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APPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE APPROVED AUTOMATIC BROILERS 1/13/2010 Released A 2/4/2010 Wiring Diagram 20110 B 8/15/2011 Updated wiring diagram to 20110-B, changed control instructions C 10/25/2011 Added parts location drawings; parts replacement list D 11/2/2011 Updated parts location drawings E 12/20/2011 Updated wiring diagram/parts location drawings F 2/9/2012 Updated Wiring diagram G

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Page 1: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

APPROVALS:

Model JF94EOwner’s Manual

Revision History:

Date Notes REV

FOR CE APPROVED AUTOMATIC BROILERS

1/13/2010 Released A

2/4/2010 Wiring Diagram 20110 B

8/15/2011 Updated wiring diagram to 20110-B, changed control instructions C

10/25/2011 Added parts location drawings; parts replacement list D

11/2/2011 Updated parts location drawings E

12/20/2011 Updated wiring diagram/parts location drawings F

2/9/2012 Updated Wiring diagram G

Page 2: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

2 Nieco Corporation - Model JF94E CE

WARNING

1. Do not store or use gasoline or other flammable vapors or liquids in the vicin-ity of this or any other appliance.

2. Broiler area must be kept free of combustible materials, and the flow of com-bustion and ventilation air must not be obstructed. Operating personnel mustnot perform any maintenance or repair functions. Contact your NiecoAuthorized Dealer.

3. Do not use this appliance in an area where a water jet could be used.

4. Do not clean the appliance with a water jet.

5. If the power supply cord is damaged, it must only be replaced by a repair shopappointed by the manufacturer.

6. A switch with an all-pole disconnection and a contact separation of at least3mm shall be included in the fixed wiring.

7. It is recommended that walls, etcetera, in the proximity of the appliance bemade of non-combustible material, if not, they must be clad with a suitablenon-combustible heat-insulating material and that the closest attention bepaid to fire-prevention regulations.

8. This appliance is not intended for use by persons (including children) withreduced physical, sensory or mental capabilities, or lack of experience andknowledge, unless they have been given supervision or instruction concern-ing use of the appliance by a person responsible for their safety. Childrenshould be supervised to ensure that they do not play with the appliance.

IMPORTANT: RETAIN THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE

!

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3 Nieco Corporation - Model JF94E CE

INSTALLER NOTES

1. This appliance is rated IP 20, Degree of Protection obtained from Enclosure.

2. Nominal Power Rating: 380-415V 3Ø 25A

Model kW Electrical DiagramJF94E 19 20110Calculated Average Consumption 16

3. This appliance must be installed by a qualified installer, in compliance with allnational, local regulations and institutions having jurisdiction.

4. This machine should be connected to the supply with a plug with proper grounding.

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4

TABLE OF CONTENTS

A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5A.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5A.2 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5A.3 Service/Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6A.4 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B. Machine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8B.1 Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8B.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8B.3 Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8B.4 Hood Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8B.5 Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8B.6 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8B.7 Pre-Operation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

C. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9C.1 Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9C.2 Step-by-Step Lighting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . .11C.3 Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12C.4 Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

D. Assembly/Disassembly and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

E. Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

F. Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

G. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Nieco Corporation - Model JF94E CE

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5

A. GENERAL INFORMATION

A.1 Description

The Nieco Model JF94E automatic broiler features patented Jet-Flow™ airtechnology which uses waste heat to help broil the product creating large ener-gy savings. The JF94 also has easy cleaning and a simple and intuitive controlpackage to help eliminate broiling problems and provide the operator with evengreater control over the broiling environment.

This manual provides the safety, installation and operating procedures for theNieco Automatic Broiler Model JF94E. We recommend that all information contained in this manual be read prior to installing and operating the broiler.

A.2 Warranty Information

Please read the full text of the limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and file a damageclaim with them. Save all packing materials when filing a claim. Freight damageclaims are the responsibility of the purchaser and ARE NOT covered under warranty.

The warranty does not extend to:

• Damages caused in shipment or damage as a result of improper use.• Installation of electrical service.• Normal maintenance as outlined in this manual.• Malfunction resulting from improper maintenance not in accordance with the steps contained in

this manual and any applicable training.• Damage caused by abuse or careless handling outside of the normal operating procedures

contained in this manual.• Damage from moisture into electrical components.• Damage from tampering with or removal of any safety device.

IMPORTANT! Keep these instructions for future reference. If the unit changes ownership,

be sure this manual accompanies the equipment.

IMPORTANT

The Nieco Corporation reserves the right to change specifications and product design in accordance with the general terms and conditions outlined in the BURGER KING®/Vendor

agreement. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

Nieco Corporation - Model JF94E CE

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6

A.3 Service/Technical Assistance

If you experience any problems with the installation or operation of your broiler, contact your localAuthorized Nieco Distributor.

Fill in the information bellow and have it handy when calling your authorized service agency for assistance.The serial number is on the broiler rating plate on the side of the unit.

Purchased from:

Date of Purchase:

Model No.:

Serial No.:

For the name of your local Authorized Nieco Distributor, please call (800) 821-2141 (U.S. Only).

Use only genuine Nieco replacement parts in your broiler. Use of replacement parts other than those sup-plied by Authorized Nieco Distributors and Service Agencies will void the warranty and may significantlyalter the performance of your broiler. Nieco and the Burger King Corporation have worked together to cre-ate a set of standards for broiler performance, food quality and food safety. The use of non-Nieco parts iscapable of affecting these criteria, and may affect broiler performance, parts longevity and food safety. Yourlocal Authorized Nieco Distributor and Service Agent has been factory trained and has a complete supplyof parts for your Nieco Automatic Broiler.

You may contact the factory direct at +1-707-284-7100 if you have trouble locating your local NiecoDistributor.

A.4 Important Safety Information

Throughout this manual, you will find the following safety words and symbols that signify important safetyissues with regards to operating or maintaining the equipment:

WARNINGGENERAL WARNING. Indicatesinformation important to the properoperation of the equipment. Failureto observe may result in damage tothe equipment and/or severe bodilyinjury or death.

WARNINGELECTRICAL WARNING. Indicatesinformation relating to possibleshock hazard. Failure to observemay result in damage to the equip-ment and/or severe bodily injury ordeath.

CAUTIONGENERAL CAUTION. Indicatesinformation important to the properoperation of the equipment. Failureto observe may result in damage tothe equipment.

WARNINGHOT SURFACE WARNING. Indicatesinformation important to the han-dling of equipment and parts.Failure to observe caution couldresult in personal injury.

Nieco Corporation - Model JF94E CE

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A.4 Important Safety Information (Continued.)

