new york washington seattle charles j. raubicheck, partner ([email protected]) and...

New York Washington Seattle

Charles J. Raubicheck, Partner ([email protected]) and

Brian J. Malkin, Partner ([email protected])

Frommer Lawrence & Haug LLP

FDA Lawyers Blog

(http://www.fdalawyersblog.com)

THE ROLE OF CURRENT GOOD MANUFACTURING PRACTICES (cGMPS) IN REGULATORY DRUG QUALITY

Korea-Maryland, USA Bio Expo 2013November 8, 2013

mailto:[email protected]


©2013 Frommer Lawrence & Haug LLP

OVERVIEW

Guidelines for Manufacturing and Quality Control• Charles J. Raubicheck

Generic Pharmaceutical Manufacturing• Brian J. Malkin

2


Guidelines for Manufacturing and Quality Control

3


Regulatory Authority

1) Drug Adulterated Unless It Complies With Current Good Manufacturing Practices (cGMPs) to Assure Identity, Strength, Quality, and Purity • [Federal Food, Drug, and Cosmetic Act, Section 501]

2) FDA GMP Regulations for Finished Pharmaceuticals • [21 CFR Part 210]

3) Courts Upheld cGMP Regulations as Sufficiently Specific

4


FDA’S DRUG cGMP REGULATIONS

1) Control of Drug Components• Sampling and Testing of Incoming Raw Materials

(Specifications)• Retesting• Rejections

2) Control of Containers and Closures (Specifications, Physical Examination)

5


FDA’S DRUG cGMP REGULATIONS (cont’d)

3) Records• Equipment Cleaning and Use Log• Components, Container/Closures and Labeling• Master Production Records• Batch Production Records• Laboratory Records• Distribution Records• Complaint Files

6



4) Production and Process Controls• Written Procedures for Manufacturing• Sampling and Testing of In-Process Materials and

Finished Products• Control of Microbiological Contamination• Reprocessing to Meet Specifications

7



5) Laboratory Controls Incoming Raw Materials

6) Stability (Potency)7) Reserve Samples8) Finished Product Release9) Distribution Procedures

8



MANUFACTURING PROCESS VALIDATION

─ 3 Production Batches

─ FDA: Prior to Shipment

9


FDA Pre-Approval Inspection Post-Approval Inspection Every 2 Years Court Injunctions Criminal Prosecutions (Park case) Product Seizures

10

cGMP COMPLIANCE


Generic Pharmaceutical Development Manufacturing

11


Purpose of cGMPs

Quality is a centerpiece of FDA’s cGMP regulations (effective March 28, 1979):• Under the Federal Food, Drug, and Cosmetic Act, a drug is

deemed to be adulterated unless the methods used in its manufacture, processing, packing, and holding, and the facilities and controls used therefore, conform to current good manufacturing practice so the drug meets the safety requirements of the act and has the identity and strength and meets the quality and purity characteristics that is represented to have.

12


Purpose of cGMPs

Identity is the identification specification.Strength is the potency specification.Purity includes the impurity specifications.Quality is more than just conformance to

specifications• Means it is what it says it is, not adulterated• Means it does what it supposed to do• Means it is made under cGMP• Means it is pure and not contaminated.

13


Quality is everything under FDASIA:• Section 501 (21 U.S.C. 351) amended to add:

“For the purposes of paragraph (a)(2)(B), the term ‘current good manufacturing practice’ includes the implementation of oversight and controls over the manufacture of drugs to ensure quality, including managing the risk and establishing the safety of raw materials, materials used in the manufacturing of drugs, and finished drug products.”

14

Quality under FDASIA


Shift towards innovation and continuous improvement

Guidance includes:• ICH Q1 through Q11• Q8(R2) Pharmaceutical Development• Q9 Quality Risk Management• Q10 Pharmaceutical Quality System.

15

Quality Documents


Concept of quality includes• Robust quality system• Quality risk management• Corrective and Preventive Actions (CAPA)• Change control• Separate quality management of product, system, and

process quality• Leadership needs to be committed to quality.

16

Quality Documents


Account for 70-75% U.S. PrescriptionsTherapeutically Equivalent means:

• Has the same clinical effect and safety profile when administered to patients under the labeled conditions

• Pharmaceutically Equivalent + Bioequivalent.

17

Generic Drugs


Pharmaceutical equivalence means:• Same active ingredient• Same dosage form• Same route of administration• Identical in strength or concentration • Meet compendial or applicable standards of

strength, quality, purity, and identity• May differ in shape, excipients, packaging.

