new alcoa fastening systems commercial products: a global … · 2010. 7. 4. · semi-installed...
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Helical CoilThread Repair Kits
Helical CoilThread Repair Kits
Alcoa Fastening Systems (AFS) maintains company offices
in the United States and Canada, with offices in many
other countries.Authorized AFS fastener distributors are
Alcoa Fastening Systems Commercial Products: A Global Organization
also located in many of the world’s industrial centers,
where they provide a ready source of AFS fasteners,
installation tools, tool parts, and application assistance.
Americas
Headquarters8001 Imperial DriveWaco,TX 76712, USAP.O. Box 8117Waco,TX 76714-8117, USATel: 800 388 4825Fax: 800 798 4825
Indianapolis Distribution4536 West 78th StreetIndianapolis, IN 46268, USATel: 800 732 3470 ext 1Fax: 800 573 2645
Kingston Operations1 Corporate DriveKingston, NY 12401, USATel: 800 278 4825Fax: 845 334 7333
Latin America SalesAvenida Parque Lira79-402 TacubayaMEXICO C P 11850Tel: 52 55 5515 1776Fax: 52 55 5277 7564
Your Authorized DistributorMississauga Distribution6150 Kennedy Road, Unit 10Mississauga, Ontario L5T-2J4CANADATel: 905 564 4825Fax: 905 564 1963
Stoughton Operations44 Campanelli ParkwayStoughton, MA 02072, USATel: 800 732 3470 ext 2Fax: 800 644 2177
Waco Operations8001 Imperial DriveWaco,TX 76712, USAP.O. Box 8117Waco,TX 76714-8117, USATel: 800 388 4825Fax: 800 798 4825
International Locations
Melbourne Operations20 Stamford RoadOakleigh,Victoria, 3166AUSTRALIATel: 61 3 9567 3321Fax: 61 3 9563 1980
Shanghai SalesNo.1277, Zhongshan Xi RoadHailuo Building, Room 504Shanghai, 200051, CHINATel: 86-21-62700949Fax: 86-21-62701964
Telford OperationsUnit C, Stafford Park 7Telford, Shropshire TF3, 3BQUNITED KINGDOMTel: 44 1952 290011Fax: 44 1952 290459
For The Long Haul,The Future of Fastening Technology,The Future of Assembly Technology,The Future of ToolingTechnology, and Tools of Productivity are service marks of AlcoaFastening System. AFS provides technical assistance regardingthe use and application of Huck fasteners and tooling.
Part Number: ???????????????
© 2006 Alcoa Fastening SystemsE-mail: [email protected] • www.alcoafasteningsystems.com
NOTICE:The information contained in this publication is only forgeneral guidance with regard to properties of the productsshown and/or the means for selecting such products, and is notintended to create any warranty, express, implied, or statutory; allwarranties are contained only in AFS’s written quotations,acknowledgements, and/or purchase orders. It is recommendedthat the user secure specific, up-to-date data and informationregarding each application and/or use of such products.
ValueCoilTM AdvantagesValueCoilTM inserts are the quick and easy method forrepairing damaged threads, or creating stronger originalsized threads in alloys and composite materials in originalequipment manufacture.
Quick and easy to useCreate stronger threads in most materialsReduces thread wearReturned thread to original sizeSimplified changeover from unified tometric and vice versaWide temperature toleranceMade from corrosion resistant stainless steelInterchangeable with other brands of inserts and tooling
This versatility makes ValueCoilTM Inserts suitable for awide range of applications.
Damaged Thread
Semi-installed Insert
Fixed Thread
1. DrillDrill to clear out the damaged
thread (if necessary).
2. TapThread insert tap supplied. Tap
thread should match up with bolt.
3. InstallWind insert in with light downwardpressure until 1/4 to 1/2 turn belowthe surface, driving tang towards
the bottom of the hole.
4. Remove TangRemove tool and sit back on top oftang. Tap down sharply. Do not tryto twist tang off. For sparkplug andlarge fine thread inserts, use long
nose pliers and pull tang out.
Automotive RepairsCommonly used in automotive machine shops for sparkplug and general thread repairs.
Machine ShopsValueCoilTM thread repair kits help prevent costlymachine downtime.
How a ValueCoilTM Insert WorksValueCoilTM inserts are rolled from high quality stainlesssteel wire with a diamond shaped cross section,woundto the shape of a spring thread.Once the wire is woundinto a helical coil and installed into a tapped hole, itprovides a permanent and wear resistant thread in theparent material that is generally stronger than the originalthread.The inserts are designed to be greater indiameter than the tapped hole and compress as they areinstalled. This allows maximum surface contact area withthe tapped thread, safely and permanently anchoring theinserts into place.
