new introduction 04-2009€¦ · panasonic electric works europe ag yang / 04.2009- 5....

New Introduction 04-2009

Panasonic Electric Works Europe AG Yang / 04.2009- 1

Application Examples


FP0R control units – part numbers

C10C10• All the FP0 expansion units can be used for FP0R • Max. 3 exp. units can be applied to one FP0R unit

AFP0RC10RS AFP0RC10CRS

• Max. 3 exp. units can be applied to one FP0R unit

C14C14


C16C16 T32 T32


C32C32

AFP0RC16T AFP0RC16CT AFP0RC16P AFP0RC16CP AFP0RT32CT AFP0RT32CP

F32F32C32C32


AFP0RF32CT AFP0RF32CPAFP0RC32P AFP0RC32CPAFP0RC32T AFP0RC32CT

FP0

FP0R Capacity Up

- C10/C14/C16 : 2.7k steps- C32 : 5k steps- T32 : 10k steps

FP0

FP0

●program capacity （steps）

2.7k C10/C14/C16- T32 : 10k steps

10k

5kC32

FP0

T32

2.7k C10/C14/C16

- C10/C14/C16 : 16k steps- C32/T32/F32 : 32k steps

10k

FP0R

T32

32kC32/T32/F32

16kC10/C14/C16FP0R

Program edited offline can be downloaded to FP0R in RUN mode, comments can be written simultaneously 32kC32/T32/F32

FPΣ

written simultaneously

32k

10k 20k 30k

step


10k 20k 30k

FP0

FP0R Data Register Capacity Up

- C10/C14/C16 : 1660 words- C32 : 6144 words- T32 : 16384 words

FP0 ●Data register capacity （words）

FP0 1.6k C10/C14/C16- T32 : 16384 words

16k

6kC32

FP0

T32

1.6k C10/C14/C16

- C10/C14/C16 : 12k words- C32/T32/F32 : 32k words

FP0R

16kT32

32kC32/T32/F32

12kC10/C14/C16FP0R

logical step to follow the program capacity up in order to provide easier programming 32kC32/T32/F32

FPΣ

in order to provide easier programming environment

32k

10k 20k 30k

words

C2


10k 20k 30k

演算処理速度演算処理速度演算処理速度演算処理速度

FP0

FP0R Processing Speed

0.9μs/stepFP0

FP0

●basic instruction（ST/OR/AND/OT etc.) processing

0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.08μs/step ≤ 3000 steps0.580.580.580.580.580.580.580.58µs/step µs/step ≥≥ 3001 steps3001 steps

FP0

0.9µs

0.580.580.580.580.580.580.580.58µs/step µs/step ≥≥ 3001 steps3001 steps

high speed to go with high capacity which overall brings customer benefit of reducing production cost

FP0R

brings customer benefit of reducing production cost

for the programming steps up to 3000 basic instruction 0.08us/ stephigh-level instruction (MV) 0.32us/step

0.080.08µsµs

≤ 3000 steps≤ 3000 steps

0.58µs

≥ 3001steps≥ 3001stepshigh-level instruction (MV) 0.32us/step

for the programming steps up from 3001 stepsbasic instruction 0.58us/stephigh-level instruction (MV) 1.62us/step

FPΣ

high-level instruction (MV) 1.62us/step

(comparison: MV instruction FP0：42us/step, FPΣ：0.8us/step)

0.32µs

0.5 1.0

µsec


FP0

FP0R independent Comment Memory

comment memory: not equipped

FP0 FP0

comment memorycomment memory ：：：：：：：： equippedequippedcomment capacity：I/Ocomment 100,000 points

user program

area

EEPROM

2.7K, 5Kor 10K

I/Ocomment 100,000 pointsInterlinear comment 5000 linesAnnotation comment 5000 lines•• the program capacity doesn’t decrease by comment inputthe program capacity doesn’t decrease by comment input

area

•• the program capacity doesn’t decrease by comment inputthe program capacity doesn’t decrease by comment input

FP0RUser

program 16k or

comments can now be stored in the large-capacity comment memory• programming capacity and comment memory capacity have program

areaFlash ROM 32k

328kbyte

• programming capacity and comment memory capacity have no influence on each other

