navara d40
TRANSCRIPT
ENGINE CONTROL SYSTEM
B ENGINE
SECTION
EC
A
EC
ENGINE CONTROL SYSTEM
CONTENTS
INDEX FOR DTC6Engine Control Component Parts Location46
DTC No. Index6Circuit Diagram50
Alphabetical Index8ECM Harness Connector Terminal Layout52
PRECAUTIONS10ECM Terminals And Reference Value52
Precautions for Supplemental Restraint SystemCONSULT-II Function (ENGINE)59
(SRS) AIR BAG and SEAT BELT PRE-TEN-CONSULT-IIReferenceValueinDataMonitorMode
SIONER10... 66
On Board Diagnostic (OBD) System of Engine10Major Sensor Reference Graph in Data Monitor
Precautions10Mode69
Wiring Diagrams and Trouble Diagnosis13TROUBLEDIAGNOSISFORINTERMITTENTINCI-
PREPARATION14DENT70
Special Service Tools14Description70
Commercial Service Tools14Diagnostic Procedure70
ENGINE CONTROL SYSTEM15POWER SUPPLY AND GROUND CIRCUIT71
System Diagram15ECM Terminals and Reference Value71
Vacuum Hose Drawing16Wiring Diagram72
System Chart18Diagnostic Procedure73
Fuel Injection Control System18Ground Inspection78
Fuel Injection Timing Control System20DTC U1000 CAN COMMUNICATION LINE79
Air Conditioning Cut Control20Description79
Fuel Cut Control (At No Load & High Engine Speed)... 20On Board Diagnosis Logic79
Crankcase Ventilation System21DTC Confirmation Procedure79
CAN Communication22Wiring Diagram80
BASIC SERVICE PROCEDURE23Diagnostic Procedure81
Fuel Filter23DTC P0016 CKP - CMP CORRELATION82
Fuel Pump Learning Value Clearing24On Board Diagnosis Logic82
Injector Adjustment Value Registration25DTC Confirmation Procedure82
ON BOARD DIAGNOSTIC (OBD) SYSTEM27Diagnostic Procedure82
DTC Detection Logic27DTC P0088 FUEL SYSTEM84
Diagnostic Trouble Code (DTC)27On Board Diagnosis Logic84
Freeze Frame Data28DTC Confirmation Procedure84
NATS (Nissan Anti-theft System)28Diagnostic Procedure84
Malfunction Indicator (MI)28Removal and Installation85
Relationship Between MI, DTC, CONSULT-II andDTC P0089 FUEL PUMP86
Driving Patterns31On Board Diagnosis Logic86
TROUBLE DIAGNOSIS33DTC Confirmation Procedure86
Trouble Diagnosis Introduction33Diagnostic Procedure87
DTC Inspection Priority Chart37Removal and Installation87
Basic Inspection38DTC P0093 FUEL SYSTEM88
Symptom Matrix Chart42On Board Diagnosis Logic88
EC-1
C
D
E
F
G
H
I
J
K
L
M DTC Confirmation Procedure88DTC Confirmation Procedure119
Diagnostic Procedure89Wiring Diagram120
Component Inspection90Diagnostic Procedure121
Removal and Installation91Component Inspection122
DTC P0102, P0103 MAF SENSOR92Removal and Installation122
Component Description92DTC P0200 FUEL INJECTOR123
CONSULT-IIReferenceValueinDataMonitorModeOn Board Diagnosis Logic123
... 92DTC Confirmation Procedure123
ECM Terminals and Reference Value92Diagnostic Procedure123
On Board Diagnosis Logic93DTC P0201 - P0204 FUEL INJECTOR125
DTC Confirmation Procedure93Component Description125
Wiring Diagram94CONSULT-IIReferenceValueinDataMonitorMode
Diagnostic Procedure95.125
Component Inspection96ECM Terminals and Reference Value125
Removal and Installation97On Board Diagnosis Logic126
DTC P0112, P0113 IAT SENSOR98DTC Confirmation Procedure127
Component Description98Wiring Diagram128
On Board Diagnosis Logic98Diagnostic Procedure129
DTC Confirmation Procedure98Component Inspection130
Wiring Diagram100Removal and Installation131
Diagnostic Procedure101DTC P0217 ENGINE OVER TEMPERATURE132
Component Inspection102Description132
Removal and Installation102CONSULT-IIReferenceValueinDataMonitorMode
DTC P0117, P0118 ECT SENSOR103.133
Description103On Board Diagnosis Logic133
On Board Diagnosis Logic103Overall Function Check133
DTC Confirmation Procedure103Wiring Diagram135
Wiring Diagram105Diagnostic Procedure137
Diagnostic Procedure106Main 12 Causes of Overheating140
Component Inspection107Component Inspection141
Removal and Installation107DTC P0222, P0223 APP SENSOR142
DTC P0122, P0123 APP SENSOR108Description142
Description108CONSULT-IIReferenceValueinDataMonitorMode
CONSULT-IIReferenceValueinDataMonitorMode.142
. 108ECM Terminals and Reference Value142
ECM Terminals and Reference Value108On Board Diagnosis Logic143
On Board Diagnosis Logic109DTC Confirmation Procedure143
DTC Confirmation Procedure109Wiring Diagram144
Wiring Diagram
110Diagnostic Procedure145
Diagnostic Procedure111Component Inspection146
Component Inspection
112Removal and Installation146
Removal and Installation
112DTC P0234 TC SYSTEM147
DTC P0182, P0183 FUEL PUMP TEMPERATUREDescription147
SENSOR
113ECM Terminals and Reference Value147
Description
113On Board Diagnosis Logic148
CONSULT-IIReferenceValueinDataMonitorModeOverall Function Check148
. 113Wiring Diagram149
ECM Terminals and Reference Value
113Diagnostic Procedure150
On Board Diagnosis Logic
113Component Inspection152
DTC Confirmation Procedure
114Removal and Installation152
Wiring Diagram
115DTC P0237, P0238 TC BOOST SENSOR153
Diagnostic Procedure
116Component Description153
Removal and Installation
117CONSULT-IIReferenceValueinDataMonitorMode
DTC P0192, P0193 FRP SENSOR
118.153
Description
118ECM Terminals and Reference Value153
CONSULT-IIReferenceValueinDataMonitorModeOn Board Diagnosis Logic154
. 118DTC Confirmation Procedure154
ECM Terminals and Reference Value
118Wiring Diagram155
On Board Diagnosis Logic
118Diagnostic Procedure156
EC-2Component Inspection158
Removal and Installation158
DTC P0335 CKP SENSOR159
Description159
CONSULT-IIReferenceValueinDataMonitorMode
. 159
ECM Terminals and Reference Value159
On Board Diagnosis Logic160
DTC Confirmation Procedure160
Wiring Diagram161
Diagnostic Procedure162
Component Inspection164
Removal and Installation164
DTC P0336 CKP SENSOR165
Description165
CONSULT-IIReferenceValueinDataMonitorMode
165
ECM Terminals and Reference Value165
On Board Diagnosis Logic166
DTC Confirmation Procedure166
Wiring Diagram167
Diagnostic Procedure168
Component Inspection170
Removal and Installation170
DTC P0340 CMP SENSOR171
Description171
ECM Terminals and Reference Value171
On Board Diagnosis Logic172
DTC Confirmation Procedure172
Wiring Diagram173
Diagnostic Procedure174
Component Inspection175
Removal and Installation176
DTC P0341 CMP SENSOR177
Description177
ECM Terminals and Reference Value177
On Board Diagnosis Logic178
DTC Confirmation Procedure178
Wiring Diagram179
Diagnostic Procedure180
Component Inspection182
Removal and Installation182
DTC P0501 ASCD VEHICLE SPEED SENSOR183
Component Description183
On Board Diagnosis Logic183
DTC Confirmation Procedure183
Diagnostic Procedure184
DTC P0502 ASCD VEHICLE SPEED SENSOR185
Component Description185
On Board Diagnosis Logic185
DTC Confirmation Procedure185
Diagnostic Procedure186
DTC P0503 ASCD VEHICLE SPEED SENSOR187
Component Description187
On Board Diagnosis Logic187
DTC Confirmation Procedure187
Diagnostic Procedure188
DTC P0504 ASCD BRAKE SWITCH189
Component Description189
CONSULT-IIReferenceValueinDataMonitorMode
. 189 A
ECM Terminals and Reference Value189
On Board Diagnosis Logic190
DTC confirmation Procedure190EC
Wiring Diagram192
Diagnostic Procedure193
Component Inspection202
DTC P0563 BATTERY VOLTAGE203C
On Board Diagnosis Logic203
DTC Confirmation Procedure203
Diagnostic Procedure203D
DTC P0580, P0581 ASCD STEERING SWITCH206
Component Description206
CONSULT-IIReferenceValueinDataMonitorModeE
. 206
ECM Terminals and Reference Value206
On Board Diagnosis Logic207
DTC Confirmation Procedure207F
Wiring Diagram208
Diagnostic Procedure209
Component Inspection212G
DTC P0605 ECM213
Description213
On Board Diagnosis Logic213H
DTC Confirmation Procedure213
Diagnostic Procedure214
DTC P0606 ECM215
Description215I
On Board Diagnosis Logic215
DTC Confirmation Procedure215
Diagnostic Procedure216J
DTC P0628, P0629 FUEL PUMP217
Description217
CONSULT-IIReferenceValueinDataMonitorModeK
. 217
ECM Terminals and Reference Value217
On Board Diagnosis Logic218L
DTC Confirmation Procedure218
