neco ceramics limited
DESCRIPTION
NECO CERAMICS LIMITED. LOCATION Registered Office & Works : Old Barni Karkhana Road, Bagadganj , NAGPUR – 440 008 (MS) INDIA Ph.No . : + 91-712 – 2767423, 2778345 Fax. No.: + 91-712 – 2778345 Mobile No.: +91- 9372391346 E Mail : [email protected] / [email protected]. Introduction - PowerPoint PPT PresentationTRANSCRIPT
NECO CERAMICS LIMITEDNECO CERAMICS LIMITED
LOCATIONLOCATION
Registered Office & Works :Registered Office & Works :Old Barni Karkhana Road,Old Barni Karkhana Road,
Bagadganj, NAGPUR – 440 008 (MS) INDIABagadganj, NAGPUR – 440 008 (MS) INDIAPh.No . : + 91-712 – 2767423, 2778345Ph.No . : + 91-712 – 2767423, 2778345
Fax. No.: + 91-712 – 2778345Fax. No.: + 91-712 – 2778345Mobile No.: +91- 9372391346Mobile No.: +91- 9372391346
E Mail : [email protected] / [email protected] Mail : [email protected] / [email protected]
IntroductionIntroduction
NECO Ceramics is one of the companies of “NECO Ceramics is one of the companies of “NECO GROUP ofNECO GROUP of Industries”.Industries”.
Neco Ceramics Limited is engaged in manufacturing a wide Neco Ceramics Limited is engaged in manufacturing a wide range of Refractory products to serve various market segments range of Refractory products to serve various market segments all around the globe. We believe in customer satisfaction and all around the globe. We believe in customer satisfaction and envision ourselves as partner in their growth.envision ourselves as partner in their growth.
Our business philosophy dictates that we develop long-turn Our business philosophy dictates that we develop long-turn relationship with the people we deal with. To help this relationship with the people we deal with. To help this relationship grow, we have expanded our activities to span relationship grow, we have expanded our activities to span every aspect of refractory application and installation from every aspect of refractory application and installation from concept to commissioning.concept to commissioning.
Our zealous commitment, ability and constant endeavor to Our zealous commitment, ability and constant endeavor to deliver the best quality product have positioned Neco Ceramics deliver the best quality product have positioned Neco Ceramics Limited as a preferred supplier.Limited as a preferred supplier.
Neco Ceramics is managed by highly qualified & experienced Neco Ceramics is managed by highly qualified & experienced management staff belonging to various refractory organizations.management staff belonging to various refractory organizations.
InfrastructureInfrastructure
400 M.T. Friction Screw Press400 M.T. Friction Screw Press - - 1 No1 No 150 M.T. Friction Screw Press150 M.T. Friction Screw Press - - 3 Nos.3 Nos. 100 M.T. Friction Screw Press100 M.T. Friction Screw Press -- 2 Nos.2 Nos. 75 M.T. Friction Screw Press75 M.T. Friction Screw Press -- 2 Nos.2 Nos. 150 M.T. Hydraulic Press150 M.T. Hydraulic Press -- 1 No 1 No Counter Current Intensive Mixture (Inclined)Counter Current Intensive Mixture (Inclined) -- 1 1
No No Counter Current Mixer MachineCounter Current Mixer Machine -- 3 Nos.3 Nos. Vibrating Tube MillVibrating Tube Mill -- 1 No1 No Mill House CircuitMill House Circuit Firing FacilityFiring Facility::
Continuous Gas Ring Kiln Extension Shaft Coal GassifierContinuous Gas Ring Kiln Extension Shaft Coal Gassifier
StrengthStrength
TechnicaTechnicall
AdministrativAdministrativee
MarketinMarketingg
TotalTotal
Un SkilledUn Skilled 8585 -- -- 8585
Semi SkilledSemi Skilled 4848 -- -- 4848
Highly SkilledHighly Skilled 4242 -- -- 4242
StaffStaff 2121 22 22 2626
OfficersOfficers 1616 11 11 1818
ManagersManagers 66 22 22 1010
Our Strength Our Strength Neco Neco ceramics Limitedceramics Limited
1. 1. Part of Neco Group .Part of Neco Group .
