new revolutionizing the world of product manufacturing ...aqua drills long tool life a f t e r 4, 5...

8
LIST 9860 LIST 9862 Aqua REVO Drills Stub/Regular NEW AQUA DRILLS Revolutionizing the World of Product Manufacturing

Upload: others

Post on 08-Aug-2020

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: NEW Revolutionizing the World of Product Manufacturing ...AQUA DRILLS Long Tool Life A f t e r 4, 5 0 0 h o l e s φ6.0 S50C 100m/min 0.19mm/rev 30mm(5Dc) Diameter Work Material

LIST 9860LIST 9862

Aqua REVO Drills Stub/Regular

NEW

AQUA DRILLSRevolutionizing the World of Product Manufacturing

Page 2: NEW Revolutionizing the World of Product Manufacturing ...AQUA DRILLS Long Tool Life A f t e r 4, 5 0 0 h o l e s φ6.0 S50C 100m/min 0.19mm/rev 30mm(5Dc) Diameter Work Material

AQUA DRILLS

UP

AQUA REVO Drills Stub/RegularAll New Material, Design and CoatingDramatically improves all functions of drilling

NEW

■ Newly developed REVO-D coating suitable for drillingmultiple materials

■ High oxidation resistance and wear resistance■ Low friction and smooth chip evacuation from super

smooth surface treatment AlCr-based and AlTi-based films are stacked at the nano level

High strength cemented carbide base material

Conventional Material

New Material

Toug

hnes

s

Hardness

■ Development of a carbide material adds bothhardness and toughness

■ Improves wear resistance and chipping resistance

AQUA REVO DrillCompetitor's multi-purpose drill

Concave cutting edge Straight cutting edge

New Shape

New Coating

New Material

Long tool lifeHigh efficiencyMulti-purpose

■ New straight cutting edge breaks up cutting stress■ Improved strength against corner chipping

New Shape

New Coating

Super smooth surface treatment

NewMaterial

LIST 9860 / LIST 9862

Revolutionizing the World of Product Manufacturing

Page 3: NEW Revolutionizing the World of Product Manufacturing ...AQUA DRILLS Long Tool Life A f t e r 4, 5 0 0 h o l e s φ6.0 S50C 100m/min 0.19mm/rev 30mm(5Dc) Diameter Work Material

AQUA DRILLS

Long Tool LifeA

fter

4,5

00 h

oles

φ6.0

S50C

100m/min

0.19mm/rev

30mm(5Dc)

Diameter

Work Material

Cutting speed

Feed Rate

Depth of Cutting

Machine: Vertical M/C

Cutting Fluid: Water-soluble

φ6.0

S50C

30mm(5Dc)

Diameter

Work Material

Depth of Cutting

Machine: Vertical M/C

Cutting Fluid: Water-soluble

No.

of c

utti

ng h

oles

Competitor's multi-purpose drill

4,000

2,000

8,000

6,000

10,000

0

9,0009,500

4,500 4,500

AQUA REVO Drill

Durability and stability to exceed other drills

High Efficiency

High performance even with increased speed and feed, extending tool life and shortening processing time

Multi-purpose

Able to cut high hardness materials and difficult-o-cut materials,while maintaining high quality processing and increasing efficiency

0 2 4 6 8 10

S50C (180HB)Cutting speed100m/min

Feed Rate0.34mm/rev

Depth of Cutting30mm

Cutting speed45m/min

Feed Rate0.29mm/rev

Depth of Cutting30mm

Cutting speed100m/min

Feed Rate0.34mm/rev

Depth of Cutting30mm

Cutting speed30m/min

Feed Rate0.27mm/rev

Depth of Cutting18mm

SCM440H (32HRC)

SKD61 (53HRC) SS400 (124HB)

AQUA REVO DrillCompetitor's multipurpose drill

0

-2500

5000

2500

-5000

2500

0

7500

5000

-2500Thrust (N)

Torque (N•cm)

0 1 2 3

時間

時間 時間 時間 時間

時間 時間

4 5 0 1 2 3 4 5

-Thrust -Torque -Thrust  -Torque

0

-2500

5000

2500

-5000

2500

0

7500

5000

-2500Thrust (N)

Torque (N•cm)

0 2 4 6 8 10 0 2 4 6 8 10

-Thrust  -Torque -Thrust  -Torque

AQUA REVO Drill

0

-2500

5000

2500

-5000

2500

0

7500

5000

-2500Thrust (N)

Torque (N•cm)

0 1 2 3 4 5 0 1 2 3 4 5

-Thrust -Torque -Thrust  -Torque

Competitor's multipurpose drill

0

-2500

5000

2500

-5000

2500

0

7500

5000

-2500Thrust (N)

Torque (N•cm)