Wiring Diagram219
Diagnostic Procedure220
Component Inspection221M
Removal and Installation221
DTC P0642, P0643 SENSOR POWER SUPPLY ... 222
ECM Terminals and Reference Value222
On Board Diagnosis Logic222
DTC Confirmation Procedure223
Wiring Diagram224
Diagnostic Procedure225
DTC P0652, P0653 SENSOR POWER SUPPLY ... 227
ECM Terminals and Reference Value227
On Board Diagnosis Logic228
DTC Confirmation Procedure228
Wiring Diagram229
Diagnostic Procedure230
DTC P0686 ECM RELAY232
ECM Terminals and Reference valve232
On Board Diagnosis Logic232
DTC Confirmation Procedure232
EC-3Wiring Diagram234On Board Diagnosis Logic269
Diagnostic Procedure235DTC Confirmation Procedure269
DTC P1268 - P1271 FUEL INJECTOR237Diagnostic Procedure270
Component Description237DTC P1622 INJECTOR ADJUSTMENT VALUE271
CONSULT-IIReferenceValueinDataMonitorModeDescription271
. 237On Board Diagnosis Logic271
ECM Terminals and Reference Value237DTC Confirmation Procedure271
On Board Diagnosis Logic238Diagnostic Procedure272
DTC Confirmation Procedure239DTC P1623 INJECTOR ADJUSTMENT VALUE273
Wiring Diagram240Description273
Diagnostic Procedure241On Board Diagnosis Logic273
Component Inspection243DTC Confirmation Procedure273
Removal and Installation244Diagnostic Procedure274
DTC P1272 FUEL PUMP245DTC P2135 APP SENSOR275
Description245Description275
CONSULT-IIReferenceValueinDataMonitorModeCONSULT-IIReferenceValueinDataMonitorMode
. 245.275
ECM Terminals and Reference Value245ECM Terminals and Reference Value275
On Board Diagnosis Logic246On Board Diagnosis Logic276
DTC Confirmation Procedure246DTC Confirmation Procedure276
Wiring Diagram248Wiring Diagram277
Diagnostic Procedure249Diagnostic Procedure278
Component Inspection250Component Inspection279
Removal and Installation250Removal and Installation280
DTC P1273 FUEL PUMP251DTC P2146, P2149 FUEL INJECTOR POWER SUP-
Description251PLY281
CONSULT-IIReferenceValueinDataMonitorModeComponent Description281
. 251CONSULT-IIReferenceValueinDataMonitorMode
ECM Terminals and Reference Value251.281
On Board Diagnosis Logic252ECM Terminals and Reference Value281
DTC Confirmation Procedure252On Board Diagnosis Logic282
Wiring Diagram254DTC Confirmation Procedure283
Diagnostic Procedure255Wiring Diagram284
Component Inspection257Diagnostic Procedure285
Removal and Installation257DTC P2147, P2148 FUEL INJECTOR CIRCUIT286
DTC P1274 FUEL PUMP258Component Description286
Description258CONSULT-IIReferenceValueinDataMonitorMode
CONSULT-IIReferenceValueinDataMonitorMode.286
. 258ECM Terminals and Reference Value286
ECM Terminals and Reference Value258On Board Diagnosis Logic287
On Board Diagnosis Logic259DTC Confirmation Procedure288
DTC Confirmation Procedure259Wiring Diagram289
Wiring Diagram260Diagnostic Procedure290
Diagnostic Procedure261Component Inspection292
Component Inspection262Removal and Installation292
Removal and Installation262DTC P2228, P2229 BARO SENSOR293
DTC P1275 FUEL PUMP263Description293
Description263On Board Diagnosis Logic293
CONSULT-IIReferenceValueinDataMonitorModeDTC Confirmation Procedure293
. 263Diagnostic Procedure294
ECM Terminals and Reference Value263GLOW CONTROL SYSTEM295
On Board Diagnosis Logic264Description295
DTC Confirmation Procedure264Wiring Diagram296
Wiring Diagram266Diagnostic Procedure297
Diagnostic Procedure267Component Inspection301
Component Inspection268Removal and Installation301
Removal and Installation268EGR VOLUME CONTROL SYSTEM302
DTC P1616 ECM269Description302
Description269CONSULT-IIReferenceValueinDataMonitorMode
EC-4 . 303
ECM Terminals and Reference Value303
Wiring Diagram304
Diagnostic Procedure305
Component Inspection307
Removal and Installation308
TC BOOST CONTROL SOLENOID VALVE309
Description309
ECM Terminals and Reference Value310
Wiring Diagram311
Diagnostic Procedure312
Component Inspection313
Removal and Installation313
INTAKE AIR CONTROL VALVE CONTROL SOLE-
NOID VALVE314
Description314
ECM Terminals and Reference Value314
Wiring Diagram315
Diagnostic Procedure316
Component Inspection318
HEAT UP SWITCH319
Description319
CONSULT-IIReferenceValueinDataMonitorMode
. 319
ECM Terminals and Reference Value319
Wiring Diagram320
Diagnostic Procedure321
Component Inspection324
REFRIGERANT PRESSURE SENSOR325
Component Description325
ECM Terminals and Reference Value325
Wiring Diagram326
Diagnostic Procedure327
Removal and Installation329
BRAKE SWITCH330
Description330
CONSULT-IIReferenceValueinDataMonitorMode
. 330
ECM Terminals and Reference Value330A
Wiring Diagram331
Diagnostic Procedure332
Component Inspection341EC
PNP SWITCH342
Description342
CONSULT-IIReferenceValueinDataMonitorMode
. 342C
ECM Terminals and Reference Value342
Wiring Diagram343
Diagnostic Procedure344D
START SIGNAL348
Wiring Diagram348
Diagnostic Procedure349E
ASCD INDICATOR351
Component Description351
Wiring Diagram352
Diagnostic Procedure353F
MI & DATA LINK CONNECTORS354
Wiring Diagram354
AUTOMATIC SPEED CONTROL DEVICE (ASCD). 355G
System Description355
Component Description356
SERVICE DATA AND SPECIFICATIONS (SDS)357H
General Specifications357
Mass Air Flow Sensor357
Intake Air Temperature Sensor357
Engine Coolant Temperature Sensor357I
Fuel Rail Pressure Sensor357
Fuel Injector357
Glow Plug357J
EGR Volume Control Valve357
Crankshaft Position Sensor357
Camshaft Position Sensor357K
Fuel Pump358
L
M
EC-5INDEX FOR DTC
INDEX FOR DTC DTC No. Index
NOTE:
PFP:00024
EBS01KC3
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to EC-79, "DTC U1000 CAN COMMUNICATION LINE" .
X: Applicable : Not applicable
DTC CONSULT-II*1 ECM*2
Items (CONSULT-II screen item)
MI lighting upReference page
U10001000*3CAN COMM CIRCUITEC-79
NO DTC IS DETECTED.
P00000000FURTHER TESTING
MAY BE REQUIRED.
P00160016CMP/CKP RELATIONEC-82
P00880088HIGH FUEL PRESSEC-84
P00890089FUEL PUMPEC-86
P00930093FUEL LEAKEC-88
P01020102MAF SEN/CIRCUITEC-92
P01030103MAF SEN/CIRCUITEC-92
P01120112IAT SEN/CIRCUITEC-98
P01130113IAT SEN/CIRCUITEC-98
P01170117ECT SEN/CIRCUITEC-103
P01180118ECT SEN/CIRCUITEC-103
P01220122APP SEN 1/CIRCUITEC-108
P01230123APP SEN 1/CIRCUITEC-108
P01820182FUEL TEMP SEN/CIRCEC-113
P01830183FUEL TEMP SEN/CIRCEC-113
P01920192FRP SEN/CIRCEC-118
P01930193FRP SEN/CIRCEC-118
P02000200INJECTOREC-123
P02010201CYL1 INJECTOREC-125
P02020202CYL2 INJECTOREC-125
P02030203CYL3 INJECTOREC-125
P02040204CYL4 INJECTOREC-125
P02170217ENG OVER TEMPEC-132
P02220222APP SEN 2/CIRCUITEC-142
P02230223APP SEN 2/CIRCUITEC-142
P02340234TC SYSTEMEC-147
P02370237TC BOOST SEN/CIRCEC-153
P02380238TC BOOST SEN/CIRCEC-153
P03350335CKP SEN/CIRCUITEC-159
P03360336CKP SENSOREC-165
P03400340CMP SEN/CIRCUITEC-171
P03410341CMP SENSOREC-177
P05010501VEHICLE SPEEDEC-183
P05020502VEHICLE SPEEDEC-185
P05030503VEHICLE SPEEDEC-187
EC-6INDEX FOR DTC
DTC CONSULT-II*1 ECM*2
Items (CONSULT-II screen item)
MI lighting upReference pageA
P05040504BRAKE SW/CIRCUITEC-189
P05630563BATTERY VOLTAGEEC-203EC
P05800580STRG SW/CIRCEC-206
P05810581 P0605 0605
STRG SW/CIRC ECM
EC-206
C
EC-213
P06060606ECMEC-215
P06280628FUEL PUMP/CIRCEC-217D
P06290629FUEL PUMP/CIRCEC-217
P06420642SENSOR PWR/CIRC1EC-222
P06430643SENSOR PWR/CIRC1EC-222E
P06520652SENSOR PWR/CIRC2EC-227
P06530653
SENSOR PWR/CIRC2
EC-227
F
P06860686ECM RELAYEC-232
P12681268INJECTOR 1EC-237
P12691269INJECTOR 2EC-237G
P12701270INJECTOR 3EC-237
P12711271 P1272 1272
INJECTOR 4 FRP RELIEF VALVE
EC-237
EC-245
H
P12731273FUEL PUMPEC-251
P12741274FUEL PUMPEC-258I
P12751275FUEL PUMPEC-263
P1610 - P16151610 - 1615NATS MALFUNTIONBL-176
J
P16161616ECMEC-269
P16221622INJ ADJ VAL UNRGSTEC-271
P16231623INJ ADJ VAL ERROREC-273K
P21352135APP SENSOREC-275
P21462146INJ PWR/CIRCEC-281
P21472147INJECTOR/CIRCEC-286L
P21482148INJECTOR/CIRCEC-286
P21492149INJ PWR/CIRCEC-281M
P22282228BARO SEN/CIRCEC-293
P22292229BARO SEN/CIRCEC-293
*1:This number is prescribed by ISO 15031-6.
