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National Wiring Rules for HV Installations Engineers Ireland 20.03.2014 Cormac Madden and Michael O’Hara TC3

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Page 1: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

National Wiring Rules for HV

Installations

Engineers Ireland 20.03.2014

Cormac Madden and Michael O’Hara TC3

Page 2: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

2

Agenda

• Opening - John McAuley

• ETCI

• National Wiring Rules for HV

Installations

• Implications

• Next Steps

Page 3: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

3

Electro-Technical Council of Ireland

Limited (ETCI)

• Voluntary body formally constituted in 1972

• 18 organisations representative of electro-technology in the RoI

• NSAI is the Irish Member of:

– the International Electrotechnical Commission (IEC)

– the European Committee for Electro-Technical Standardisation (CENELEC)

• ETCI is the electrical committee within this structure

Page 5: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

5

Scope

• Installations exceeding 1 kV a.c/1,5 kV

d.c.

– Design requirements

– Selection

– Erection/Installation to ensure

• safety of persons

• proper operation

Page 6: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

6

Scope (contd.)

• Exclusions:

– Factory-built and type tested equipment

– Type-tested equipment

– UG or OH lines between separate installations

• Associated EU/International Committees:

– CENELEC CLC TC 99X

– IEC TC99

Page 7: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

7

TC3 Members Ciaran Allen Consultant

Ian Cowan NSAI

Philip Hicks Hivar Engineering Ltd.

Martin Keane ABB

Iarla Moran Mayo Co. Co.

Michael O’Hara O’Hara Engineering

Padraig Plunkett Kirby Group

Pat Rathbourne HVSM

Seamus Walsh ESBI

Paul Moran (sec.) EirGrid

Cormac Madden (chair) ESB

Page 8: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

8

Growth in MV and HV Installations

1999

2001

2003

2005

2007

2009

0

200

400

600

800

1,000

1,200

1,400

1,600

Cu

sto

mers

Year

MV and HV Customer Numbers

110kV TSO

110kV Network

38kV

MV

Page 10: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

Format of Wiring Rules • Based on IEC Standard I.S. EN 61936-1

• Additional, national Requirements

10

National

requirements

are highlighted

in shaded

sections

Page 11: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

11

Scope

Normative References

Fundamental Requirements

Terms and Definitions

Safety Measures

Earthing Systems

Protection, Control and Auxiliary Systems

Insulation

Equipment

Installation

Inspection and Testing

Operation and Maintenance

Overview of Rules

Page 12: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

12

Scope

Normative References

Fundamental Requirements

Terms and Definitions

Safety Measures

Earthing Systems

Protection, Control and Auxiliary Systems

Insulation

Equipment

Installation

Inspection and Testing

Operation and Maintenance

Overview of Rules

Page 13: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

13

Scope

Normative References

Fundamental Requirements

Terms and Definitions

Safety Measures

Earthing Systems

Protection, Control and Auxiliary Systems

Insulation

Equipment

Installation

Inspection and Testing

Operation and Maintenance

Page 14: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

14

Scope

Normative References

Fundamental Requirements

Terms and Definitions

Safety Measures

Earthing Systems

Protection, Control and Auxiliary Systems

Insulation

Equipment

Installation

Inspection and Testing

Operation and Maintenance

Preliminaries

Page 15: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

15

Scope

Normative References

Fundamental Requirements

Terms and Definitions

Safety Measures

Earthing Systems

Protection, Control and Auxiliary Systems

Insulation

Equipment

Installation

Inspection and Testing

Operation and Maintenance

Design, Equipment

and Installation

Page 16: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

16

Design to take account of: Normal Short Circuit

Note Distribution Code Requirements

Voltage Class

Current Rating of Installation

Corona

Frequency

Environmental

Maximum operating voltages

Special

Overvoltages

Harmonics

Mechanical

Requirements for selection of equipment for Climatic and environmental

conditions both indoor and outdoor are addressed in section 4.

