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NEW Innovative Vacuum Solutions

Venturi Vacuum Cartridges and Pumps Replace Clogged

Multi-Stage Pumps

RTM Series™

Vacuum Technology Experts

Over 30,000 Vacuum Solutions for AutomationOver 30,000 Vacuum Solutions for Automation

www.vaccon.com

Venturi Vacuum Pumps Integrate Vacuum into

ISO 5599/1 Valves in Minutes

Vac-Stac™ Series

Let Vaccon replace your clogging pumps and forget about maintenance!

NEW! Interchangeable, Maintenance-Free Vacuum Cartridges Quickly Replace Failed Multi-Stage Pumps

RTM Series Vacuum Pumps

RTM Series Threaded Vacuum Cartridges

Vaccon’s RTM Series™ cartridges and pumps are designed to replace failed or clogged multi-stage pumps to maximize productivity and minimize downtime. RTM cartridges thread directly into existing multi-stage vacuum pumps and vacuum grippers for immediate, reliable, trouble-free operations.

Rugged/simple design: Vaccon’s single-stage design features a straight-through design with no moving parts to clog or wear out.

Saves money: Vaccon pumps never lose suction or require costly filters, vacuum cup screens or maintenance.

Maximizes productivity: RTM high performance Mid Series cartridges operate continuously without maintenance, eliminating downtime, increasing productivity and improving profitability.

Quick installation: Simply remove the threaded multi-stage cartridge and screw-in the Vaccon RTM single-stage replacement unit. Pump units can be exchanged in minutes in many cases.

Ideal Applications:• P ackaging – carton erecting, robot palletizing,

bag/box opening• P ick and place for applications requiring accurate

part placement of small to medium objects• E nd-of-Arm-Tooling/Robotic systems• Automated assembly• Material handling• Vessel evacuation• Vacuum clamping and holding fixtures

Features and Benefits:• In terchangeable cartridges allow you to quickly upgrade performance

when your needs change• C ompact and lightweight – modular pump design speeds installation

and minimizes assembly• E asy mounting – fractional and metric T-slot compatible• F ast response – installs close to vacuum point, no delay due

to long plumbing lines• S afe operation – no electricity required at pump• Tr ouble-free operation – no flap valves to clog or stick open• E conomical – efficient air consumption

Reliable, Tough, Maintenance-FreeIdeal for small part pick and place for applications: automated assembly, robotics, and packaging – vessel evacuation – vacuum clamping / holding fixtures.

Multi-Stage Pump withRTM Cartridge Installed

RTM Pump Face Mounted RTM Pump Top Mounted

RTM Series Venturi Vacuum Cartridges and Pumps

Phone: 1-800-848-8788 or 508-359-7200 E-Mail: [email protected] 3

www.vaccon.com © 2015 Vaccon Company

RTM Pumps are Fractional and Metric T-Slot Compatible


Maintenance / Repair Cost Comparison:

Vacuum Cup Screen

Multi-Stage Vacuum Cartridge• Operates with flap valves• Requires filters and screens

to protect flap valves• Flap valves clog• Requires maintenance to clean or replace• Ongoing maintenance costs

Vacuum Filter• Requires maintenance to clean or replace• Ongoing maintenance costs

• Requires screens• Requires maintenance to clean or replace• Ongoing maintenance costs

Vaccon RTM Vacuum Cartridge• No flap valves• No filters, no screens required• No clogging• No maintenance• No additional costs

No Vacuum Filter•

No additional costs

RTM Vacuum Cup• No screen required• No maintenance•

No additional costs

Pump Options:• A vailable as threaded vacuum cartridges or full pump units• 1 1 different performance levels: vacuum flows up to 3.2 SCFM [90.6 LPM] and vacuum levels up to 28” Hg [948 mbar] • V acuum gauges, switches and sensors for parts presence and vacuum level detection• 1 .5” [40 mm] extrusion mounting kits: top or face orientations• V acuum cups in a wide range of styles and sizes• I mperial (3/8 NPT) and metric (G 1/4) vacuum port threads