*2: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN. *3: The troubleshooting for this DTC needs CONSULT-II.
EC-7INDEX FOR DTC
Alphabetical Index
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to EC-79, "DTC U1000 CAN COMMUNICATION LINE" .
EBS01KC4
X: Applicable : Not applicable
Items (CONSULT-II screen terms)
DTC CONSULT-II*1 ECM*2
MI lighting upReference page
APP SEN 1/CIRCUITP01220122EC-108
APP SEN 1/CIRCUITP01230123EC-108
APP SEN 2/CIRCUITP02220222EC-142
APP SEN 2/CIRCUITP02230223EC-142
APP SENSORP21352135EC-275
BARO SEN/CIRCP22282228EC-293
BARO SEN/CIRCP22292229EC-293
BATTERY VOLTAGEP05630563EC-203
BRAKE SW/CIRCUITP05040504EC-189
CAN COMM CIRCUITU10001000*3EC-79
CKP SEN/CIRCUITP03350335EC-159
CKP SENSORP03360336EC-165
CMP SEN/CIRCUITP03400340EC-171
CMP SENSORP03410341EC-177
CMP/CKP RELATIONP00160016EC-82
CYL1 INJECTORP02010201EC-125
CYL2 INJECTORP02020202EC-125
CYL3 INJECTORP02030203EC-125
CYL4 INJECTORP02040204EC-125
ECMP06050605EC-213
ECMP06060606EC-215
ECMP16161616EC-269
ECM RELAYP06860686EC-232
ECT SEN/CIRCUITP01170117EC-103
ECT SEN/CIRCUITP01180118EC-103
ENG OVER TEMPP02170217EC-132
FRP RELIEF VALVEP12721272EC-245
FRP SEN/CIRCP01920192EC-118
FRP SEN/CIRCP01930193EC-118
FUEL LEAKP00930093EC-88
FUEL PUMPP00890089EC-86
FUEL PUMPP12731273EC-251
FUEL PUMPP12741274EC-258
FUEL PUMPP12751275EC-263
FUEL PUMP/CIRCP06280628EC-217
FUEL PUMP/CIRCP06290629EC-217
FUEL TEMP SEN/CIRCP01820182EC-113
FUEL TEMP SEN/CIRCP01830183EC-113
HIGH FUEL PRESSP00880088EC-84
EC-8INDEX FOR DTC
Items (CONSULT-II screen terms)
DTC CONSULT-II*1 ECM*2
MI lighting upReference pageA
IAT SEN/CIRCUITP01120112EC-98
IAT SEN/CIRCUITP01130113EC-98EC
INJ ADJ VAL ERRORP16231623EC-273
INJ ADJ VAL UNRGST INJ PWR/CIRC
P16221622 P2146 2146
EC-271
C
EC-281
INJ PWR/CIRCP21492149EC-281
INJECTORP02000200EC-123D
INJECTOR/CIRCP21472147EC-286
INJECTOR/CIRCP21482148EC-286
INJECTOR 1P12681268EC-237E
INJECTOR 2P12691269EC-237
INJECTOR 3
P12701270
EC-237
F
INJECTOR 4P12711271EC-237
MAF SEN/CIRCUITP01020102EC-92
MAF SEN/CIRCUITP01030103EC-92G
NATS MALFUNCTIONP1610 - P16151610 - 1615BL-176
NO DTC IS DETECTED.
FURTHER TESTINGP00000000H
MAY BE REQUIRED.
SENSOR PWR/CIRC1P06420642EC-222
SENSOR PWR/CIRC1P06430643EC-222I
SENSOR PWR/CIRC2P06520652EC-227
SENSOR PWR/CIRC2P06530653EC-227J
STRG SW/CIRCP05800580EC-206
STRG SW/CIRCP05810581EC-206
TC BOOST SEN/CIRCP02370237EC-153K
TC BOOST SEN/CIRCP02380238EC-153
TC SYSTEMP02340234EC-147L
VEHICLE SPEEDP05010501EC-183
VEHICLE SPEEDP05020502EC-185
VEHICLE SPEEDP05030503EC-187M
*1:This number is prescribed by ISO 15031-6.
*2: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN. *3: The troubleshooting for this DTC needs CONSULT-II.
EC-9
PRECAUTIONS
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TENSIONER
PFP:00001
EBS01KC5
The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
On Board Diagnostic (OBD) System of Engine
EBS01KC6
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of a malfunction causing emission deterioration.
CAUTION:
Be sure to turn the ignition switch OFF and disconnect the battery negative cable before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MI to light up.
Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-75, " HAR-
NESS CONNECTOR" .
Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MI to light up due to the short circuit.
Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of the fuel system, etc.
Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM
before returning the vehicle to the customer.
Precautions
Always use a 12 volt battery as power source. Do not attempt to disconnect battery cables while engine is
running.
Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect battery
negative cable. Failure to do so may damage the ECM because battery voltage is applied to ECM even if ignition switch is turned off.
Before removing parts, turn ignition switch OFF and then
disconnect battery negative cable.
EC-10
EBS01KC7
SEF289H
PRECAUTIONS
Do not disassemble ECM.
A
EC
C
MBIB0625E
D
When connecting ECM harness connector, fasten it
securely with levers as far as they will go as shown in the
figure.
When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or break).
Make sure that there are not any bends or breaks on ECM pin terminal, when connecting pin connectors.
Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) voltage to develop in coil and condenser, thus resulting in damage to IC's.
Keep engine control system harness at least 10cm (4 in)
away from adjacent harness, to prevent engine control sys-tem malfunctions due to receiving external noise, degraded operation of IC's, etc.
Keep engine control system parts and harness dry.
Before replacing ECM, perform ECM Terminals and Refer-
ence Value inspection and make sure ECM functions prop-erly. Refer to EC-52, "ECM Terminals And Reference Value "
PBIB1512E
PBIB0090E
E
F
G
H
I
J
K
L
M
Handle mass air flow sensor carefully to avoid damage.
Do not disassemble mass air flow sensor.
Do not clean mass air flow sensor with any type of deter-
gent.
Even a slight leak in the air intake system can cause seri-
ous incidents.
MEF040D
Do not shock or jar the camshaft position sensor, crank-
shaft position sensor.
EC-11
PRECAUTIONS
After performing each TROUBLE DIAGNOSIS, perform DTC
Confirmation Procedure or Overall Function Check.
The DTC should not be displayed in the DTC Confirmation
Procedure if the repair is completed. The Overall Function
Check should be a good result if the repair is completed.
SAT652J
When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and damage the ECM power transistor.
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
transistor. Use a ground other than ECM terminals, such as
the ground.
Do not disassemble fuel pump.
If NG, take proper action.
Do not disassemble fuel injector.
If NG, replace fuel injector.
SEF348N
Do not depress accelerator pedal when staring.
Immediately after staring, do not rev up engine unnecessar-
ily.
Do not rev up engine just prior to shutdown.
SEF709Y
When installing C.B. ham radio or a mobile phone, be sure
to observe the following as it may adversely affect elec-
tronic control systems depending on installation location.
-
-
-
-
Keep the antenna as far as possible from the electronic control units.
Keep the antenna feeder line more than 20 cm (8 in) away from the harness of electronic controls.
Do not let them run parallel for a long distance. Adjust the antenna and feeder line so that the standingwave radio can be kept smaller.
SEF708Y
Be sure to ground the radio to vehicle body.
EC-12
PRECAUTIONS
Wiring Diagrams and Trouble Diagnosis
When you read Wiring diagrams, refer to the following: GI-15, "How to Read Wiring Diagrams".
PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit When you perform trouble diagnosis, refer to the following:
GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES". GI-24, "How to Perform Efficient Diagnosis for an Electrical Incident".
EC-13
EBS01KC8
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PREPARATION
PREPARATION Special Service Tools
PFP:00002
EBS01KC9
Tool number Tool name
Description
EG17650301Adapting radiator cap tester to radiator cap and
Radiator cap testerradiator filler neck
adaptera: 28 (1.10) dia.
b: 31.4 (1.236) dia. c: 41.3 (1.626) dia.
Unit: mm (in)
S-NT564
KV109E0010Measuring the ECM signals with a circuit tester
Break-out box
S-NT825
KV109E0080Measuring the ECM signals with a circuit tester
Y-cable adapter
S-NT826
Commercial Service Tools
EBS01KCA
Tool nameDescription
Socket wrenchRemoving and installing engine coolant
temperature sensor
S-NT705
EC-14
ENGINE CONTROL SYSTEM
ENGINE CONTROL SYSTEM System Diagram
PFP:23710
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EBS01KCB
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MBIB1287E
EC-15
ENGINE CONTROL SYSTEM
Vacuum Hose Drawing
: Vehicle front
1.Turbocharger boost control
solenoid valve
EBS01KCC
LEFT SIDE OF THE ENGINE ROOM
MBIB1387E
2.Turbocharger control actuatorA. From next page
NOTE: Do not use soapy water or any type of solvent while installing vacuum hose.
Refer to EC-15, " System Diagram " for Vacuum Control System.
EC-16
ENGINE CONTROL SYSTEM
RIGHT SIDE OF THE ENGINE ROOM
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MBIB1288E
: Vehicle front
1.Fuel rail2.Intake air control valve control3.Vacuum pump
solenoid valve
4.Intake air control valve actuatorA. To previous page
NOTE: Do not use soapy water or any type of solvent while installing vacuum hose.