18

Generic Drugs (cont’d)


Bioequivalence• Generally demonstrated by in vivo blood plasma levels

(90% confidence interval, log transformed to 80-125% parameters compared to innovator’s product).

• In vitro dissolution is often a quality measure but may also be required for more complex dosage forms (e.g., simulated gastrointestinal tract pH levels).

• May involve multiple active ingredients or prodrug and metabolite.

• All bioequivalence studies must be included in an ANDA.

19

Generic Drugs (cont’d)


Generic cGMP Toolbox

Quality by Design (QbD) initiativesQuestion-Based Review (QbR) and FDA MaPPsAuditing and due diligence controlsRemaining current with GMPs

• Industry meetings and seminars• Monitor trends via FDA 483s and Warning Letters• Industry publications• External consulting• Delivery of quality message

20


Quality by Design (QbD)

Common to innovator and generic products• “[M]eans that product and process performance

characteristics are scientifically designed to meet specific objectives . . . To achieve QbD objectives, product and process characteristics important to desired performance must be derived from a combination of prior knowledge and experimental assessment during product development.”

• Function of drug substance, excipients, manufacturing, and packaging

• Goal to develop a Quality Target Product Profile (QTPP)

21


Quality Metrics

Metrics must be quantitative and objective. Metrics must be clinically relevant to patient safety and health. Main metrics (consensus development)

• Batch/lot failure rate (rejected, reworked)• Right first time• Laboratory failure investigation rates

Standards for sampling/acceptance plans. For generics, sponsors must explain how they systematically

arrived at a bioequivalent drug product (not just passed bioequivalence studies) & demonstrate stability and other critical metrics for a consistent drug product.

22


Examples of Generic Drug Quality Metrics

Efforts to optimize formulation for “stability by design” Demonstrate active pharmaceutical ingredient/excipient

compatibility Demonstrate stability of dispersion (API/binder) on

pharmaceutical core (i.e., compare different binders and relative amounts on final product)

Consider plasticizers/coatings to minimize curing and consistent coating issues (i.e., to prevent changes in drug release by the curing process)

Consider effect of compression on coatings (cushioning excipients needed?)

Scale-up issues addressed prior to approval.

23


Audits and Due Diligence

Dive deep into ALL systems for baseline. Understand site processes and people. Harmonize gaps between sites. Regularly assess cGMP compliance and measure

progress toward harmonization goals. Train stakeholders to develop workflows to

constantly assess programs and improve based on experiences and regulatory requirements.

Consider post-approval changes (lifecycle).

24


Quality Deficiencies Lead to …

Increased regulatory oversightInspections for causeWarning LettersRecalls and field alertsShortagesReduced acceptance of generic drugs.

25


Perception of Generic Drugs

Immediate release/solutions generally viewed as good. Complex dosage forms potentially problematic:

• Modified release drugs may have different release mechanisms but bioequivalent blood levels

• Greater chance for chemistry, manufacturing, and control issues, particularly with selection of API and excipients.

More modified release generic products are leading to more consumer complaints – actual or real problems?

Complexities or variability of innovator drug may be missed in rush to be first-to-file generic (180-day exclusivity).

26


Quality agreements define role of product owners and contract facilities in terms of responsibilities, cGMPs, and ability for product owners to evaluate contracted facilities as well as mechanisms for timely notifications and communications.

Owners have ultimate responsibility for final product including rejected lots/batches.

Contracted facility has responsibility for meeting cGMPS including identification and responses to quality issues.

27

New Contract Manufacturing Draft Guidance


Fees to pay for backlog review (3000 unapproved ANDAs; trend was 1000 new ANDAs/year with 600 approvals/year), permit hiring additional review employees, and implement efficiency improvements.

Fee structure for ANDAs, DMFs / Facility self-identification. ANDA Complete Response Letters (except easily correctible). Focus on drug supply chain including active pharmaceutical

ingredients AND excipients. Requires maintaining records for inspections (prioritized). ANDA median review times up (35 months) during new staff

training and efficacy changes – will FDA meet 10-month ANDA reviews (2-month controlled correspondence)?

28

GDUFA Considerations


QUESTIONS?

29

Brian J. Malkin

Partner, Frommer Lawrence & Haug LLP

Editor, FDA Lawyers Blog

202-292-1530 [email protected]

Charles J. Raubicheck

Partner, Frommer Lawrence & Haug LLP

212-588-0800 [email protected]

http://www.fdalawyersblog.com



new york washington seattle charles j. raubicheck, partner ([email protected]) and...

Documents

cgmp compliance slide

manufacturing sampling

courts upheld cgmp regulations

fda gmp regulations

quality control charles

production batches fda

control of containers

process materials