0 2 4 6 8 10

-Thrust  -Torque -Thrust  -Torque

50m/min0.15mm/rev

2,500

3,500

80m/min0.15mm/rev

3,349

5,500

100m/min0.15mm/rev

2,971

5,500

150m/min0.15mm/rev

1,500

3,500

2,000

6,000

4,000

0

No.

of

cutt

ing

hole

s

CompetitorAQUA REVO Drill

2X

時間

φ6.0Diameter

Cutting Fluid: Water-soluble: Machine: Vertical M/C

AQUA REVO DrillCompetitor's multipurpose drill

AQUA REVO DrillCompetitor's multipurpose drill

Page 4: NEW Revolutionizing the World of Product Manufacturing ...AQUA DRILLS Long Tool Life A f t e r 4, 5 0 0 h o l e s φ6.0 S50C 100m/min 0.19mm/rev 30mm(5Dc) Diameter Work Material

Coating

DREVO

Unit: mm

EDP #

0769955076996107699780769984076999007700040770010077002707700330770040077005607700620770079077008507700910770107077011307701200770136077014207701590770165077017107701880770194077020007702160770222077023907702450770251077026807702740770280077029707703020770319077032507703310770348077035407703600770377077038307703900770405077041107704280770434077044007704570770463077047007704860770492

0770508077051407705200770537077054307705500770566077057207705890770595077060007706170770623077063007706460770652077066907706750770681077069807707030770710077072607707320770749077075507707610770778077078407707900770806077081207708290770835077084107708580770864077087007708870770893077090907709150770921077093807709440770950077096707709730770980077099607710000771017077102307710300771046

Size

Dc

2.002.052.102.152.202.252.302.352.402.452.502.552.602.652.702.752.802.852.902.953.003.053.103.153.203.253.303.353.403.453.503.553.603.653.703.753.803.853.903.954.004.054.104.154.204.254.304.354.404.454.504.554.604.654.70

4.754.804.854.904.95

FluteLengthℓ

910

11

14

20

22

24

26

Overall Length

L

45

55

62

Shank Diameter

Ds

3

4

5

Dc

5.005.055.105.155.205.255.305.355.405.455.505.555.605.655.705.755.805.855.905.956.006.106.206.306.406.506.606.706.806.907.007.107.207.307.407.507.607.707.807.908.008.108.208.308.408.508.608.708.808.90

26

28

32

35

38

40

L

66

79

83

74

62

Ds

6

5

8

7

9

2.0-16.0Size Range

h6Shank Dia. Tol.

30Helix

135Point Angle

h7Dia. Tol.Material

2 Rake + XR type

φDc

ℓ φDs

L

EDP # Size FluteLength

Overall Length

Shank Diameter

NEWLIST 9860AQUA REVO Drill Stub

Page 5: NEW Revolutionizing the World of Product Manufacturing ...AQUA DRILLS Long Tool Life A f t e r 4, 5 0 0 h o l e s φ6.0 S50C 100m/min 0.19mm/rev 30mm(5Dc) Diameter Work Material

Unit: mm

077105207710690771075077108107710980771103077111007711260771132077114907711550771161077117807711840771190077120607712120771229077123507712410771258077126407712700771287077129307713090771315077132107713380771344077135007713670771373077138007713960771401

9.009.109.209.309.409.509.609.709.809.90

43

89 10

Dc

10.010.110.210.310.410.510.610.710.810.911.011.111.211.311.411.511.611.711.811.912.012.112.212.312.4

12.5

12.612.712.812.913.0

43

47

50

52

L

95

102

83Ds

11

12

9

13

Dc

13.113.213.313.413.513.613.713.813.914.014.114.214.314.414.514.614.714.814.915.015.115.215.315.415.5

55

53

56

L

107

110

Ds

14

15

Rotationmin-1

1600010600

64004000320026502000

Feedmm/min

100011001100110010501000 890

Rotationmin-1

12700850051003200250021001600

Feedmm/min

800890890890840800700

Rotationmin-1

720048002900180014001200

900

Feedmm/min

350390390390380350320

Rotationmin-1

12000 8000 4800 3000 2400 2000 1500

Feedmm/min

750830830830800750660

Rotationmin-1

320021201280

800640530400

Drill Dia.mm

2.03.05.08.0

10.012.016.0

Work Material

~200HB

SS400 S50C FC250Structural Steel

Carbon Steel, Cast Iron

40~50HRC

Hardened Steel

20~30HRC

SCM440 NAKAlloy Steel

Heat treated SteelFCD400

Ductile Cast IronSUS304 SUS316

Stainless Steel

SKD61 NAK HPMMold Steel

Hardened Steel

30~40HRC

Rotationmin-1

48003200190012001000

800600

Feedmm/min

190210210210200190170

Feedmm/min

140150150150150140120

NOTES:Adjust cutting condition according to the rigidity of machine or work clamp state.In machine or installation of machining step, when there is no rigidityof machine or chattering occurs, reduce the rotation and feed rate.Wet condition are for drilling with water soluble cutting fluid.In non-water soluble cutting fluid, reduce the rotation and feed rate by 20%.Drilling Aluminum Alloy, Light Metals are not recommended.Drilling the step feed in Stainless Steel when hole depth more than 2×Dc deep,step feed interval is about 0.5×Dc.