Multi-Stage Vacuum Cup

© 2015 Vaccon Company

Phone: 1-800-848-8788 or 508-359-7200 E-Mail: [email protected]

www.vaccon.com

RTM Pump with OptionalTop Mount Extrusion Kit

(MK-RTM)

RTM Pump with OptionalFace Mount Extrusion Kit

(MK-UB14-40-RTM)

VacuumFilter

Performance Level Designations: “L” 0-10” Hg [0 to 339 mbar] for low vacuum / high flow applications (not available in 60 size cartridge) “M” 0-20” Hg [0 to 677 mbar] for medium vacuum / high flow applications “H” 0-28” Hg [0 to 948 mbar] for high vacuum / standard flow applications

RTM Series Venturi Vacuum Pump and Threaded Cartridge Specifications


Cartridge Material:Silencer Material:Medium:Operating Temperature:Operating Pressure:

RTM Series Threaded Cartridge Standard Specifications: Anodized Aluminum, Buna-N O-rings Nylon body, felt elementFiltered (50 micron) un-lubricated non-corrosive dry gases-30° to ~250°F [-34° to ~121°C] 80 PSI [5.5 bar] (standard) or 60 PSI [4.0 bar] – Consult Factory for other operating pressures

RTM Series Threaded Cartridge Operating and Installation Requirements: Cartridge Size:Cartridge Thread:Supply Line: Vacuum Line:Vacuum Line Filtration:

C60 (M, H) to C150 (L, M, H) M14 x 1 thread (metric)3/8” [10 mm] O.D. tube3/8” [10 mm] O.D. tubeTypically vacuum filters are not required, if desired, Vaccon recommends – V125LPM, please see page 254of Vaccon’s Master Catalog.

RTM Series Standard Pump Specifications: Body Material:Cartridge Material:Silencer Material:Medium:Operating Pressure:Operating Temperature:Orientation:

Anodized AluminumAnodized Aluminum, Buna-N O-rings, Nylon Silencer Nylon body, felt elementFiltered (50 micron) un-lubricated non-corrosive dry gases80 PSI [5.5 bar] (standard) or 60 PSI [4.0 bar] – Consult Factory for other operating pressures-30° to ~250°F [-34° to ~121°C] Any position

RTM Series Pump Operating and Installation Requirements: Cartridge Size:Cartridge Thread:Supply Line: Vacuum Line:Vacuum Line Filtration:

Control Valve:Mounting Holes:

C60 (M, H) to C150 (L, M, H)M14 x 1 thread (metric)3/8” [10 mm] O.D. tube3/8” [10 mm] O.D. tubeTypically vacuum filters are not required, if desired, Vaccon recommends – V250LPM, please see page 254 of Vaccon’s Master Catalog.3 way / 2 position (faster part release), minimum orifice - 0.125" [3 mm]Mounting holes accept #10-32 or M5 screws

Please note: RTM Threaded Vacuum Cartridges are not interchangeable with other Vaccon Threaded Vacuum Cartridges



NEW! Vaccon Vac-Stac™ Pumps Integrate Vacuum into ISO 5599/1 Size-1 Valves in Minutes

Vac-Stac™ Pump Examples, with Optional Silencer

Vaccon’s Vac-Stac™ Series modular venturi vacuum pumps are designed specifically to integrate with ISO 5599/1 Size-1 directional control valves. Vaccon’s Vac Stac pumps provide the quickest and most efficient way to incorporate vacuum with individual ISO valve bases or manifold assemblies for automation applications including pick & place and material handling operations in packaging, automotive and food processing industries.

Similar to “sandwich” flow control valves or pressure regulators, Vac-Stac pumps offer Original Equipment Manufacturers (OEMs) and machine designers an efficient solution to control air and vacuum in one compact unit. Installation is quick and easy, simply remove the ISO valve body from its base, mount the Vac-Stac pump to the valve base, and reattach the valve body to the combined pump/base. Vac-Stac pumps add less than 2 inches to the valve stack height and can be easily retrofitted into existing equipment and systems.