2. 2. Small and efficient team Small and efficient team working withworking with
technical consultants. technical consultants.
3. 3. Plant spread over spacious Plant spread over spacious area of 10area of 10
acres acres ..
Our Strength Our Strength Neco Neco ceramics Limitedceramics Limited
4.4. Availability of some of Raw Availability of some of Raw Material Material
(Fire Clay)from adjoining area i.e. (Fire Clay)from adjoining area i.e. Paratwara. Paratwara.
5.5. based in the centre of the Country. based in the centre of the Country.
6.6. Closer to user industries like Steel,Closer to user industries like Steel, Cement & power industries.Cement & power industries.
Our Strength Neco Our Strength Neco ceramics Limitedceramics Limited
7. 7. SPD, a Group Co. assists in SPD, a Group Co. assists in developing developing
new products. new products.
8.8. Availability of sufficient man powerAvailability of sufficient man power
Most modern eco-friendly Producer GasMost modern eco-friendly Producer Gas plant (capacity 50 lacs kcal per hour) plant (capacity 50 lacs kcal per hour) with Chamber Kiln (Of 1500 M.T. perwith Chamber Kiln (Of 1500 M.T. per month) for firing bricks. month) for firing bricks.
FUTURE PLANSFUTURE PLANS
Planning to add Planning to add supporting supporting facilities such facilities such as Mixers, as Mixers, Grinders ,ConveGrinders ,Conveyor and yor and Elevators to Elevators to improve improve profitability.profitability.
Quality Assurance Plan….. Quality Assurance Plan….. 11
GENERAL PLANT LAYOUT
INCOMING RAW MATERIAL’S
CONFIRMATION OF WEIGHT OF INCOMING RAW MATERIAL AS PER PURCHASE ORDER
LABORATORY CHECK OF MATCHSAMPLE
AS PER PURCHASE ORDER
PHYSICAL VERIFICATION, CHEMICAL ANALYSIS GRAIN SIZE
A.P., B.D., FREE IRON
ACCEPTED FOR PROCESSING REJECTED
INFORMED TO PURCHASE DEPT.&
QUALITY CONTROL LAB
MIXING AS PER INSTRUCTION OF LAB
Quality Assurance Plan….. Quality Assurance Plan….. contd.contd.
MIXING TIME, MIXING SEQUENCE, MIXER SEIVE ANALYSIS, MOISTRURE AS PER LABORATORY INSTRUCTIONS
MOULDING (SHAPING) PROCEDURE
STROKE, GREEN B.D., GREEN SIZE, TEXTURE, LAMINATION, CRACK, WARPAGE TO BE
CHECKED AT THE GREEN STAGE BY Q C LAB.
DRYING SCHEDULE AS PERINSTRUCTION OF LABORATORY
LOADING OF GREEN BRICKSIN THE KILN
MOISTURE PERCENTAGE, LEVELING, LOADING SAND, LOADING GAP,
LOADING HEIGHT,CRACK,CORNER BREAKAGE
Quality Assurance Plan….. Quality Assurance Plan….. contd.contd.
FIRING AS PER INSTRUCTION OF LABORATORY
FIRING TEMPERATURE,SOAKING TIME
UNLOADING AS PER INSTRUCTION OF
QUALITY CONTROL LAB
STACKING & SORTING
SIZE, SAGREGATION,LAMINATION, CORNER
BREAKAGE, WARPAGE,IRONSPOT, CRACK
Quality Assurance Plan….. Quality Assurance Plan….. contd.contd.
