next platform of manufacturing (wizcore_nexpom eng v3.0)
TRANSCRIPT
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ⓒ2010 2015. WIZCORE, Inc. All Rights Reserved.
The Next-Generation Statistical Process Control Platform
WIZCORE. Inc
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ⓒ2010 - 2015 WIZCORE, Inc. All Rights Reserved.
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C o n t e n t
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0 3About Wizcore
0 8Case Study
1 2Challenge
2 3NEXPOM Overview
3 5Value of NEXPOM
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About WizcoreWIZCORE . Inc
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ⓒ2010 - 2015 WIZCORE, Inc. All Rights Reserved.
About Wizcore
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About Wizcore
Wizcore has supported technique and consulting such as Big data, Cloud, Virtualization for 30 more customers since we were founded in 2010. We realize Manufacturing Innovation 3.0 by developing and launching NEXPOM which is convergence solution with IT and Manufacturing.
AWARDS
SPLUNK POWERED RESELLER
HIGHEST GROWTH PARTNER OF FY14
PARTNER OF THE YEAR NORTH ASIA FY15
PARTNER+ AWARD OF FY15
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ⓒ2010 - 2015 WIZCORE, Inc. All Rights Reserved.
• Powered Reseller Partner
• Solution Technical Support
• Splunk Linking&Development
• Big Data Consulting
• Standard Consulting Partner
• Cloud Computing Technical Support
• Workload&Applications
Management
• Nutanix Premier Partner
• Virtual Computing Platform
Service
• Private Cloud & Service Virtualization
Support
• Statistical Process Control
• Industry 4.0 & Smart Factory
• Statistical Analysis for Quality
Data
Name of Wizcore is composite word between Wise and Core. We have provided right solution and service in the right place for IT asset management and IT data use. Our main business filed is below.
About Wizcore
Main Business Filed
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ⓒ2010 - 2015 WIZCORE, Inc. All Rights Reserved.
Our Customers
Finance
Public Enterprise
About Wizcore
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ⓒ2010 - 2015 WIZCORE, Inc. All Rights Reserved.
Enterprise
Broadcasting & Communications
Our Customers
About Wizcore
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Case StudyCase Study for NEXPOM
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ⓒ2010 - 2015 WIZCORE, Inc. All Rights Reserved.
Case Study
Case 1. Metal Processing Company
Turning
3rd Measurement(in the Measurement lab)
2nd Measurement1st Measurement
GrindingCasting
* Product : Journal Bearing for car engine
* Condition :
•Size(Length, Diameter)
•Hardness
•Clearliness
•3 demension coordinate
(Sampling Inspetion)
•Total Inspection
* Needs:•Data management for all
processing
•Quality data integration
•Data monitoring in real time
•Alarm when tolerance error limits
exceed
•Data sharing between
departments
•Follow-up service for product
quality
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ⓒ2010 - 2015 WIZCORE, Inc. All Rights Reserved.
Indexing
Splunk Server(Searching)
Case 2. Semiconductor Manufacturing Company
* Condition :
•Parsing the STDF File
•Data Publishing
* Needs:•Data management of equipment
•Parsing the STDF File quickly
•Data publishing as customers
require
Case Study
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Requirement From Customers
•Equipment
•Manufacturer
•Data form
•Location
…
…
Customer’s Needs
•Management of
quality data
•Use of quality data
•Standardize
Case Study
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ChallengeBackground Of NEXPOM
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Importing Strategy Of Light Industry
제조업 혁신 1.0
Chasing Strategy Of Assembling Equipment
Industry
제조업 혁신 2.0
Leading Strategy Of Convergence New Industry
제조업 혁신 3.0
Source : Ministry of trade, industry & energy
The Manufacturing Innovation 3.0 & Smart Factory
Manufacturing Innovation 3.0
Manufacturing Innovation 2.0
Manufacturing Innovation 1.0
Basic Direction
With convergence IT&SW, create the added value of manufacturing and be more competitive
The Three Strategy The Six Task
Create New Converged Manufacturing
Strengthen Core AbilityOf Main Business
Enhance Infrastructures Of Manufacturing Innovation
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Process Innovation of IT&SW
Creat Convergence Growth Engine
Secure Leadership Of Material& Component
Enhance Soft Power of Manufacturing
Supply Customized Labor&Location
Leap R&D Hub of Northeast Asia
Focus on the environment development in order that company can lead the Manufacturing Innovation.
Challenge
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Intelligence is necessary
Improve Productivity!!Monitoring is necessary to watch quality information and state happened in process line.Management quality can decrease both disuse of product and reproduction.
For productivity and quality management, complementary system is necessary.
Challenge
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Challenge Overview
How we can collect and show the data happened in process line?