• Reliable/simple design: Vaccon’s single-stage pumps feature a straight-through design with no moving parts to clog or wear out.

• Saves money, time and space: Vac-Stac pumps eliminate the need for separate vacuum pumps and air lines, minimizing the number of pneumatic components and fittings saving money, time, and space.

• Maximizes productivity: Vaccon pumps work continuously, maintenance-free without filters, no matter the environment, eliminating downtime, increasing productivity and improving profitability.

• Quick installation: Installs in minutes; simply remove the ISO valve body from its base, mount the Vac-Stac pump to the valve base, and reattach the valve body to the combined pump/base.

• Universal: Fits any manufacturer’s ISO 5599/1 Size-1 directional control valve without modification or retooling.

Pump Options:• 11 different performance levels: vacuum flows

up to 3.2 SCFM [90.6 LPM] and vacuum levels up to 28” Hg [948 mbar]

• Interchangeable vacuum cartridges can be exchanged • Vacuum gauges, glycerin filled• Vacuum cups in a wide range of styles and sizes

An efficient solution to control air and vacuum in one compact unit...

Vac-Stac Series Venturi Vacuum Pumps



www.vaccon.com

Vaccon also offers a solenoid controlled venturi pump that integrates with the MAC 92 Series Sub Base

VS1-(60, 90, 100, 150)(L, M, H) Vac-Stac™ Mid Series Configurations and Options:All Vaccon pumps offer a variety of options and accessories to meet your specific requirements. Please configure your pump from the options listed below.

ISO 5599/1 Size 1 - Valve Base (customer supplied)

Cartridge Assembly Nozzle & Diffuser

ST4A-2 - Silencer (optional)

RM-38 - Silencer (recommended)

ISO 5599/1 Size 1 - Valve Body (customer supplied)

How to Specify:

Vaccon does not recommend shipping gauges attached to pumps. Please specify as a

H60VS1

60 (n/a in L) 90 100150

P/N Max. Flow Level

6066666000000060Imperial Thread

VS1 NPT

P/N

G-PortMetric Thread

I-VS1P/N

LM H

P/N

10”Hg [339 mbar]20”Hg [677 mbar]

80 PSI [5.5 bar] (standard)

Max. Vac Level

28”Hg [948 mbar]

60 PSI [4.0 bar]60

P/N

Closed End (recommended)Straight-through (optional)

RM-38ST4A-2

P/N

ST4A-2

VG-150-GF – Vacuum Gauge (optional)

60- - -

Vacuum Gauge




P/N

Performance Level Designations: “L” 0-10” Hg [0 to 339 mbar] for low vacuum / high flow applications (not available in 60 size cartridge) “M” 0-20” Hg [0 to 677 mbar] for medium vacuum / high flow applications “H” 0-28” Hg [0 to 948 mbar] for high vacuum / standard flow applications

Vac-Stac Series Venturi Vacuum Pump Specifications

Vac-Stac Series Pump Standard Specifications: Cartridge Material:Silencer Material:Medium:Operating Temperature:Operating Pressure:

Anodized Aluminum, Buna-N O-rings Polyethylene body, polyvinyl foam elementFiltered (50 micron) un-lubricated non-corrosive dry gases-30° to ~250°F [-34° to ~121°C] 80 PSI [5.5 bar] (standard) or 60 PSI [4.0 bar] – Consult Factory for other operating pressures

Vac-Stac Series Operating and Installation Requirements: Cartridge Size:Exhaust Port Thread: Gauge Port Thread:ISO Valve Compatibility:

C60 (M, H) to C150 (L, M, H) 3/8 NPT1/8 NPT (accommodates optional VG-150-GF vacuum gauge)The Vac-Stac Series pumps integrate with ISO 5599/1 Size-1 directional control valves. Please note the air supply and vacuum ports are located on the ISO 5599/1 base.