In addition to the warnings and cautions in this manual, use the following guidelines for safe operation ofyour Nieco Automatic Broiler:

• Read and follow all instructions before using this equipment.• Install or locate broiler only for its intended use as described in this manual. • Do not operate this equipment if it has a damaged cord or plug, if it is not working properly or if it

has been otherwise damaged.• This equipment should only be serviced by authorized personnel. Contact your local Nieco

Distributor for adjustment or repair.• Use only genuine Nieco replacement parts for your broiler. Failure to do so will void the warranty

and may significantly alter the performance of your broiler. Nieco and the Burger King Corporation have worked together to create a set of standards for broiler performance, food qualityand food safety. The use of non-Nieco parts is capable of affecting these criteria, and may affect broiler performance, parts longevity and food safety.

The following warnings and cautions appear throughout the manual and should be carefullyobserved:

• Turn the broiler off and disconnect the plug before performing any service, maintenance or cleaning on the broiler.

• Always allow the broiler to fully cool before performing any service, maintenance or cleaning. Failure to wait for the broiler to cool fully may result in personal injury.

• The procedures in this manual may include reference to the use of chemical products. The Nieco Corporation does not endorse the use of any particular cleaning/degreasing agent. Use only those chemicals that are approved for use in the BURGER KING® SYSTEM.

• The broiler should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breakers of the proper rating.

• All electrical connections must be in accordance with local electrical codes and any other applicable codes.

• The use of adequate ventilation (as rated in this manual) with this broiler is mandatory. Failure to adequately ventilate this unit and provide safe operating distances (as specified in this manual) is a fire safety hazard. Follow the instructions for emergency broiler shutdown in the event of an emergency.

• No attempt should be made to operate this appliance in the event of a power failure.

WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULDRESULT IN SERIOUS INJURY OR DEATH:

_ Electrical ground is required on this appliance._ Check with a qualified electrician if you are in doubt as to whether the appliance is properly

grounded._ Do not use water on or near the control box for risk of serious injury or death due to

electrical shock.

WARNING, HIGH TEMPERATURES WITH HOT SURFACES. FAILURE TO FOLLOW THESE PROCE-DURES COULD RESULT IN SERIOUS INJURY:

_ Do not attempt to clean, disassemble or perform maintenance on this broiler until it is fully cooled as per the instructions contained in this manual.

Nieco Corporation - Model JF94E CE

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8 Nieco Corporation - Model JF94E CE

B. INSTALLATIONB.1 Pre-InstallationUncrate the broiler and inspect for shipping damage. Remove the tape securing the machine parts, andinstall the parts in their proper location. If there are obvious or concealed damages to any part of thebroiler, please contact your freight carrier. The factory warranty does not cover freight damage.

B.2 MountingFollow the mounting instructions if this function is not performed by the installer.

B.3 LevelingThe grease drain system is based on a gravity-flow design. Therefore, it is extremely important that thebroiler be placed on a level surface.

B.4 Hood RequirementsThis appliance must be installed under a ventilation hood of adequate size.

Do not obstruct the flow of combustion and ventilation air. An adequate air supply must be available forsafe and proper operation.

B.5 ClearanceKeep appliance area free from combustibles.

To facilitate disassembly and service of the unit a minimum of 24” (610 mm) should be allowed on thecontrol panel (feed end) of the broiler.

B.6 Electrical ConnectionPower requirements are stated on the unit nameplate and must be connected accordingly. Before start-ing broiler, tighten all electrical connections in control box. An electrical wiring diagram can be foundinside the control box.

Note: Disconnect power before servicing.

B.7 Pre-Operation CheckBe sure that all parts are installed in the proper location.

REQUIRED for installation near combustible walls and construction

REQUIRED for installa-tion near non-com-bustible walls and construction

RECOMMENDED byNieco for proper disas-sembly and service

Back of broiler

Sides of broiler

Front of broiler(Feed end)

REQUIRED AND RECOMMENDED CLEARANCES

12” (305 mm) 0” (0 mm)

0” (0 mm)

24” (610 mm)

0” (0 mm)

0” (0 mm)

0” (0 mm)

12” (305 mm)

12” (305 mm)

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C. OPERATION

C.1 Controls and IndicatorsON THE MAIN SIDE

1. Belt Speed Control (P/N 13727-B) - Used to set the broil time on the meat belt.

2. On/Off Indicator Light (P/N 4402) - Glows when the broiler is on.

3. Main On/Off Switch (P/N 15480) - Used to turn the main power supply to the broiler on or off.

4. Belt Reverse Button (P/N 13579) - In the event of a belt jam, push and hold the belt reverse button in to help free anything that may be caught in the belt to help clear a jam.

5. Temperature Control (P/N 19235) - Helps keep the broiler temperature stable when the broiler is under heavy load.

Nieco Corporation - Model JF94E CE

ON THE FLEX SIDE

1. Multi Product Control (P/N 15161-B) - Used to broil avariety of products that may require different settings (WHOPPERS®, Chicken, XT)

2. Belt Reverse Button (P/N 13579) - In the event of a belt jam, push and hold the belt reverse button in to help free anything that may be caught in the belt to help clear a jam.

3. Temperature Control (P/N 19235) - Helps keep the broiler temperature stable when the broiler is under heavy load.

1

1

2

3

2

4

3

5

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C.1 Controls and Indicators (Continued.)

(1) LED DISPLAY - Shows current product selection and cook time.

(2) PRODUCT SELECTION BUTTONS - Press to select different presets for different products.

(3) ADJUSTMENT BUTTONS - Use to adjust product cook times, element settings and product names.

(4) SELECTION INDICATOR LIGHT - Lights up to show which button is selected.

Nieco Corporation - Model JF94E CE

(1)

(3)

(4)

(2)

Multi-speed control P/N 15161-B

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11 Nieco Corporation - Model JF94E CE

C.2 Lighting Procedures

1. Broiler is centered under hood and plugged in

2. Turn ventilation system on

WARNINGTHE VENTILATION SYSTEM MUSTBE ON AT ALL TIMES DURINGBROILER OPERATION. OPERATINGBROILER WITHOUT PROPER VENTILATION IS A SEVERE FIREHAZARD.

NORMAL IGNITION

PRE-LIGHTING PREPARATION

1. Turn the MAIN POWER SWITCH on.

2. Allow broiler to heat for 45 minutes before cooking. Do not cook during the warm up period.

1.