Refer to EC-15, " System Diagram " for Vacuum Control System.
EC-17
ENGINE CONTROL SYSTEM
System Chart
EBS01KCD
Input (Sensor)ECM FunctionOutput (Actuator)
Accelerator pedal position sensor Fuel rail pressure sensor
Fuel pump temperature sensor Engine coolant temperature sensor Mass air flow sensor
Intake air temperature sensor
Fuel injection control Fuel injection timing control Fuel cut control
Glow control system ASCD vehicle speed control
Fuel injector and Fuel pump Fuel injector and Fuel pump Fuel injector and Fuel pump
Glow relay and glow indicator lamp*2 Fuel injector and Fuel pump
Crankshaft position sensorOn board diagnostic systemMalfunction indicator (MI)*2
Camshaft position sensorEGR volume controlEGR volume control valve
Turbocharger boost sensor Wheel sensor*1
Ignition switch
ASCD steering switch ASCD brake switch
Cooling fan control
Turbocharger boost control
Intake air control valve control
Cooling fan relay*2
Turbocharger boost control solenoid valve
Intake air control valve control solenoid valve
ASCD clutch switch
Stop lamp switch
Air conditioner switch*1 Front air control*1
Park/neutral position switch Heat up switch
Refrigerant pressure sensor Battery voltage
Air conditioning cut control
Air conditioner relay*2
*1: The input signal is sent to the ECM through CAN communication line.
*2: The output signal is sent from the ECM through CAN communication line.
Fuel Injection Control System
SYSTEM DESCRIPTION
EBS01KCE
Three types of fuel injection control are provided to accommodate engine operating conditions; normal control, idle control and start control. The ECM determines the appropriate fuel injection control. Under each control, the amount of fuel injected is adjusted to improve engine performance.
Pulse signals are sent to fuel injectors according to the input signals to adjust the amount of fuel injected to preset value.
START CONTROL
Input/Output Signal Chart
SensorInput Signal to ECMECM FunctionActuator
Engine coolant temperature sensorEngine coolant temperature
Crankshaft position sensorEngine speed
Camshaft position sensorPiston position Ignition switch Start signal
Fuel injection control (start control)
Fuel injector Fuel pump
Fuel rail pressure sensorFuel rail pressure
EC-18
ENGINE CONTROL SYSTEM
When the ECM receives a start signal from the ignition switch, the
ECM adapts the fuel injection system for the start control. The amount of fuel injected at engine starting is a preset program value in the ECM. The program is determined by the engine speed, engine coolant temperature and fuel rail pressure.
For better startability under cool engine conditions, the lower the coolant temperature becomes, the greater the amount of fuel injected. The ECM ends the start control when the engine speed reaches the specific value, and shifts the control to the normal or idle control.
IDLE CONTROL Input/Output Signal Chart
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SensorInput Signal to ECMECM FunctionActuatorE
Engine coolant temperature sensorEngine coolant temperature
Crankshaft position sensorEngine speed
BatteryBattery voltageF
Accelerator pedal position sensor Fuel rail pressure sensor
Wheel sensor
Accelerator pedal position Fuel rail pressure
Vehicle speed*
Fuel injection control (idle control)
Fuel injector Fuel pump G
Air conditioner switchAir conditioner ON signal*
Front air controlPTC heater ON signal*H
Heat up switchHeat up switch signal
*: The input signal is sent to the ECM through CAN communication line.
When the ECM determines that the engine speed is at idle, the fuel injection system is adapted for the idle control. The ECM regulates the amount of fuel injected corresponding to changes in load applied to the engine to keep engine speed constant. The ECM also provides the system with a fast idle control in response to the engine coolant temperature signal.
NORMAL CONTROL Input/Output Signal Chart
SensorInput Signal to ECMECM FunctionActuator Crankshaft position sensor Engine speed
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Accelerator pedal position sensor Fuel rail pressure sensor
Fuel injection
Accelerator positioncontrol (normal
control) Fuel rail pressure
Fuel injector Fuel pump
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The amount of fuel injected under normal driving conditions is deter-M
mined according to sensor signals. The crankshaft position sensor detects engine speed, the accelerator pedal position sensor detects accelerator pedal position and fuel rail pressure sensor detects fuel rail pressure. These sensors send signals to the ECM. The fuel injection data, predetermined by correlation between various engine speeds, accelerator pedal positions and fuel rail pressure are stored in the ECM memory, forming a map. The ECM determines the optimal amount of fuel to be injected using the sensor signals in comparison with the map.
SEF649S
EC-19
ENGINE CONTROL SYSTEM
MAXIMUM AMOUNT CONTROL Input/Output Signal Chart
SensorInput Signal to ECMECM FunctionActuator
Mass air flow sensor
Engine coolant temperature sensor Crankshaft position sensor
Accelerator pedal position sensor
Amount of intake air
Fuel injection
Engine coolant temperaturecontrol (maxi-
Engine speedmum amount
control) Accelerator pedal position
Fuel injector
The maximum injection amount is controlled to an optimum by the engine speed, intake air amount, engine coolant temperature, and accelerator opening in accordance with the driving conditions. This prevents the oversupply of the injection amount caused by decreased air density at a high altitude or during a system failure.
DECELERATION CONTROL Input/Output Signal Chart
SensorInput Signal to ECMECM FunctionActuator
Accelerator pedal position sensor Crankshaft position sensor
Accelerator pedal position Engine speed
Fuel injection control (decel-eration control)
Fuel injector Fuel pump
The ECM sends a fuel cut signal to the fuel injectors and fuel pump during deceleration for better fuel efficiency. The ECM determines the time of deceleration according to signals from the accelerator pedal position sensor and crankshaft position sensor.
Fuel Injection Timing Control System
DESCRIPTION
EBS01KCF
The target fuel injection timing in accordance with the engine speed and the fuel injection amount are recorded as a map in the ECM beforehand. The ECM determines the optimum injection timing using sensor signals accordance with the map.
Air Conditioning Cut Control
INPUT / OUTPUT SIGNAL CHART
EBS01KCG
SensorInput Signal to ECMECM FunctionActuator
Air conditioner switchAir conditioner ON signal*1
Accelerator pedal position sensor Wheel sensor
Accelerator pedal opening angle Vehicle speed*1
Air conditioner cut control
Air conditioner relay*2
Engine coolant temperature sensorEngine coolant temperature
Refrigerant pressure sensorRefrigerant pressure
*1: The input signal is sent to the ECM through CAN communication line.
*2: The output signal is sent from the ECM through CAN communication line.
SYSTEM DESCRIPTION
This system improves acceleration when the air conditioner is used.
When the accelerator pedal is fully depressed, the air conditioner is turned off for a few seconds.
When engine coolant temperature becomes excessively high, the air conditioner is turned off. This continues until the engine coolant temperature returns to normal.
Fuel Cut Control (At No Load & High Engine Speed)
INPUT/OUTPUT SIGNAL CHART
EBS01KCH
SensorInput Signal to ECMECM FunctionActuator
Wheel sensorVehicle speed*
Accelerator pedal position sensorAccelerator pedal positionFuel cut controlFuel injector
Crankshaft position sensorEngine speed
*: The input signal is sent to the ECM through CAN communication line.
EC-20
ENGINE CONTROL SYSTEM
If the engine speed is above 2,800 rpm under no load (for example, the shift position is neutral and engine
speed is over 2,800 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off variesA
based on engine speed. Fuel cut will be operated until the engine speed reaches 1,500 rpm, then fuel cut will
be cancelled.
NOTE:EC
This function is different from deceleration control listed underEC-18, " Fuel Injection Control System "
Crankcase Ventilation System
EBS01KCI
DESCRIPTION
In this system, blow-by gas is sucked into the air duct after oil separation by oil separator in the rocker cover.
PBIB0590E
INSPECTION Ventilation Hose
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any hose
cannot be freed of obstructions, replace.
SEC692
EC-21
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ENGINE CONTROL SYSTEM
CAN Communication
SYSTEM DESCRIPTION
EBS01KCJ
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent error detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independent). In CAN communication, control units are connected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-30, "CAN Communication Unit" , about CAN communication for detail.
EC-22
BASIC SERVICE PROCEDURE
BASIC SERVICE PROCEDURE
Fuel Filter
DESCRIPTION
A water draining cock is on the lower side and a priming pump for bleeding air is on the upper side.
AIR BLEEDING
Pump the priming pump (1) to bleed air.
When air is bled completely, the pumping of the priming pump
suddenly becomes heavy. Stop the operation at that time.
If it is difficult to bleed air by the pumping of the priming pump
(the pumping of the priming pump does not become heavy), dis-connect the fuel supply hose between the fuel filter and the fuel gallery. Then, perform the operation described above, and make sure that fuel comes out. (Use a pan, etc. so as not to spill fuel. Do not let fuel get on engine and other parts.) After that, connect the hose, then bleed air again.
Start engine and let it idle for at least 1 minute after performing
air bleeding.
WATER DRAINING
1. Remove the fuel filter, filter bracket, protector assembly from the dash panel as follows.
PFP:00018
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EBS01KCK
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MBIB1197E
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a. Remove the air cleaner case (upper), air duct assembly, and vacuum hose for brake booster (between the
vacuum pump and vacuum pipe).
CAUTION:
After the duct is removed, cover the opening with gum tape, etc. to prevent foreign object from getting into the engine during the operation.
b. Remove the mounting nuts on the dash panel, then remove the fuel filter, filter bracket, and protector
assembly from the dash panel.
It is not necessary to disconnect the fuel hose.
2. Using a tool such as a pliers, loosen the water draining cock at
the bottom of the fuel filter.