Use air blow for cooling and the chip exclusion in dry process.By sparks during cutting, or heat by breakage, or hot chip, there is danger of fire.Take fire prevention measures.Retraction of the step feed is to be returned to the top of the hole.Step feed is recommended to 0.5~1.0×Dc. In the case of small diameterstep feed is recommended to 0.2~0.5×Dc. Please use the fixture to control the amplitude of the drill bit below 0.02mm, for small diameter, high-speed cutting control amplitude of the drill bit 0.01mm or less.

1)2)3)4)5)6)

7)8)9)

10)11)

Standard Cutting ConditionsLIST 9860

114 16

15.715.815.916.0

58

15.6

102 1340

EDP # Size FluteLength

Overall Length

Shank Diameter EDP # Size Flute

LengthOverall Length

Shank Diameter

AQUA DRILLS

07714180771424077143007714470771453077146007714760771482077149907715040771510077152707715330771540077155607715620771579077158507715910771607077161307716200771636077164207716590771665077167107716880771694077170007717160771722077173907717450771751

WARNING: Cancer - www.P65Warnings.ca.gov!

Page 6: NEW Revolutionizing the World of Product Manufacturing ...AQUA DRILLS Long Tool Life A f t e r 4, 5 0 0 h o l e s φ6.0 S50C 100m/min 0.19mm/rev 30mm(5Dc) Diameter Work Material

Unit: mm

0771768077177407717800771797077180207718190771825077183107718480771854077186007718770771883077189007719050771911077192807719340771940077195707719630771970077198607719920772007077201307720200772036077204207720590772065077207107720880772094077210007721160772122077213907721450772151077216807721740772180077219707722020772219077222507722310772248077225407722600772277077228307722900772305

0772311077232807723340772340077235707723630772370077238607723920772408077241407724200772437077244307724500772466077247207724890772495077250007725170772523077253007725460772552077256907725750772581077259807726030772610077262607726320772649077265507726610772678077268407726900772706077271207727290772735077274107727580772764077277007727870772793077280907728150772821077283807728440772850

Dc

2.002.052.102.152.202.252.302.352.402.452.502.552.602.652.702.752.802.852.902.953.003.053.103.153.203.253.303.353.403.453.503.553.603.653.703.753.803.853.903.954.004.054.104.154.204.254.304.354.404.454.504.554.604.654.70

4.754.804.854.904.95

15

18

20

25

28

32

39

L

49

60

77

Ds

3

4

5

Dc

5.005.055.105.155.205.255.305.355.405.455.505.555.605.655.705.755.805.855.905.956.006.106.206.306.406.506.606.706.806.907.007.107.207.307.407.507.607.707.807.908.008.108.208.308.408.508.608.708.808.90

40

39

42

43

44

46

47

55

57

L

82

77

91

99

84

Ds

6

5

8

7

9

NEWLIST 9862 AQUA REVO Drill Regular

EDP # Size FluteLength

Overall Length

ShankDiameter EDP # Size Flute

LengthOverall Length

ShankDiameter

Coating

DREVO 2.0-16.0

Size Rangeh6

Shank Dia. Tol.

30Helix

135Point Angle

h7Dia. Tol.Material

2 Rake + XR type

φDc

ℓ φDs

L

Page 7: NEW Revolutionizing the World of Product Manufacturing ...AQUA DRILLS Long Tool Life A f t e r 4, 5 0 0 h o l e s φ6.0 S50C 100m/min 0.19mm/rev 30mm(5Dc) Diameter Work Material

AQUA DRILLS

077286707728730772880077289607729010772918077292407729300772947077295307729600772976077298207729990773003077301007730260773032077304907730550773061077307807730840773090077310607731120773129077313507731410773158077316407731700773187077319307732090773215

9.009.109.209.309.409.509.609.709.809.90

60

107 10

07732210773238077324407732500773267077327307732800773296077330107733180773324077333007733470773353077336007733760773382077339907734040773410077342707734330773440077345607734620773479077348507734910773507077351307735200773536077354207735590773565

Dc

10.010.110.210.310.410.510.610.710.810.911.011.111.211.311.411.511.611.711.811.912.012.112.212.312.412.5

