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Natural Gas Fleets Robert K. Hall Gladstein, Neandross & Associates August 25, 2011 www.gladstein.org l www.lngvehiclefuel.com

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Page 1: Natural Gas Fleets

Natural Gas FleetsRobert K. Hall

Gladstein, Neandross & Associates

August 25, 2011

www.gladstein.org l www.lngvehiclefuel.com

Page 2: Natural Gas Fleets

www.gladstein.org

• Background on GNA

• Update on NGV product availability

• Fueling options

• Costs saving comparisons and payback

Presentation Overview

Page 3: Natural Gas Fleets

www.gladstein.org

GNA Overview

•Environmental Consulting Firm

•Santa Monica & New York City

•18 Years of Experience

•NGV Industry Experience and

Expertise

•Diverse Staff of 25+> Technical Project Development

> Vehicles, Stations, Maint Shops & Fuel

> Grant Funding & Incentives

> Policy & Analysis

> Project PR & Marketing

Page 4: Natural Gas Fleets

www.gladstein.org

Page 5: Natural Gas Fleets

www.gladstein.org

NGVs Today…

Ph

oto

s c

ou

rte

sy

of

NG

V A

me

ric

a

Page 6: Natural Gas Fleets

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Update on NGV Technology

• NGV market has grown at a brisk pace over the

last five years

• Originally driven primarily by environmental policy;

Now primarily driven by improving economics and

energy policy

• Expanding base of product offering in light, medium

and heavy duty vehicle applications

• Not yet at capital cost parity with conventional

fuels, but economies of scale are emerging

• Limited yet growing NGV fueling infrastructure

Page 7: Natural Gas Fleets

www.gladstein.org

Light- and Medium-Duty NGVs

OEM Products

Honda Civic GX (current production)

General Motors (announced)

• Chevrolet Express & GMC Safari Vans

Ford (announced)

• F450/F550, Transit Connect, F-53 motor home chassis will be

available with CNG/LPG engine prep packages

Chrysler announced NGV pickup trucks and vans in U.S. w/in 5 yrs

Page 8: Natural Gas Fleets

www.gladstein.org

Conversion Product Manufacturers

Altech-Eco

BAF Technologies

Baytech Corporation (Landi Renzo)

FuelTek Conversion Corp

IMPCO Technologies

Natural Drive

NGV Conversions/NGV Motori

Light- and Medium-Duty NGVs

Page 9: Natural Gas Fleets

www.gladstein.org

Light- and Medium-Duty NGVs

Chevrolet Malibu

Chevrolet Impala

Buick Lacerne

Chevrolet Malibu

Chevrolet Impala

Buick Lucerne

Ford Crown Victoria

Ford Focus

Ford Fusion

Ford Mustang

Lincoln Town Car

Mercury Grand Marquis

Mercury Milan

Cadillac Escalade

Chevrolet Tahoe

Chevrolet Suburban

Hummer H3

Ford Expedition

GMC Yukon

GMC Yukon Denali

Lincoln Navigator

Chevrolet Avalanche

Chevrolet Silverado 1500

Chevrolet Silverado 2500

Chevrolet Silverado 3500

Dodge RAM 1500

Ford F-150

Ford F-250

Ford F-350

Ford F-450

Ford F-550

GMC Sierra 1500

GMC Sierra 2500

GMC Sierra 3500

Chevrolet 1500 Express

Chevrolet G2500 Express

Chevrolet G3500 Express

Chevrolet G4500 Express

Ford Transit Connect

Ford E-150

Ford E-250

Ford E-350

Ford E-450

GMC 1500 Savana

GMC G2500 Savana

GMC G3500 Savana

GMC G4500 Savana

Page 10: Natural Gas Fleets

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Heavy-Duty Engine OEMs

Cummins-Westport (CWI)

Emission Solutions Inc (ESI)

Navistar

Heavy-Duty Truck OEMs

Freightliner

Kenworth (2)

Peterbilt (3)

International

Heavy-Duty NGVs

Page 11: Natural Gas Fleets

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ESI / Navistar

Emission Solutions, Inc (ESI)

Produces CARB/EPA 2010 compliant heavy-duty CNG & LNG

engines for Navistar-International Class 6, 7 Trucks and School

Buses with DT466e or MaxxForce® DT engines

Food & Beverage Distribution, Municipalities & School Bus, Refuse

7.6 liter “Phoenix” engine, inline six-cylinder engine

Stoichiometric, non-EGR, TWC

Ratings up to 300 hp, 900 lb-ft

“2010 emissions today without complex exhaust treatment”