4: Fundamental Requirements

Page 17: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

17

5: Insulation

5: Insulation

Selecting Insulation Level

Highest voltage of installation

Impulse withstand voltage

Neutral earthing method

Environment

Basic insulation levels

Clearance distances for 10kV, 20kV and 38kV

Distribution Code Requirements

Page 18: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

18

Table 1 – Minimum clearances in air – Voltage range I (1 kV < Um ≤ 245 kV)

The Distribution Code

requires 125 kV for all

these in Ireland

180 mm in Ireland

220 mm in Ireland

Page 19: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

19

5: Insulation

5: Insulation

Moving to an unearthed 10 kV system

Earth fault protection

BIL of equipment

Overvoltages in event of arcing earth fault

Phase voltages

In particular on the 10 kV system

Care in equipment selection

Increase in prospective short circuit levels

Change in the Distribution System: - Implications for existing installations

Insulation and clearances

Page 20: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

20

• Instrument transformers: – Protection class

– Measurement class

– Ratio

– Safety Factor

– Accuracy Limit Factor (ALF)

– Burden

• Protection – Sensitive Earth Fault (SEF) protection:

• Directional is recommended

– Directional SEF: • monitoring of the secondary voltage of voltage transformers is crucial

• loss of the residual voltage effectively disables the SEF

• Loss of secondary voltage to directional SEF ideally should initiate other earth fault protection using parameter change over or similar.

6: Equipment

Page 21: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

21

• Switchgear

– Indication of position of primary contacts

• Unambiguous

• Clearly visible

– Earth switch locking facilities at the point of

connection to the Distribution System

– Transformers and reactors

• includes protection of the environment if loss of

insulating fluid

6: Equipment

Page 22: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

22

• Cables:

– “Code of Practice for avoiding danger from

Underground Services” from HSA

– Installation of single core cables set out

– Installation in unstable ground such as bog

land

• Ground movement may put pressure on cable

terminations, bushings etc.

6: Equipment

Page 23: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

23

• This section covers measures for protection in respect of : – direct contact

– Indirect contact

– Persons working on electrical installations

– Arc fault

– Lightning strokes

– Fire

• Devices to prevent reclosing of isolating devices

• Devices for determining the de-energized state

• Devices for earthing and short-circuiting

• Protection against leakage of insulating liquid and SF6

8: Safety Measures

Together with the requirements of IE EN50110 is

the basis for safe operation of HV electrical installations

Page 24: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

24

• This section covers:

– Protection, overcurrent, Earth Fault etc.

– DC and AC Supply Circuits

– Compressed Air Systems

– SF6 Gas Handling Plants

– Hydrogen Handling Plants

– EMC of control systems

– Measures to reduce the effects of high and low

frequency interference

9: Protection

Page 25: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

25

• DC Supply Unit Batteries must be sized to:

– trip breakers and switches at the start of a discharge

period

– supply any continuous DC load

– close the elements of the installation that will restore

a.c. services

9: Protection

Page 26: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

26

• This section covers: – Design

– Installation

– Testing

– Maintenance

• of earthing systems.

• Main points: – The requirements are designed to address the possibility of a current flowing

through a human being

– based on a probabilistic curve for touch voltage

– In general, interconnection of HV and LV earths is recommended

– The HV earthing system shall form part of the lightning protection system

• This section should be read in conjunction with the Low Voltage National Rules in particular Section 442.

• This section also sets out touch voltage and stress voltage limits arising from Earth Potential Rise (EPR)

10: Earthing

Page 27: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

Permissible touch voltage UTp

Page 28: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

28

Scope

Normative References

Fundamental Requirements

Terms and Definitions

Safety Measures

Earthing Systems

Protection, Control and Auxiliary Systems

Insulation

Equipment

Installations

Inspection and Testing

Operation and Maintenance

Commissioning and

Maintenance

Page 29: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

29

• This section covers: – Inspection and tests to verify:

• compliance of the installation with the rules

• Compliance of the equipment with the applicable technical specifications

• Main points – Description of verification by:

• Visual inspection

• Functional tests

• Measuring

– Completion certificate with generator supplement

• These tests must be carried out by a competent person as described in IS EN 5110.

• The following must be available to the person carrying out the inspection – Detailed Drawings and specification for the installation

– Fault levels at the point of supply

– Details of the supply system earthing (Earthed or Unearthed)

– The necessary test equipment to carry out the tests set out in this section.

11: Inspection and Testing

Page 30: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

30

• Note: setting and testing of protection systems:

– the settings issued by SO are the maximum settings

required to discriminate with the public system

– May not:

• adequately protect a consumer’s installation

• satisfy the requirements of these Rules

• Satisfy the requirements of the HSA

– In particular Earth Fault and Short Circuit Settings.