LABORATORY ANALYSIS OF FINISHED PRODUCT
BATCHWISE AND SAMPLEWISE
ALL PHYSICAL TESTING:A.P., B.D., C.C.S., R.U.L., P.L.C., P.C.E., SPALLING AS PER IS OR
CUSTOMER SPECIFICATION, CHEMICAL, THERMAL AND MINERALOGICAL PROPERTIES
AS PER CUSTOMER SPECIFICATION
READY FOR PACKING & DISPATCH OR OFFER FOR EXTERNAL INSPECTION
LOT REJECTED INFORMED TOPRODUCTION CONTOL LAB
ProductsProducts
Magnesia Carbon BricksMagnesia Carbon Bricks High Alumina Bricks for Ladle & others Up to 90% Al2O3High Alumina Bricks for Ladle & others Up to 90% Al2O3 Precast Prefired ShapesPrecast Prefired Shapes Fire Clay BricksFire Clay Bricks Magnesite BricksMagnesite Bricks Low Cement CastableLow Cement Castable Ultra Low Cement CastableUltra Low Cement Castable Conventional CastablesConventional Castables Basic Gunning & Ramming MassBasic Gunning & Ramming Mass Patching MassPatching Mass High Alumina & Fire Clay Mortar’s High Alumina & Fire Clay Mortar’s Silliminite Bricks/Blocks & othersSilliminite Bricks/Blocks & others Ladle/Tundish Covering CompoundLadle/Tundish Covering Compound Trough & Mudgun Mass (Tap Hole Clay) for Blast FurnaceTrough & Mudgun Mass (Tap Hole Clay) for Blast Furnace
Products CapacityProducts Capacity
BricksBricks -- 14,400 M.T.14,400 M.T.
MonolithicMonolithic -- 11,500 M.T.11,500 M.T.
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Major ClientsMajor Clients1.1. Bhilai Steel Plant (A unit of SAIL), BhilaiBhilai Steel Plant (A unit of SAIL), Bhilai2.2. African Steel Mills (Nigeria) Limited - NigeriaAfrican Steel Mills (Nigeria) Limited - Nigeria3.3. G K Steel – Erbil- IraqG K Steel – Erbil- Iraq4.4. International Quality Steel - DubaiInternational Quality Steel - Dubai5.5. SEASHORE Steel, DOHA, QATARSEASHORE Steel, DOHA, QATAR6.6. Murali Cement Limited - ChandrapurMurali Cement Limited - Chandrapur7.7. Vipras Casting Ltd. Khopali (Mumbai) Vipras Casting Ltd. Khopali (Mumbai) 8.8. NECO Group (Various units-10) – Siltara, RaipurNECO Group (Various units-10) – Siltara, Raipur9.9. Ispat Industries Ltd, Kalmeshwar, NagpurIspat Industries Ltd, Kalmeshwar, Nagpur10.10. Concast India Ltd, Mumbai :( Regular supplies for their Overseas Projects)Concast India Ltd, Mumbai :( Regular supplies for their Overseas Projects)11.11. Bhushan Power & Steel Limited, JharsugudaBhushan Power & Steel Limited, Jharsuguda12.12. Monnet Ispat Ltd. RaipurMonnet Ispat Ltd. Raipur13.13. Lloyds Steel Industries Ltd. Wardha & Ghugus DRI UnitLloyds Steel Industries Ltd. Wardha & Ghugus DRI Unit14.14. Sunflag Iron & steel Co. Ltd, BhandaraSunflag Iron & steel Co. Ltd, Bhandara15.15. ACC Nihon Casting Ltd, Butibori, NagpurACC Nihon Casting Ltd, Butibori, Nagpur16.16. FACOR Limited, NagpurFACOR Limited, Nagpur17.17. BEEKAY Engg. & Casting Ltd, BhilaiBEEKAY Engg. & Casting Ltd, Bhilai18.18. OPG Metals Pvt. Ltd. Salem (Tamil Nadu)OPG Metals Pvt. Ltd. Salem (Tamil Nadu)19.19. Mirra & Mirra Industries, Chennai Mirra & Mirra Industries, Chennai 20.20. Vineer Glass Industries, NagpurVineer Glass Industries, Nagpur21.21. Vineer Carbon Pvt. Ltd., NagpurVineer Carbon Pvt. Ltd., Nagpur22.22. Coromandal Prodorite Limited, ChennaiCoromandal Prodorite Limited, Chennai
Major ClientsMajor Clients22. Trufrom Techno Products Ltd., Nagpur22. Trufrom Techno Products Ltd., Nagpur23.23. Tee Cee Enterprises, ChennaiTee Cee Enterprises, Chennai24.24. Sunvijay Steel Group, NagpurSunvijay Steel Group, Nagpur25.25. S.K Gupta Pvt Ltd, MumbaiS.K Gupta Pvt Ltd, Mumbai26.26. Simplex Casting Ltd, Raipur/BhilaiSimplex Casting Ltd, Raipur/Bhilai27.27. Hari Om Metcoke Pvt Ltd., GoaHari Om Metcoke Pvt Ltd., Goa28.28. Balaji Associates, ChennaiBalaji Associates, Chennai29.29. Tata Metallic Limited, Reddi (Sindudurg Dist. - MS.) Tata Metallic Limited, Reddi (Sindudurg Dist. - MS.)