Page 12: Natural Gas Fleets

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Future Production

Cummins Westport has been awarded funding from several

government agencies to develop the 11.9 liter ISX engine:

Same stoichiometric, EGR, TWC technology from ISL-G

Meet/beat 2010 emission standards

Peak rating of 400 hp, 1350 lb-ft – CNG or LNG

Field demonstrations with Freightliner, Kenworth and Peterbilt in

coming year

Anticipated launch by 2013

Cummins Westport (CWI)

Page 13: Natural Gas Fleets

www.gladstein.org

International ProStar w. MaxxForce 13 DF

Future Production

International ProStar / Navistar MaxxForce 13 Dual-Fuel

• In-house Navistar development project

• Development through 2012

• 430 hp, 1550 lb-ft

• CNG or LNG

• No SCR required

• Dual-Fuel by Clean Air Power

• 2,000 vehicles in service

• 500 million miles of experience

Page 14: Natural Gas Fleets

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HD OEM Product Offerings

2005 2006 2007 2008 2009 2010 2011 2012 2013 2014

Page 15: Natural Gas Fleets

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Refueling Station Options

• Compressed Natural Gas

Page 16: Natural Gas Fleets

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Compressed Natural Gas Stations

Page 17: Natural Gas Fleets

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Home Refueling for CNG

Page 18: Natural Gas Fleets

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1. Natural gas delivered by

pipelines in the street

2. Gas is compressed using

compressors

3. High pressure

compressed natural gas

(CNG) is stored on site

4. CNG is fueled through

dispensers to vehicles

Compressed Natural Gas Stations

Page 19: Natural Gas Fleets

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Compressed Natural Gas Stations

CNG Dispensers

CNG Storage

CNG Compressor

& Controls

CNG Dryer

Page 20: Natural Gas Fleets

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Time Fill CNG Station

Page 21: Natural Gas Fleets

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Cost Saving Comparisons and Payback

Section IV

Page 22: Natural Gas Fleets

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Energy Security

Page 23: Natural Gas Fleets

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Operating Cost Data for Natural Gas

vs. Diesel and Gasoline

Refuse Transit

Local

Delivery

Long

Haul

Municipal/

Utility

Airport/

Regional

Taxis

Airport/

Regional

Shuttles

School

Buses

Annual Fuel Cost

Savings$ 12,000 $16,500 $12,000 $18,000 $4,500 $3,750 $6,000 $3,000

Incremental Cost $45,000 $40,000 $45,000 $65,000 $40,000 $ 10,000 $20,000 $40,000

Payback Period

(years)3.75 2.4 3.75 3.6 8.9 2.7 3.3 13.3

Annual Fuel

Usage (Gallons)8,000 11,000 8,000 12,000 3,000 2,500 4,000 2,000

Comparison Fuel Diesel Diesel Diesel Diesel Diesel Gasoline Gasoline Diesel

Fuel cost calculations based upon $1.50 per gallon (DGE or GGE) price difference;

actual price difference in April 2011 is approximately $2.00 per gallon. No incentives.

Page 24: Natural Gas Fleets

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Real World Fleet Data

Paper Transport

• 400 mile roundtrip

• 2 trips/day

• 5 days/week

• 180,000 miles/year

• Savings $2.00/DGE

• Saving $50,000 per truck per year (42%)

• Freightliner M2 with Cummins Westport ISL G

• CNG fuel system: 75 DGE tank package

• CNG refueling stations at both ends

• Anticipates having to replace engines after 3 years

Page 25: Natural Gas Fleets

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Photos courtesy of Waste Management

Real World Fleet Data

Page 26: Natural Gas Fleets

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Waste Management

Page 27: Natural Gas Fleets

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Waste Management

Page 28: Natural Gas Fleets

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Waste Management

Photos courtesy of Waste Management

Page 29: Natural Gas Fleets

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Ryder Trucks

Page 30: Natural Gas Fleets

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Ryder Trucks

Page 31: Natural Gas Fleets

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• $20 Million in Federal and State Grant Funding:

• 250 LNG and CNG Trucks

• 2 LNG/LCNG stations

• Maintenance Garage Modifications

• Training

• Project Management, Administration and Grant Reporting

• First Ever Natural Gas Truck Project in Rental & Leasing Fleet

• 1,200 Customers and 6,000 Trucks in Southern California

• Launch of a More Aggressive Nationwide AFV Program

Ryder Trucks

Page 32: Natural Gas Fleets

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?

But Where to Start?

Page 33: Natural Gas Fleets

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National Infrastructure Development

Page 34: Natural Gas Fleets

Thank You!

Robert K. Hall

Gladstein, Neandross & Associates(310) 573-8553 [email protected]

www.gladstein.org