1. Allow the broilerto run free of any product for 10 minutes.This will burn the chain clean.

2. Turn off the Main Power Switch.

3. Wait for 30 minutes for the broiler to cool.

C.3 Shutdown Procedures

PLANNED SHUTDOWN

EMERGENCY SHUTDOWN

1. Turn off the MAIN POWER SWITCH.

CAUTION

FOR YOUR SAFETY: Do not storeor use gasoline or other flammablevapors or liquids in the vicinity ofthis or any other appliance.

CAUTION

FOR YOUR SAFETY: In the event ofa prolonged power failure, noattempt should be made to operatethis appliance.

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2. TEMPERATURE CONTROLS

Electric broilers are equipped with a Broil Temperature Stabilizer Control that senses when thebroiler is being used, and adjusts the temperature to keep the broiler hot during heavy use.The control consists of two parts - a temperature probe to sense the internal temperature ofthe broiler, and the control itself.

3. SETTING THE TEMPERATURE CONTROL

In order to assure proper operation, the Temperature Control must be set for operation in the restaurant. Follow thesestep by step instructions when the broiler is new, and once per month after.

Step 1: Be sure all pieces of the broiler are in place. Make sure the broiler is plugged in and the exhaust hood is turnedon. Turn the broiler on.

Step 2: MAIN SIDE OF THE BROILER: Set the temperature (bottom number) to 380º C (716° F). Use the up or downarrows on the control to set the temperature. The bottom number is the set temperature and the top number isthe actual temperature.

FLEX SIDE OF THE BROILER: Set the temperature (bottom number) to 275º C (527° F). Use the up or down arrows on the control to set the temperature. The bottom number is the set temperature and the top number is the actual temperature.

12 Nieco Corporation - Model JF94E CE

C.4 Control Operation

IMPORTANT: THIS BROILER IS SHIPPED WITH FACTORY PRESETS THAT MUST BE CHANGED.If this is the initial start-up for your broiler, ALL control settings must be made according to BURGER KING® specifications. Follow the steps outlined for calibration and changing preset times.

MAIN SIDE CONTROLS

1. SETTING BELT SPEEDSPress up arrow to increase broil time; press the downarrow to decrease broil time. After you have set thecontrol the display will be flashing. Press the centersquare to save your changes. NOTE: After makingchanges to the broil time, if you do not press the centersquare button, your changes will not be saved.

Use the up and downarrows to set the time.Press the centersquare button to saveyour changes.

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13 Nieco Corporation - Model JF94E CE

C.4.5 FLEX SIDE CONTROLS

1. Multi-Product ControlHow it works: The multi-product control isdesigned to let you broil different products on theflex side of the broiler. The control allows you tohave different broiler settings for each productselection button. Use a grease pen to mark thewhite area with the product name.

2. Normal OperationPress the product selection button (number) forthe product you wish to cook. The display willshow the product name and cook time and thelight next to the product selection button will be lit.

NOTE: Be sure the belt is clear of any productsbefore pressing a new product selection button.

3. Changing Belt SpeedsPush the product selection button you want toadjust then push the up and down arrows tomake changes, then press the center square but-ton to save them.

4. Changing Upper Heat Element SettingsTo adjust element settings press the productselection button you wish to change, then pressthe product selection button one more time. Thescreen will read Duty Cycle and show a percent-age. Press the up and down buttons to adjust theelement power up or down (0 = off; 100% = Fullon). Press the center square button after you aredone adjusting the duty cycle to save yourchanges.

5. Changing Product NamesPush the product selection button which you wantto assign a name to. Press and hold the centersquare button for 15 seconds. The control willenter the edit name screen for that button. Usethe up and down buttons to change the charac-ters. Press the center square button once to moveto the next character until you are finished editingthe product name for that button (10 characterlimit). Press and hold the PRODUCT SELECTIONBUTTON for 5 seconds to save the changes andreturn to normal operation.

2

4

3

5

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D. CLEANING AND DISASSEMBLYTurn broiler off. Disconnect the power supply to the broiler before cleaning or servicing. Allow to cool for 30minutes prior to cleaning/disassembly. Leave the ventilation system on during cooling. Use only approvedcleaning, degreasing and sanitizing solutions.

ALL PARTS ARE CLEANED ON A DAILY BASIS UNLESS OTHERWISE NOTED

Follow the steps for proper disassembly. Reverse the order for reassembly.

CAUTION

Follow the Disassembly andReassembly steps to ensure properoperation of the broiler. Failure todo so may result in operationalproblems.

WARNINGBROILER PARTS ARE HOT. DONOT ATTEMPT TO DISASSEMBLETHE BROILER UNTIL IT IS FULLYCOOL. FAILURE TO FOLLOW THISINSTRUCTION MAY RESULT INSEVERE INJURY.

WARNING

LEAVE THE VENTILATION HOODON DURING COOLING. FAILURE TODO SO COULD POSE A FIRESAFETY HAZARD.

Nieco Corporation - Model JF94E CE

How to read the cleaning section

The location of the part.

Pull each meat guide out slightly from the bottom,then lift off.

Wash, rinse, and sanitize in the 3-compartmentsink.

Meat Guides

Feed End

Tools

Instructions

3-Compartment Sink

Clean: Every 4 hours

1.

2.

Scrub Pad

When to clean the part.

Picture of the part to beremoved and cleaned.

How to remove andclean the parts.

The tools needed toclean the part

The name of the part to be cleaned.

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15 Nieco Corporation - Model JF94E CE

Instructions

1. Allow the broiler to run free of product for 10 minutes before turning it off. This allows any residue to burn off the chains.

2. Shut the broiler off and let it cool for 30 minutesbefore disassembly and cleaning.

3. Close the main gas valve and unplug the broiler before cleaning.

4. Always leave the ventilation hood on during the 30 minute cool down period.

5. Use only approved cleaning solutions.

6. Allow parts to air dry after cleaning.

Cleaning the Broiler

3-Compartment Sink

No-Scratch Pad Scrub Pad Towel

HeatResistantGloves

Degreaser

Soft BristleBrush

UtilityKnife

Small OrificeBrush Shaft Cleaning

Tool

Tools Needed

This “Stop” sign shows a step in the procedure thatmust be followed exactly or personal safety couldbe affected.

This warning symbol shows a step in the procedurethat must be followed exactly or broilerperformance could be affected.

This “puzzle” symbol shows a step in thereassembly procedure that must be followed.

!