VALUECOIL KITS™ FOR THREAD STRENGTHENING OR REPAIR
Inch UNC kits contain a drill, STI tap*, install tool and insertsThread Part Inserts per Drill RefillPitch # Kit Size Packet ##4-40 33549V 10 #31 23549V#6-32 33569V 10 #25 23569V#8-32 33589V 10 11/64 23589V#10-24 33609V 10 13/64 23609V1/4-20 33049V 10 17/64 23049V5/16-18 33059V 10 21/64 23059V3/8-16 33069V 10 25/64 23069V7/16-14 33079V 5 29/64 23079V1/2-13 33089V 5 17/32 23089V
Inch UNF kits contain a drill, STI tap*, install tool and insertsThread Part Inserts per Drill RefillPitch # Kit Size Packet ##10-32 34609V 10 13/64 24609V1/4-28 34049V 10 17/64 24049V5/16-24 34059V 10 21/64 24059V3/8-24 34069V 10 25/64 24069V7/16-20 34079V 5 29/64 24079V1/2-20 34089V 5 33/64 24089V
Metric Coarse kits contain a drill, STI tap*, install tool and insertsThread Part Inserts per Drill RefillPitch # Kit Size Packet #M4-0.7 35049V 10 13/64 25049VM5-0.8 35059V 10 17/64 25059VM6-1.0 35069V 10 21/64 25069VM8-1.25 35089V 10 25/64 25089VM10-1.5 35109V 10 29/64 25109VM12-1.75 35129V 5 33/64 25129V
Metric Fine kit contains a drill, STI tap*, install tool and insertsThread Part Inserts per Drill RefillPitch # Kit Size Packet #M10-1.25 37109V 10 13/32 27109V
Spark Plug kit contains pilot nose tap, install tool and insertsThread Part Inserts per Drill RefillPitch # Kit Size Packet #M14-1.25 Spark Plug* 38149V 9 N/A 28149VM14-1.25 Plug Saver*(taper seat) 38148V 9 N/A 28148V*includes 3 each 3/8, 1/2 & 3/4 lengths
MerchandisersThread Part ContentsPitch #
US Inch Merchandiser contains:US Inch display 3300V 10-32, 1/4-20, 5/16-18, 3/8-16, 7/16-14, 1/2-13
Metric Merchandiser contains:Metric display 3500V M4-0.7, M5-0.8, M6-1.0, M8-1.25, M10-1.5, M12-1.75Insert refill packets contain same quantity as kit*Screw Thread Insert Tap
ValueCoilTM AdvantagesValueCoilTM inserts are the quick and easy method forrepairing damaged threads, or creating stronger originalsized threads in alloys and composite materials in originalequipment manufacture.
Quick and easy to useCreate stronger threads in most materialsReduces thread wearReturned thread to original sizeSimplified changeover from unified tometric and vice versaWide temperature toleranceMade from corrosion resistant stainless steelInterchangeable with other brands of inserts and tooling
This versatility makes ValueCoilTM Inserts suitable for awide range of applications.
Damaged Thread
Semi-installed Insert
Fixed Thread
1. DrillDrill to clear out the damaged
thread (if necessary).
2. TapThread insert tap supplied. Tap
thread should match up with bolt.
3. InstallWind insert in with light downwardpressure until 1/4 to 1/2 turn belowthe surface, driving tang towards
the bottom of the hole.
4. Remove TangRemove tool and sit back on top oftang. Tap down sharply. Do not tryto twist tang off. For sparkplug andlarge fine thread inserts, use long
nose pliers and pull tang out.
Automotive RepairsCommonly used in automotive machine shops for sparkplug and general thread repairs.
Machine ShopsValueCoilTM thread repair kits help prevent costlymachine downtime.
How a ValueCoilTM Insert WorksValueCoilTM inserts are rolled from high quality stainlesssteel wire with a diamond shaped cross section,woundto the shape of a spring thread.Once the wire is woundinto a helical coil and installed into a tapped hole, itprovides a permanent and wear resistant thread in theparent material that is generally stronger than the originalthread.The inserts are designed to be greater indiameter than the tapped hole and compress as they areinstalled. This allows maximum surface contact area withthe tapped thread, safely and permanently anchoring theinserts into place.