Loosening drain cock four to five turns causes water to start draining.
Do not remove drain cock by loosening it excessively.
If water dose not drain properly, move the priming up and down.
CAUTION:
When the water is drained, the fuel is also drained. Use a pan, etc. to avoid fuel adherence to the rubber parts such as the engine mount insulator.
Do not over-tighten the water draining cock. This will dam-
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age the cock thread, resulting in water or fuel leak.
3. Bleed air of the fuel filter. Refer to EC-23, "AIR BLEEDING" .
4. Start the engine.
EC-23
SMA825B
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BASIC SERVICE PROCEDURE
Fuel Pump Learning Value Clearing
DESCRIPTION
EBS01KCL
In order to always keep optimum fuel pressure in fuel rail, the ECM controls fuel pump in high precision with monitoring the signal of fuel rail pressure sensor.
Accordingly, the ECM always learns characteristic value of fuel pump. Fuel Pump Learning Value Clearing is an operation to clear the value of the fuel pump learning.
Fuel Pump Learning Value Clearing should be performed under the following conditions.
Fuel pump is changed.
ECM is replaced with used one which stores the fuel pump learning value of other fuel pump.
OPERATION PROCEDURE
NOTE:
When removing fuel pump, perform Fuel Pump Learning Value Clearing before starting engine.
With CONSULT-II
1. Turn ignition switch ON.
2. Select PUMP LEARNT CLEAR in ACTIVE TEST mode with
CONSULT-II.
MBIB0896E
3. Touch CLEAR and wait a few seconds.
MBIB0893E
4. Make sure that CMPLT is displayed on CONSULT-II screen.
MBIB0894E
Without CONSULT-II
Fuel pump learning value can be erased from the back up memory in the ECM by the same operation as erasing DTC. In detail, refer to EC-27, "Without CONSULT-II" .
EC-24
BASIC SERVICE PROCEDURE
Injector Adjustment Value Registration
DESCRIPTION
EBS01KCM
A
Injector adjustment value indicates manufacturing tolerance and the value is printed on the top of fuel injec-
tor.The injector adjustment value which is correctly stored in ECM is needed for precise fuel injection control.
A performance of emission control and a drivability may effect when there is a mismatch between the following EC
two values.
The injector adjustment value stored in ECM
The injector adjustment value of the injector which is installed on the vehicleC
Injector Adjustment Value Registration must be performed after the following cases. Injector(s) are replaced.
ECM is replaced.D
For the first case, Injector Adjustment Value Registration for the replaced fuel injector must be performed. And for the second case, Injector Adjustment Value Registration for all the fuel injectors must be performed.
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MBIB1251E
Example: Injector adjustment value = D021ABCD1A061234000000000000E6
OPERATION PROCEDUREI
NOTE:
Before performing this procedure, record injector adjustment value printed on a fuel injector.
When all fuel injectors are replaced or ECM is replaced, it is recommended to perform INJ ADJJ
VAL CLR in WORK SUPPORT mode before performing this procedure. By performing INJ ADJ
VAL CLR in WORK SUPPORT mode, injector adjustment value stored in ECM is initialized.
1.Turn ignition switch ON (engine stopped).K
2.Select ENTER INJECTOR CALIB DATA in WORK SUPPORT mode with CONSULT-II.
3.Touch START.
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When touching START, CONSULT-II reads injector adjustment values stored in ECM. 4. Select the number of the cylinder which needs Injector Adjustment Value Registration.
5.Input injector adjustment value, and touch ENTER.M
NOTE:
Input injector adjustment value is stored in CONSULT-II.
6.Repeat step 4 - 5 till there is no cylinder which needs Injector Adjustment Value Registration, and touch
START.
NOTE:
When touching START, injector adjustment values stored in CONSULT-II are written onto ECM memory.
7. After CMND FINISHED is displayed, make sure that the following values are same for each cylinder.
Injector adjustment value which is printed on a fuel injector.
Injector adjustment value which is displayed on CONSULT-II screen. NOTE:
In this step, CONSULT-II reads injector adjustment values stored in ECM and displays the values on
the CONSULT-II screen. This is for checking if injector adjustment values are written onto ECM memory
correctly.
EC-25
BASIC SERVICE PROCEDURE
If DTC is detected, perform DTC Confirmation Procedure for the DTC, and check if the same DTC is
detected again.
MBIB1254E
EC-26
ON BOARD DIAGNOSTIC (OBD) SYSTEM
ON BOARD DIAGNOSTIC (OBD) SYSTEM DTC Detection Logic
PFP:00028
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EBS01KCN
When a malfunction is detected, the malfunction (DTC) and freeze frame data are stored in the ECM memory.
The MI will light up each time the ECM detects malfunction. For diagnostic items causing the MI to light up,EC
refer to EC-6, "INDEX FOR DTC" .
Diagnostic Trouble Code (DTC)EBS01KCO
HOW TO READ DTC
The DTC can be read by the following methods.
With CONSULT-II
CONSULT-II displays the DTC in "SELF-DIAG RESULTS" mode. Example: P0117, P0335, P1268, etc. These DTCs are prescribed by ISO15031-5.
(CONSULT-II also displays the malfunctioning component or system.)
Without CONSULT-II
The number of blinks of the MI in the Diagnostic Test Mode II (Self-Diagnostic Results) indicates the DTC. Example: 0117, 0335, 1260, etc.
Output of a DTC indicates a malfunction. However, the Diagnostic Test Mode II does not indicate
whether the malfunction is still occurring or has occurred in the past and has returned to normal.
CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if avail-able) is recommended.
HOW TO ERASE DTC
With CONSULT-II
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5
seconds and then turn it ON (engine stopped) again.
2. Touch ENGINE.
3. Touch SELF-DIAG RESULTS.
4. Touch ERASE. (The DTC in the ECM will be erased.)
PBIB2452E
The emission related diagnostic information in the ECM can be erased by selecting ERASE in the SELF-DIAG RESULTS mode with CONSULT-II.
Without CONSULT-II
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once.
2. Wait at least 10 seconds and then turn it ON (engine stopped) again.
3. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal. Refer to
EC-29, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
EC-27
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
If the battery is disconnected, the emission-related diagnostic information will be lost within 24
hours.
The following data are cleared when the ECM memory is erased.
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Diagnostic trouble codes Freeze frame data
Fuel pump learning value
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all of the data listed above, are cleared from the ECM memory during work procedures.
Freeze Frame Data
EBS01KCP
The ECM records the driving conditions such as calculated load value, engine coolant temperature, engine speed, vehicle speed and intake manifold pressure at the moment a malfunction is detected. The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II. For details, see EC-28, "Freeze Frame Data" .
Only one set of freeze frame data can be stored in the ECM. If freeze frame data is stored in the ECM memory and another freeze frame data occurs later, the first (original) freeze frame data remains unchanged in the ECM memory.
Freeze frame data (along with the DTCs) are cleared when the ECM memory is erased. Procedures for clearing the ECM memory are described in EC-27, "HOW TO ERASE DTC" .
NATS (Nissan Anti-theft System)
If the security indicator lights up with the ignition switch in
the ON position or "NATS MALFUNCTION" is displayed on
"SELF-DIAG RESULTS" screen, perform self-diagnostic results mode with CONSULT-II using NATS program card. Refer to BL-170, " NATS(Nissan Anti-Theft System) " .
Confirm no self-diagnostic results of NATS is displayed
before touching "ERASE" in "SELF-DAIG RESULTS" mode with CONSULT-II.
When replacing ECM, initialization of NATS system and reg-
istration of all NATS ignition key IDs must be carried out
with CONSULT-II using NATS program card. Therefore, be sure to receive all keys from vehicle owner.
EBS01KCQ
SEF543X
Regarding the procedure of NATS initialization and NATS ignition key ID registration, refer to CONSULT-II operation manual, NATS.
Malfunction Indicator (MI)
DESCRIPTION
The MI is located on the combination meter.
1. The MI will light up when the ignition switch is turned ON without
the engine running. This is a bulb check.
If the MI does not light up, refer to EC-354, "MI & DATA LINK
CONNECTORS" .
2. When the engine is started, the MI should go off.
If the MI remains on, the on board diagnostic system has
detected an engine system malfunction.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following three functions.
EC-28
EBS01KCR
SAT652J
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Diagnostic TestKEY and ENG.FunctionExplanation of Function
ModeStatusA
Mode IIgnition switch inBULB CHECKThis function checks the MI bulb for damage (blown, open
ON positioncircuit, etc.).
If the MI does not come on, check MI circuit. (See EC-354,EC
"MI & DATA LINK CONNECTORS" .)
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Engine runningMALFUNCTIONThis is a usual driving condition. When ECM detects a mal-
WARNINGfunction, the MI will light up to inform the driver that a mal-
function has been detected.
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Mode IIIgnition switch inSELF-DIAGNOSTICThis function allows DTCs to be read.
ON positionRESULTS
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HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
It is better to count the time accurately with a clock.I
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF. How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
PBIB0092E
EC-29
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-29, "How to Set Diagnostic Test
Mode II (Self-diagnostic Results)" .
2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I BULB CHECK
In this mode, the MI on the combination meter should stay ON. If it remains OFF, check the bulb. Refer to EC354, "MI & DATA LINK CONNECTORS" .
DIAGNOSTIC TEST MODE I MALFUNCTION WARNING
MICondition
ONWhen the malfunction is detected.
OFFNo malfunction.
These DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)
DIAGNOSTIC TEST MODE II SELF-DIAGNOSTIC RESULTS
In this mode, the DTC is indicated by the number of blinks of the MI as shown below. A DTC will be used as an example for how to read a code.