Important SymbolsSTOP

Large OrificeBrush

1. Pull the meat guide out slightly from the bottom, then lift off.

2. Wash, rinse, and sanitize in the 3-compartment sink.

Meat Guide - P/N 19762

Feed End

Tools

Instructions

3-Compartment Sink

Clean: Every 4 hours

Scrub Pad

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16 Nieco Corporation - Model JF94E CE

1. Slide the feeder cover towards you until it comes off.

2. Wash, rinse, and sanitize in the 3-compartment sink.

Feeder Cover - P/N 17066

Feed End

Tools

Instructions

3-Compartment Sink

Clean: Every 4 hours

1. Pull the release pin.

2. Lift push bar and wire belt feeder bases up and off.

3. Wash, rinse, and sanitize in the 3-compartment sink.

DO NOT lift the feeder base by the feeder bar or the chains. This will damage the feeder base.

REASSEMBLY: Pull the release pin and place feederbase in position.

Push Bar P/N 22348/Wire Belt Feeder Base - P/N 22353

Feed End

Tools

Instructions

3-Compartment Sink

Clean: Every 4 hours

!

Scrub Pad

Scrub Pad

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17 Nieco Corporation - Model JF94E CE

1. Lift and remove.

2. Wash, rinse, and sanitize in the 3-compartment sink.

REASSEMBLY: Hang feeder housing on brackets.

Feeder Housing - P/N 22295

Feed End

Tools

Instructions

3-Compartment Sink

Clean: Daily

Scrub Pad

1. Lift shield up and off.

2. Take to sink area and spray with degreaser.

3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink.

Front Heat Shield - P/N 20468

Feed End

Tools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

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18 Nieco Corporation - Model JF94E CE

1. Slide grease pan out.

Make sure grease pan is cool before putting in wateror it may warp the pans.

2. Take to sink area and spray with degreaser.

3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink.

Grease Pan - P/N 18546

Feed End

Tools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

!

1. Slide warming pan shield out.

2. Take to sink area and spray with degreaser.

3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink.

Warming Pan Shield - P/N 16840

Feed End

Tools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

Page 19: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

19 Nieco Corporation - Model JF94E CE

1. Slide reflectors out.

2. Take to sink area and spray with degreaser.

3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink.

Lower Heat Reflectors - P/N 20472

Feed End

Tools

Instructions

Clean: Monthly

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

1. Lift and slide bracket out.

2. Take to sink area and spray with degreaser.

3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink.

Holding Pan Bracket - P/N 16946

Feed End

Tools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

Page 20: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

20 Nieco Corporation - Model JF94E CE

1. Clean product holding area while still warm.

2. Wring out a soapy towel and wash product holding area.

3. Wring out a sanitized towel and wipe product holding area.

Product Holding Area

Feed End

Tools

Instructions

Soapy Towel

Clean: Daily

Sanitized Towel

1. Slide grease trough towards you.

2. Take to sink area and spray with degreaser.

3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink.

Feed End Grease Trough - P/N 17052

Feed EndTools

Instructions

Clean: Daily

3-Compartment Sink

Scrub Pad

Page 21: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

21 Nieco Corporation - Model JF94E CE

1. Lift up and off broiler.

2. Take to sink area and spray with degreaser.

3. Wash, rinse, and sanitize in the 3-compartment sink.

REASSEMBLY: Make sure brackets go over the frameof the broiler.

Discharge Heat Shield - P/N 20469

Discharge End

Tools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

1. Tilt and lift pins off hooks; lift off.

2. Take to sink area and spray with degreaser.

3. Wash, rinse, and sanitize in the 3-compartment sink.

REASSEMBLY: Make sure return pan hangs onbrackets.

Product Slide - P/N 20474

Discharge End

Tools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

Page 22: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

22 Nieco Corporation - Model JF94E CE

1. Tilt stripper blade away from chain; lift off brackets.

Make sure stripper blade is cool before putting inwater or it may warp.

2. Take to sink area and spray with degreaser.

3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink.

REASSEMBLY: Hang stripper blade on brackets.

Stripper Blade - P/N 18919

Discharge End

Tools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

!

1. Scrape each shaft of both belts on the discharge end with the wide end of the shaft cleaning tool. The tool is located on the clip on main side control box.

2. Wipe shaft cleaning tool with a towel.

Chain Shafts

Discharge End

Tools

Instructions

Clean: Daily

Shaft CleaningTool P/N 9128

Page 23: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

23 Nieco Corporation - Model JF94E CE

1. Lift and slide the grease trough out of the broiler.

2. Take to sink area and spray with degreaser.

3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink.

REASSEMBLY: Be sure grease trough is pushed all theway into the broiler.

Grease Trough - P/N 16307

Side

Tools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

1. Lift grease box off.

2. Take to sink area and spray with degreaser.

3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink.

REASSEMBLY: Put grease box on before the greasetrough.

Grease Box - P/N 16382

SideTools

Instructions

Clean: Daily

3-Compartment Sink

Scrub Pad

Degreaser

Page 24: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

24 Nieco Corporation - Model JF94E CE

EXTREMELY HOT! Be careful not to burn yourself.

1. Grasp lifting pin and lift catalyst off to remove from chimney.

2. SOAK IN WARM WATER FOR 1 HOUR. RINSE WITH WATER ONLY. NEVER USE ANY CHEMICALS ON THECATALYST.

3. Lay flat to drain water and let air dry overnight.

4. Make sure catalyst is dry before putting back on broiler.

Incendalyst™ P/N 20860

Top

Tools

Instructions

Heat Resistant Gloves

Clean: Daily

CAUTION:Extremely Hot

EXTREMELY HOT! Be careful not to burn yourself.

1. Lift chimney from top of broiler.

2. Take to sink area and spray with degreaser.

3. Wash with a scrub pad, rinse, and sanitize in the3-compartment sink.

Incendalyst™ Chimney P/N 22293

Top

Tools

Instructions

Clean: Weekly

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

CAUTION:Extremely Hot

Page 25: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

25 Nieco Corporation - Model JF94E CE

EXTREMELY HOT! Be careful not to burn yourself.

1. Lift reflector from the top of the air boxes.

2. Take to sink area and spray with degreaser.

3. Wash with a scrub pad, rinse, and sanitize in the3-compartment sink.

Upper Air Box Reflector P/N 19099

Top

Tools

Instructions

Clean: Weekly

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

CAUTION:Extremely Hot

Page 26: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

26 Nieco Corporation - Model JF94E CE

EXTREMELY HOT! Be careful not to burn yourself.

1. Loosen and remove hoses as marked by the arrows.

2. Lift the air boxes from the broiler. Note that the front air box has two (2) inlet valves and the back air box only has one (1).

3. Clean the air holes (example shown with an arrow)on both boxes with a brush or an orifice brush if they are badly clogged.

4. Reassemble making sure the front air box with twoinlet valves is in the front side of the broiler.

Air Boxes P/N 19040 (Front); 19022 (Back)

Top

Tools

Instructions

Clean: Weekly

Heat Resistant Gloves

CAUTION:Extremely Hot

1.

