newbuilding brochure & checklist - cm · pdf file4 sam-ct-20000 marpol bunker cabinet...

Condition Monitoring Newbuilding Brochure &Checklist

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World Class Innovations in Condition Monitoring

CMT is a specialised manufacturer for on-line and on-site condition monitoring solutions. Our equipment enables onsite engineers to make on the spot informed decisions helping with the daily maintenance job.

CM Technologies, formerly known as Kittiwake GmbH, helps preventing unplanned breakdowns and maximising plant availability. There are various different on-the-run tools available for condition monitoring:

• Condition monitoring for operating fluids (lubricants, fuel, water / on-site or in a lab)

• Vibration Analysis, Acoustic Emission or Sound

• Monitoring physical properties (speed, rpm, temperature, pressure, power ....)

The best solution is often a combination of two or three of the condition monitoring tools, but it depends very much on the type of your condition monitoring equipment you have in use, the criticality of that equipment, the running conditions (speed, rpm, temperature ...) of your equipment, and how perceptive your organization is to training.

The CMT-Team

About CM Technologies GmbH

Quality assured manufacturing with a focus on continuous improvement

Ever since CM Technologies GmbH was founded its paramount objective has been to manufacture and sell only high-quality products that reflect the state-of-the-art technology and meet customer requirements. This self-imposed quality obligation and our experience in condition monitoring technology have enabled us to succeed in achieving a prominent market position. In line with the aspiration to continue to guarantee the highest degree of quality to our customers in future and to enhance it further, we introduced a quality management system in accordance with DIN EN ISO 9001 across our entire company.

Environmental protection and sustainable development

are priority objectives of CM Technologies GmbH corporate policy. Already from the beginning, the shareholders have adopted

guidelines to the environmental care. To achieve this, we have implemented an Integrated Environmental Management System that meets the requirements of ISO 14001. This policy is periodically reviewed and is monitored by measurable objectives, as part of a continual improvement process. All staff are briefed on this policy and made

aware of the objectives. The policy is displayed on the company website, to demonstrate our commitment to the environment.

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Your one stop solution for newbuildings

Contents

Condition based maintenance & repairs are an integral part of a modern marine vessel. For this an effective condition monitoring is the basis and allows to implement optimal maintenance intervals and to prevent costly down time and damages.

Therefore it is imperative to have the right equipment on board from the get-go to maintain & protect the new and valuable machinery, equipment and systems. It makes sense to think about the correct equipment for the operation & condition monitoring of your vessel already during the planning phase to have it ready for the maiden voyage. Especially because some of it is needed to complywith rules & regulations.

Few years ago it has been common practice to supply all newbuildings with the same initial supply. Nowadays the cost pressure in the marine industry makes an individually selected initial supply a necessity. The developments in the field of condition monitoring have been rapid and measuring systems which have been invaluable a few years ago are now obsolete and can be replaced with more cost effective systems. On the other hand an increasing number of rules & regulations demands certainmeasuring & monitoring systems to be present on board or at least makes the purchase a reasonable choice.

Do not use your old newbuilding lists out of reflex - instead let our experts help

you select the optimal equipment and we will tailor an unique solution for each new vessel. This newbuilding brochure is intended to be a help in the decision making process and to aid

in the selection of the correct equipment for the condition monitoring of your ship. Select the equipment you need for your vessel by ticking the checkboxes and send it to us. Our experts will advise and tailor an offer for your needs.

If there are any questions please do not hesitate to contact our sales team under [email protected]

Sampling Solutions 4

Oil Condition Monitoring 5

Cylinder Drain Oil Service 7

Water Condition Monitoring 8

Machinery Condition Monitoring 9

Ultrasonic Baths 10

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SAM-CT-20000MARPOL Bunker Cabinet

SAM-CT-70024Cubitainers - 5 litre (24)

SAM-CT-70025Cubitainers - 10 litre (24)

SAM-CT-70040

1000 ml Sample Bottle and Mailer Kit

SAM-CT-70070

1000 ml Sample Bottle Pack

SAM-CT-70041

500 ml Sample Bottle and Mailer Kit

SAM-CT-70071

500 ml Sample Bottle Pack

SAM-CT-70250

120 ml Sample Bottles

SAM-CT-70360

50 ml Sample Bottles

Ordering Information

Part Number Nominal Pipe Size

SAM-CT-10002 50 mm/2”

SAM-CT-10003 75 mm/3”

SAM-CT-10004 100 mm/4”

SAM-CT-10005 125 mm/5”

