ndt inspection plan.xls

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Inspection Plan Ti Inspection plan for Ma Drawing No /Rev no : V3536 /A Material Name : ASTM A350 LF2 Description : 8"CL1500 FSNL Body Trace Code no : Oliver Po No :1423 Heat No/Rt No : SF1 318L Sl. No Check points 1 Surface cleaning - All areas free from grease,scale, etc 2 AC Electormagnetic yoke to be used for testing 3 4 5 Concentrate range to be recorded in NDT register 6 7 8 Check every area by 90 degree by elctromagnetic yoke 9 11 Post cleaning 12 Identification on part 13 Record results in Inspection register 14 Inspected By Wit Checked (Yes or No) Weight lifting capacity- 4.5 Kgs at maximum pole distance of 200mm and to be recorded Concentrate range for inks with in 1.2 to 2.4% of water or kerosen for every time prepartion Field direction and strength to be conformed with Magnetic field indicator ASTM Test block to be used for sensitivity before inspection of part If doubt in results or crack found, Apply Background contrast paint and do the test to know nature of defect. Take photograph or video for the MPI test and stored with proper identification (Example. V3615-FLK188-DF01-MPI)

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MPIInspection Plan Title:Inspection plan for Magnetic Particle InspectionDrawing No /Rev no : V3536 /AMaterial Name : ASTM A350 LF2MPI Inspected Qty :Description : 8"CL1500 FSNL BodyTrace Code no :MPI Inspected date:Oliver Po No :1423Heat No/Rt No : SF1 318LDim. Inspection No:Sl. NoCheck pointsChecked (Yes or No)Remarks1Surface cleaning - All areas free from grease,scale, etc2AC Electormagnetic yoke to be used for testing3Weight lifting capacity- 4.5 Kgs at maximum pole distance of 200mm and to be recorded4Concentrate range for inks with in 1.2 to 2.4% of water or kerosen for every time prepartion5Concentrate range to be recorded in NDT register6Field direction and strength to be conformed with Magnetic field indicator7ASTM Test block to be used for sensitivity before inspection of part8Check every area by 90 degree by elctromagnetic yoke9If doubt in results or crack found, Apply Background contrast paint and do the test to know nature of defect.11Post cleaning12Identification on part13Record results in Inspection register14Take photograph or video for the MPI test and stored with proper identification (Example. V3615-FLK188-DF01-MPI)Inspected ByWitnessed ByOliver Valves India (P) Ltd.,CoimbatoreOliver Valves India (P) Ltd.,Coimbatore

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LPIInspection Plan Title:Inspection plan for Liquid Penetrant testDrawing No /Rev no : V3536 /AMaterial Name : ASTM A350 LF2LPI Inspected Qty :Description : 8"CL1500 FSNL BodyTrace Code no :LPI Inspected date:Oliver Po No :1423Heat No/Rt No : SF1 318LDim. Inspection No:Sl. NoCheck pointsChecked (Yes or No)Remarks1Surface cleaning - All areas free from grease,scale, etcYes2Penetrant SKL-SP usedYes3Ensure all the areas are Penetrant appliedYes4Penetrant dwell time 20 minutes givenYes5Cleaner SKC-I used for cleaningYes6Properly cleaned (Cleaned direction should be same and slight wetted(SKC-I) cloth used)Yes7Developer SKD-S2 usedYes8Ensure all the areas are Developer appliedYes9Thin film of developer to be applied and 200mm gap shall be maintained from sparay nozzle to testing areaYes10Developer dwell 20 minutes givenYes11Identification on partYes12Record results in NDT registerYes13Take photograph or video for the LPI and stored with proper identification (Example. V3615-FLK188-DF01-LPI)YesInspected ByWitnessed ByOliver Valves India (P) Ltd.,CoimbatoreOliver Valves India (P) Ltd.,Coimbatore

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RTInspection Plan Title:Radiograph testingSl. NoCheck pointsChecked (Yes or No)RemarksRadiograph Report1Acceptance crieteria and procedure reference should be recorded as latest revision of WP16-562Area coverage should be mentioned as V19553Location marks should be as per WP16-56-Latest revision4Unless otherwise specified on Radiograph shooting sketch,Geometric Unsharpness should asper WP16-56.5Maximum acceptable limit RT level -II or PO requirement6Radiographer seal and sign ( RT level II or III)Radiograph shooting sketch (RSS)1Geometric unsharpness as per WP-16-56.2Source direction should be focus on the critical area.3Location marks should be as per WP16-56-Latest revision4Ensure correct Penetrometer selection as per ASME Sec V, Table T-272 or EN5Penetrometer placement placement must be on source side. Source penetrometer is not feasible that case can be acceptable for film side penetrometer6Ensure correct Penetrometer selection as per ASME Sec V, Table T-272 or EN7Density should be 2 to 38If the area of interest is curvature or complex profile, Please ensure double film techniqueRadiograph film1Check defect on film with relevent comparator (Example : thickness 50mm-E186)2Density should be 2 to 33Ensure correct Penetrometer used as per relevant Radiograph shooting sketch4Ensure correct SFD (Source to Film Distance) maintained as per relevant Radiograph shooting sketch5Placement of Penetrometer should be asper RSS6No scratches/Process mark allowed on area of interest