2.

3.

BACK OF BROILER

FRONT OF BROILER

AIR HOLES

Soft BristleBrush

Large OrificeBrush

Page 27: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

E. TROUBLESHOOTING

27

Always verify that the broiler is properly assembled, the hood is on and broiler is plugged in.

Nieco Corporation - Model JF94E CE

No power to broiler when the switch is turned on.

Power is on, broiler is lit, but the conveyor belts are notturning.

Feeder belt not moving.

Feeder jams.

Burgers sticking to slide or stripper blade.

COOKING PROBLEMSBurgers under or over cooked.

Excessive flaming in broiler.

Check: Broiler is plugged in.Ventilation hood is on.Circuit Breaker on wall panel is on.

Check for a jam in the conveyor belt. Check the stripperblade to make sure it is installed properly.

Make sure the feeder is assembled properly.Check for jam.Make sure the drive pin is engaged.

Make sure the burgers are not frozen together.

Clean the slide and stripper blade very thoroughly. Check cookout temperature (undercooking).

Main side: adjust conveyor belt speed.Flex side: adjust conveyor speed and duty cycle.

Clean the catalyst if equipped.Check the hood for proper operation.Check product for overcooking.

Page 28: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

28 Nieco Corporation - Model JF94E CE

F. PARTS LOCATION DRAWINGSFeed End View

GR

EA

SE

PA

N

P/N

18

54

6

LO

WE

R H

EA

T R

EF

LE

CT

OR

P/N

20

47

2

FE

ED

ER

CO

VE

R

P/N

17

06

6

FE

ED

EN

D H

EA

T S

HIE

LD

P/N

20

46

8

FE

ED

ER

HO

US

ING

P/N

22

29

5

WIR

E B

EL

T F

EE

DE

R

P/N

22

35

3

PA

TT

Y S

HIE

LD

P/N

16

69

1

PU

SH

BA

R F

EE

DE

R

P/N

22

34

8

ME

AT

GU

IDE

P/N

19

76

2

WA

RM

ING

PA

N

SH

IEL

D

P/N

16

84

0

Page 29: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

29 Nieco Corporation - Model JF94E CE

F. PARTS LOCATION DRAWINGSDischarge, Side & Top View

GR

EA

SE

TH

RO

UG

H

P/N

16

30

7

UP

PE

R H

EA

T R

EF

LE

CT

OR

P/N

19

09

9

HO

OD

, C

HIM

NE

Y

P/N

22

29

3

INC

EN

DA

LY

ST

P/N

20

86

0

PR

OD

UC

T R

ET

UR

N S

LID

E

P/N

20

47

4

HE

AT

SH

IEL

D,

DIS

CH

AR

GE

P/N

20

46

9

ST

RIP

PE

R B

LA

DE

P/N

18

91

9

GR

EA

SE

BO

X

P/N

16

38

2

RO

D B

EL

T,

5’ P

ER

SID

E

P/N

60

35

Page 30: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

30 Nieco Corporation - Model JF94E CE

F. PARTS LOCATION DRAWINGSRight Side Control Box

EL

EM

EN

T,

10

00

W,

23

0V

P/N

20

41

8

EL

EM

EN

T,

10

00

W,

38

0V

P/N

20

29

5

TH

ER

MO

CO

UP

LE

P/N

18

86

1

CO

NT

RO

L S

PE

ED

P/N

15

16

1-B

CO

NT

RO

L,

TE

MP

P/N

19

23

5

CIR

CU

IT B

RE

AK

ER

,

25

A

P/N

19

16

1

RE

LA

Y,

20

A

P/N

20

72

4

BL

OW

ER

P/N

18

44

7

TO

OL

,

CL

EA

NIN

G

P/N

91

28

CIR

CU

IT B

RE

AK

ER

,

20

A

P/N

11

96

5

RE

LA

Y,

8A

P/N

18

09

3

Page 31: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

31 Nieco Corporation - Model JF94E CE

F. PARTS LOCATION DRAWINGSLeft Side Control Box

C

ON

TR

OL

, T

EM

P

P/N

19

23

5

RE

LA

Y

P/N

15

32

9

SP

RO

CK

ET

, 3

5B

32

P/N

13

69

9

BL

OW

ER

P/N

18

44

7

SP

RO

CK

ET

, 3

5C

19

P/N

11

08

1

SP

RO

CK

ET

, 3

5B

10

P/N

17

89

9

SW

ITC

H,

50

A

P/N

15

48

0

CO

NT

RO

L,

BE

LT

SP

EE

D

P/N

13

72

7-B

SC

R B

AS

E

P/N

41

36

TH

ER

MO

CO

UP

LE

P/N

18

86

1

EL

EM

EN

T,

10

00

W,

38

0V

P/N

20

29

5

IND

ICA

TO

R L

IGH

T

P/N

44

02

CIR

CU

IT B

RE

AK

ER

, 2

5A

P/N

19

16

1

Page 32: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

32 Nieco Corporation - Model JF94E CE

F. PARTS LOCATION DRAWINGSMotor Control Box (On discharge of broiler)

PO

WE

R

CO

NN

EC

TIO

N,

TE

RM

INA

L

BL

OC

K

P/N

17

38

2

GE

AR

MO

TO

R,

DC

,

BR

US

HL

ES

S

P/N

17

93

2

TR

AN

SF

OR

ME

R,

23

0/1

15

-24

V

P/N

19

00

1

RE

CT

IFIE

R

P/N

12

72

5

FU

SE

, 2

AM

P

P/N

46

21

-02

FU

SE

HO

LD

ER

P/N

44

05

-31

CO

NT

AC

TO

R,

4 P

OL

E,

24

V

P/N

18

88

9

Page 33: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

33 Nieco Corporation - Model JF94E CE

F. PARTS LOCATION DRAWINGSClutch Assembly

BE

AR

ING

, S

HO

UL

DE

R

WA

SH

ER

, L

AR

GE

,

FE

ED

ER

DR

IVE

P/N

14

89

6

SP

RO

CK

ET

, C

LU

TC

HE

D,

BE

LL