Too many variable of issues
Various measurement equipment
A variety of data format
A scattering of factories
Various method of analysis
Monitoring
Statistical summary
Advanced report
Challenge
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ⓒ2010 - 2015 WIZCORE, Inc. All Rights Reserved.
Hand tools CMM Tester
Each Value&Quality Data
Needs 1 : Quality Data Integration through Splunk
Various data format from equipments, sensor, measuring instrument
Cost increases to build data input interface from a variety of equipments.
There is no management about measurement of each equipments.
There is no method how to use and integrate collected data
It is too complicated to manage all data
It is necessary…1 . To have various data format for managing quality data
Challenge
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ⓒ2010 - 2015 WIZCORE, Inc. All Rights Reserved.
It is necessary…2 . To visualize quality data
Needs 2 : Visualization
RAW Data Format
.txt
.doc
.csv
ASCII
Binary
DB types file
…
Challenge
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ⓒ2010 - 2015 WIZCORE, Inc. All Rights Reserved.
Measurement Lab
Needs 3 : Dashboard&Monitoring For Each Operator
It is necessary…3 . To build dashboard &monitoring
Need Dashboard
To monitor whole process line
For each process operator to analyze and monitor data
Process Line
Challenge
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How to … 1. Manage and integrate quality data
Answer 1 : NEXPOM Agent can create integrated data.
NEXPOM Agent
Can interface with many equipments and create data
Can save quality measured data to Splunk without any complicated changes.
Challenge
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How to … 2. Analyze quality data
Answer 2 : NEXPOM Agent → Splunk → NEXPOM Publisher
NEXPOM Agent
NEXPOM Agent deliver each measured data from equipments to Splunk and save
NEXOM Publisher visualize and analyze quality data easily
Challenge
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How to … 3. Monitor quality data
Answer 3 : NEXPOM Publisher can make dashboard.
With NEXPOM Publisher
Monitoring in real time
Trend analysis
Warning Limit & Alarm
Send information(SMS,
Message board)
Quick response
Challenge
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NEXPOM Architecture
Challenge
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NEXPOM OVERVIEWNEXPOM Description
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Standardize Agent Data
Standardize
Collect and manage data from measurement equipment, CMM and so on
Standardize collected data
NEXPOM Overview
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Global Dashboard
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Global Dashborad
Monitoring data from global factories
Compare rate of products production(Per day)
NEXPOM Overview
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Global Dashboard Alarm
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Alarm
Alarm when something wrong appear in production data
Provide alarm list so that it enables to check detail data
NEXPOM Overview
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NEXPOM Overview
Manufacturing Line Dashboard
Manufacturing Line Dashboard
Check the rate of process per each manufacturing line
When abnormal sign is discovered, it enables to notice and check the state if just simply click.
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Realtime Process Line Dashboard
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Process Line Dashboard
Check the product quantity data, trend and the rate of production process
When some symptom happen, it enables to provide detail at the report page.
Send information via SNS, Email when alarm list is updated
NEXPOM Overview
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Realtime Product Data Dashboard -1
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Product Data Dashboard
Check the measured data trend of product (ex) Size, Diameter)
Check various statistical data chart(ex)bar_chart, box plot_chart)
Check the state and detail if just simply click
NEXPOM Overview
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ⓒ2010 - 2015 WIZCORE, Inc. All Rights Reserved.
Realtime Product Data Dashboard -2
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Product Data Dashboard
Check the measured data trend of product (ex) Temperature, Pressure)
Check the state and detail if just simply click
NEXPOM Overview
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Summary Report Of Quality Data
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Summary Report
Result Report per each part
Compare nominal value with real measured value
Check the Deviation, R Value and chart
NEXPOM Overview
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Detailed Report of Quality
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Detailed Report
Check CP, CPK, Standard deviation, Maximum/Minimum value
Compare x-bar chart, R-chart and Histogram chart
Check the detailed data about the process and measurement
NEXPOM Overview
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Quality Test Report
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Quality Test Report
Provide product test report per each customer
Handle it easily with excel tool
Enable to check each conditional quality data
NEXPOM Overview
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NEXPOM Mobile
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NEXPOM Overview
NEXPOM Mobile
Application for smart devices
Provide alarm and report function
Provide data comparison per each process
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VALUE OF NEXPOMWhy NEXPOM?
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Active Quality Management System
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Value of NEXPOM
Quality Management System
Maintain products through data management
Provide Previous quality management
Cost cutting and increase of the productivity
Handle the troubles quickly and accurately
Set ‘Company-wide quality control' goal
Build up reliability about product
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Fast Time-To-Value
One Platform, Multiple Use Cases
Visibility Across Stack, Not Just Silos
Ask Any Question Of Data
Any Data, Any Source
Value of NEXPOM
Why NEXPOM?
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Thank you!Thank you for Listening