• Also true of synchronising generator protection

settings [check TSO]

11: Inspection and Testing

Page 31: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

Completion Certificate Layout 1

31

Part A: Installation ( < = 38kV ).

MPRN: Grid

Ref. N W

Substation

Name:

Installation

Name &

Address:

Postcode:

Certificate in respect of: Construction & Test of Installation:

or Test only of existing installation:

Date: / / Type: New Alteration Test only

Site

Details

Customer

Name:

Company

Page 32: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

Completion Certificate Layout 2

Connection ratings:

Connection Voltage kV Max. Current kA

Max. Import capacity kVA Max. Export capacity kVA

Site Fault Level MVA Site Generation capacity kVA

Min. I’’k3 1 kA Max. I’’k3

1 kA

Min. I’’k1 2 kA Max. I’’k1

2 kA

Supply System Neutral arrangement

Resistance of Earthing system

32

1 3 phase fault currents

2 Line to Earth Fault Currents

Connection

Ratings

Page 33: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

Settings Received from

DSO:

Earth Fault:

Sensitive Earth Fault.

Overcurrent.

Protection Type: On Site Settings:

Relay has agreed settings

implemented.

Relay injected &

functionally tested.

Relay ripping circuit

verified.

Confirmed Confirmed Confirmed

Earth Fault.

Sensitive Earth Fault.

Overcurrent.

Refer to Protection Report (Please include report references)

Completion Certificate Layout 3

33

Protection Settings & Tests (Directly connected Equipment):

Page 34: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

Completion Certificate Layout 4

34

Alarms & Signalling:

All protection alarms and signals verified Yes

Connected Equipment Details:

Qu

an

tity

Equipment Type & Label.

(e.g. switchgear, transformer,

generators, cable, surge arrestors)

Ratings (as applicable) Cable

Te

st S

he

ets

a

tta

ch

ed:

kV A MVA Short cct. (kA)

BIL (kV)

Length (m)

Size (mm2)

Page 35: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

Completion Certificate Layout 5

Verifications

35

(tick boxes as appropriate) Main Compound Other locations

Yes Yes

Equi-potential Bonding

Earth Electrode

Resistance Measurement

Tolerable EPR limits not

exceeded and verified by

current injection.

Switchgear Compliant

Interlocks Operational

Facility to Lock Earths

DC supplies

Protection Operation

Protection Trips verified

Cables

Access & Egress control

Cleanliness & Tidiness

General

Environmental

(Other as applicable)

(Other as applicable)

(Other as applicable)

(Other as applicable)

Verifications

Page 36: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

Completion Certificate Layout 6

Contractor: Name: Reg no: Tel:

Address

All necessary commissioning tests completed and satisfactory.

Yes (tick box)

Signed: Date:

Designer: Name:

Signed: Date:

36

Certification

Page 37: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

Steps followed

February 2011 Consultation Opens

May 2012 Consultation Closes:

8 submissions

212 questions

November 2013 Conclusion

December 2013 Completion

Jan – Mar 2014 Prepare for publication

May 2014 est Publication of 1st

edition

June/Sept 2014 Communication

October 2014 - Maintenance

Since we last met….

Next steps….

Page 39: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

Thank You

ETCI, Unit H12, Centrepoint Business Park, Oak Road, Dublin 12.

Tel: 01-4290088

email: [email protected] www.etci.ie

Page 40: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

40

ETCI Objectives

• Promote and co-ordinate standardisation in all branches of electro-technology – in harmony with international agreements

– in collaboration with the National Standards Authority of Ireland (NSAI).

• Liaison with similar bodies in other countries and with international bodies.

• Promote safety in electrical equipment and installations

• Awareness of electrical safety among the general public

• Advise and make recommendations on any matter pertaining to electrotechnology – subject to the statutory powers, duties and functions of other

bodies.

Page 43: National Wiring Rules for HV Installations - Engineers · PDF fileNational Wiring Rules for HV Installations ... Martin Keane ABB ... transformer, generators, cable, surge arrestors)

43

• Each installation shall have: – An operation manual

• Procedures: Normal, emergency and maintenance

• Safety instructions for operation of HV installation

– A set of up-to-date drawings and diagrams on premises

– Manufacturers’ operation and maintenance manuals

– Visible display of emergency routes to nearest hospital and emergency phone numbers

12: Maintenance Manual