EV

ILL

E S

PR

ING

P/N

14

90

0

CL

UT

CH

AS

SE

MB

LY

P/N

15

88

2

Page 34: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

34 Nieco Corporation - Model JF94E CE

F. PARTS LOCATION DRAWINGSFeeder Assembly

CO

LL

AR

, S

HA

FT

P/N

60

99

BU

SH

ING

FL

AN

GE

D

P/N

19

91

3

CO

UP

LE

, D

RIV

E

P/N

11

19

4

SH

AF

T,

DR

IVE

,

P/N

22

29

8

RO

LL

PIN

P/N

11

11

4

SP

RO

CK

ET

,

WIR

EB

EL

T,

24

T

P/N

20

88

2

BU

SH

ING

FL

AN

GE

D

P/N

19

91

3

CO

UP

LE

, D

RIV

E

P/N

11

19

4

SP

RO

CK

ET

,

RO

LL

ER

CH

AIN

, 1

2T

P/N

20

88

3

RO

LL

PIN

P/N

11

11

4

CH

AIN

, L

AD

DE

R,

6 S

ET

S

OF

17

LIN

KS

P/N

11

38

1

PU

SH

BA

R F

EE

DE

R

P/N

15

61

7

BU

SH

ING

FL

AN

GE

D

P/N

19

91

3

SP

RO

CK

ET

, R

OL

LE

R

CH

AIN

, 1

2T

P/N

20

88

3

CO

LL

AR

, S

HA

FT

P/N

60

99

BU

SH

ING

FL

AN

GE

D

P/N

19

91

3

TE

NS

ION

ER

, P

US

HB

AR

,

PT

FE

, L

EF

T

P/N

22

29

6

TE

NS

ION

ER

, P

US

HB

AR

,

PT

FE

, R

IGH

T

P/N

22

29

7

WIR

EB

EL

T,

12

” W

IDE

P/N

17

40

9

SH

AF

T,

DR

IVE

P/N

22

29

8

Page 35: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

35 Nieco Corporation - Model JF94E CE

G. PARTS REPLACEMENT LIST

OCTOBER 11, 2011PART NO. DESCRIPTION

AIR SYSTEM20909 CONNECTOR, FLEX, 3⁄4 X 16” - ASSY20821 AIR TUBE, MANIFOLD, BLOWER - WLDMT19764 HEATER HOSE, 3/4” ID X 2”19040 AIR BOX, FRONT, 13.38“, JF-G/E - WLDMT19022 AIR BOX, REAR, FLAT, 13.38”“, JF-E - WLDMT18447 BLOWER, HIGH PRESSURE, 24VDC, 2 WIRE

BELT DRIVE SYSTEM & BEARINGS17932 GEAR MOTOR, DC, BRUSHLESS, OFFSET SHAFT17907 BEARING, SLEEVE, 3/8”, SNAP-IN17906 BRACKET, SUPPORT, 3/8“ MOTOR SHAFT17899 SPROCKET, 35B10, 3/8” BORE20430 COVER, CHAIN/FINGER GUARD, DRIVE SHAFT, JF17907 BEARING, SLEEVE, 3/8”, SNAP-IN18998 DRIVE SHAFT, DUAL 13“ BELT, JF - ASSY13699 SPROCKET, 35B32, 3/4” ID 18997 DRIVE SHAFT, OUTER TUBE, 13“ BELT - WLDMT18996 DRIVE SHAFT, 33.33“, 13” BELT, JF - WLDMT18919 STRIPPER BLADE, FIXED, DUAL 13” BELT, JF15655 ROD, KEYED 5/8“ X 16-3/4“ LONG, 13” BELT - WLDMT6049 BEARING, PTFE,1“W X 1-7/8“H, Ø5/8“ SHAFT6047 BEARING, PTFE,1“W X 1-7/8”H, Ø3/4“ SHAFT6046 BEARING, PTFE,1”W X 1-7/8“H, Ø1-1/4“ SHAFT6035 ROD BELT,7GA,5/8“PITCH,13“ WIDE6027 CHAIN, ROLLER, #3520430 COVER, CHAIN/FINGER GUARD, DRIVE SHAFT, JF22293 HOOD, CHIMNEY, INCENDALYST, JF - WLDMT22291 HEAT REFLECTOR, ELEMENTS, UPPER, JF94/8420474 SLIDE, 4 LANE, 28.5” FRAME, JF - WLDMT20472 REFLECTOR, ELEMENT, LOWER, 12.5” W - WLDMT20469 HEAT SHIELD, REAR, 28.5’’ FRAME, JF20468 HEAT SHIELD, FEEDER/FRAME, 28.5“ FRAME, JF19099 HEAT REFLECTOR, UPPER, JF94E18546 GREASE PAN, NON VENTED - 28.5“ FRAME17052 TRAY, GREASE DRIP - 28.5“ FRAME16946 FRAME, SUPPORT, HOLDING PAN, 4 LANE, MPB16840 SHIELD, HEAT, SHUTTLE16794 RACK, STACKING, PATTY PAN16382 PAN, HOTEL, 1/9 X 4” DEEP16307 TRAY, SLUDGE - 28.5” FRAME - WLDMT9128 TOOL, SHAFT CLEANING

Page 36: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

36 Nieco Corporation - Model JF94E CE

ELECTRICAL ELEMENTS & CONTROLS22288 COVER, ENCLOSURE, ELEC/MOTORS, REAR, JF22287 COVER, ENCLOSURE, ELEC/AIR, JF-E, R22286 COVER, ENCLOSURE, ELEC/AIR, JF-E, L22285 ENCLOSURE, ELEC/MOTOR, REAR, JF-E - ASSY22278 ENCLOSURE, ELEC/AIR, JF94/84E, RIGHT - ASSY20876 CONTROL GUARD, 7”“ LONG, ELECTRICAL BOX20724 RELAY, SOLID STATE, 20A, 600V, DC COIL19161 CIRCUIT BREAKER, 277/480V, 25A. 3 POLE19235 CONTROL, DIGITAL TEMP, 24VAC, SSR OUT15161-B CONTROL, SPEED MULTI-CHANNEL, VERTICAL19161 CIRCUIT BREAKER, 277/480V, 25A. 3 POLE11965 CIRCUIT BREAKER, 20A18092 RELAY BASE, DIN MOUNT, 8 PIN18093 RELAY, 250VAC, 24V COIL, 8A, 8 PIN18686 TERMINAL BLOCK, 4 X 4MM, SC, GRAY4621-02 FUSE, 2 AMP4405-31 TERMINAL BLOCK, FUSE HOLDER, TYPE M19001 TRANSFORMER, 230/115-24V, 7.3A18889 CONTACTOR, 4 POLE, 24V, COIL12725 RECTIFIER, SINGLE PHASE BRIDGE, 25A 200V4621-02 FUSE, 2 AMP15480 SWITCH, ROCKER, 50A CIRCUIT BREAKER13727-B CONTROL, BRUSHLESS MOTORIDLER SPROCKET, 35C19, 3/8”“ BORE4402 INDICATOR LIGHT, GREEN, 28V4136 SCR BASE20418 ELEMENT - 31’’, 1000W, 230V, Ø.5520295 ELEMENT - 17.5”“, 1000W, 380V, Ø.49 - WLDMT (CE)20291 ELEMENT - 17.5”“, 1000W, 208V, Ø.49 - WLDMT (DOMESTIC)18168 CABLE, MOTOR, 4 WIRE W/CONNECTOR18861 THERMOCOUPLE PROBE, 1.88”, TYPE J, 48“ LEADS13579 SWTCH, MOTOR REVERSING18687 END COVER, 2 X 4MM, SC, GRAY4405-01 END STOP, GRAY (103 002.26)22269 ENCLOSURE, ELEC/AIR, JF94/84E, LEFT - ASSY