SAM-CT-10006 150 mm/6”

SAM-CT-10007 175 mm/7”

SAM-CT-10008 200 mm/8”

SAM-CT-10009 225mm/9”

SAM-CT-10010 250mm/10”

SAM-CT-10011 275mm/11”

SAM-CT-10012 300mm/12”

SAM-CT-10014 350mm/14”

Using a so called drip sampler is the most common and economic way to obtain a representative sample according MARPOL 73/78 Annex VI.Our bunker samplers are:• manufactured under strict ISO 9001

quality assurance standards. • compliant with IMO MARPOL 73/78

Annex VI helping you to stay within the legal requirements for bunker fuel sampling.

• weight optimized.• simple to install on all common

flanges between 2” and 14”.• one size sampler can be used on

most common different standard flanges even for different pressure.

• type approved version available• automatic version available

Sampling Solutions

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The bunker sample collection and storage is defined in MEPC.96(47). In the guidelines it is defined that a retained sample of all fuel oil as supplied, is drawn at the ships receiving manifold, sealed, signed and then retained under the ship’s control until the subject fuel has been substantially consumed, but for at least 12 months from the date of delivery.

Fuel samplers use disposable ‘cubitainers’. These hold the oil sample before mixing and transfer to the sample bottles and keep out all external contamination.

CMT produce a range of HDPE(translucent) and PET (clear) samplebottles for fuel oil and lubricants.They are designed to allow oil samplingof warm oils direct from the equipment.Sample Bottles are supplied in followingsizes:• 1000 ml• 500 ml• 120 ml• 50 ml

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OTK-CT-11221

Cat Fines Test Kit

Range: 10 - 100 ppm

Accuracy: +/- 2ppm

Test Time: 5 minutes

No. of Tests: 30 (initial test)

OTK-CT-11203

Electronic Heated Viscosity Meter

Range: 1.5-999 cSt @ 40 / 50 / 80 °C

Calculations: Calculated Carbon

Aromaticity Index (CCAI),

Injection and Storage

Temperature, Blending Ratio

Oil Slope

OTK-CT-11206

Electronic Density Meter

Range: 800 to 1010 kg/m3

Accuracy: Typically with +/-0.5%

Test Time: Heating from 15°C

about 10 minutes

Density is especially important for ships burning heavy fuel oil since the density can vary a lot. The density is used to confirm the quantity and grade of fuel delivered. • Ensure the correct amount and grade

of fuel has been delivered to your ship.

• Ensure you have been supplied with fuel and not a mixture from fuel and gas (cappuccino effect)

The Density Meter is supplied complete with four hydrometers. Density is measured at 50°C and directly shown converted to 15°C, giving fast, accurate results. No calculation is needed.

Oil Condition Monitoring

With the CMT Cat Fines Test Kit you are capable of determining the concentration of catalytic fines in fuel. The device can be used for various measurements such as :• determining the content of catalyst

fines during delivery, evaluation of the effectiveness of the separator

• determining the content of catalyst before injection.

Thus malfunctions as well as wear of the engine can be controlled.

The Heated Viscosity Meter can measure viscosity at 40, 50 or 80 °C and can correct to 40 or 50°C. It also allows to measure the viscosity with pin point accuracy.

CMTs Marine Fuel and Lube Test Cabinet is the easiest way of storing all relevant testing solutions. Various options are available.

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Patent pending(EP15177929)

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OTK-CT-11201

Electronic Water in Oil Test Kit

Range: 0 - 1500 ppm,

(lowest reading 100 ppm)

0 - 6000 ppm,

(lowest reading 200 ppm)

0 - 1%,

0 - 10%

Reagents: non hazardous

OTK-CT-11202

Standard BN Test Kit (for system oil)

Range: 0-70 BN

Accuracy: +/- 3%

OTK-CT-11205

Electronic Insolubles Test Meter

Range: 0-2.4 Vol%

Accuracy: Typically +/-0.1%

Test Time: < 2 minutes

No. of Tests: 30 Tests


OTK-CT-11204

Electronic Flash Point Tester

Temp Range: Ambient temperature

(+5) to 300 °C

Sample Size: 2-4 ml

Test Time: OK in 2 minutes

Temp Running: 2° C/min.

Test Method: Closed Cup

Resolution: 0.5°C

Accuracy: 0.5°C

Flash Detection: Automatic

The new developed Electronic Waterin Oil TestCell does provide highestaccuracy on site when testing Water inOil giving results after a few minutes.