PBIA3905E
A particular trouble code can be identified by the number of four-digit numeral flashes. The zero is indicated by the number of ten flashes. The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-second) - OFF (0.6-second) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later numeral appears on the display 1.3 seconds after the former numeral has disappeared. A change from one trouble code to another occurs at an interval of 1.8-second OFF. In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no malfunction. (See EC-6, "INDEX FOR DTC" )
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to EC29, "How to Set Diagnostic Test Mode II (Self-diagnostic Results)" .
If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours. Be careful not to erase the stored memory before starting trouble diagnoses.
EC-30
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Relationship Between MI, DTC, CONSULT-II and Driving Patterns
EBS01KCS
MBIB0622E
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*1: When a malfunction is detected, MI
will light up.
*4: Other screens except SELF-DIAG-
NOSTIC RESULTS & DATA MONI-
TOR (AUTO TRIG) cannot display the malfunction. DATA MONITOR (AUTO TRIG) can display the mal-
function at the moment it is detected.
*2: MI will not light up after ignition
switch is turned OFF.
*5: The DTC will not be displayed any
longer after vehicle is driven 40 times
(Driving pattern A) without the same malfunction. (The DTC still remain in ECM.)
EC-31
*3: When a malfunction is detected for
the first time, the DTC will be stored
in ECM.
ON BOARD DIAGNOSTIC (OBD) SYSTEM
DRIVING PATTERN A
MBIB0923E
The counter will be cleared when the malfunction is detected regardless of (1) - (4).
The counter will be counted up when (1) - (4) are satisfied without the same malfunction. The DTC will not be displayed after the counter reaches 40.
EC-32
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
Trouble Diagnosis Introduction
INTRODUCTION
The engine has an ECM to control major systems such as fuel injec-tion control, fuel injection timing control, glow control system, etc. The ECM accepts input signals from sensors and instantly actuators. It is essential that both input and output signals are proper and sta-ble. At the same time, it is important that there are no malfunctions such as vacuum leaks, or other malfunctions with the engine.
It is much more difficult to diagnose a malfunction that occurs inter-mittently rather than continuously. Most intermittent malfunctions are caused by poor electric connections or improper wiring. In this case, careful checking of suspected circuits may help prevent the replace-ment of good parts.
A visual check only may not find the cause of the incidents. A road test with CONSULT-II or a circuit tester connected should be per-formed. Follow the EC-34, "WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a customer who approaches with a driveability complaint. The cus-tomer can supply good information about such incidents, especially intermittent ones. Find out what symptoms are present and under what conditions they occur. A Diagnostic Worksheet like the example on next page should be used.
Start your diagnosis by looking for conventional incidents first. This will help troubleshoot driveability incidents on an electronically con-trolled engine vehicle.
EC-33
PFP:00004
EBS01KCT
MEF036D
SEF233G
SEF234G
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TROUBLE DIAGNOSIS
WORK FLOW
PBIB0477E
*1If time data of SELF-DIAG
RESULTS is other than 0, per-form EC-70, "TROUBLE DIAGNO-SIS FOR INTERMITTENT
INCIDENT" .
*4If malfunctioning part cannot be
detected, perform EC-70, "TROU-BLE DIAGNOSIS FOR INTERMIT-TENT INCIDENT" .
*2If the incident cannot be verified, per- *3If the on board diagnostic system
form EC-70, "TROUBLE DIAGNO-cannot be performed, check main
SIS FOR INTERMITTENTpower supply and ground circuit.
INCIDENT" .Refer to EC-71, "POWER SUPPLY
AND GROUND CIRCUIT" .
EC-34
TROUBLE DIAGNOSIS
Description for Work Flow
STEPDESCRIPTIONA
STEP I
STEP II
Get detailed information about the conditions and the environment when the incident/symptom occurred using the EC-35, "DIAGNOSTIC WORK SHEET" .
EC
Before confirming the concern, check and write down (print out using CONSULT-II) the DTC and the freeze frame data, then erase the DTC. The DTC and the freeze frame data can be used when duplicating the incident at STEP III & IV. Refer to EC-27 .
If the incident cannot be verified, perform EC-70, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .C
Study the relationship between the cause, specified by DTC, and the symptom described by the customer. (The Symptom Matrix Chart will be useful. Refer to EC-42 .) Also check related service bulletins for information.
STEP III
Try to confirm the symptom and under what conditions the incident occurs.
The DIAGNOSTIC WORK SHEET and the freeze frame data are useful to verify the incident. Connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-70, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . If the malfunction code is detected, skip STEP IV and perform STEP V.
D
E
Try to detect the DTC by driving in (or performing) the DTC Confirmation Procedure. Check and read the DTC and the freeze frame data by using CONSULT-II.
STEP IV
During the DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-70, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . In case the DTC Confirmation Procedure is not available, perform the Overall Function Check instead. The DTC can-not be displayed by this check, however, this simplified check is an effective alternative. The NG result of the Overall Function Check is the same as the DTC detection.
F
G
Take the appropriate action based on the results of STEP I through IV.
STEP V
If the malfunction code is indicated, proceed to Trouble Diagnosis for DTC PXXXX.
If the normal code is indicated, proceed to the Basic Inspection, EC-38 . Then perform inspections according to the Symptom Matrix Chart. Refer to EC-42 .
H
Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
STEP VI
STEP VII
system for mechanical binding, loose connectors or wiring damage using (tracing) Harness Layouts.I
Gently shake the related connectors, components or wiring harness with CONSULT-II set in DATA MONITOR (AUTO TRIG) mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II. Refer to EC-52 or EC-66 . J
The Diagnostic Procedure in EC section contains a description based on open circuit inspection. A short circuit inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-24, "How to Per-form Efficient Diagnosis for an Electrical Incident" , Circuit Inspection.
Repair or replace the malfunction parts.K
If the malfunctioning part cannot be detected, perform EC-70, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-DENT" .
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions andL
circumstances which resulted in the customer's initial complaint.
Perform the DTC Confirmation Procedure and confirm the normal code (DTC P0000) is detected. If the incident is still detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) DTC in ECM. (Refer toM
EC-27 .)
DIAGNOSTIC WORK SHEET
There are many operating conditions that lead to the malfunction of engine components. A good grasp of such conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is important to fully understand the symptoms or conditions for a customer complaint.
Utilize a diagnostic worksheet like the one shown below in order to organize all the information for troubleshooting.
SEF907L
EC-35
TROUBLE DIAGNOSIS
Worksheet Sample
MTBL0533
EC-36
TROUBLE DIAGNOSIS
DTC Inspection Priority Chart
EBS01KCU
A
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to EC-79, " DTC U1000 CAN COMMUNICATION LINE " .
PriorityDetected items (DTC)
1 U1000 CAN communication line
P0016 Crankshaft position - camshaft position correlation P0102 P0103 Mass air flow sensor
P0112 P0113 Intake air temperature sensor P0117 P0118 Engine coolant temperature sensor
P0122 P0123 P0222 P0223 P2135 Accelerator pedal position sensor P0182 P0183 Fuel pump temperature sensor
P0192 P0193 Fuel rail pressure sensor P0237 P0238 Turbocharger boost sensor P0335 P0336 Crankshaft position sensor P0340 P0341 Camshaft position sensor P0563 Battery voltage
P0605 P0606 P1616 ECM
P0642 P0643 P0652 P0653 Sensor power supply P1610 - P1615 NATS
P1622 P1623 Injector adjustment value P2228 P2229 Barometric pressure sensor
2 P0089 P0628 P0629 P1272 - P1275 Fuel pump
P0200 - P0204 P1268 - P1271 P2146 - P2149 Fuel injector P0686 ECM relay
3 P0088 P0093 Fuel system
P0217 Engine over temperature (OVERHEAT) P0234 Turbocharger system
P0501 P0502 P0503 ASCD vehicle speed sensor P0504 ASCD brake switch
P0580 P0581 ASCD steering switch
EC-37
EC
C
D
E
F
G
H
I
J
K
L
M
TROUBLE DIAGNOSIS
Basic Inspection
Precaution:
Perform Basic Inspection without electrical or mechanical loads applied;
Headlamp switch is OFF.
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
Air conditioner switch is OFF.
Heater fan switch is OFF.
Rear defogger switch is OFF.
Heat up switch is OFF.
Steering wheel is in the straight-ahead position, etc.
1. INSPECTION START
EBS01KCV
1.Check service records for any recent repairs that may indicate a related incident.
2.Check the current need for scheduled maintenance, especially for fuel filter and air cleaner filter. Refer to
MA-8, "PERIODIC MAINTENANCE" .
3.Open engine hood and check the following:
-Harness connectors for improper connections
Vacuum hoses for splits, kinks, or improper connections
Wiring for improper connections, pinches, or cuts
4.Start engine and warm it up to the normal operating tempera-
ture.
>> GO TO 2.
SEF142I
2. PREPARATION FOR CHECKING IDLE SPEED
With CONSULT-II
Connect CONSULT-II to the data link connector.
Without CONSULT-II
Install diesel tacho tester to the vehicle.
>> GO TO 3.
EC-38
TROUBLE DIAGNOSIS
3. CHECK IDLE SPEED
With CONSULT-II
1. Select CKPSRPM (TDC) in DATA MONITOR mode with CONSULT-II.
2. Read idle speed.
M/T: 75025 rpm (in Neutral position) A/T: 75025 rpm (in P or N position)
Without CONSULT-II
Read idle speed.
M/T: 75025 rpm (in Neutral position)
A/T: 75025 rpm (in P or N position) OK or NG
OK>> INSPECTION END
NG>> GO TO 4.
4. CHECK FOR INTAKE AIR LEAK
A
EC
C
D
E
SEF817Y
F
1. Stop engine.
2. Listen for an intake air leak after the mass air flow sensor. OK or NG
OK>> GO TO 5.
NG>> Repair or replace.