SHEET METAL PARTS16403 BRACKET, MOUNTING, STRIPPER BLADE - RIGHT16402 BRACKET, MOUNTING, STRIPPER BLADE - LEFT15689 ROD, CROSS SUPPORT - .63” X 28.5”6300 ROD, CROSS SUPPORT - 5/8“ X 26,875”6028 COLLAR, SET, 5/8” BORE16838 BRACKET, TENSIONING, ROD BELT

G. PARTS REPLACEMENT LIST

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37 Nieco Corporation - Model JF94E CE

18910 SUPPORT, ELEMENT/AIR, UPPER, REAR, JF-E19610 BEARING, ALUM/BRZ, 5/8” SHAFT X 1.44” WIDE20300 BRACKET, FEEDER SUPPORT, JF, LEFT20301 BRACKET, FEEDER SUPPORT, JF, RIGHT20312 SUPPORT, BEARING, CENTER, JF-E - WLDMT20417 SHIELD, PATTY WARMER, JF - WLDMT20419 SUPPORT, BELT (1/8” SS PIPE, 2” LONG)20309 BRACKET, REFLECTOR/SCRAPER, JF-E - WLDMT

FEEDER22214 FEEDER W/DRIVES, DUAL 13”, PB/WB, JF22353 DRIVE UNIT, WIREBELT, 13” BELT, RH - ASSY22298 SHAFT, DRIVE, PB/WB, 14.53” L, 13” ROD BELT22297 TENSIONER, PUSH BAR, PTFE, RIGHT - ASSY22296 TENSIONER, PUSH BAR, PTFE, LEFT - ASSY20883 SPROCKET, ROLLER CHAIN, 12T, 3/8” BORE15617 PUSH-BAR, 13“ ROD BELT - WLDMT11478 BUSHING, FLANGED, 3/8” SHAFT, W/FLAT11381 CHAIN,LADER,353” PITCH, 13 GA11194 COUPLER, DRIVE, 1/4” SQ X 3/8” ID22347 PLATFORM, TRIPLE PUSH-BAR, 13“ BELT22353 DRIVE UNIT, WIREBELT, 13” BELT, RH - ASSY22352 SHAFT, Ø1/2”, 1/4-20 TAPPED X 12.88”22351 TENSIONER, WIREBELT, 13” BELT - WLDM20882 SPROCKET, WIREBELT, 24T, Ø3/8” BORE19913 BUSHING, FLANGED, Ø3^8’’ SHAFT X .275’’, W/FLAT17409 WIRE BELT, 72 X .050 MESH X 12” WIDE X 3 SPACES11114 ROLL PIN, Ø1/8 X 1”.SS6099 COLLAR, SHAFT, SET SCREW, 3/8” BORE22349 PLATFORM, WIREBELT, 13“ BELT, JF19762 FRAME, 1/2” TO 1“ PATTY, 13” BELT - ASSY17494 BRACKET, CLUTCH RESTRAINT, FEEDER DRIVE17066 COVER, FEEDER, DUAL 13” - MPB16691 COVER, FEEDER, 2 LANE, FLEX SIDE22295 ENCLOSURE, DUAL 13” FEEDER, JF - WLDMT20884 DRIVE ASSY W/CLUTCH, 15T FEEDER, UNIV20504 COVER, FEEDER DRIVE/CLUTCH ASSY, JF11608 KNOB, BLACK, INSERT, 10-326053 OFFSET LINK, #35 ROLLER CHAIN6048 MASTER LINK, # 35 ROLLER CHAIN6037 SPROCKET, ROLLERCHAIN, 35B 15, 5/8” BORE6027 CHAIN, ROLLER, #3514900 SPROCKET, CLUTCHED, 13T, BELLEVILLE SPRING14896 BEARING, SHOULDER WASHER, LARGE, FEEDER DRIVE10627 BEARING CLIP, 1/2“ ID,12 THK

G. PARTS REPLACEMENT LIST

Page 38: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

38 Nieco Corporation - Model JF94E CE

MISCELLANEOUS20860 INCENDALYST, 15.19“ X 8“ X 1.5“, 29 CPI22400 SPARE KIT22342 HEAVY DUTY SPARES KIT

G. PARTS REPLACEMENT LIST

Page 39: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

39

H. WIRING DIAGRAM - Main Side

30Jun11

KModel

Rev.

This document is the property of Nieco

Corporation. Reproduction or release without

express permission is prohibited

Wiring Diagram

Dwg No.

Drawn

Date

PB

JF94/84E, CE, 380-400V

REV.

DESCRIPTION

DATE

BYA

Initial Release

8-Jul-11

PB

BUpdated flex (right) side

12-Aug-11

PB

element wiring

CReplaced Broil Stabilizer, was 16035

26-Sep-11

PB

DCorrected main side element wiring.

29-Sep-11

PB

ECorrected flex side element wiring.

6-Oct-11

PB

FChanged Main Side element wiring.16-Nov-11

PB

G, H

Changed Flex element wiring.

3-Dec-11

PB

JChanged Flex element wiring.