W

RM38 SILENCER

N

R

P

4X 'D'MOUNTING HOLES

‘C' EXHAUST PORT

ST

UV

W

ST4A-2 SILENCER

Top - Valve SideF

J

K

ML

EH

'Y' VACUUM GAUGEPORT (OPTIONAL)

'C' EXHAUST PORT

AA

Z



www.vaccon.com


Model # Vac-Stac (VS1) C D E F H J K L M N P R S T U V W Y w/ RM38 6.22 w/ ST4A-2 6.57

Model # Vac-Stac (VS1) C D E F H J K L M N P R S T U V W Y w/ RM38 157.99 w/ ST4A-2 166.88

1/8NPT

4.83 14.73 24.13 39.62 51.0521.84 6.35 13.46 24.13 37.85 27.943/8NPT

5.33 29.97 31.75

1/8NPT

0.19 0.58 0.95 1.56 2.010.86 0.25 0.53 0.95 1.49 1.103/8NPT

0.21 1.18 1.25 1.49

37.85

Performance Data for RTM Series and Vac-Stac Series Venturi Vacuum Pumps and Threaded Vacuum Cartridges

Mid Series Venturi Vacuum Cartridges



The RTM Series and Vac-Stac Series of threaded venturi vacuum cartridges and pumps are available in 11 different performance levels from 0’ to 28” Hg vacuum level [0 to 940 mbar] and 0.5 to 4.80 SCFM [14.2 to 135.9 LPM]. If your application needs change, you may change the pump’s performance by simply exchanging the RTM threaded vacuum cartridge.

L is for “Low” vacuum levels up to 10”Hg [339 mbar] for applications handling delicate parts, thin walled materials and for process control.

L-Series Venturis for High Vacuum Applications

0”Hg 3”Hg 9”Hg6”Hg 10”Hg

0”Hg 3”Hg 9”Hg6”Hg 10”Hg

Note 1: Standard operating pressure for Vaccon pumps is 80 PSI [5.5 bar]. Pumps can be factory modified to run at other operating pressures, i.e. 60 PSI [4 bar] etc. The values shown in the performance chart are identical for all operating pressures.

Note 2: Evacuation speed is linear with volume, a 2 cu. ft. volume will take twice as long to evacuate as 1 cu. ft. volume.

Supply Pressure

0 10

113 4.0SCFMLPM

85

99 3.5

3.0

57

71 2.5

2.0

43 1.5

1.028

14 0.5

0 020 30 40 50 60 70 80 90 100

Air C

onsu

mpt

ion

150M

100M

90M

60M

Air Consumption vs Supply PressureMid Series - “M” Models

PSI0 0.7 1.4 2.1 2.8 3.5 4.1 4.8 5.5 6.2 7.0 BAR

Supply Pressure

0 10

948 28"Hgmbar

813 24

20677

16542

12406

8271

135 4

0 020 30 40 50 60 70 80 90 100

Vacu

um L

evel

Static Vacuum vs Supply PressureMid Series - “M” Models

PSI0 0.7 1.4 2.1 2.8 3.5 4.1 4.8 5.5 6.2 7.0 BAR

Supply Pressure

0 10

113

99

4.0

3.0

3.5

2.5

2.0

1.5

1.0

0.5

0

SCFMLPM

85

71

57

43

28

14

020 30 40 50 60 70 80 90 100

150M

100M

90M

60M

Vacuum Flow vs Supply PressureMid Series - “M” Models

PSI

Vacu

um F

low

0 0.7 1.4 2.1 2.8 3.5 4.1 4.8 5.5 6.2 7.0 BAR


M-Series Venturis for Medium Vacuum Applications

M

CartridgeType

60M90M

100M150M

60M90M

100M150M

CartridgeType

CartridgeType

60M90M

100M150M

60M90M

100M150M

CartridgeType





www.vaccon.com


H-Series Venturis for High Vacuum Applications

H is for “High” vacuum levels up to 28” Hg [948 mbar] for applications involving non-porous materials (steel, plastic, glass, etc.). The High vacuum level provides high vacuum force for lifting heavy materials and holding them securely.





