Design 1 Design terminology: stress, strain,

2

Comparison of designed and undesigned work 2 Some Numerical Problems on Stress,

II 3 General Design Consideration 3 Stress Concentration, Methods to

4

Codes and Standards (BIS Standards) 4 Fatigue and Endurance limit.

III 5 Engineering materials and their Mechanical 5 Some Numerical Problems on Stress

6

Selection of Materials 6 Properties of engineering materials:

IV 7 Criterion of Material Selection 7 Some case Studies on Selection of

8

Design Failure Theories, Introduction 8 Maximum stress theory With simple

9 Maximum strain theory 9 Simple Numerical Problems on

V 10

Maximum Strain Energy Theory 10

Simple Numerical Problems on

Maximum Strain Energy Theory

11

Classification of Loads 11

Simple Numerical Problems for

tensile and Compressive loads

VI

12

Design under Tensile, Compressive and 12

Simple Numerical Problems for

Torsional loads. Torisinal loads

13

Introduction to Shafts, Types of Shafts and 13

Eleboration on Types of loading with

Materials of Shafts Numericals

VII

14

Type of loading on shaft, standard sizes of 14

Class Work And Assignment

shaft available Checking

Shaft subjected to torsion only determination Design of Shafts Subjected to Torsion

15

of shaft diameter (hollow and solid shaft) on 15

only(Numericals)

the basis of : Strength and Rigidity

VIII

Determination of shaft dia (hollow and solid Design of Shafts Subjected to Bending

16 shaft) subjected to bending 16 Moment only(Numericals)

Determination of shaft dia (hollow and solid Design of Shafts Subjected to Torsion

17 shaft) subjected to combined torsion and 17 and Bendining moments

IX

bending Both(Numericals)

Review of Design of Shaft and Address

Design of Shafts Subjected to Torsion

18 Students Queries related to Chapter 1 to 3. 18 and Bendining moments

Both(Numericals)

Types of key, materials of key, functions of Failure of key (by Shearing and

19 key 19 Crushing) with Numerical Problems

X

20

Design of key (Determination of key 20

Design of Key Numerical Problems

dimension)

Introduction to Screw Joints, Advantages and Effect of keyway on shaft strength.

21 Disadvantages of screw joints, location of 21 (Numerical problems).

XI screw joints.

22

Important terms used in screw threads, 22

Design of power screws

designation of screw threads (screw jack )

23

Initial stresses due to screw up forces, stresses 23

Design of power screws

due to combined forces ( screw clamp)

XII

Problems and Queries Related to Screw Joints. Draw Profile of cams for Uniform

24 24 motion with knife edge and roller

followers

Indtroduction to Cams and Follower,Types of Draw Profile of cams for SHM with

XIII 25 cams and followers and their Applications 25 knife edge and roller followers

(Offset)

26 Procedure to Draw the Cam Profile 26 Draw Profile of cams for Uniformly

XIV 27 Introduction to Gears , Type of Gears, 27 Drawprofile of involute teeth gear by

28 Conventional Representation of Gears 28 Drawprofile of involute teeth gear by

XV 29 Address Students Queries related to 29 Viva- Voce

30 Checking of Assignment-II and Drawing 30

Name of Faculty : Guest Faculty

Discipline : Mechanical Engineering

Semester : IV

Subject : I.C. Engines

Lesson Plan Duration : 15 Weeks ( 9 January onwards)

Theory Practical

Week Lecture Topic Practical Topic

Day ( Including assignment/test) Day

1 Introduction I.C. Engines ,its Types & Classifications Study of a two stroke engine using

I 2 Working principle of two stroke cycle. 1 cut section model, note the function

3 Working principle of four stroke cycle. and

4 SI engines and CI Checking of practical copy/

II 5 Working of Otto cycle, and Diesel cycle. 2 viva/Revision.

6 Worling Principle of Dual cycle.

7 Location and functions of various parts of IC engines.

III 8 Materials used for various parts of IC engines. 3 Study of a four stroke engine using

9 Concept of IC engine terms: bore, stroke, dead centre, cut section model. Note the

10 Concept of carburetion. Checking of practical copy/

IV 11 Air fuel ratio. 4 viva/Revision

12 Simple carburetor and its application.

13 MPFI, Common rail system. Study of battery ignition system of a

V 14 super charging and turbo charger. 5 multi-cylinder petrol engine

15 SESSIONAL TEST -1/ ASSIGNMENT-1 stressing ignition timings, setting,

16 SESSIONAL TEST-1 / ASSIGNMENT-1 Checking of practical copy/

VI 17 Components of fuel system. 6 viva/Revision

18 Description and working of fuel feed pump.

19 Fuel injection pump. Study of cooling of IC engine.

VII 20 Various types of Injectors. 7

21 Description of battery coil ignition system.

22 Magnet ignition system Study of lubricating system of IC

VIII 23 Electronic ignition system. 8 engine.

24 Fault finding in ignition system.

25 remedial action for ignition system Checking of practical copy/

IX 26 SESSIONAL TEST -2/ ASSIGNMENT-2 9 viva/Revision

27 SESSIONAL TEST -2/ ASSIGNMENT-2

28 Function of cooling system in IC engine. Determination of BHP by

X 29 Air cooling and water cooling system. 10 dynamometer.

30 use of thermostat and radiator.

31

forced circulation in water cooling (description with line Checking of practical copy/

diagram). viva/Revision

XI 11

32 Function of lubrication.

33 Types and properties of lubricant.

34 Lubrication system of engine. Morse test on multi-cylinder petrol

XII 35 Fault finding in cooling and lubrication and remedial

12 engine.

action.

36 Engine power - indicated and brake power.

37 Efficiency - mechanical, thermal. Checking of practical copy/

XIII 38 Efficiency - relative and volumetric. 13 viva/Revision

39 Methods of finding indicated and brake power.

40 Morse test for petro1 engine. Local visit to roadways or private

XIV 41 Heat balance sheet.

14 automobile workshops.

42 Concept of pollutants in SI and CI engines, pollution

control.

43 norms for two or four wheelers BIS – I, II, III and IV

XV 44 methods of reducing pollution in IC engines.

15 Checking of practical copy/

alternative fuels like CNG and LPG. viva/Revision.

45 SESSIONAL TEST -3 ASSIGNMENT-3