12.612.712.812.913.0

68

62

70

73

76

79

81

L

116

138

Ds

11

123 12

13

Unit: mm

Dc

13.113.213.313.413.513.613.713.813.914.014.114.214.314.414.514.614.714.814.915.015.115.215.315.415.515.615.715.815.916.0

87

90

92

99

94

97

L

148

154

162

Ds

14

15

16

Rotationmin -1

1600010600

64004000320026502000

Feedmm/min

900100010001000 960 900 810

Rotationmin-1

12700850051003200250021001600

Feedmm/min

720810810810760720650

Rotationmin-1

720048002900180014001200

900

Feedmm/min

320360360350340310290

Rotationmin-1

12000 8000 4800 3000 2400 2000 1500

Feedmm/min

680760760760720680600

Rotationmin-1

320021201280

800640530400

Drill Dia.mm

2.03.05.08.0

10.012.016.0

Work Material

~200HB

SS400 S50C FC250Structural Steel

Carbon Steel, Cast Iron

40~50HRC

Hardened Steel

20~30HRC

SCM440 NAKAlloy Steel

Heat treated SteelFCD400

Ductile Cast IronSUS304 SUS316

Stainless Steel

SKD61 NAK HPMMold Steel

Hardened Steel

30~40HRC

Rotationmin-1

48003200190012001000

800600

Feedmm/min

170190190190180170150

Feedmm/min

130140140140130130110

NOTES:Adjust cutting condition according to the rigidity of machine or work clamp state.In machine or installation of machining step, when there is no rigidityof machine or chattering occurs, reduce the rotation and feed rate.Wet condition are for drilling with water soluble cutting fluid.In non-water soluble cutting fluid, reduce the rotation and feed rate by 20%.Drilling Aluminum Alloy, Light Metals are not recommended.Drilling the step feed in Stainless Steel when hole depth more than 2×Dc deep, step feed interval is about 0.5×Dc.Use air blow for cooling and the chip exclusion in dry process.

By sparks during cutting, or heat by breakage, or hot chip, there is danger of fire.Take fire prevention measures.Use the table values for drilling depth under 3×Dc.When for hole depth more than 3×Dc deep, add step feeding.However, a work material and cutting condition to chip removal may be worse.In that case, even if under predetermined hole depth, please step feed.Retraction of the step feed is to be returned to the top of the hole.Step feed is recommended to 0.5~1.0×Dc. In the case of small diameterstep feed is recommended to 0.2~0.5×Dc. Please use the fixture to control the amplitude of the drill bit below 0.02mm, for small diameter, high-speed cutting control amplitude of the drill bit 0.01mm or less.

1)2)3)4)5)6)7)

8)9)

10)

11)12)13)

Standard Cutting ConditionsLIST 9862

138 13

EDP # Size FluteLength

Overall Length

ShankDiameter EDP # Size Flute

LengthOverall Length

ShankDiameter

57 99 9

WARNING: Cancer - www.P65Warnings.ca.gov!

Page 8: NEW Revolutionizing the World of Product Manufacturing ...AQUA DRILLS Long Tool Life A f t e r 4, 5 0 0 h o l e s φ6.0 S50C 100m/min 0.19mm/rev 30mm(5Dc) Diameter Work Material

2018.11.MT● The designs, specifications and / or dimensions are subject to change without notice.● Unauthorized reproduction of catalog contain is strictly forbidden.

www.nachiamerica.com

TORONTO HEADQUARTERS89 Courtland Ave., Unit No.2, Concord, Ontario, L4K 3T4, CANADA Phone: (905)-660-0088 Toll Free Phone: +1-800-387-9188Fax: (905)-660-0097

Calle Tequisquiapan 2, Aerotech Industrial Park, Localidad Galeras,Municipio de Colon, Queretaro, Mexico C.P. 76295

Phone: +52-442-153-2424Fax: +52-442-153-2435

HEADQUARTERS & MAIN WAREHOUSE715 Pushville Road, Greenwood, Indiana, 46143, U.S.A.Phone: 317-530-1003 Toll Free Phone: +1-888-340-8665Fax: 317-530-1013 Toll Free Fax: +1-888-383-8665Web Site URL : http://www.nachiamerica.com

WEST COAST BRANCH12652 E. Alondra Blvd. Cerritos, California, 90703, U.S.APhone: 562-802-0055 Toll Free Phone: 1-800-548-3903Fax: 562-802-2455

LATIN AMERICA BRANCH2315 NW 107th Ave., Miami, Florida, 33172Phone: 305-591-0054Fax: 305-591-3110

WARNING: This product can expose you to chemicalsincluding cobalt, which is known to the State of California to cause cancer. For more information go to www.P65Warnings.ca.gov

!