One important customer benefit is making program control & maintenance much easier.

commentarea

328kbytemaintenance much easier.• comments are stored in the PLC together with the program for easy understanding or error tracking •error tracking & uploaded programs from FP0R can be easily restored with project files (e.g. for original SFC


easily restored with project files (e.g. for original SFC drawing) stored in the comment memory

FP0

FP0R USB2.0 port

no USB port

FP0 ●FP0

no USB port

Standard USB portStandard USB port(USB2.0 full(USB2.0 full--speed)speed)

USB/RS232C

conversion

USB RS232C(USB2.0 full(USB2.0 full--speed)speed)

●FP0R

USB

cable

RS232C

cable

mini USBmini USB

Customer benefitsUSB2.0 standard port

• high speed program transfer

• no more problem with specific programming cable

Customer benefits

mini USB

• no more problem with specific programming cable with conversion adapter. Standard USB cable is much cheaper and available everywhere

• RS232C tool port can be used for serial

high speed !32k steps (without comments) needs only 5 seconds.

• RS232C tool port can be used for serial communication of general purpose


FP0

FP0R battery-less full data backup

backup battery (T32) or

only 8 or 32 words backup in EEPROM

FP0

#1 RAM backup with a battery (T32)-> troublesome with battery exchange

●FP0

only 8 or 32 words backup in EEPROM -> troublesome with battery exchange

#2 Hold DT in EEPROM

#3 EEPROM data writingF type without battery

#3 EEPROM data writing-> needs programming

life time should be considered

FP0R F type uses a Flash-RAM inside which memories all data even without power supply. Full

Full DT area backupFull DT area backup

full data backup!

●FP0R F typememories all data even without power supply. Full data can be kept during power off as well.

Customer Benefits: easier maintenance and programming

Timer/Counter

full data backup!

internal relay

Data

easier maintenance and programming

Flash- RAM

no programming needed ！！！！F32F32

register

AFP0RF32CT AFP0RF32CP


no programming needed ！！！！AFP0RF32CT AFP0RF32CP

FP0

FP0R HSC input and PLS output

・HSC input: 1-phase 4ch (total 10kHz)or 2-phase 2ch (total 2kHz)

・PLS output: 2ch (total 10kHz)

FP0 ●HSC input ＋PLS output used simultaneously No simultaneous usage !

synchronize the output through counting pulse input with encoder

・PLS output: 2ch (total 10kHz)

Simultaneously usable !

conveyor

・・・・・・・・HSC input: 1HSC input: 1--phase 6chphase 6ch （（（（（（（（Max.50kHz Max.50kHz eacheach））））））））

or 2or 2--phase 3ch phase 3ch （（（（（（（（Max.15kHz Max.15kHz eacheach））））））））eacheach））））））））

・・・・・・・・PLS output: 4ch (Max.50kHz eachPLS output: 4ch (Max.50kHz each ））））））））motorencoder

motor

This feature expands possible applications with FP0R

HSC input & PLS output simultaneous usage makes it possible for simple synchronized

FP0R

makes it possible for simple synchronized operation Pulse outputHSC input


FP0

FP0R 4-axis pulse output

Pulse output: 2ch (total 10kHz)

FP0 ●soldering of the compact size printing basement

Pulse output: 4ch (Max.50kHz each)Pulse output: 4ch (Max.50kHz each)•• linear interpolation 2ch ( 50kHz)linear interpolation 2ch ( 50kHz)

FP0R is perfect PLC for short-range positioning applications such as the desktop type solder robot and the automatic solder of the cell production and the automatic solder of the cell production system.

stable 4 -axis controlY-axis

Z-axis●biaxial horizontal motion (XY-axis)• linear interpolation can be used as well

linear interpolation2axis

stable 4 -axis controlor

2-axis linear interpolationX-axis

as well

●up-and-down motion (Z-axis)