• Prevent corrosion, cavitation or failure of your machinery by detecting water in oil, before any damage occurs.

• Minimize instability of additive packages and damaging microbe growth by monitoring your oil.

The CMT BN Test Kit provides state ofthe art analysis and gives fast, accurateresults within a couple of minutes.Following Test Kits are avaliable:

Standard BN - for system oil onlyCDO BN - for cylinder drain oil onlyBoB BN - for system oil, cylinder drain oil and blending

The CMT Electronic Insolubles Test Meter is a self-contained device to test insolubles and soot in your engine oil.

It is suitable for all combustion engine oils regardless of the fuel in use.

It contains the latest technology to provide excellent repeatability and rapid results in the field.

The Electronic Flash Point Testeris a compact, bench top / portable,Closed Cup Flash Point Tester designedto carry out ‘ash / no ash’ tests orto determine ash point values up to300°C using either Ramp or RapidEquilibrium methods.

The independent CMT Marine Oil Test Service is a comprehensive insight into the functioning of your engine. It coversanalysis of the combustion process,cylinder oil feed rates, fuel problems andidentication of potential issues suchas piston and liner wear, incompletecombustion and crankcase system oilanalysis.

LAB-CT-17599

Independent Laboratory Oil Analysis

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OTK-CT-11219

Iron II Electronic Test Kit

Range: 0 - 1500 ppm

corrosive Iron: 0 - 1000 ppm

abrasive Iron: 0 - 500 ppm

Accuracy: +/- 3%

Test Time (ave.): 10 min. per cylinder

No. of Tests: 50

Memory: last reading


OTK-CT-11214

CDO BN Test Kit (for cylinder drain oil)

Range: 0-150 BN

Accuracy: +/- 3%

OTK-CT-11217

BoB BN Test Kit (for blending, cylinder

drain oil)

Range: 0-400 BN

Accuracy: +/- 3%

Cylinder Drain Oil Service

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tThe Electronic Iron Analysis Kit allows to monitor the most important parameters of the drain oil (abrasive, corrosive and total iron) allowing to optimize the feed rate of the cylinder oil and and at the same time to avoid unnecessary wear of the individual cylinder liner.

LAB-CT-17601

SDA Drain Oil Analysis

The CMT SDA laboratory report in cooperation with OelCheck is a compact dataset showing the complete details for all cylinders. Even at first glance, it provides essential information about where action needs to be taken. A matrix provides further information about the state of the cylinder oils, the lubricant feed rate in each cylinder, additives and alkalinity reserve, viscosity and abrasion, as well as other impurities such as catalytic fines, water, soot, silicon and metals such as nickel and vanadium.

The CMT BN Test Kit provides state ofthe art analysis and gives fast, accurateresults within a couple of minutes.Following Test Kits are avaliable:

Standard BN - for system oil onlyCDO BN - for cylinder drain oil onlyBoB BN - for system oil, cylinder drain oil and blending

Patent pending(EP 14 156 620.8)

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WTK-CT-80031

Ballast Water Test Kit

WTK-CT-80027

Ballast Water Test Kit with HPC/TVC

WTK-CT-80015

Cooling Water Test Kit

WTK-CT-80018

Boiler Water Test Kit (I) Low Pressure

WTK-CT-80019

Boiler Water Test Kit (II) High Pressure

The CMT Ballast Water Test Kit willprovide simple and accurate testing for• E.Coli Bacteria Test,• Enterococci Bacteria Test,• Cholerae Test (O1 / O139),• HPC / TVC,• Salinity Test,• Viability of organism

- 50 m or above - 10 m or above.

Necessary to prove the functionality of your ballast water treatment system.

The CMT Cooling Water Test Kit and CMT Boiler Water Test Kit are very easy to operate and will enable the ships engineer to monitor scale and corrosion inhibitor concentrations. Regular testing will allow rapid corrective action to take place helping you to maintain optimum operating conditions, minimise downtime and reduce energy costs.


WTK-CT-80001

Marine Potable Water Test Kit

WTK-CT-80002

Marine Potable Water Test Cabinet

Water Condition Monitoring

The CMT Marine Potable Water Test Kit allows you to test for the criticalbacteria as well as the main qualityparameters. The test kit allows to testthe following parameters:• Total number of bacteria (TVC),• Coli forms and E. coli,• Pseudomonas,• pH value,• Conductivity,• Total Dissolved Solids (TDS),• Temperature.