5. BLEED AIR FROM FUEL SYSTEM
Use priming pump to bleed air from fuel system. Refer to EC-23, "AIR BLEEDING" .
>> GO TO 6.
6. CHECK IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and let it idle.
2. Select CKPSRPM (TDC) in DATA MONITOR mode with CONSULT-II.
3. Read idle speed.
M/T: 75025 rpm (in Neutral position) A/T: 75025 rpm (in P or N position)
Without CONSULT-II
Read idle speed.
M/T: 75025 rpm (in Neutral position)
A/T: 75025 rpm (in P or N position) OK or NG
OK>> INSPECTION END
NG>> GO TO 7.
7. DRAIN WATER FROM FUEL FILTER
G
H
I
J
K
L
M
SEF817Y
1. Stop engine.
2. Drain water from fuel filter. Refer to EC-23, "WATER DRAINING" .
>> GO TO 8.
EC-39
TROUBLE DIAGNOSIS
8. CHECK IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and let it idle.
2. Select CKPSRPM (TDC) in DATA MONITOR mode with CONSULT-II.
3. Read idle speed.
M/T: 75025 rpm (in Neutral position) A/T: 75025 rpm (in P or N position)
Without CONSULT-II
Read idle speed.
M/T: 75025 rpm (in Neutral position) A/T: 75025 rpm (in P or N position)
OK or NG
OK>> INSPECTION END
NG>> GO TO 9.
9. CHECK AIR CLEANER FILTER
SEF817Y
1. Stop engine.
2. Check air cleaner filter for clogging or breaks. OK or NG
OK>> GO TO 10.
NG>> Replace air cleaner filter.
10. CHECK BATTERY VOLTAGE Check battery voltage.
Voltage: More than 12.13V
OK or NG
OK>> GO TO 12.
NG>> GO TO 11.
11. CHECK BATTERY
Refer to SC-5, "BATTERY" .
OK or NG
OK>> Check charging system. Refer to SC-14, "CHARGING SYSTEM" .
NG>> Repair or replace.
12. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-92, "CHECKING COMPRESSION PRESSURE" .
OK or NG
OK>> GO TO 13.
NG>> Follow the instruction of CHECKING COMPRESSION PRESSURE.
EC-40
TROUBLE DIAGNOSIS
13. CHECK IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and let it idle.
2. Select CKPSRPM (TDC) in DATA MONITOR mode with CONSULT-II.
3. Read idle speed.
M/T: 75025 rpm (in Neutral position) A/T: 75025 rpm (in P or N position)
Without CONSULT-II
Read idle speed.
M/T: 75025 rpm (in Neutral position)
A/T: 75025 rpm (in P or N position) OK or NG
OK>> INSPECTION END
NG>> 1. Replace fuel injector.
2. GO TO 3.
EC-41
A
EC
C
D
E
SEF817Y
F
G
H
I
J
K
L
M
TROUBLE DIAGNOSIS
Symptom Matrix Chart
EBS01KCW
SYMPTOM
SYSTEM Basic engine control systemReference
page
Warranty symptom codeAAABACADAEAF
Fuel pump55555555555
Fuel injector3333333334433EC-125
Glow control system11111EC-295
Engine body33333333443EM-106
EGR system33EC-302
Air cleaner and duct33EM-15
Fuel rail pressure relief valve33333333333EC-88
Fuel pump circuit44444444444EC-217
Fuel injector circuit1111111111111EC-125
Fuel injector adjustment value1111EC-25
Mass air flow sensor circuit111EC-92
Engine coolant temperature circuit1111EC-103
Vehicle speed signal circuit1LAN-30
EC-108,
Accelerator pedal position sensor circuit111EC-142,
EC-275
Fuel rail pressure sensor circuitEC-118
EC-42TROUBLE DIAGNOSIS
SYMPTOM
A
EC
C
D
SYSTEM Basic engine control system
Warranty symptom code
AAABACAD
AE
Reference page
AF
E
F
G
H
I
Crankshaft position sensor circuit1111111111EC-159J
Camshaft position sensor circuit33EC-171
Turbocharger boost sensor circuit111EC-153K
Turbocharger boost control solenoid valve circuit
111EC-309
Intake air control valve control solenoid valve circuit
11111
L
111EC-314
Start signal circuit111111111EC-348
Ignition switch circuit1111EC-71M
Heat up switch circuit1EC-319
Power supply for ECM circuit1111EC-71
Cooling fan relay circuitEC-132
EGR volume control valve circuit111EC-302
Glow relay circuit111EC-295
ECM relay (Self shut-off) circuit1111EC-232
EC-213,
ECM2222222222222EC-215,
EC-269
NATS (Nissan Anti-theft System)1EC-28
1-5:Thenumbersrefertotheorderofinspection. (continued on next page)
EC-43TROUBLE DIAGNOSIS
SYMPTOM
SYSTEM Basic engine control systemReference
page
Warranty symptom codeAGAHAJAKALAMAPHA
Fuel pump555511
Fuel injector33343311EC-125
Glow control system1EC-295
Engine body333313EM-106
EGR system3EC-302
Air cleaner and duct3EM-15
Fuel rail pressure relief valve3333EC-88
Fuel pump circuit444411EC-217
Fuel injector circuit11111111EC-125
Fuel injector adjustment value111111EC-25
Mass air flow sensor circuit111EC-92
Engine coolant temperature circuit11111EC-103
Vehicle speed signal circuit11LAN-30
EC-108,
Accelerator pedal position sensor circuit111EC-142,
EC-275
Fuel rail pressure sensor circuit11EC-118
EC-44TROUBLE DIAGNOSIS
SYMPTOM
A
EC
C
SYSTEM Basic engine control systemReference
pageD
E
F
Warranty symptom codeAGAHAJAKALAMAPHA
Crankshaft position sensor circuit1111EC-159G
Camshaft position sensor circuit11EC-171
Turbocharger boost sensor circuit11EC-153H
Turbocharger boost control solenoid valve cir-cuit
11
EC-309
Start signal circuitEC-348I
Ignition switch circuitEC-71
Heat up switch circuitEC-319
Power supply for ECM circuit11EC-71J
Cooling fan relay circuit2EC-132
EGR volume control valve circuit1EC-302K
Glow relay circuit1EC-295
ECM relay (Self shut-off) circuit1EC-232
EC-213,L
ECM22222222222EC-215,
EC-269
NATS (Nissan Anti-theft System)1EC-28M
1-5:Thenumbersrefertotheorderofinspection.
EC-45
TROUBLE DIAGNOSIS
Engine Control Component Parts Location
EBS01KCX
MBIB1198E
1. IPDM E/R2. ECM3. Glow relay
4. Turbocharger boost sensor5. Refrigerant pressure sensor6. Engine coolant temperature sensor
7. Fuel pump8. Cooling fan motor9. Intake air control valve actuator
10. Turbocharger boost control solenoid11. Mass air flow sensor12. Turbocharger boost control actuator
valve
13. Camshaft position sensor14. Glow plug15. Fuel injector
16. Fuel rail pressure sensor17. Intake air control valve control18. EGR volume control valve
solenoid valve
EC-46
TROUBLE DIAGNOSIS
A
EC
C
D
E
F
G
H
I
J
K
L
M
MBIB1388E
: Vehicle front
1. Fuel pump temperature sensor2. Fuel pump3. Fuel rail pressure relief valve
4. Fuel rail5. Engine coolant temperature sensor6. EGR volume control valve
7. Fuel rail pressure sensor8. Camshaft position sensor9. Refrigerant pressure sensor
EC-47
TROUBLE DIAGNOSIS
MBIB1249E
: Vehicle front
1. Glow relay2. ECM3. Crankshaft position sensor
(View from under the vehicle)
4. Turbocharger boost sensor5. ASCD brake switch6. Stop lamp switch
(View with front grille removed)
7. Accelerator pedal position sensor
EC-48
TROUBLE DIAGNOSIS
A
EC
C
D
E
F
G
H
I
J
K
L
M
MBIB1289E
: Vehicle front
1. Turbocharger boost control solenoid
valve (View with air cleaner upper
case removed)
4. Intake air control valve control sole-
noid valve
7. SET/COAST switch
2. Turbocharger boost control actuator3. PNP switch (M/T)
(View from under the vehicle)
5. ASCD steering switch6. RESUME/ACCELERATE switch
8. MAIN switch9. CANCEL switch
EC-49
TROUBLE DIAGNOSIS
Circuit Diagram
EBS01KCY
MBWA1032E
EC-50
TROUBLE DIAGNOSIS
A
EC
C
D
E
F
G
H
I
J
K
L
M
MBWA1363E
EC-51
TROUBLE DIAGNOSIS
ECM Harness Connector Terminal Layout
EBS01KCZ
MBIB0045E
ECM Terminals And Reference Value
PREPARATION
1. ECM located in the engine room passenger side behind coolant
reservoir tank.
2. Remove ECM harness connector.
3. When disconnecting ECM harness connector, loosen it with
levers as far as they will go as shown in the figure.
4. Connect a break-out box (SST) and Y-cable adapter (SST)
between the ECM and ECM harness connector.
Use extreme care not to touch 2 pins at one time. Data is for comparison and may not be exact.
ECM INSPECTION TABLE
EBS01KD0
BBIA0537E
PBIB1512E
Remarks: Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
NAL
NO.
WIRE
ITEMCONDITION COLOR
DATA (DC Voltage and Pulse Signal)
1B
2BECM ground 3 B
[Engine is running]
Approximately 0V Idle speed
EC-52
TROUBLE DIAGNOSIS
TERMI-
NAL
NO.