VALUECOIL KITS™ FOR THREAD STRENGTHENING OR REPAIR
Inch UNC kits contain a drill, STI tap*, install tool and insertsThread Part Inserts per Drill RefillPitch # Kit Size Packet ##4-40 33549V 10 #31 23549V#6-32 33569V 10 #25 23569V#8-32 33589V 10 11/64 23589V#10-24 33609V 10 13/64 23609V1/4-20 33049V 10 17/64 23049V5/16-18 33059V 10 21/64 23059V3/8-16 33069V 10 25/64 23069V7/16-14 33079V 5 29/64 23079V1/2-13 33089V 5 17/32 23089V
Inch UNF kits contain a drill, STI tap*, install tool and insertsThread Part Inserts per Drill RefillPitch # Kit Size Packet ##10-32 34609V 10 13/64 24609V1/4-28 34049V 10 17/64 24049V5/16-24 34059V 10 21/64 24059V3/8-24 34069V 10 25/64 24069V7/16-20 34079V 5 29/64 24079V1/2-20 34089V 5 33/64 24089V
Metric Coarse kits contain a drill, STI tap*, install tool and insertsThread Part Inserts per Drill RefillPitch # Kit Size Packet #M4-0.7 35049V 10 13/64 25049VM5-0.8 35059V 10 17/64 25059VM6-1.0 35069V 10 21/64 25069VM8-1.25 35089V 10 25/64 25089VM10-1.5 35109V 10 29/64 25109VM12-1.75 35129V 5 33/64 25129V
Metric Fine kit contains a drill, STI tap*, install tool and insertsThread Part Inserts per Drill RefillPitch # Kit Size Packet #M10-1.25 37109V 10 13/32 27109V
Spark Plug kit contains pilot nose tap, install tool and insertsThread Part Inserts per Drill RefillPitch # Kit Size Packet #M14-1.25 Spark Plug* 38149V 9 N/A 28149VM14-1.25 Plug Saver*(taper seat) 38148V 9 N/A 28148V*includes 3 each 3/8, 1/2 & 3/4 lengths
MerchandisersThread Part ContentsPitch #
US Inch Merchandiser contains:US Inch display 3300V 10-32, 1/4-20, 5/16-18, 3/8-16, 7/16-14, 1/2-13
Metric Merchandiser contains:Metric display 3500V M4-0.7, M5-0.8, M6-1.0, M8-1.25, M10-1.5, M12-1.75Insert refill packets contain same quantity as kit*Screw Thread Insert Tap
Helical CoilThread Repair Kits
Helical CoilThread Repair Kits
Alcoa Fastening Systems (AFS) maintains company offices
in the United States and Canada, with offices in many
other countries.Authorized AFS fastener distributors are
Alcoa Fastening Systems Commercial Products: A Global Organization
also located in many of the world’s industrial centers,
where they provide a ready source of AFS fasteners,
installation tools, tool parts, and application assistance.
Americas
Headquarters8001 Imperial DriveWaco,TX 76712, USAP.O. Box 8117Waco,TX 76714-8117, USATel: 800 388 4825Fax: 800 798 4825
Indianapolis Distribution4536 West 78th StreetIndianapolis, IN 46268, USATel: 800 732 3470 ext 1Fax: 800 573 2645
Kingston Operations1 Corporate DriveKingston, NY 12401, USATel: 800 278 4825Fax: 845 334 7333
Latin America SalesAvenida Parque Lira79-402 TacubayaMEXICO C P 11850Tel: 52 55 5515 1776Fax: 52 55 5277 7564
Your Authorized DistributorMississauga Distribution6150 Kennedy Road, Unit 10Mississauga, Ontario L5T-2J4CANADATel: 905 564 4825Fax: 905 564 1963
Stoughton Operations44 Campanelli ParkwayStoughton, MA 02072, USATel: 800 732 3470 ext 2Fax: 800 644 2177
Waco Operations8001 Imperial DriveWaco,TX 76712, USAP.O. Box 8117Waco,TX 76714-8117, USATel: 800 388 4825Fax: 800 798 4825
International Locations
Melbourne Operations20 Stamford RoadOakleigh,Victoria, 3166AUSTRALIATel: 61 3 9567 3321Fax: 61 3 9563 1980
Shanghai SalesNo.1277, Zhongshan Xi RoadHailuo Building, Room 504Shanghai, 200051, CHINATel: 86-21-62700949Fax: 86-21-62701964
Telford OperationsUnit C, Stafford Park 7Telford, Shropshire TF3, 3BQUNITED KINGDOMTel: 44 1952 290011Fax: 44 1952 290459
For The Long Haul,The Future of Fastening Technology,The Future of Assembly Technology,The Future of ToolingTechnology, and Tools of Productivity are service marks of AlcoaFastening System. AFS provides technical assistance regardingthe use and application of Huck fasteners and tooling.
Part Number: ???????????????
© 2006 Alcoa Fastening SystemsE-mail: [email protected] • www.alcoafasteningsystems.com
NOTICE:The information contained in this publication is only forgeneral guidance with regard to properties of the productsshown and/or the means for selecting such products, and is notintended to create any warranty, express, implied, or statutory; allwarranties are contained only in AFS’s written quotations,acknowledgements, and/or purchase orders. It is recommendedthat the user secure specific, up-to-date data and informationregarding each application and/or use of such products.