The CMT Marine Sewage Effluent TestKit will provide simple and accuratetesting for:• BOD (Biochemical Oxygen Demand),• Chlorine (Free),• COD (Chemical Oxygen Demand),• Coliform Bacteria,• pH,• Total Suspended Solids.

WTK-CT-80012

Marine Sewage Effluent Test Kit

WTK-CT-80011

Marine Sewage Effluent Test Cabinet

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VIB-CT-50035

CMT Vibration Meter Marine

VIB-CT-50030

CMT Vibration Meter Marine Plus

TQM-CT-18319Torque Meter

DPA-CT-17729Dieselscope - Diesel Performance Analyser

CMT Vibration Meter Marine / Vibration Meter Marine Plus is sold as complete set with a quality accelerometer, coiled cable, magnetic base, transit case and headphones. Noise-canceling headphones are available as an option. The implemented expert system displays immediate feedback about the measurement using traffic light colours. The Vibration Meter indicates unbalance, looseness, misaligment, bearing faults of bearings in pumps, ventilators etc. Compatible with engines on low-, medium- and high-speed the Premet® C is the perfect system to optimize your fuel injections. Made in Germany it is using high-quality materials and is equipped with the newest sensor from Kistler Switzerland supplying you with the most exact results possible.

The CMT Peak Pressure Indicator is an easy, fast and cost effective way to maintain your diesel engines.It measures the maximal firing pressure and the compression pressure of two and four stroke combustion engines.

The Dieselscope system consists of ahandheld unit, a cylinder pressure sensorconnected to the indicator valve of thecylinder being measured, and an optional optical or inductive pick-up(s) fitted on the flywheel. It is easy-to-use and very intuitive thanks to the single function buttons. The large internal memory allows the measurement and recording of up to 1200 zylinders. The supplied software allows the export to any PC and an evaluation of the results.

The Diesel Indicator is a portable unit that monitors the combustion process of diesel engines. It allows you to tune the engine and detect faults or irregularities in their early developing stages.

The Torque Meter itself consists of twometal tapes with magnetic pattern, twosensors and a transmitter. The sensors are mounted rotation-free on beams. A 4-20 mA signal, proportional to the shaft torque in % of the MCR value is averaged by a preset number of up to 255 consecutive revolutions. Shaft power is calculated by torque and RPM. All data can be transferred to a PC.Your benefits:• high accurarcy• no electronics on the shaft• very easy installation• can be installed as retrofit

Machinery Condition Monitoring

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Diesel Indicator

DPA-CT-12001

PREMET C (integrated sensor)

DPA-CT-12002

PREMET C (external sensor)

DPA-CT-0XXXX

Peak Pressure Indicator

The product code number changes according to

the maximum pressure of the different versions

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Ultrasonic Baths

Ordering Information and Specification

Part Number Type Volume inner Dimensions(L x W x H) [mm]

Power Supply [V]

US powereffective [W]

Heating Element [W]

Weight[kg]