WIRE
ITEM COLOR
CONDITION
DATA
A
(DC Voltage and Pulse Signal)
4
5
V
G
Fuel injector power supply (For cylinder No. 1 and 4) Fuel injector power supply (For cylinder No. 2 and 3)
[Engine is running] Warm-up condition Idle speed
NOTE:
The pulse cycle changes depending on rpm at idle
[Engine is running] Warm-up condition
Engine speed: 2,000 rpm
Approximately 7.5V
EC
C
MBIB1295E
D
Approximately 8.0V
E
F
MBIB1296E
6
BR
Turbocharger boost control solenoid valve
[Engine is running] Warm-up condition Idle speed
[Engine is running] Warm-up condition
Engine speed: 2,000 rpm
Approximately 6.3V
MBIB0889E
Approximately 8.6V
MBIB0890E
G
H
I
J
K
Approximately5.8V
L
[Engine is running]
Warm-up condition
Idle speedM
MBIB0885E
10GFuel pump
Approximately5.5V
[Engine is running]
Warm-up condition
Engine speed: 2,000 rpm
MBIB0886E
[Ignition switch ON]
Approximately0.3V
Heat up switch: OFF
13YHeat up switch
[Ignition switch ON]BATTERY VOLTAGE
Heat up switch: ON(11 - 14V)
EC-53
TROUBLE DIAGNOSIS
TERMI-
NAL
NO.
WIRE
ITEM COLOR
CONDITION
DATA (DC Voltage and Pulse Signal)
15
GR
Intake air control valve con-trol solenoid valve
[Engine is running]
[Ignition switch OFF]
For a few seconds after turning ignition
switch OFF
BATTERY VOLTAGE (11 - 14V)
Approximately 0.3V
Approximately 7.5V
[Engine is running]
Warm-up condition Idle speed
NOTE:
The pulse cycle changes depending on rpm
21
22
23
24
GFuel injector No. 2
PFuel injector No. 2
WFuel injector No. 3 W Fuel injector No. 3
at idle
[Engine is running] Warm-up condition
Engine speed: 2,000 rpm
MBIB1297E
Approximately 8.0V
MBIB1298E
25
26
27
28
Y O
GR V
EGR volume control valve
[Engine is running] Warm-up condition Idle speed
0.1 - 14V
(Voltage signals of each ECM terminals differ according to the control position of EGR volume control valve.)
0.5 - 1.0V
[Engine is running]
Warm-up condition Idle speed
MBIB0887E
29BFuel pump
0.5 - 1.0V
[Engine is running]
Warm-up condition
Engine speed: 2,000 rpm
MBIB0888E
37GGlow relayRefer to EC-295, "GLOW CONTROL SYSTEM" .
EC-54
TROUBLE DIAGNOSIS
TERMI-
NAL
NO.
40
41
42
43
WIRE
ITEM
COLOR
WFuel injector No. 4
GRFuel injector No. 4
WFuel injector No. 1 B Fuel injector No. 1
CONDITION
[Engine is running] Warm-up condition Idle speed
NOTE:
The pulse cycle changes depending on rpm at idle
[Engine is running] Warm-up condition
Engine speed: 2,000 rpm
DATA
A
(DC Voltage and Pulse Signal)
Approximately 7.5V
EC
C
MBIB1297E
D
Approximately 8.0V
E
F
MBIB1298E
44
45
W
W
Crankshaft position sensor power supply
Camshaft position sensor power supply
[Ignition switch ON]
[Ignition switch ON]
Approximately 5.3V
G
Approximately 5.3V
46
RCrankshaft position sensor
[Engine is running] Warm-up condition Idle speed
NOTE:
The pulse cycle changes depending on rpm at idle
[Engine is running] Warm-up condition
Engine speed: 2,000 rpm
Approximately 3.7V
MBIB0879E
Approximately 3.7V
MBIB0880E
H
I
J
K
L
Approximately4.9V
[Engine is running] M
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm at idle
MBIB0877E
47RCamshaft position sensor
Approximately4.9V
[Engine is running]
Warm-up condition
Engine speed: 2,000 rpm
MBIB0878E
EC-55
TROUBLE DIAGNOSIS
TERMI-
NAL
NO.
WIRE
ITEM COLOR
CONDITION
DATA (DC Voltage and Pulse Signal)
[Engine is running]
48
49
50
51
L B
Y
SB
Fuel rail pressure sensor
Fuel pump temperature sen-sor
Engine coolant temperature sensor
Warm-up condition Idle speed
[Engine is running] Warm-up condition
Engine speed: 2,000 rpm [Engine is running]
Warm-up condition
[Engine is running] Warm-up condition
1.7 - 2.0V
2.0 - 2.3V
Approximately 0.3 - 5.3V Output voltage varies with fuel pump temperature
Approximately 0.3 - 5.3V Output voltage varies with engine coolant temperature
[Engine is running]
Warm-up condition2.1 - 2.4V
Idle speed
52BRTurbocharger boost sensor
[Engine is running]
Warm-up condition2.3 - 2.6V
Engine speed: 2,000 rpm [Engine is running]
53
WRefrigerant pressure sensor
Warm-up condition
Both A/C switch and blower switch: ON
(Compressor operates)
1.0 - 4.0V
[Ignition switch: ON]Approximately 0.7V
[Engine is running]
54
GMass air flow sensor
Warm-up condition Idle speed
1.6 - 2.0V
[Engine is running] Warm-up condition
Engine is revving from idle to about 4,000
rpm.
1.6 - 2.0V to Approximately 4.3V (Check for liner voltage rise in response to engine being
increased to about 4,000 rpm)
55
63
W
R
Intake air temperature sen-sor
Fuel rail pressure sensor power supply
[Engine is running] Warm-up condition
[Ignition switch ON]
Approximately 0.3 - 5.2V Output voltage varies with intake air temperature
Approximately 5.3V
Sensor power supply
64V(Turbocharger boost sensor /[Ignition switch ON]Approximately 5.3V
Refrigerant pressure sensor)
65
66
67
68
69
70
B
B
W
B
LG
Crankshaft position sensor ground
Camshaft position sensor ground
Sensor ground
(Sensor shield circuit)
Fuel rail pressure sensor ground
Fuel pump temperature sen-sor ground
Engine coolant temperature sensor ground
[Ignition switch ON]
[Ignition switch ON]
[Ignition switch ON]
[Ignition switch ON]
[Ignition switch ON]
[Ignition switch ON]
Approximately 0.3V
Approximately 0.3V
Approximately 0.3V
Approximately 0.3V
Approximately 0.3V
Approximately 0.3V
EC-56TROUBLE DIAGNOSIS
TERMI-
NAL
NO.
WIRE
ITEM COLOR
CONDITION
DATA
A
(DC Voltage and Pulse Signal)
71
L
Turbocharger boost sensor ground
[Ignition switch ON]
Approximately 0.3V
EC
[Engine is running]
72
BR
Refrigerant pressure sensor ground
Warm-up condition Idle speed
Approximately 0.3V
C
73BMass air flow sensor ground[Ignition switch ON]Approximately 0.3V
74
82
83
84
R
W
R
B
Intake air temperature sen-sor ground
Accelerator pedal position sensor 1 power supply
Accelerator pedal position sensor 1
Accelerator pedal position sensor 1 ground
[Ignition switch ON]
[Ignition switch ON]
[Ignition switch ON] Engine: Stopped
Accelerator pedal: Fully released [Ignition switch ON]
Engine: Stopped
Accelerator pedal: Fully depressed [Ignition switch ON]
Approximately 0.3V
D
Approximately 5.3V
E
0.95 - 1.17V
F
More than 4.6V
G
Approximately 0.3V
Sensor groundH
85(Accelerator pedal position[Ignition switch ON]Approximately 0.3V
sensor shield circuit)
Approximately 2.0 - 2.6V
87PCAN communication line[Ignition switch ON]Output voltage varies with theI
communication status.
89
SBData link connector
[Ignition switch ON] CONSULT-II: Disconnected
Approximately 0V - Battery volt-
J
age (11 - 14V)
90
91
92
W
R
B
Accelerator pedal position sensor 2 power supply
Accelerator pedal position sensor 2
Accelerator pedal position sensor 2 ground
[Ignition switch ON]
[Ignition switch ON] Engine: Stopped
Accelerator pedal: Fully released [Ignition switch ON]
Engine: Stopped
Accelerator pedal: Fully depressed [Ignition switch ON]
Approximately 5.3V
K
0.58 - 0.78V
L
More than 2.3V
M
Approximately 0.3V
Approximately 2.6 - 3.2V
95LCAN communication line[Ignition switch ON]Output voltage varies with the
communication status.
99
VStart signal
[Ignition switch ON] [Ignition switch START]
Approximately 0.3V
BATTERY VOLTAGE (11 - 14V)
[Ignition switch OFF]
Approximately 0V
Brake pedal: Fully released
100VStop lamp switch
[Ignition switch OFF]BATTERY VOLTAGE
Brake pedal: Slightly depressed(11 - 14V)
EC-57
TROUBLE DIAGNOSIS
TERMI-
NAL
NO.
WIRE
ITEM COLOR
CONDITION
DATA (DC Voltage and Pulse Signal)
[Ignition switch ON]
101
WASCD brake switch
Brake pedal: Fully released (A/T) Clutch pedal and brake pedal:
Fully released (M/T)
[Ignition switch ON]
Brake pedal: Slightly depressed (A/T) Clutch pedal and/or brake pedal:
Slightly depressed (M/T)
BATTERY VOLTAGE (11 - 14V)
Approximately 0V
[Ignition switch ON]
Approximately 4.3V
ASCD steering switch: OFF
[Ignition switch ON]
Approximately 0.3V
ON/OFF switch: Pressed
[Ignition switch ON]
102SBASCD steering switchApproximately 1.3V
CANCEL switch: Pressed
[Ignition switch ON]
Approximate