(Formerly Usha Ispat Limited)(Formerly Usha Ispat Limited)30.30. Chennai Refractory & Minerals ChennaiChennai Refractory & Minerals Chennai31.31. J.M. Samasthiya Refractories, ChennaiJ.M. Samasthiya Refractories, Chennai32.32. Kapilansh Dhatu Udyog Pvt Ltd., NagpurKapilansh Dhatu Udyog Pvt Ltd., Nagpur33.33. Prabhu Steel Industries Limited, Nagpur Prabhu Steel Industries Limited, Nagpur 34.34. Solar Explosive Limited, Bazargaon, NagpurSolar Explosive Limited, Bazargaon, Nagpur35.35. Navanagar Metcoke Ltd. RajkotNavanagar Metcoke Ltd. Rajkot36.36. Usha Fuels Pvt Ltd. Raipur Usha Fuels Pvt Ltd. Raipur 37.37. Abhijeet Infrastructure Limited, Siltara (Raipur)Abhijeet Infrastructure Limited, Siltara (Raipur)38.38. Corporate Ispat Alloys Limited – SiltaraCorporate Ispat Alloys Limited – Siltara39.39. Indo Rama Synthetics Limited – ButiboriIndo Rama Synthetics Limited – Butibori40.40. Uttam Galva Mettalics Ltd. – Wardha & OthersUttam Galva Mettalics Ltd. – Wardha & Others41.41. Export Customers:- Export Customers:-
(I) M/S: G K Steel –ERBIL, IRAQ.(I) M/S: G K Steel –ERBIL, IRAQ.
(II) International Quality Steel Ltd. – Dubai,(II) International Quality Steel Ltd. – Dubai,
(III) African Steel Co. Ltd. – Nigeria (III) African Steel Co. Ltd. – Nigeria
(IV) Concast (India) Ltd. for their projects at:- (IV) Concast (India) Ltd. for their projects at:-
(a) Salman Johar - Riyad, Saudi Arabia (a) Salman Johar - Riyad, Saudi Arabia
(b) Steel Rolling Mills – Uganda(b) Steel Rolling Mills – Uganda
( c) Sunflag Steel Ltd. – Lagos, Nigeria( c) Sunflag Steel Ltd. – Lagos, Nigeria
(d) Hanjee Islam Uddin Steel N Re-Rolling(d) Hanjee Islam Uddin Steel N Re-Rolling
Mills Ltd.- BangladeshMills Ltd.- Bangladesh
(e) Modern Steel Ltd. – Chhitagong(e) Modern Steel Ltd. – Chhitagong
BangladeshBangladesh
Future PlansFuture Plans 800 M.T. Hydraulic Press.800 M.T. Hydraulic Press.
Setting up of Raw Material Calcinations Setting up of Raw Material Calcinations Unit as a part of backward integration Unit as a part of backward integration strategy.strategy.
Acquiring mines of the input Raw Materials Acquiring mines of the input Raw Materials for further backward integration of Raw for further backward integration of Raw Material calcinations unit.Material calcinations unit.
Setting up of Raw Material beneficiation Setting up of Raw Material beneficiation unit for quality enhancement of the mined unit for quality enhancement of the mined Raw Materials.Raw Materials.
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