●send the solder and move

1axis

1axis


FP0

豊富な位置決め機能豊富な位置決め機能豊富な位置決め機能豊富な位置決め機能FP0R Jog positioning

Trapezoidal JOG positioning control

FP0 ● Changing speed

目標パルス数

•• changing speedchanging speed•• Jog positioning controlJog positioning control ●JOG positioning control

目標パルス数

signal for speed change

•• slow down to stopslow down to stop•• Individual settings for acceleration and Individual settings for acceleration and deceleration timedeceleration time

●JOG positioning control

JOG control target value

FP0R provides economic positioning solutions• for labeling machines• processing machines• lifts

●slow down to stop

triggering start of control

target value

• lifts• speed synchronization of transfer / processing• detection of motor rotation speed for encoder feedback control triggering start of deceleration

●applicable for various

positioning applications !

●individual settings for acceleration and deceleration time


acc. time dece. time

Offering solutions to Labeling Machine applicationsEncoder for conveyor

High speed counter Pulse output

BoxWind up

Label detect sensor

Box detectsensor

Motor for tape winding

interrupt

interrupt

Box detectsensor

Wind up

Pull roller(motor)

sensor

Tape windingmotor run

1.

3. Even with conveyor at low speed,secure synchronization at high speed.

4. Label detect

Encoder for conveyor

Process Chart Demands Problems Solution FP0R

1.Set optimum acceleratespeed

2.High speed startwith minimum unevenness

4. Minimum stopping time

Label detectsensor

Process Chart

Conveyer start <Increase productivity> * Increase labeling speed

Demands1. Trying to increase the speed

by speeding up acceleration, results in tape being torn, and very stressful to the machine.

Problems1. Set optimum acceleration speed

with JOG positioning mode.Avoids tape being cut.

2. From sensor ON to start of

Solution FP0R

Detect box

Start winding tape

<Increase quality>* better positioning of label* reduce labeling defect

very stressful to the machine.2. If speed increases, the start

timing will be uneven, and the label will be pasted at incorrectposition.

3. When conveyor starting at low

2. From sensor ON to start of pulse output, the needed time is 50us, and the unevenness is approx 10us. Can increase the preciseness of the label position.

3. Measurement of encoder pulse

※1

Labelend edge

Past label

<Reduce cost, downsize machine>

3. When conveyor starting at lowspeed, cannot be synchronizedwith the winding motor, and results in a defect.

4. When immediately stops, the

3. Measurement of encoder pulsecan be done in two modes, low / high speed. Having excellent synchronization.

4. Very short time from stop signal


Stop winding tape

<Reduce cost, downsize machine>* minimize space between labels * minimize total length of tape

4. When immediately stops, the tape bends, and next time machine runs, tape can be cut.

4. Very short time from stop signal to start of speed decreasing. Can stop at end edge of label

*1 depends on channel number of high speed counter.

FP0R network communication features

• PLC Link (MEWNET-W0): data can be shared among up to 10 PLCs

• C-Net : allows multiple FP0R units to serve as data collection terminals• C-Net : allows multiple FP0R units to serve as data collection terminals

• CC-Link Slave: using FP0 CC-link unit• CC-Link Slave: using FP0 CC-link unit

• general purpose RS232C: up to 2x RS232C for general purpose are provided

• Modbus RTU: support Modbus RTU Master/Slave 1:1; wi th converter to RS485 1:n


FP0R compatible to FP0 (1)

• same size & color

FP0●FP0 customers requiring

FP0R should ・ not change the FP0

FP0RUN

PROG.

ERROR

X0123• same size & color

• same board layout• same price• same pin assignment

・ not change the FP0 programs

・ not change board layout・ not change wiring

ERROR

ALARMRUN

PROG.

0123

Y

4

34567

• same pin assignment• same wiring • FP0 programs reusable for FP0R FP0 program upload

4567

RUN

PROG.

ERROR

ALARM

X01234

FP0R

a small part of FP0 items are not covered with „FP0 compatible mode“ due to HW enhancement of FP0R ALARM

RUN

PROG.0123

Y

456

4567

Simple replacement Simple replacement

simple download to FP0R

compatible mode“ due to HW enhancement of FP0R

67

Simple replacement Simple replacement can be done !can be done !