Supply Pressure

0 10

199 7SCFMLPM

142

170 6

85

113

5

4

57

3

2

28 1

0 020 30 40 50 60 70 80 90 100

Air C

onsu

mpt

ion

150H

100H

90H

60H

Air Consumption vs Supply PressureMid Series - “H” Models

PSI0 0.7 1.4 2.1 2.8 3.5 4.1 4.8 5.5 6.2 7.0 BAR

Supply Pressure

0 10

948 28"Hgmbar

813 24

20677

16542

12406

8271

135 4

0 020 30 40 50 60 70 80 90 100

Vacu

um L

evel

Static Vacuum vs Supply PressureMid Series - “H” Models

PSI0 0.7 1.4 2.1 2.8 3.5 4.1 4.8 5.5 6.2 7.0 BAR

Supply Pressure

0 10

99 3.5SCFMLPM

85 3.0

71 2.5

57 2.0

43 1.5

28 1.0

14 0.5

0 020 30 40 50 60 70 80 90 100

150H

100H

90H

60H

Vacuum Flow vs Supply PressureMid Series - “H” Models

0 0.7 1.4 2.1 2.8 3.5 4.1 4.8 5.5 6.2 7.0PSIBAR

Vacu

um F

low

Model #

C60H-RTMC90H-RTM

C100H-RTM

CartridgeType

C60H-RTMC90H-RTM

C100H-RTMC150H-RTM

60H90H

100H150H

60H90H

100H150H

CartridgeType

C60H-RTMC90H-RTM

C100H-RTMC150H-RTM

60H90H

100H150H

Model #

C60H-RTMC90H-RTM

C100H-RTM

CartridgeType

C60H-RTMC90H-RTM

C100H-RTMC150H-RTM

60H90H

100H150H

60H90H

100H150H

CartridgeType

C60H-RTMC90H-RTM

C100H-RTMC150H-RTM

60H90H

100H150H



Vaccon has a wide selection of vacuum cups in different styles, sizes, shapes, and materials. From glass to cardboard to bakery products, we have a cup to pick it up. Please visit us at to see our current line of vacuum cups and fittings. Unsure which vacuum cup is needed for your particular www.vaccon.com/cups.aspxmaterial handling requirements? Download our Vacuum Cup Selection Guide at http://www.vaccon.com/pdfFiles/Cup-Selection-Guide.pdf, contact our vacuum experts at 508-359-7200 or email us at [email protected]. We continually add new vacuum cups to our line, adding new capabilities – our newest offerings include:

Dual Durometer cups are a combination of polyurethane with 30 and 60 durometers (stiffness). The dual durometer cups are durable and offer long wear and excellent sealing capability for uneven and porous surfaces. Available in single and double bellows models with sizes from 0.6” [15 mm] to 2.75” [70 mm].

Dual Durometer Cups

Industries and Applications: Ÿ Packaging/Pick & Place Ÿ Paper, Wood & PulpŸ Flexible plastic pouches / bag opening

VCD-B20P Dual Durometer Double Bellows, 20 mm / 0.79” OD $20.50VCD-B70P-38F Dual Durometer Double Bellows, 70 mm / 2.75” OD (with 3/8 NPTF) $66.00VCD-B50P-1 Dual Durometer Single Bellows, 50 mm / 1.97” OD $27.50For more sizes, please contact factory

Cup Description -- Non-Marking Cups without fittingsPart #Part #

Industries and Applications: Ÿ Pick & place handling of:

Glass, foils and filmsŸ Semiconductor/ElectronicsŸ Solar/Photovoltaics

Cup Description -- Non-Marking Cups without fittingsPart #Part #VCNM-F20-NR Non-Marking Ultra Flat Cup, 20 mm / 0.79” OD $21.75VCNM-F40-NR Non-Marking Ultra Flat Cup, 40 mm / 1.57” OD $23.25VCNM-F80-NR Non-Marking Ultra Flat Cup, 80 mm / 3.15” OD $35.25For more sizes, please contact factory



www.vaccon.com

Vacuum Cups

Cup Description -- Non-Marking Cups without fittingsPart #Part #VCC-E-033-S Multi Bellows Silicone Egg Cup 1.23” OD $20.00VCC-E-034-SR Multi Bellows Red Silicone Egg Cup 1.34” OD $9.00 VCC-E-037-SR Multi Bellows Red Silicone Egg Cup 1.46” OD $28.00For more sizes, please contact factory