externalGenerator

LevelSensor

Checklist

MUS-CT-20434 USB 434 20 400 x 250 x 250 230 300 1200 25

MUS-CT-20535 USB 535 38 500 x 300 x 300 230 400 1800 40

MUS-CT-40535 USB 535-4 38 500 x 300 x 300 440 400 1800 40

MUS-CT-20536 USB 536 60 500 x 300 x 400 230 400 1300 40

MUS-CT-20645 USB 645 50 550 x 350 x 300 230 500 1800 45

MUS-CT-40645 USB 645-4 50 550 x 350 x 300 440 500 1800 45

MUS-CT-40756 USB 756-4 80 600 x 400 x 400 440 300 3000 60

MUS-CT-40867 USB 867-4 170 750 x 500 x 500 440 1000 4500 80 X

MUS-CT-00867 USB 867 LT 170 750 x 500 x 500 440 1000 4500 80 X

MUS-CT-40868 USB 868 LT 200 750 x 500 x 600 440 1000 5400 90 X

MUS-CT-68068 USB 868 LTX 200 750 x 500 x 650 440 1000 5400 90 X X

MUS-CT-41168 USB 1168 LT 250 1000 x 500 x 600 440 1200 5400 115 X



MUS-CT-80440 OCTAMAR 370 550 x 550 x 900 230 / 440 2400 5400 150 X X

MUS-CT-80690 OCTAMAR 690 370 550 x 550 x 900 690 2400 5400 170 X X

Ordering Information Submersible Transducer

MUS-CT-10500 TD 10 SE – 455 x 155 x 80 – 500 – 12 – –

MUS-CT-12600 TD 12 SE – 525 x 155 x 80 – 600 – 14 – –

MUS-CT-14700 TD 14 SE – 600 x 155 x 80 – 700 – 17 – –

MUS-CT-15750 TD 15 SE – 460 x 245 x 80 – 750 – 18 – –

MUS-CT-41000 US G4 - 2 – 400 x 380 x 182 230 1000/1500 – 12 – –

MUS-CT-31500 US G4 - 3 – 400 x 380 x 182 230 1500/2250 – 14 – –

MUS-CT-42000 US G4 - 4 – 400 x 380 x 182 230 2000/2400 – 15 – –

MUS-CT-43000 US G4 - 4M – 400 x 380 x 182 230 3000 – 15 – –

We are one of the largest manufacturers of Ultrasonic cleaning equipment for onboard use. Our range of ultrasonic baths and submersible ultrasonic transducers are all designed, manufactured and tested in our factory in Germany. To ensure we meet our customers requirements CMT is offering the Ultrasonic Baths in different sizes as well as offering the transducers as single items for fitting into existing baths. Our ultrasonic cleaning tanks come in sizes from a 20 litre bath up to 370 litre bath.

Submersible Transducers for existing tanks are available.

Over the past, CMT’s precision ultrasonic cleaning systems have been incorporated on many seagoing vessels all over the world.

Features: • material: stainless steel ASTM A240 / DIN 1.4571 • 2 mm thickness completely welded • working frequency: 30 kHz • Power Supply: 230 or 440 (380) V 50/60 Hz • integrated or external generator

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Checklist

Order Number Description Type Quantity

Sampling Solutions

SAM-CT-10002 - 14 Drip Sampler 2 - 14"

SAM-CT-20000 MARPOL Bunker Cabinet

SAM-CT-70024/5 Cubitainers - 5 /10 litre (24 pcs.)

SAM-CT-70040 1000 ml Sample Bottle and Mailer Kit (40 pcs.)

SAM-CT-70070 1000 ml Sample Bottle Pack (70 pcs.)

SAM-CT-70041 500 ml Sample Bottle and Mailer Kit (40 pcs.)

SAM-CT-70071 500 ml Sample Bottle Pack (70 pcs.)

SAM-CT-70250 120 ml Sample Bottles

SAM-CT-70360 50 ml Sample Bottles

Oil Condition Monitoring

OTK-CT-11221 Cat Fines II Test Kit

OTK-CT-11203 Electronic Heated Viscosity Meter

OTK-CT-11206 Electronic Density Meter

OTK-CT-11201 Electronic Water in Oil Test Kit

OTK-CT-11202 BN Test Kit (for system oil)

OTK-CT-11205 Electronic Insoluble Test Meter

OTK-CT-11204 Electronic Flash Point Tester

LAB-CT-17599 I Electronic ndependent Laboratory Oil Analysis

Cylinder Drain Oil Service

OTK-CT-11219 Electronic Iron II Test Kit

OTK-CT-11214 Electronic CDO BN Test Kit (for cylinder drain oil)

OTK-CT-11217 Electronic BoB BN Test Kit

LAB-CT-17601 SDA Drain Oil Analysis

Water Condition Monitoring

WTK-CT-80001/2 Marine Potable Water Test Kit/Cabinet

WTK-CT-80011/2 Marine Sewage Effluent Test Kit/Cabinet

WTK-CT-80031/27 Ballast Water Test Kit

WTK-CT-80015 Cooling Water Test Kit

WTK-CT-80018/9 Boiler Water Test Kit

Machinery Condition Monitoring

VIB-CT-50035 CMT Vibration Meter Marine

VIB-CT-50030 CMT Vibration Meter Marine Plus

DPA-CT-12001 & -12002 PREMET C (integrated sensor) & (external sensor)

DPA-CT-0 Peak Pressure Indicator

DPA-CT-17729 Dieselscope - Diesel Performance Analyser

DPA-CT-17735 Diesel Indicator

TQM-CT-18319 Torque Meter

Ultrasonic Baths

MUS-CT-20434 - 80690 Ultrasonic Cleaning Bath

MUS-CT-10500 - 43000 Submersible Transducer

DO-C10013-CT (Issue 3)

CM Technologies GmbHMarie-Curie-Str. 5

25337 Elmshorn GermanyTel: +49 (4121) 700890

Email: [email protected]: www.CMTechnologies.de

newbuilding brochure & checklist - cm · pdf file4 sam-ct-20000 marpol bunker cabinet...

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