FP0R compatible to FP0 (2)

• same size & color

FP0●FP0 customers requiring

FP0R should ・ not change the FP0

FP0RUN

PROG.

ERROR

X0123• same size & color

• same board layout• same price• same pin assignment

・ not change the FP0 programs

・ not change board layout・ not change wiring

ERROR

ALARMRUN

PROG.

0123

Y

4

34567

• same pin assignment• same wiring • FP0 programs reusable for FP0R FP0 program upload

4567

RUN

PROG.

ERROR

ALARM

X01234

FP0R

When a FP Memory Loader is used to read program from FP0 and transfer to FP0R, ALARM

RUN

PROG.0123

Y

456

4567

Simple replacement Simple replacement

simple download to FP0R

program from FP0 and transfer to FP0R, FP0R will automatically be set into FP0-compatible mode. Please use FP Memory Loader Ver. 2.0 or later. (Ver. 1.1 and earlier

67

Simple replacement Simple replacement can be done !can be done !

Loader Ver. 2.0 or later. (Ver. 1.1 and earlier versions are not compatible with FP0R.)


FP0

FP0R program protection

only 4-digit password protection

FP0 ●Upload from FP0R forbidden

• upload prohibition like FPG and FPXupload prohibition like FPG and FPX• upload prohibition like FPG and FPXupload prohibition like FPG and FPX

•• 88--digit password protectiondigit password protection

●8-digit password protection

To prevent the program from being copied illegally, the readout can be forbidden arbitrarily after downloading the program to the PLC.

prevent illegal copy ！！！！

downloading the program to the PLC.

Customer benefit

prevent illegal copy ！！！！Customer’s important program is

protected perfectly


FP0

FP0R with FPWIN Pro ver.6.1

FPWIN Pro cannot apply project data function to FP0

FP0 Fully compatible with FPWIN Pro version 6.1

Store project data of FPWIN Pro programs in

comment memory comment memory

whole program download in RUN modewhole program download in RUN mode project data downloadProject date

upload

restore the original drawingrestore the original drawing


Change FP0R type from FP0 <-> FP0R mode1. Select the requested PLC type in the FPWIN Pro project1. Select the requested PLC type in the FPWIN Pro project

Compatible modes<----->

FP0-C10,C14,C16 FP0R-C10,C14,C16

FP0-C32 FP0R-C32

FP0-T32 FP0R-T32FP0-T32 FP0R-T32

------ FP0R-F32

2. Go online and confirm changing the mode of the FP0R PLC


FP Memory Loader version 2 settings

FP Memory Loader version 2 or later settings can be selected in the Security Settings dialog


Overview of FP0R New Features

� 32k program capacity (16k for C10/C14/C16)� 32k words for DT memory (12k for C10/C14/C16) �0.08µs per basic instruction (≤ 3000 program steps); 0.58µs (≥3001 program steps)steps)

� mini USB2.0 tool port for quick program transfer

� Improved positioning function for C16/C32- HSC: 1-phase 6ch (Max.50kHz) or 2-phase 3ch (Max.15kHz)- PLS output: 4ch (Max. 50kHz)- HSC(6ch.) and PLS outputs(4ch.) simultaneously usable- HSC(6ch.) and PLS outputs(4ch.) simultaneously usable- built-in multipoint PWM outputs: 4 points (6 Hz to 4.8 kHz)- possibility of changing speed during JOG positioning, individual settable for acceleration and decelerationfor acceleration and deceleration

� Special function for labeler machines: high precise (settable acceleration & deceleration), two-way encoder measurements (low/high speed)

� Fully compatible with FPWIN Pro: FP0R can store the project file using the comment memory which makes it possible to restore the original drawing for FB and SFC after uploading the program from FP0R


and SFC after uploading the program from FP0R � Reuse of FP0 program: FP0R can be set in two modes “ FP0R” and “FP0 mode”

Let’s work together on FP0R success ! Let’s work together on FP0R success ! Thank you !


new introduction 04-2009€¦ · panasonic electric works europe ag yang / 04.2009- 5....

Documents