Egg cups safely handle delicate, round objects such as eggs and ceramics. Vaccon offers custom inline venturi vacuum pumps specifically designed for handling these materials. Egg Cups do not require fittings when used with this custom pump. Please contact our technical sales team at [email protected] or 508-359-7200 for details on using these cups with other Vaccon pumps.

Egg Cups

Industries and Applications: Ÿ Food processing and handlingŸ CeramicsŸ Fiber optic testing

Non-marking natural rubber based ultra-flat cups do not leave marks and are ideal for the solar cell, semiconductor wafer, electronics, packaging and printing industries. The non-marking cups are available in 20, 40, 60, 80 and 140 mm sizes.

Non-Marking Ultra-Flat Cups

Vaccon's Metal Detectable Cups have bits of metal embedded into the cup silicone material. These cups are used for applications where contamination is a concern, such as in food processing operations. If the cups wear and pieces break off, they can be found with in-line metal detection equipment.

Metal Detectable Cups

VCMD-BC40R Metal Detectable Red Silicone, 40 mm / 1.57” OD $8.50VCMD-BC40B Metal Detectable Blue Silicone, 40 mm / 1.57” OD $8.50VCMD-BC42B Metal Detectable Blue Silicone, 42 mm / 1.66” OD $8.50

Cup Description -- Non-Marking Cups without fittingsPart #Part #Industries and Applications: Ÿ Food processing and handlingŸ PharmaceuticalsŸ Medical device manufacturing

http://www.vaccon.com/cups.aspx

http://www.vaccon.com/pdfFiles/Cup-Selection-Guide.pdf

http://www.vaccon.com/pdfFiles/Cup-Selection-Guide.pdf

mailto:[email protected]

mailto:[email protected]

www.vaccon.com ● [email protected]

www.vaccon.com

For a comprehensive guide to all of our products, including specifications, performance data. installation requirements, ordering information and more, please call to order our 330+ page Master Catalog.

Also available online at www.vaccon.com.

9 Industrial Park Road Medway, MA 02053 ● 1.508.359.7200 1.800.848.8788 - US ●

Fax 508-359-0177

CDF Air AmplifiersHigh vacuum flow and output flow with a small amount of supplied air for porous material handling and blower applications.

VDF Variable Flow PumpsInline design provides high flow rates and vacuum levels, Dirt passes straight through without clogging – ideal for dusty & dirty environments.

Venturi Vacuum CartridgesPush-in and threaded vacuum cartridges easily install into OEM cavities providing a proprietary vacuum source.

DF Material Transfer PumpsProvide a simple and cost effective method of conveying and in-line transfer of individual objects and bulk materials without clogging.

Vacuum CupsVacuum cups available in a variety of shapes, sizes, materials, and durometers. Fittings for each cup are sold separately or as a cup assembly.

Vacuum AccessoriesOur vacuum accessories include electronic switches & sensors, silencers, gauges and inline filters.

End-of-Arm-ToolingDesign services for complete wrist-down End-of-Arm-Tools and EOAT components including spring levelers, mounting brackets and vacuum cup manifold blocks.

Venturi Vacuum PumpsModular vacuum pumps available in a broad range of performance levels, sizes, and add-on accessories for a complete vacuum solution.

Vacuum Pumps, Cups, Accessories & End-Of-Arm-Tooling

Resources

Our Resource Guide contains detailed information on a variety of topics such as:Ÿ Product performance dataŸ Product selection and

sizing guidanceŸ Vacuum technologyŸ Troubleshooting tips

Please call for a copy today.

Our End-of-Arm-Tooling components line is available in a full color 26x38 poster, with photos of all EOAT products and dimensional data.

For a copy, please call.


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