6-Jan-12

KKK

Changed Main & Warming Elements

6-Fe

b-12

KK

1

23

8

76

54

Belt Speed Control

P/N 13727-B

Socket Base

P/N 4136

Control Settings:

B = 36

C = 450

TLL = 1:00

THH = 7:00

DIR = L

Motor Reverse Switch

P/N 13579

Feed End

B #10

B

R

G Br

Br

G

BW

To Motor ReverseButton

R

B

WR

To M otor Control, pin 3

R

B

Element Connection Wires 12 ga. TGGT

Circuit Breaker, 3 Pole 25AP/N 19161

B

B

Green Light

24V

P/N 4402

B #10

R

B #10

B #10

R

R

B

G

High Voltage

Conduit

R

Pur

W

R

Y #12 TGGT

R B

Broil

Stabilizer Control

P/N 19235

Motor Cable

L2

L3

Bl

Or

Pur

W

Heating Elements (9)

P/N 20295

From Transformer

To Contactor Coil

24VDC from rectifier

Low Voltage

Conduit

24VAC from terminal

block

Page 1 Left Side

Control Box

Page 1 of 3

From Broil Stabilizer Control

B

L1 T1

A2 A1

(-) (+)

Main Power

Switch

P/N 15480

Solid State Relay

50A

P/N 15329

L2

B

R

R

R

Y

R

20110

R

B #10

L1

R

RB

Y

B

L1

1

1615

1413

1211

109

87

64

32

1817 14

18

1716

11

12

3

1110

98

65

4

12

B5

1 2 3 4 5

6 7 8 9 10

1314

1112

Thermocouple

P/N 18861

B #10 7

B

B

Nieco Corporation - Model JF94E CE

Page 40: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

40 Nieco Corporation - Model JF94E CE

H. WIRING DIAGRAM - Flex Side

Multi-Product

Control

P/N 15161-B

Control

Settings:

B = 36

C = 450

TLL = 1:00

THH = 7:00

DIR = L

Heater

24VDC

Burner

24VAC

1765432

-+

Y #12 TGGT

Y #12

R

B #10

B #10

B #10

Br

W

B

Motor Reverse Switch

P/N 13579

To motor Reverse

Button

RB

Element Connection Wires 12 ga. TGGT

B

To Multi Product

Control, pin 3

G

W

BrW

Warmer Element

P/N 20418

Low Voltage

Conduit Motor Box

B #10

Bl

Motor Cable

Feed End

Bl

R

Y

B

B

B

L1

L2

L3

High Voltage

Conduit

Terminal Blocks (7)

P/N 18686

Y

Bl

30Jun11

KModel

Rev.

This document is the property of Nieco

Corporation. Reproduction or release without

express permission is prohibited

Wiring Diagram

Dwg No.

Drawn

Date

PB

JF94/84E, CE, 380-400V

Page 2 of 3

Page 2 Right Side

Control Box

WR

R

Broil

Stabilizer Control

P/N 19235

Heating Elements (9)

P/N 20295

Y

R

B

20110

Y

B

1413

12

BOr

Y

R

Br

Or

1615

1817

YY

R

1

1512

108

76

2

17

T1 L1

A2 A1

(-) (+)

R

B

B #12 TGGT

Y

1920

20

19

103

Or

B

R B

Y

Bl

Solid State Relay

20A (3)

P/N 20724

24VDC from rectifier

24VAC from transformer

24V Relay

For blower

Relay P/N 18093

Base P/N 18092

Bl #12

Circuit Breaker, 20A

P/N 11965

Circuit Breaker, 3 Pole 25A

P/N 19161

Y

Bl

N

Y

18

BB

B

Y

11

T1 L1

A2 A1

(-) (+)

T1 L1

A2 A1

(-) (+)

To High Pressure Blower

Y

Y

Y #12B

Or

Y #12 TGGTR

4

Y

5

9

1 2 3 4 5

6 7 8 9 10

1314

1112

Thermocouple

P/N 18861

R

39

Y

B #10

B #10

1613

18

B

14

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41 Nieco Corporation - Model JF94E CE

H. WIRING DIAGRAM - Motor Box

L3

L2

L1

B #10

B #10

B #10W

Pur

R

B

R

B

To Right Side

Control Box pg. 2

B #10

B #10

B #10

Bl

Or

1 2

36

5

High Voltage

Conduit

Low Voltage

Conduit

High Voltage

Conduit

Low Voltage

Conduit

To Left Side

Control Box pg. 1

High Pressure Blower

P/N 18447

High Pressure Blower

P/N 18447

4 Pole Contactor

50A, 24V Coil

P/N 18889

10 mm Terminal Blocks

Gray P/N 4405-16

Blue P/N 4405-17

Ground P/N 4405-18

Motor (2)

P/N 17932

30Jun11

KModel

Rev.

This document is the property of Nieco

Corporation. Reproduction or release without

express permission is prohibited

Wiring Diagram

Dwg No.

Drawn

Date

PB

JF94/84E, CE, 380-400V

Page 3 of 3

Page 3 Motor Box

From Main Switch

To Main Switch

Note: Label terminal

blocks

20110

Y

B

+

-~

~

notch

Bridge Rectifier

P/N 12725

12

46 5 3 2 178910

11

PRI

SEC

Transformer

P/N 19001

Y

Pur

W

Y

Bl

B

R

Pur

W

24VAC to left control box

R

B

1110

89

24VDC to left control box

10 ga. Black to Left Side

Circuit Breakers

Br

Or

Y

Bl

B

R

24VDC to right control box

24VAC to right control box

1312

1816

1517

Fuseholder

P/N 4405-31

Pur

W

Y

Bl

Note: Apply label with

fuse rating next to

fuseholder

2 Amp Fuse

P/N 4621-02

10 ga. Black

12 ga. Blue

to Right Side

Circuit Breakers

1L1

3L2

5L3

7L4

8T4

6T3

4T2

2T1

Coil

N

Bl #12

B

Bl #12Y

Bl #12

14

47

Page 42: Nieco JF94E CE English Manual - Parts Towndownload.partstown.com/.../-/en_US/manuals/NC-JF94E_iom.pdfAPPROVALS: Model JF94E Owner’s Manual Revision History: Date Notes REV FOR CE

42 Nieco Corporation - Model JF94E CE

I. SPECIFICATIONS

CAUTION

All electrical connections must bein accordance with local electricalcodes and any other applicablecodes.

CAUTION

Do not operate the broiler at gaspressures other than those statedhere. Doing so will affect the opera-tion of your broiler.

AUTOMATIC BROILERModel JF94E

DIMENSIONS INCH MMLength 35.48 901Height 64.02 1626Width 40.11 1019

ENERGYElectrical connection (specify exact voltage)CE 380-415V 3Ø 25A 19kW

Calculated average consumption: 16kW

WEIGHT LBS KGShipping 690 313Broiler on Stand 565 256

35.82910

6.58167

40.111019

33.57853

54.251378

64.021626

65.471663

BROIL BELT

1

.

NO. R

REPRODUCTION

O

21.91556

35.48901

42.351076

24.57624

29.83758

ELT

1

.

.

REPRODUCTION

O

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Nieco Corporation7950 Cameron DriveWindsor, CA 95492+1-707-284-7100 +1-707-284-7430 [email protected][email protected]© 2011 Nieco Corporation All Rights ReservedPrinted in the U.S.A